A rolling device for artificial turf processing

Abstract

The present invention relates to the technical field of artificial turf manufacturing, specifically to a winding device for artificial turf processing, including a support seat, on which a front-to-back symmetrical equipment plate and a plurality of operating tables located between the front-to-back symmetrical equipment plates and fixedly installed in a linear array are fixedly installed, and a feeding mechanism is provided on the front-to-back symmetrical equipment plate and the operating table. Through the coordinated use of the feeding mechanism, the winding mechanism and the film winding mechanism, the synchronous winding of multiple artificial turfs is achieved while adopting the integrated model of positioning pressing, winding tensioning and winding and wrapping film, and the batch winding processing of artificial turfs of various sizes is adapted, which significantly improves the production efficiency and consistency of product quality. At the same time, through precise tension control and reduced manual intervention, the original flatness and appearance of the turf are ensured, the stability of transportation and storage is enhanced, the operation risk is reduced, and the production process and operation safety of the artificial turf winding processing are optimized.

Description

Technical Field

[0001] The invention relates to the technical field of artificial turf manufacturing, in particular to a rolling device for artificial turf processing. Background Art

[0002] Artificial turf is made of artificial fibers such as polypropylene, nylon or polyethylene. It is a ground covering material that imitates the look and feel of natural grass. It is durable and widely used in sports venues as well as commercial and residential landscapes. After the artificial turf is processed and produced, in order to facilitate the transportation of the artificial turf, the processed artificial turf needs to be rolled up to reduce the space occupied by the artificial turf, making it easier to transport and store, while protecting the surface of the artificial turf from pollution and damage.

[0003] At present, there are the following disadvantages in the rolling process of artificial turf: 1. When rolling up the artificial turf, workers are usually required to place the artificial turfs one by one on the operating table, manually align and press the artificial turfs, and then move them into the winder. The next artificial turf can only be rolled up after the previous artificial turf is rolled up. Therefore, it takes a long time to process each roll of turf, and the next roll can only be processed after each roll is completed, which limits the continuity and efficiency of production; 2. When the artificial turf needs to be wrapped with a film after the rolling up is completed, the artificial turf in the rolled-up state on the winder is usually directly wrapped with the film, so that the film cannot be adjusted according to the rolling degree of the artificial turf, resulting in uneven tension of the film. If the film is wound too tightly, it will squeeze the turf and cause the shape to change. On the contrary, if it is too loose, the protective effect of the film on the artificial turf will be reduced, making it easier for humid air and impurities such as dust to enter between the film and the artificial turf.

[0004] Therefore, in order to ensure that the artificial turf can be more easily transported and stored while protecting its surface from pollution and damage, the present invention provides a winding device for artificial turf processing. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a winding device for artificial turf processing, which is achieved by the following specific technical means: a winding device for artificial turf processing, including a support seat, on which a front-and-back symmetrical equipment plate and a plurality of operating tables located between the front-and-back symmetrical equipment plates and fixedly installed in a linear array are fixedly installed, and a feeding mechanism is jointly provided on the front-and-back symmetrical equipment plate and the operating table; the feeding mechanism includes an alignment part arranged on the operating table for aligning and straightening the artificial turf, and a rolling part is jointly provided on the front-and-back symmetrical equipment plate for cooperating with the alignment part to compact and transport multiple artificial turfs.

[0006] The alignment part is provided with a winding mechanism for winding up a plurality of artificial turfs; the winding mechanism comprises a pressing part provided on the alignment part and used for fixing the artificial turfs, a matching part is provided on the pressing part, and a driving part for providing power to the pressing part and the matching part is provided between the front and rear symmetrical equipment plates.

[0007] The matching part is provided with a film winding mechanism for rolling up and coating multiple artificial turfs; the film winding mechanism includes a main body which is arranged on the matching part and is used to cooperate with it to adaptively adjust according to the degree of artificial turf rolling, the main body is provided with a film pressing part for pressing and transporting the film, the main body is also provided with a cutting part for cutting the film, and a film discharging part cooperating with the main body is commonly provided on the front and rear symmetrical equipment plates.

[0008] As a preferred technical solution of the present invention, the alignment part includes a limiting slide, a front-and-back symmetrical limiting slide is slidably installed on the operating table, a first slideway is provided on the operating table, a bidirectional screw barrel threadedly connected to the front-and-back symmetrical limiting slide is installed in the first slideway through a bearing, a first connecting shaft is fixedly connected to several bidirectional screw barrels, a first motor with an output end fixedly connected to the first connecting shaft is fixedly installed on the equipment plate, a connecting slide is fixedly installed on the left end of the limiting slide, a loading plate located between the front-and-back symmetrical connecting slides is hingedly connected on the upper side of the left end surface of the operating table, and a first electric push rod whose telescopic end is hinged to the lower end surface of the loading plate is hingedly connected to the left end of the operating table through the groove.

[0009] As a preferred technical solution of the present invention, the rolling part includes a guide rod, and two guide rods symmetrically distributed on the left and right are fixedly installed on the upper end surface of the right side of the front-to-back symmetrical equipment plate. A clamping slide is slidably installed on the two guide rods distributed on the left and right. A number of driving shafts are rotatably installed between the front-to-back symmetrical clamping slides in a linear array through bearings, and each driving shaft is fixedly sleeved with a rubber roller located between the front-to-back symmetrical limiting slides.

[0010] As a preferred technical solution of the present invention, the clamping part includes a first shaft rod, and the connecting slide plate is provided with a first shaft rod located above the operating table through a bearing, and the ends of the first shaft rods on the same operating table that are close to each other are fixedly installed with turntables rotatably connected to the corresponding connecting slide plate, and the centers of the side walls of the turntables that are close to each other are fixedly installed with fixed columns, and the side walls of the turntables that are close to each other are provided with a limiting slide rail located below the fixed column, and a clamping column is slidably installed in the limiting slide rail, and a second electric push rod with a telescopic end fixedly connected to the clamping column is fixedly installed at the lower end of the limiting slide rail.

[0011] As a preferred technical solution of the present invention, the mating part includes a swivel, and the side walls of the connecting slides on the same operating table that are close to each other are both installed with a swivel sleeved on the outside of the turntable through a bearing, and the outer ring wall of the swivel is provided with incomplete teeth, and a fixed slide rail extending radially thereof is fixedly installed on the outer ring wall of the swivel, and a first slider is slidably installed in the fixed slide rail, and a first spring is fixedly installed between the upper end surface of the first slider and the fixed slide rail, and a second shaft rod located below the swivel is installed on the connecting slide through a bearing, and a first gear meshing with the incomplete teeth is fixedly sleeved on the second shaft rod.

[0012] The transmission mechanism that the cam is connected with the first end of the shaft is formed on the second cam face, and the transmission mechanism that the cam is connected with the first end of the shaft is formed on the second cam face.

[0013] As a preferred technical solution of the present invention, the main body includes an L-shaped connecting rod, and the ends of the first sliding blocks on the same operating table that are close to each other are fixedly installed with L-shaped connecting rods, and the ends of the L-shaped connecting rods that are close to each other are fixedly installed with third spline shafts, and an equipment horizontal bin with a cavity inside is arranged between the L-shaped connecting rods, which is spline-matched with the third spline shaft symmetrically front and back and has a cavity inside. The lower end surface of the equipment horizontal bin is an outward convex arc shape, and a second spring is fixedly installed between the ends of the third spline shafts that are close to each other and the equipment horizontal bin, and a membrane hole is opened through the equipment horizontal bin.

[0014] As a preferred technical solution of the present invention, the film pressing part includes a first slide plate, the first slide plate is installed in the horizontal bin of the equipment for sliding up and down, the lower end of the first slide plate is rotatably installed with a roller shaft through a bearing seat, a second motor with an output end fixedly connected to the roller shaft is fixedly installed on the first slide plate, a screw rod rotatably connected to the first slide plate is installed on the upper end of the horizontal bin of the equipment, a screw sleeve threadedly connected to the screw rod is installed on the upper end surface of the horizontal bin of the equipment through a bearing, a third motor is fixedly installed on the horizontal bin of the equipment, the output end of the third motor is connected to the screw sleeve through a first transmission gear set, and a fixed roller located below the roller shaft is fixedly installed in the cavity.

[0015] As a preferred technical solution of the present invention, the cutting part includes a supporting triangle plate, a front-to-rear symmetrical supporting triangle plate is fixedly installed on the left end face of the equipment horizontal warehouse, a equipment horizontal plate is fixedly installed on the upper ends of the supporting triangle plates, a guide bevel block is fixedly installed between the supporting triangle plates, guide rollers distributed up and down and located above the guide bevel blocks are fixedly installed between the supporting triangle plates, a second slide plate located above the guide bevel blocks is slidably installed between the supporting triangle plates, the second slide plate is located on the upper left of the guide roller, a cutting knife located directly below the second slide plate is fixedly installed on the lower end of the second slide plate through a set support block, and a third electric push rod with a telescopic end fixedly connected to the second slide plate is fixedly installed on the equipment horizontal plate.

[0016] As a preferred technical solution of the present invention, the film outlet part includes a connecting transverse plate, and the upper end surfaces of the left sides of the front and rear symmetrical equipment plates are commonly fixedly installed with the connecting transverse plate, and a fixing seat for loading the film roll and corresponding one-to-one with the operating table is provided on the connecting transverse plate, and a guide protrusion corresponding one-to-one with the fixing seat is fixedly installed on the right end of the connecting transverse plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The winding equipment for artificial turf processing, through the coordinated use of the feeding mechanism, the winding mechanism and the film winding mechanism, adopts the integrated model of positioning pressing, winding tensioning and winding and wrapping film to realize the synchronous winding of multiple artificial turfs at the same time, and is suitable for batch winding processing of artificial turfs of various sizes, which significantly improves the production efficiency and consistency of product quality. At the same time, through precise tension control and reduced manual intervention, it ensures the original flatness and appearance of the turf, enhances the stability of transportation and storage, reduces operational risks, and optimizes the production process and operation safety of artificial turf winding processing.

[0018] 2. The winding equipment for artificial turf processing can automatically align and straighten the multiple artificial turfs put in synchronously and compact them to the winding place through the feeding mechanism. It can process multiple artificial turfs at the same time, which greatly improves the production efficiency. By operating each lawn consistently, the consistency of winding and winding quality is maintained, and manual intervention is reduced, the risk of injury to workers is reduced, the safety of operations is increased, and errors that may be caused by manual operation are avoided.

[0019] 3. The winding equipment for artificial turf processing can synchronously wind up multiple artificial turfs through the coordinated use of the winding mechanism and the feeding mechanism, and cooperate with the rubber roller to adjust the tension of the artificial turf winding, ensuring that the artificial turf maintains appropriate tension during the winding process, avoiding being too tight or too loose, thereby ensuring the winding quality, and synchronously winding up multiple lawns can further improve production efficiency, reduce the time required for winding up a single lawn, and speed up the production process.

[0020] 4. The winding equipment for artificial turf processing, through the coordinated use of the winding mechanism and the film winding mechanism, winds the film synchronously with the artificial turf to ensure the uniformity of the film winding tension, thereby preventing the artificial turf from deforming during the winding process, ensuring that the turf can maintain its original flatness and appearance when laid, and ensuring that the film provides good protection for the artificial turf, making the artificial turf more stable during transportation and storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention when it is working.

[0022] Figure 2 It is a left-side stereoscopic structural schematic diagram of the present invention.

[0023] Figure 3 It is a partial three-dimensional structural schematic diagram of the alignment part of the present invention.

[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the winding mechanism of the present invention.

[0025] Figure 5 It is a partial three-dimensional structural schematic diagram of the winding mechanism and the feeding mechanism of the present invention.

[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the film winding mechanism of the present invention.

[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the cutting part of the present invention.

[0028] Figure 8 It is a partial cross-sectional structural schematic diagram of the film winding mechanism of the present invention.

[0029] In the figure: 1, support seat; 2, operating table; 3, equipment plate; 4, feeding mechanism; 41, alignment part; 411, limit slide plate; 412, first slideway; 413, bidirectional screw barrel; 414, first connecting shaft; 415, first motor; 416, connecting slide plate; 417, feeding plate; 418, first electric push rod; 42, rolling part; 421, guide rod; 422, pressing slide plate; 423, driving shaft; 424, rubber roller; 5, winding mechanism; 51, pressing part; 511, first shaft rod; 512, turntable; 513, fixed column; 514, second electric push rod; 515, pressing column; 52, matching part; 521, rotating ring; 522, fixed slide rail; 523, first spring; 524, first slider; 525, second shaft rod; 53, driving moving part; 531, first connecting plate; 532, first spline shaft; 533, second connecting plate; 534, second spline shaft; 6, film winding mechanism; 61, main body; 611, L-shaped connecting rod; 612, third spline shaft; 613, equipment horizontal bin; 614, second spring; 615, film through hole; 62, film pressing part; 621, first slide plate; 622, roller shaft; 623, second motor; 624, screw rod; 625, screw sleeve; 626, third motor; 627, fixed roller; 63, cutting part; 631, supporting triangle plate; 632, guide bevel block; 633, guide roller; 634, second slide plate; 635, cutting knife; 636, third electric push rod; 64, film discharging part; 641, connecting horizontal plate; 642, fixing seat; 643, guide protrusion. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1 A winding device for artificial turf processing includes a support base 1, on which a front-to-back symmetrical equipment plate 3 and a plurality of operating tables 2 located between the front-to-back symmetrical equipment plates 3 and fixedly installed in a linear array are fixedly installed. A feeding mechanism 4 is commonly provided on the front-to-back symmetrical equipment plates 3 and the operating tables 2; the feeding mechanism 4 includes an alignment portion 41 arranged on the operating table 2 for aligning and straightening the artificial turf, and a rolling portion 42 for compacting and transporting a plurality of artificial turfs is commonly provided on the front-to-back symmetrical equipment plates 3.

[0032] See also Figure 1A winding mechanism 5 for winding up a plurality of artificial turfs is arranged on the alignment portion 41; the winding mechanism 5 includes a pressing portion 51 arranged on the alignment portion 41 and used to fix the artificial turf, a matching portion 52 is arranged on the pressing portion 51, and a driving portion 53 providing power to the pressing portion 51 and the matching portion 52 is arranged between the front and rear symmetrical equipment plates 3.

[0033] See also Figure 1 , Figure 6 and Figure 7 A film winding mechanism 6 for rolling and coating multiple artificial turfs is arranged on the matching part 52; the film winding mechanism 6 includes a main body 61 arranged on the matching part 52 and used to cooperate with it for adaptive adjustment according to the degree of artificial turf rolling, a film pressing part 62 for pressing and transporting the film is arranged on the main body 61, and a cutting part 63 for cutting the film is also arranged on the main body 61, and a film discharging part 64 cooperating with the main body 61 is commonly arranged on the front and rear symmetrical equipment plates 3.

[0034] See also Figure 1 , Figure 2 , Figure 3 and Figure 5 The alignment part 41 includes a limiting slide 411, and a front-to-back symmetrical limiting slide 411 is slidably installed on the operating table 2. A first slideway 412 is provided on the operating table 2. A bidirectional screw barrel 413 threadedly connected to the front-to-back symmetrical limiting slide 411 is installed in the first slideway 412 through a bearing, and a first connecting shaft 414 is fixedly connected in a plurality of bidirectional screw barrels 413. A first motor 415 with an output end fixedly connected to the first connecting shaft 414 is fixedly installed on the equipment plate 3, a connecting slide 416 is fixedly installed on the left end of the limiting slide 411, and a loading plate 417 located between the front-to-back symmetrical connecting slides 416 is hinged on the upper side of the left end surface of the operating table 2, and a first electric push rod 418 whose telescopic end is hinged to the lower end surface of the loading plate 417 is hinged at the left end of the operating table 2 through the groove.

[0035] See also Figure 1 , Figure 2 and Figure 3 The rolling part 42 includes a guide rod 421. Two guide rods 421 symmetrically distributed on the left and right are fixedly installed on the upper end surface of the right side of the front and rear symmetrical equipment plate 3. A clamping slide 422 is slidably installed on the two guide rods 421 distributed on the left and right. A plurality of driving shafts 423 are rotatably installed between the front and rear symmetrical clamping slides 422 in a linear array through bearings. A rubber roller 424 located between the front and rear symmetrical limiting slides 411 is fixedly sleeved on each driving shaft 423.

[0036] During specific work, when the artificial turf needs to be rolled up, the worker first places the artificial turfs one by one on the operating table 2, and then starts the first motor 415 to rotate the first connecting shaft 414 to rotate the bidirectional screw 413, so that the front and rear symmetrical limiting slides 411 approach each other, and the limiting slides 411 will approach each other with the clamping part 51 through the connecting slide 416, until the limiting slides 411 on both sides clamp the artificial turf at the center of the operating table 2, thereby completing the synchronous alignment and straightening of multiple artificial turfs.

[0037] Then, the hydraulic cylinder (not shown in the figure) fixedly installed on the equipment plate 3 is started to push the pressing slide 422 downward, and the two guide rods 421 distributed on the left and right will provide guidance for the downward movement of the pressing slide 422. The pressing slide 422 will press the artificial turf on the operating table 2 with the rubber roller 424, so as to complete the compaction of the artificial turf and avoid its vertical deviation. At this time, the driving shaft 423 can be driven by an external driving source (such as a motor) to rotate with the corresponding rubber roller 424, and the compacted artificial turf is transported to the left, so that multiple artificial turfs can be processed at the same time, which greatly improves the production efficiency.

[0038] See also Figure 1 , Figure 4 and Figure 5 The clamping part 51 includes a first shaft rod 511, and the first shaft rod 511 located above the operating table 2 is installed through a bearing on the connecting slide 416. The first shaft rod 511 on the same operating table 2 is fixedly installed with a turntable 512 rotatably connected to the corresponding connecting slide 416 at one end close to each other, and a fixing column 513 is fixedly installed at the center of a side wall close to each other of the turntables 512. A limiting slide rail located below the fixing column 513 is provided on one side wall close to each other of the turntables 512. A clamping column 515 is slidably installed in the limiting slide rail, and a second electric push rod 514 whose telescopic end is fixedly connected to the clamping column 515 is fixedly installed at the lower end of the limiting slide rail.

[0039] See also Figure 1 , Figure 4 and Figure 5 The mating portion 52 includes a swivel 521. The side walls of the connecting slides 416 on the same operating table 2 that are close to each other are all equipped with a swivel 521 sleeved on the outside of the turntable 512 through a bearing. The outer ring wall of the swivel 521 is provided with incomplete teeth. A fixed slide rail 522 extending radially thereof is fixedly installed on the outer ring wall of the swivel 521. A first slider 524 is slidably installed in the fixed slide rail 522. A first spring 523 is fixedly installed between the upper end surface of the first slider 524 and the fixed slide rail 522. A second shaft rod 525 located below the swivel 521 is installed on the connecting slide 416 through a bearing. The second shaft rod 525 is fixedly sleeved with a first gear meshing with the incomplete teeth.

[0040] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 The driving part 53 includes a first connecting plate 531, and a first connecting plate 531 corresponding to the first shaft rod 511 is fixedly installed on one side wall of the connecting slide plate 416 on the same operating table 2 away from each other. A first pulley fixedly connected to the first shaft rod 511 is installed on the first connecting plate 531 through a bearing. A first spline shaft 532 penetrating the first connecting plate 531 is installed between the front and rear symmetrical equipment plates 3 through a bearing. A second pulley splined with the first spline shaft 532 is installed on the first connecting plate 531 through a bearing. The first pulley and the second pulley are provided with a The first belt transmission is connected, and the side walls of the connecting slides 416 on the same operating table 2 that are away from each other are fixedly installed with a second connecting plate 533 corresponding to the second shaft rod 525, and the second connecting plate 533 is installed with a third pulley fixedly connected to the second shaft rod 525 through a bearing, and a second spline shaft 534 that passes through the second connecting plate 533 is installed between the front and rear symmetrical equipment plates 3 through a bearing, and a fourth pulley that spline-matches with the second spline shaft 534 is installed on the second connecting plate 533 through a bearing, and the third pulley and the fourth pulley are connected by a second belt transmission.

[0041] During specific operation, when the feeding mechanism 4 completes the alignment, straightening, compression and transportation of the artificial turf, the angle between the loading plate 417 and the operating table 2 is adjusted by starting the first electric push rod 418, so that the left end of the loading plate 417 is higher than the compression column 515. At this time, the left end of the artificial turf can be guided by the loading plate 417 to between the fixed column 513 and the compression column 515, and when the left end of the artificial turf is transported between the fixed column 513 and the compression column 515, the driving shaft 423 is stopped at this time, and the second electric push rods 514 on both sides are started to move upward with the corresponding compression column 515 until the compression column 515 presses the left end of the artificial turf on the fixed column 513, so that the fixation of the artificial turf is completed, and then the first electric push rod 418 is started in the reverse direction to make it rotate downward with the loading plate 417 to prevent the loading plate 417 from blocking the rolling of the artificial turf.

[0042] Then, the No. 1 external motor fixedly mounted on the equipment plate 3 is started to rotate the first spline shaft 532, and the first spline shaft 532 will drive the first shaft 511 to rotate clockwise to the right through the cooperation of the first pulley and the second pulley, thereby driving the turntables 512 on both sides to rotate clockwise to the right synchronously, so that the left end of the fixed artificial turf is wound with the fixing column 513 and the clamping column 515 as the center point, and during the winding process, the drive shaft 423 is started and the rotation speed of the drive shaft 423 is adjusted, and the tension of the artificial turf is adjusted by the friction of the rubber roller 424 on the artificial turf, ensuring that the artificial turf maintains appropriate tension during the winding process, thereby completing the synchronous winding of multiple artificial turfs.

[0043] See also Figure 1 , Figure 5 , Figure 6 , Figure 7 and Figure 8 The main body 61 includes an L-shaped connecting rod 611, and the ends of the first sliding blocks 524 on the same operating table 2 that are close to each other are fixedly installed with the L-shaped connecting rod 611, and the ends of the L-shaped connecting rods 611 that are close to each other are fixedly installed with the third spline shaft 612, and a device horizontal warehouse 613 with a cavity inside is arranged between the L-shaped connecting rods 611, which is spline-matched with the third spline shaft 612 symmetrically front and back and has a cavity inside. The lower end surface of the equipment horizontal warehouse 613 is an outward convex arc shape, and a second spring 614 is fixedly installed between the ends of the third spline shaft 612 that are close to each other and the equipment horizontal warehouse 613, and a membrane hole 615 is opened through the equipment horizontal warehouse 613.

[0044] See also Figure 1 , Figure 5 , Figure 6 , Figure 7 and Figure 8 The film pressing part 62 includes a first slide plate 621, which is slidably installed up and down in the equipment horizontal warehouse 613, and a roller shaft 622 is rotatably installed at the lower end of the first slide plate 621 through a bearing seat, and a second motor 623 is fixedly installed on the first slide plate 621 with an output end fixedly connected to the roller shaft 622, and a screw rod 624 rotatably connected to the first slide plate 621 is installed on the upper end of the equipment horizontal warehouse 613, and a screw sleeve 625 threadedly connected to the screw rod 624 is installed on the upper end surface of the equipment horizontal warehouse 613 through a bearing, and a third motor 626 is fixedly installed on the equipment horizontal warehouse 613, and the output end of the third motor 626 is connected to the screw sleeve 625 through a first transmission gear set, and a fixed roller 627 located below the roller shaft 622 is fixedly installed in the cavity.

[0045] See also Figure 1 , Figure 6 , Figure 7 and Figure 8The cutting part 63 includes a supporting triangle plate 631, a front-to-rear symmetrical supporting triangle plate 631 is fixedly installed on the left end surface of the equipment horizontal warehouse 613, an equipment horizontal plate is fixedly installed on the upper ends of the supporting triangle plates 631, a guide bevel block 632 is fixedly installed between the supporting triangle plates 631, guide rollers 633 distributed up and down and located above the guide bevel block 632 are fixedly installed between the supporting triangle plates 631, a second slide plate 634 located above the guide bevel block 632 is slidably installed between the supporting triangle plates 631, the second slide plate 634 is located on the upper left of the guide roller 633, a cutting knife 635 located directly below the second slide plate 634 is fixedly installed on the lower end of the second slide plate 634 through a set support block, and a third electric push rod 636 fixedly installed on the equipment horizontal plate with a telescopic end fixedly connected to the second slide plate 634.

[0046] See also Figure 1 , Figure 2 and Figure 3 The film outlet part 64 includes a connecting transverse plate 641, and the connecting transverse plate 641 is fixedly installed on the upper end surface of the left side of the front and rear symmetrical equipment plate 3. A fixing seat 642 for loading the film roll and corresponding to the operating table 2 is provided on the connecting transverse plate 641, and a guide protrusion 643 corresponding to the fixing seat 642 is fixedly installed on the right end of the connecting transverse plate 641.

[0047] During specific operation, when the driving part 53 cooperates with the clamping part 51 to reel the artificial turf to a certain number of rolls, the No. 1 external motor is stopped. At this time, the second spline shaft 534 is in an unstarted state, so that the rotating ring 521 does not rotate, and the first spring 523 will always press the L-shaped connecting rod 611 downward through the first slider 524, so that the convex arc-shaped lower end surface of the equipment horizontal warehouse 613 is always in contact with the outer ring wall of the artificial turf, and at this time, the film roll loaded on the fixed seat 642 will pass through the film hole 615 under the guidance of the guide protrusion 643 until the left end of the film passes between the guide rollers 633 distributed above and below and is finally placed on the upper end surface of the guide bevel block 632.

[0048] At this time, the third motor 626 is started to rotate the screw sleeve 625 through the first transmission gear set, and with the cooperation of the screw sleeve 625 and the screw rod 624, the first slide 621 is lowered in the equipment horizontal bin 613 until the first slide 621 brings the roller 622 to press the film in the cavity onto the fixed roller 627. At this time, the second motor 623 can be started to rotate the roller 622, and the film is pulled out from the film roll fixed on the upper film outlet part 64 through the rotation of the roller 622, until the film is fed to the left from the guide bevel 632 for a certain distance, and then the second motor 623 is stopped, and the roller 622 is kept pressing the film to prevent the film from moving.

[0049] Then, the second external motor fixed on the equipment plate 3 can be started to rotate the second spline shaft 534, thereby rotating the second shaft rods 525 on both sides through the cooperation of the third pulley and the fourth pulley, and the second shaft rod 525 will rotate clockwise to the right through the first gear and the rotating ring 521, thereby rotating the equipment horizontal bin 613 to the right. At this time, the artificial turf that has been rolled up will have a horizontal section. When the equipment horizontal bin 613 moves to the horizontal section of the artificial turf, stop running the second external motor. At this time, the left end of the fixed film in the equipment horizontal bin 613 will fall between the curled and horizontal sections of the artificial turf, and then start the first electric push rod 418. The loading plate 417 is lifted up with it, so that the left end of the loading plate 417 presses the horizontal section of the artificial turf and the left end of the film on the curled part. At this time, the third motor 626 can be started in reverse to release the pressure of the roller 622 on the film, and then the No. 1 external motor can be started to continue to reel in the artificial turf through the driving part 53 and the pressing part 51. Under the pressure of the left end of the loading plate 417, the artificial turf is squeezed. At the same time, the film will be reeled into the artificial turf during the reeling process, so that the film is wound synchronously with the artificial turf to ensure that the film winding tension is uniform and prevent the artificial turf from deforming during the reeling process.

[0050] After the winding is completed, the No. 1 external motor is started to make the film wrap the outside of the rolled artificial turf, and after wrapping a certain number of times, the third electric push rod 636 is started to make it descend with the cutting knife 635 to contact the guide bevel 632 to cut the film, thereby completing the winding of multiple artificial turfs, and then the first motor 415 can be started in reverse to make the connecting slide 416 move away from both sides synchronously. At this time, the horizontal warehouse 613 of the equipment always presses the rolled artificial turf, so that when the fixing columns 513 and the clamping columns 515 on both sides are separated from the artificial turf roll, the artificial turf roll will automatically fall off, and then all structures can be reset to prepare for the next batch of artificial turf winding.

[0051] Working principle: When the artificial turf needs to be rolled up, the worker first places the artificial turfs one by one on the operating table 2, then starts the first motor 415 to synchronously align and straighten multiple artificial turfs through the alignment part 41, and then starts the hydraulic cylinder fixed on the equipment plate 3 to press the artificial turf through the rolling part 42. At this time, the drive shaft 423 can be driven by an external drive source to rotate with the corresponding rubber roller 424, thereby transporting the compacted artificial turf to the left.

[0052] Then, the left end of the artificial turf is transported to between the fixing column 513 and the pressing column 515 by starting the first electric push rod 418, and the second electric push rod 514 is started to fix the artificial turf through the pressing part 51. Then, the first electric push rod 418 is started in reverse to rotate it downward with the loading plate 417, and then the No. 1 external motor fixedly installed on the equipment plate 3 is started to cooperate with the pressing part 51 through the driving part 53 to roll up the left end of the fixed artificial turf.

[0053] When the artificial turf is rolled up to a certain number of rolls, the No. 1 external motor is stopped, and the film is fed a certain distance to the left from the guide bevel 632 through the film pressing part 62, and then the No. 2 external motor is started to move the equipment horizontal bin 613 to the horizontal section of the artificial turf through the driving part 53 and the matching part 52, and the No. 2 external motor is stopped, and then the first electric push rod 418 is started to press the horizontal section of the artificial turf and the left end of the film onto the curled part. At this time, the third motor 626 is started in reverse to release the pressure of the roller 622 on the film, and then the No. 1 external motor is started again to continue to roll up the artificial turf through the driving part 53 and the pressing part 51, so that the film is rolled into the artificial turf together.

[0054] Then, start the No. 1 external motor to make the film wrap around the outside of the artificial turf, and after wrapping a certain number of times, start the third electric push rod 636 to cut the film through the cutting part 63 to complete the winding, and then start the first motor 415 in reverse to make the connecting slide 416 move away synchronously. At this time, the horizontal warehouse 613 of the equipment always presses the rolled-up artificial turf, so that when the fixing columns 513 and the clamping columns 515 on both sides are separated from the artificial turf roll, the artificial turf roll will automatically fall off, and then all the mechanisms can be reset, and the next batch of artificial turf can be rolled up.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rolling device for artificial turf processing, comprising a support base (1), characterized in that: The support seat (1) is fixedly mounted with a front-to-back symmetrical equipment plate (3) and a plurality of operating tables (2) located between the front-to-back symmetrical equipment plates (3) and fixedly mounted in a linear array, and the front-to-back symmetrical equipment plates (3) and the operating tables (2) are jointly provided with a feeding mechanism (4); The feeding mechanism (4) comprises an alignment part (41) arranged on the operating table (2) for aligning and straightening the artificial turf, and a rolling part (42) for cooperating with the alignment part (41) to compact and transport a plurality of artificial turfs is arranged on the front and rear symmetrical equipment plates (3); The alignment part (41) is provided with a reeling mechanism (5) for reeling in a plurality of artificial turfs; The reeling mechanism (5) comprises a pressing part (51) arranged on the alignment part (41) and used for fixing the artificial turf, a matching part (52) is arranged on the pressing part (51), and a driving part (53) providing power to the pressing part (51) and the matching part (52) is arranged between the front and rear symmetrical equipment plates (3); The matching portion (52) is provided with a film winding mechanism (6) for rolling up and coating a plurality of artificial lawns; The film winding mechanism (6) comprises a main body (61) arranged on the matching part (52) and used to cooperate with the matching part to adaptively adjust according to the degree of artificial turf winding, the main body (61) is provided with a film pressing part (62) used to press and transport the film, the main body (61) is also provided with a cutting part (63) used to cut the film, and the front and rear symmetrical equipment plates (3) are jointly provided with a film discharging part (64) cooperating with the main body (61); The alignment portion (41) comprises a limiting slide plate (411), and a connecting slide plate (416) is fixedly mounted on the left end of the limiting slide plate (411); The pressing portion (51) comprises a rotating disk (512); The matching portion (52) comprises a rotating ring (521), and the side walls of the connecting slide plates (416) on the same operating table (2) that are close to each other are all equipped with a rotating ring (521) sleeved on the outer side of the turntable (512) through a bearing, and the outer ring wall of the rotating ring (521) is provided with incomplete teeth, and a fixed slide rail (522) extending along its radial direction is fixedly installed on the outer ring wall of the rotating ring (521), and a first slider (524) is slidably installed in the fixed slide rail (522), and a first spring (523) is fixedly installed between the upper end surface of the first slider (524) and the fixed slide rail (522), and a second shaft rod (525) located below the rotating ring (521) is installed on the connecting slide plate (416) through a bearing, and a first gear meshing with the incomplete teeth is fixedly sleeved on the second shaft rod (525).

2. The artificial turf processing rolling device according to claim 1, characterized in that: A front-to-back symmetrical limiting slide plate (411) is slidably mounted on the operating table (2), a first slideway (412) is provided on the operating table (2), a bidirectional screw barrel (413) threadedly connected to the front-to-back symmetrical limiting slide plate (411) is installed in the first slideway (412) via a bearing, a first connecting shaft (414) is fixedly connected to a plurality of bidirectional screw barrels (413), a first motor (415) whose output end is fixedly connected to the first connecting shaft (414) is fixedly mounted on the equipment plate (3), a loading plate (417) located between the front-to-back symmetrical connecting slide plates (416) is hingedly mounted on the upper side of the left end surface of the operating table (2), and a first electric push rod (418) whose telescopic end is hingedly mounted on the left end of the operating table (2) via a groove.

3. The artificial turf processing rolling device according to claim 2, characterized in that: The rolling part (42) comprises a guide rod (421), and two guide rods (421) symmetrically distributed on the left and right are fixedly installed on the upper end surface of the right side of the front-to-back symmetrical equipment plate (3), and a pressing slide plate (422) is slidably installed on the two guide rods (421) distributed on the left and right. A plurality of driving shafts (423) are rotatably installed between the front-to-back symmetrical pressing slide plates (422) in a linear array through bearings, and a rubber roller (424) located between the front-to-back symmetrical limiting slide plates (411) is fixedly sleeved on each driving shaft (423).

4. The artificial turf processing rolling device according to claim 2, characterized in that: The clamping portion (51) further comprises a first shaft (511), the first shaft (511) being installed on the connecting slide plate (416) through a bearing and being located above the operating table (2), a turntable (512) being fixedly installed at one end of the first shaft (511) on the same operating table (2) and being rotatably connected to the corresponding connecting slide plate (416), a fixing column (513) being fixedly installed at the center of one side wall of the turntable (512) and being located near each other, a limiting slide rail being provided on one side wall of the turntable (512) and being located below the fixing column (513), a clamping column (515) being slidably installed in the limiting slide rail, and a second electric push rod (514) being fixedly installed at the lower end of the limiting slide rail and having a telescopic end fixedly connected to the clamping column (515).

5. The artificial turf processing rolling device according to claim 1, characterized in that: The driving part (53) comprises a first connecting plate (531), and a first connecting plate (531) corresponding to the first shaft (511) is fixedly installed on one side wall of the connecting slide plate (416) on the same operating table (2) that is away from each other. A first belt pulley fixedly connected to the first shaft (511) is installed on the first connecting plate (531) via a bearing. A first spline shaft (532) passing through the first connecting plate (531) is installed between the front and rear symmetrical equipment plates (3) via a bearing. A second belt pulley splined with the first spline shaft (532) is installed on the first connecting plate (531) via a bearing. The first belt pulley and the second belt pulley are connected via a A first belt transmission connection is provided, and a second connecting plate (533) corresponding to the second shaft rod (525) is fixedly installed on one side wall of the connecting slide plate (416) on the same operating table (2) that is away from each other. A third pulley fixedly connected to the second shaft rod (525) is installed on the second connecting plate (533) through a bearing. A second spline shaft (534) passing through the second connecting plate (533) is installed between the front and rear symmetrical equipment plates (3) through a bearing. A fourth pulley spline-matched with the second spline shaft (534) is installed on the second connecting plate (533) through a bearing. The third pulley and the fourth pulley are connected by a second belt transmission.

6. The artificial turf processing rolling device according to claim 4, characterized in that: The main body (61) includes an L-shaped connecting rod (611), and the ends of the first sliding blocks (524) on the same operating table (2) that are close to each other are fixedly installed with the L-shaped connecting rod (611), and the ends of the L-shaped connecting rods (611) that are close to each other are fixedly installed with the third spline shaft (612), and a device horizontal bin (613) with a cavity inside and spline-matched with the third spline shaft (612) that is symmetrical front and rear is arranged between the L-shaped connecting rods (611), and the lower end surface of the device horizontal bin (613) is an outward convex arc, and a second spring (614) is fixedly installed between the ends of the third spline shaft (612) that are close to each other and the device horizontal bin (613), and a membrane hole (615) is opened through the device horizontal bin (613).

7. The artificial turf processing rolling device according to claim 6, characterized in that: The film pressing part (62) includes a first slide plate (621), and the first slide plate (621) is slidably installed in the equipment horizontal bin (613) up and down, and a roller shaft (622) is rotatably installed at the lower end of the first slide plate (621) through a bearing seat, and a second motor (623) whose output end is fixedly connected to the roller shaft (622) is fixedly installed on the first slide plate (621), and a screw rod (624) rotatably connected to the first slide plate (621) is slidably installed through the upper end of the equipment horizontal bin (613), and a screw sleeve (625) threadedly connected to the screw rod (624) is installed on the upper end surface of the equipment horizontal bin (613) through a bearing, and a third motor (626) is fixedly installed on the equipment horizontal bin (613), and the output end of the third motor (626) is connected to the screw sleeve (625) through a first transmission gear set, and a fixed roller (627) located below the roller shaft (622) is fixedly installed in the cavity.

8. The artificial turf processing rolling device according to claim 6, characterized in that: The cutting part (63) comprises a supporting triangle plate (631), a front-to-rear symmetrical supporting triangle plate (631) is fixedly mounted on the left end surface of the equipment horizontal bin (613), an equipment horizontal plate is fixedly mounted on the upper ends of the supporting triangle plates (631), a guiding inclined block (632) is fixedly mounted between the supporting triangle plates (631), a guiding roller (633) distributed up and down and located above the guiding inclined block (632) is fixedly mounted between the supporting triangle plates (631), a second slide plate (634) located above the guiding inclined block (632) is slidably mounted between the supporting triangle plates (631), the second slide plate (634) is located on the upper left of the guiding roller (633), a cutting knife (635) located directly below the second slide plate (634) is fixedly mounted on the lower end of the second slide plate (634) through a set supporting block, and a third electric push rod (636) whose telescopic end is fixedly connected to the second slide plate (634) is fixedly mounted on the equipment horizontal plate.

9. The artificial turf processing rolling device according to claim 1, characterized in that: The film outlet portion (64) includes a connecting transverse plate (641), and the connecting transverse plate (641) is fixedly installed on the upper end surface of the left side of the front and rear symmetrical equipment plate (3), and a fixing seat (642) for loading the film roll and corresponding one-to-one with the operating table (2) is provided on the connecting transverse plate (641), and a guide protrusion (643) corresponding one-to-one with the fixing seat (642) is fixedly installed on the right end of the connecting transverse plate (641).

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