Aluminum plate base layer heat preservation and water prevention method system and installation method thereof

Through the aluminum plate base insulation and waterproofing practice system, the Z-shaped aluminum plate support and waterproof aluminum plate fixing rock wool is solved, and the problem of unsolid installation and poor waterproofing effect of the curtain wall base is achieved, achieving efficient and stable waterproofing performance and construction convenience .

CN119163159APending Publication Date: 2024-12-20CHINA CONSTR THIRD ENG BUREAU GRP CO LTD +1
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Patent Information

Application Number
CN202411455384.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

The base waterproof and insulation technology of existing building curtain walls has problems such as poor waterproofing effect, unsolid installation of rock wool, low construction efficiency, high cost and local waterproof failure. Especially at the intersection of the curtain wall waterproof edge collection and civil structure, there are problems with cross-construction processes.

Method used

The insulation and waterproofing method system of aluminum plate base layer includes Z-shaped aluminum plate support, waterproof aluminum plate, nylon expansion bolt for rock wool, curtain wall support adapter and hole-blocking aluminum plate. The rock wool is fixed through Z-shaped aluminum plate support, and the waterproof aluminum plate limit is It also prevents water from seeping in, blocking holes and treating local errors, and forms an integrated waterproof and thermal insulation system.

Benefits of technology

It improves the firmness and waterproof performance of rock wool, reduces the demand for rock wool cutting, improves construction efficiency and waterproof quality, is suitable for large-area curtain walls and local locations, and has good tolerance and fault tolerance and durability.

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Abstract

The invention discloses an aluminum plate base layer heat preservation and water prevention method system and an installation method thereof.The aluminum plate base layer heat preservation and water prevention method system comprises a Z-shaped aluminum plate supporting piece, a civil engineering wall, a curtain wall support adapter, heat preservation rock wool, nylon expansion bolts for the rock wool, a water prevention aluminum plate and a hole plugging aluminum plate, and the Z-shaped aluminum plate supporting piece is used for limiting the heat preservation rock wool and the water prevention aluminum plate; the Z-shaped aluminum plate supporting piece is fixed to the civil engineering wall body through the cushion block for the Z-shaped aluminum plate supporting piece and the shoot nail for the Z-shaped aluminum plate supporting piece, the heat preservation rock wool is fixed to the civil engineering wall body through the nylon expansion bolt for the rock wool, and the civil engineering wall body is connected with the curtain wall support adapter. The waterproof aluminum plate is fixed to the Z-shaped aluminum plate supporting piece through the waterproof aluminum plate self-drilling and self-tapping screws, and the hole plugging aluminum plate is fixed to the waterproof aluminum plate through the hole plugging aluminum plate self-drilling and self-tapping screws. According to the aluminum plate base layer heat preservation and water prevention method system and the installation method thereof, the purpose of heat preservation is achieved through structural arrangement.
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Description

Technical Field

[0001] The invention relates to the technical field of thermal insulation and waterproofing, and in particular to an aluminum plate base thermal insulation and waterproofing system and an installation method thereof. Background Art

[0002] Since the development of building curtain walls, although the facade forms have been rich and diverse, the waterproof and thermal insulation technology of the base layer has not made any breakthroughs. The common practice is still a single mode of combining galvanized steel plates with thermal insulation rock wool. The overlapping waterproof effect of galvanized steel plates is generally poor, and the thermal insulation rock wool filled inside has problems such as unstable installation and fixation, and the rock wool needs a lot of adaptation and cutting. Especially when solving the problem of flexible waterproof handover between the waterproof edge of the curtain wall and the main body of the civil structure, this model usually has the problem of overlapping construction processes, which not only restricts the construction efficiency, but also increases the coordination cost; at the same time, this method also has many difficult-to-eliminate problems such as local waterproof failure and long-term repairs, especially when the waterproof edge around the adapter is closed, due to the poor ability to adapt to the error of the adapter, this practice is often accompanied by secondary cutting and processing of the panel on site, on-site hole modification, etc., resulting in reduced construction quality and reduced on-site efficiency from time to time, and also affecting the overall waterproof and thermal insulation effect of the curtain wall. For this reason, a comprehensive new process and new combination are urgently needed to systematically solve the problem of waterproof and thermal insulation of the base layer of the curtain wall. Summary of the invention

[0003] The object of the present invention is to provide an aluminum plate base thermal insulation and waterproofing system and an installation method thereof to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an aluminum plate base thermal insulation and waterproofing system and an installation method thereof, comprising a Z-shaped aluminum plate support, a civil wall, a curtain wall support adapter, thermal insulation rock wool, nylon expansion bolts for rock wool, a waterproof aluminum plate and a hole-blocking aluminum plate, wherein the Z-shaped aluminum plate support is used for limiting the thermal insulation rock wool and the waterproof aluminum plate, the Z-shaped aluminum plate support is fixed to the civil wall by a Z-shaped aluminum plate support pad and a Z-shaped aluminum plate support nail, the thermal insulation rock wool is fixed to the civil wall by a nylon expansion bolt for rock wool, the civil wall is connected to the curtain wall support adapter, the waterproof aluminum plate is fixed to the Z-shaped aluminum plate support by a waterproof aluminum plate self-drilling and self-tapping screw, and the hole-blocking aluminum plate is fixed to the waterproof aluminum plate by a hole-blocking aluminum plate self-drilling and self-tapping screw.

[0005] Specifically, the hole-blocking aluminum plate and the plug-in fittings for the hole-blocking aluminum plate are in an upper and lower combined plug-in relationship.

[0006] Specifically, the waterproof aluminum plate is provided with a hole on the curtain wall support adapter.

[0007] Specifically, the Z-shaped aluminum plate support, the waterproof aluminum plate, and the rock wool nylon expansion bolts constitute a support system.

[0008] Specifically, the curtain wall support adapter protrudes above the thermal insulation rock wool and waterproof aluminum plate.

[0009] Specifically, the thermal insulation rock wool is arranged continuously.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] The aluminum plate-based thermal insulation and waterproofing system and its installation method described in the present invention, by using Z-shaped aluminum plate supports to constrain the rock wool in a grid, greatly enhances the firmness of the thermal insulation rock wool attached to the wall, and effectively solves the problem of easy falling off and loosening caused by the rock wool being fixed only by expansion bolts. By using the outer layer of waterproof aluminum plate to cover the thermal insulation rock wool, it can effectively prevent external water from penetrating into the rock wool and causing a decrease in thermal performance, and can also prevent the rock wool from overturning and being blown away by strong winds. The thermal insulation rock wool, the Z-shaped aluminum plate support, and the waterproof aluminum plate form a whole. Compared with the layered arrangement of galvanized steel plate and rock wool, this holistic technical solution first solves the problem of firmness of large-area rock wool installation.

[0012] The aluminum plate base thermal insulation and waterproofing system and installation method described in the present invention can realize the requirement of combining and arranging the thermal insulation rock wool in the frame area with standard length and width specifications because the upper and lower left and right spacing of the Z-shaped aluminum plate support can be designed in a modular manner, thereby greatly reducing the cutting of a large amount of rock wool, saving the secondary processing costs caused by cutting, and greatly improving the efficiency of rock wool procurement and installation.

[0013] The aluminum plate base thermal insulation waterproofing system and installation method described in the present invention completely solve the waterproofing requirements of large-area walls by setting waterproof aluminum plates of standard specifications, gluing the joints of adjacent upper and lower plates, and gluing the folded edges of adjacent left and right plates. The waterproofing performance is far superior to the traditional galvanized steel plate overlap technical solution because of the convenient gluing and stable and reliable connection.

[0014] The invention discloses an aluminum plate-based thermal insulation waterproofing system and an installation method thereof, which independently completes the waterproofing by arranging an aluminum plate at the edge, thereby solving the problem of cross-construction of edge waterproofing and main structure waterproofing, and can be combined with the flexible waterproofing of the main structure to form a clear boundary and waterproof limit, and a continuous waterproof belt with a natural transition.

[0015] The aluminum plate base thermal insulation waterproofing system and its installation method described in the present invention solve the problem of local waterproofing on-site treatment or on-site repair very well by setting a special standardized hole-blocking aluminum plate around the curtain wall support adapter. The holes in the waterproof aluminum plate can be pre-opened in the factory, and the hole opening can adapt to the error of more than 50 mm up, down, left and right of the curtain wall support adapter, and has excellent tolerance and fault tolerance. The hole-blocking aluminum plate and the plug-in accessories for the hole-blocking aluminum plate are both provided with 90-degree folding edges or 30-degree / 45-degree warping edges, which can be accurately matched with the curtain wall support adapter to form a continuous and complete waterproof ring for gluing, completely solving the waterproofing treatment problem of special situations around the adapter, and standardizing the solution of special problems. And due to the good tolerance and fault tolerance of the hole-blocking aluminum plate, the overall installation efficiency of the waterproof system is also greatly improved relative to traditional practices.

[0016] The aluminum plate base thermal insulation and waterproofing system and the installation method thereof described in the present invention can be used for waterproofing of large-area curtain wall bases, and can also be selectively used for waterproofing of local locations such as floor beams, floor slabs, structural columns, and walls between windows. It has a wide range of applications and is not limited to the materials and process forms of external curtain walls. It can be fully combined with the interlayer or wall column positions of stone curtain walls, metal curtain walls, and glass curtain walls, and can also be combined with penetrating wiring or connectors of floodlighting and outdoor advertising LOGOs without reducing the waterproof and thermal insulation quality.

[0017] The aluminum plate base thermal insulation and waterproofing construction system and installation method described in the present invention have clear procedures, strong operability, and convenient installation. There is no mutual restriction between the front and the back. The upper and lower parts are plugged in and installed in sequence, and the order can be freely arranged left and right. It can be flexibly organized based on the work surface, which is very conducive to convenient construction.

[0018] The aluminum plate base thermal insulation and waterproofing system and installation method described in the present invention have selected constituent materials with good durability, strong corrosion resistance, high fire resistance, controllable material prices, easy replacement and maintenance, and also convenient for later operation and maintenance of related light lines or advertising connectors. The material process is also convenient for large-scale use and promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 yes Figure 1 The enlarged schematic diagram of point A in the middle;

[0021] Figure 3 yes Figure 1 The enlarged schematic diagram of point B in the middle;

[0022] Figure 4 It is a schematic diagram of the steps when only the Z-shaped aluminum plate support is installed;

[0023] Figure 5 This is a step-by-step diagram for the case where only the waterproof aluminum panel is installed.

[0024] In the figure: 1-Z-shaped aluminum plate support; 2-civil wall; 3-curtain wall support adapter; 4-insulating rock wool; 5-nylon expansion bolt for rock wool; 6-waterproof aluminum plate; 7-hole blocking aluminum plate;

[0025] 1-1 Pads for Z-shaped aluminum plate supports; 1-2 Nails for Z-shaped aluminum plate supports; 6-1 Upper and lower plug-in strips for waterproof aluminum plates; 6-2 Self-drilling and self-tapping screws for waterproof aluminum plates; 6-3 Edge joint sealant for waterproof aluminum plates; 7-1 Plug-in accessories for hole-blocking aluminum plates; 7-2 Joint sealant for hole-blocking aluminum plates; 7-3 Self-drilling and self-tapping screws for hole-blocking aluminum plates. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-5 The present invention provides a technical solution: an aluminum plate base thermal insulation and waterproofing system and its installation method. Step 1: first install the Z-shaped aluminum plate support 1 on the civil wall 2. The horizontal and vertical spacing of the Z-shaped aluminum plate support can be designed according to the factory specifications of the rock wool and the combination layout of the rock wool. It is recommended to use the module formed by the combined size of the long side and the short side of the rock wool as the spacing.

[0028] Step 2: Install the thermal insulation rock wool 4 on the civil wall 2 through the nylon expansion bolts 5 for rock wool. In the area defined by the Z-shaped aluminum plate support 1, the thermal insulation rock wool 4 can be flexibly arranged in a staggered manner up and down, left and right, and the nylon expansion bolts 5 for rock wool can be arranged in a plum blossom shape. The edges of the thermal insulation rock wool 4 are defined by the Z-shaped aluminum plate support 1. The thermal insulation rock wool 4 can be combined and laid out using factory standard specifications. The combined layout shown in the present invention can reduce a large amount of rock wool cutting, greatly improve the efficiency of rock wool installation, and save the secondary processing costs caused by on-site cutting of thermal insulation rock wool;

[0029] Step 3: Fix the waterproof aluminum plate 6 to the Z-shaped aluminum plate support 1 through the self-drilling self-tapping screws 6-2, and fix the edge waterproof aluminum plate 6a to the civil wall 2 through the waterproof aluminum plate nails 6a-1. The waterproof aluminum plate of the present invention is divided into four standard plates 6 in the center and two edge plates 6a on each side for the convenience of description, so as to show a complete base waterproof system. The center standard plates 6 are directly fixed to the Z-shaped aluminum plate support 1, and the edge plates 6a are directly fixed to the civil wall 2. The center standard plates are in an upper and lower plug-in relationship, and a rubber strip 6-1 is provided at the plug-in position.

[0030] Step 4: Apply glue to the joint gaps between adjacent panels of the waterproof aluminum plate 6, and apply glue 6-3 to the joint gaps between the waterproof aluminum plate 6 and the civil wall 2.

[0031] Step 5: First, match the plug-in fittings 7-1 for the hole-blocking aluminum plate with the curtain wall support adapter 3 in the joint position relationship, and fix the plug-in fittings 7-1 for the hole-blocking aluminum plate to the waterproof aluminum plate 6 through aluminum rivets 7-4 and flexible gaskets 7-5. The plug-in fittings 7-1 for the hole-blocking aluminum plate and the waterproof aluminum plate 6 are glued 6-3 within the range of the warped edge angle, and the nail heads of the aluminum rivets 7-4 are glued to form a glue cap. Then, match the plug-in fittings 7-1 for the hole-blocking aluminum plate with the curtain wall support adapter 3 in the joint position relationship, and fix them to the waterproof aluminum plate 6 through the self-drilling and self-tapping screws 7-3 for the hole-blocking aluminum plate. The plug-in fittings 7-1 for the hole-blocking aluminum plate overlap the upper and lower plug-in parts. The plug-in fittings 7-1 for the hole-blocking aluminum plate are combined to surround the head of the curtain wall support adapter 3.

[0032] Step 6: Glue the joint gaps formed by the hole-blocking aluminum plate 7, the plug-in fittings 7-1 for the hole-blocking aluminum plate, and the curtain wall support adapter 3 respectively.

[0033] The above are the system decomposition installation steps, in which the waterproof aluminum plate 6 can be pre-drilled in the factory, and the hole can adapt to the error of more than 50mm in the upper and lower left and right of the curtain wall support adapter 3, with excellent tolerance and fault tolerance, which can greatly improve the installation efficiency. The hole-blocking aluminum plate 7 and the plug-in accessories 7-1 for the hole-blocking aluminum plate are both provided with 90-degree folding edges or 30-degree / 45-degree warping edges. The hole-blocking aluminum plate 7 and the plug-in accessories 7-1 for the hole-blocking aluminum plate can adapt to the error of more than 25mm in the upper and lower left and right of the waterproof aluminum plate 6 and the curtain wall support adapter 3, and accurately match the curtain wall support adapter 3. Each aluminum plate does not require secondary cutting on site.

[0034] The Z-shaped aluminum plate support 1 is used to support the waterproof aluminum plate 6 and to partition and limit the thermal insulation rock wool 4; the Z-shaped aluminum plate support 1 is fixed to the civil wall 2 by nails 1-2 and pads 1-1; the thermal insulation rock wool 4 is fixed to the civil wall 2 by nylon expansion bolts 5 for rock wool; the root of the curtain wall support adapter 3 is connected to the civil wall 2, and the head of the curtain wall support adapter 3 protrudes from the thermal insulation rock wool 4 and the waterproof aluminum plate 6, and the thermal insulation rock wool 4 is cut to avoid the position of local conflict with the thermal insulation rock wool 4; the waterproof aluminum plate 6 is fixed to the Z-shaped aluminum plate support 1 by self-drilling and self-tapping screws 6-2; the waterproof aluminum plate 6 avoids opening a hole in the head area of ​​the curtain wall support adapter 3; the hole-blocking aluminum plate 7 is fixed to the waterproof aluminum plate 6 by self-drilling and self-tapping screws 7-3; the hole-blocking aluminum plate 7 and the plug-in accessory 7-1 for the hole-blocking aluminum plate are in an upper and lower combined plug-in relationship, and the center is reserved with a hole to avoid the head 3 of the curtain wall support adapter.

[0035] The waterproof aluminum plate 6 and the hole-blocking aluminum plate 7 of the present invention are main components for waterproof function; the thermal insulation rock wool 4 of the present invention is a main component for thermal insulation function; the Z-shaped aluminum plate support 1 of the present invention is a main component for supporting the waterproof aluminum plate structure; the nylon expansion bolt 5 for rock wool of the present invention is a temporary supporting component for the thermal insulation rock wool structure; the Z-shaped aluminum plate support 1 of the present invention, the waterproof aluminum plate 6 and the nylon expansion bolt 5 for rock wool together constitute the main component for permanent supporting of thermal insulation rock wool; the present invention provides an aluminum plate base thermal insulation and waterproofing system and an installation method thereof, and the above-mentioned structural combination together forms a curtain wall base wall waterproof and thermal insulation system.

[0036] The waterproof function of the present invention refers to the external rigid waterproof protection system formed by the waterproof aluminum plate and the hole-blocking aluminum plate for the insulation of the main structure or civil wall and the outer wall base. The insulation function of the present invention refers to the external rigid insulation system formed by the waterproof aluminum plate and the insulation rock wool for the main structure or civil wall.

[0037] The waterproof and thermal insulation functions of the present invention are both a base waterproof and thermal insulation function for the bare wall of the main structure. It is not exposed to a visible position outdoors as a decorative component. A stone curtain wall, a metal curtain wall or other decorative surface layer is still arranged on the outside, and it is connected to the embedded parts of the main structure through a curtain wall support adapter 3 that penetrates the waterproof and thermal insulation aluminum plate base.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thermal insulation and waterproofing system for aluminum plate base and its installation method, Features: The invention comprises a Z-shaped aluminum plate support member (1), a civil wall (2), a curtain wall support adapter (3), thermal insulation rock wool (4), a nylon expansion bolt for rock wool (5), a waterproof aluminum plate (6) and a hole blocking aluminum plate (7), wherein the Z-shaped aluminum plate support member (1) is used for limiting the thermal insulation rock wool (4) and the waterproof aluminum plate (6), and the Z-shaped aluminum plate support member (1) is fixed by a pad block (1-1) for the Z-shaped aluminum plate support member and a nail (1-2) for the Z-shaped aluminum plate support member. On the civil wall (2), the thermal insulation rock wool (4) is fixed to the civil wall (2) by means of nylon expansion bolts (5) for rock wool, the civil wall (2) is connected to the curtain wall support adapter (3), the waterproof aluminum plate (6) is fixed to the Z-shaped aluminum plate support (1) by means of self-drilling and self-tapping screws (6-2) for the waterproof aluminum plate, and the hole-blocking aluminum plate (7) is fixed to the waterproof aluminum plate (6) by means of self-drilling and self-tapping screws (7-3) for the hole-blocking aluminum plate.

2. According to claim 1, an aluminum plate base thermal insulation and waterproofing system and its installation method, Features: The hole-blocking aluminum plate (7) and the plug-in fitting (7-1) for the hole-blocking aluminum plate are in an upper and lower combined plug-in relationship.

3. The aluminum plate base thermal insulation and waterproofing system and its installation method according to claim 2, Features: The waterproof aluminum plate (6) is provided with a hole on the curtain wall support adapter (3).

4. A thermal insulation and waterproofing system for aluminum plate base and its installation method according to claim 3, Features: The Z-shaped aluminum plate support (1), the waterproof aluminum plate (6), and the nylon expansion bolts (5) for rock wool constitute a support system.

5. The aluminum plate base thermal insulation and waterproofing system and its installation method according to claim 4, Features: The curtain wall support adapter (3) protrudes above the thermal insulation rock wool (4) and the waterproof aluminum plate (6).

6. A thermal insulation and waterproofing system for aluminum plate base and its installation method according to claim 5, Features: The thermal insulation rock wool (4) is arranged continuously.