Modularized special-shaped composite wallboard integrated with fireproof material and production and installation method

Abstract

The invention provides a modularized special-shaped composite wallboard integrated with a fireproof material and a production and installation method. The modularized special-shaped composite wallboard is applied to the installation process of an offshore booster station. The composite wallboard comprises a first outer side panel, a second outer side panel and a fireproof insulating layer, and the fireproof insulating layer is glued between the first outer side panel and the second outer side panel. The first outer side panel and the second outer side panel are both made of groove-shaped steel plates; the composite wallboard with a certain length is a wallboard module. The groove-shaped steel plates with high load bearing capacity are selected as the first outer side panel and the second outer side panel, the fireproof insulating layer is arranged between the first outer side panel and the second outer side panel, and the first outer side panel, the second outer side panel and the fireproof insulating layer are pressed into the integrated composite wall plate which has fireproof performance and load resistance and is suitable for the outdoor environment, the construction time can be greatly shortened, and the construction cost is reduced. And the construction steps are simplified, modular installation of off-site manufacturing and on-site assembling is achieved, convenience and rapidness are achieved, and great significance is achieved for cost reduction and efficiency improvement in the installation process of the offshore booster station.

Description

Technical Field

[0001] The present invention relates to the technical field of installation materials and methods for offshore booster stations, and in particular to a modularized special-shaped composite wall panel with integrated fireproofing materials and a production and installation method thereof. Background Art

[0002] The partition walls between the main transformers of the offshore booster station or the bulkheads around the main transformers arranged outdoors are completely in the outdoor environment, and the fireproof insulation materials laid are easily wetted by rain and blown off by wind, and the fireproof performance cannot be guaranteed. The traditional practice is to apply fireproof paint on the partition walls or bulkheads, but the fireproof paint is expensive and the construction is time-consuming and labor-intensive. There is an urgent need for a wall panel that is cheap, has fireproof performance, and can adapt to the outdoor environment. In addition, since the partition walls and bulkheads are located outdoors and need to withstand wind loads, the partition walls and wall panels must also have the ability to withstand certain wind loads. Summary of the invention

[0003] In view of the shortcomings of the prior art mentioned above, the object of the present invention is to provide a modular special-shaped composite wall panel with integrated fireproof material and a production and installation method, which is used to solve the problems in the prior art that the application of fire-retardant coating on bulkheads or partitions is expensive, the construction is time-consuming and labor-intensive, and the partitions and bulkheads of offshore substations have weak ability to bear wind loads.

[0004] To achieve the above-mentioned purpose and other related purposes, the present invention provides a modular special-shaped composite wall panel with integrated fireproof material, which is used in the installation process of an offshore substation; the composite wall panel includes a first outer panel, a second outer panel, and a fireproof insulation layer, and the fireproof insulation layer is glued between the first outer panel and the second outer panel; the first outer panel and the second outer panel are both made of grooved steel plates; a certain length of composite wall panel is a wall panel module.

[0005] Preferably, the offshore booster station comprises several decks, the wall panel module is arranged between two adjacent decks in the vertical direction, and the wall panel module and the deck are connected by a first deck connection component, or a second deck connection component, or a first deck connection component and a second deck connection component; the first deck connection component comprises a first deck connection angle steel, a second deck connection angle steel, bolts, and a fireproof sealing strip, the first deck connection angle steel is arranged on the outside of the first outer panel, and the vertical section of the first deck connection angle steel is close to the first outer panel; the second deck connection angle steel is arranged on the second outer panel The outer side of the second deck connecting angle steel is connected to the second outer panel, and the vertical section of the second deck connecting angle steel is close to the second outer panel; the bolts penetrate the vertical section of the first deck connecting angle steel, the first outer panel, the fireproof insulation layer, the second outer panel, and the vertical section of the second deck connecting angle steel, and the first deck connecting angle steel, the wall panel module, and the second deck connecting angle steel are fastened and connected by bolts; the top end surface and the bottom end surface of the wall panel module are respectively abutted against the two adjacent decks, and the fireproof sealing strip is arranged between the top end surface and the upper deck, and between the bottom end surface and the lower deck; the horizontal section of the first deck connecting angle steel and the horizontal section of the second deck connecting angle steel are fixedly connected to the deck.

[0006] Preferably, the second deck connection assembly includes a connecting channel steel, bolts, and a fireproof sealing strip, the connecting channel steel is U-shaped, the wall panel module is installed between the inner walls of the connecting channel steel, and the fireproof sealing strip is arranged between the outer peripheral surface of the wall panel module and the inner wall of the connecting channel steel; the bolts pass through the connecting channel steel and the wall panel module, and the wall panel module is fixedly connected to the connecting channel steel by bolts; the connecting channel steel is fixedly connected to the deck.

[0007] Preferably, two adjacent wall panel modules are fixedly connected by a first connecting component; the first connecting component includes bolts and a fireproof sealing strip, and both ends of the wall panel module are provided with mutually matching bite sections, and the two adjacent wall panel modules are matched with each other through the bite sections, and the fireproof sealing strip is arranged between the bite sections; after the two adjacent wall panel modules are matched with each other through the bite sections, the bolts vertically penetrate the first outer panel, the matched bite section, and the second outer panel; the two adjacent wall panel modules are fixedly connected by the bite section, the fireproof sealing strip, and the bolts.

[0008] Preferably, two adjacent wall panel modules are fixedly connected by a second connecting assembly; the second connecting assembly includes bolts, a fireproof sealing strip, a first connecting angle steel, and a second connecting angle steel, the first connecting angle steel is arranged on the outside of the first outer panel, and the horizontal section of the first connecting angle steel is close to the first outer panel; the second connecting angle steel is arranged on the outside of the second outer panel, and the horizontal section of the second connecting angle steel is close to the second outer panel; the bolts penetrate the horizontal section of the first connecting angle steel, the first outer panel, the fireproof insulation layer, the second outer panel, and the horizontal section of the second connecting angle steel, and the first connecting angle steel, the wall panel module, and the second connecting angle steel are fastened and connected by bolts; the end faces of the two ends of the wall panel module are planes, the end faces of adjacent wall panel modules abut against each other, and a fireproof sealing strip is arranged between the two end faces; the vertical sections of the first connecting angle steel and the vertical sections of the second connecting angle steel of two adjacent wall panel modules are connected to each other.

[0009] Preferably, two adjacent wall panel modules are fixedly connected at the corner by a third connecting component; the third connecting component includes a structural column, a fireproof sealing strip, a third connecting angle steel, and a fourth connecting angle steel, the third connecting angle steel is arranged on the outside of the first outer panel, and the horizontal section of the third connecting angle steel is close to the first outer panel; the fourth connecting angle steel is arranged on the outside of the second outer panel, and the horizontal section of the fourth connecting angle steel is close to the second outer panel; bolts penetrate the horizontal section of the third connecting angle steel, the first outer panel, the fireproof insulation layer, the second outer panel, and the horizontal section of the fourth connecting angle steel, and the third connecting angle steel, the wall panel module, and the fourth connecting angle steel are fastened and connected by bolts; the cross-sectional shape of the structural column is rectangular, the two adjacent wall panel modules are respectively abutted against the two side walls of the structural column, and the fireproof sealing strip is arranged between the end face of the wall panel module and the side wall of the structural column; the vertical section of the third connecting angle steel and the vertical section of the fourth connecting angle steel are fixedly connected to the side wall of the structural column.

[0010] Preferably, a through-cabin piece is further provided in the wall panel module, a wall panel through hole is opened on the wall panel module, the through-cabin piece is placed in the wall panel through hole, and a fourth connecting component is further provided between the wall panel module and the through-cabin piece, the fourth connecting component includes bolts, a fifth connecting angle steel, a sixth connecting angle steel, and a fireproof sealing strip, the fifth connecting angle steel is arranged on the outside of the first outer panel, and the horizontal section of the fifth connecting angle steel is tightly attached to the first outer panel; the sixth connecting angle steel is arranged on the outside of the second outer panel, and the horizontal section of the sixth connecting angle steel is tightly attached to the first outer panel. The second outer panel is attached; the bolts penetrate the horizontal section of the fifth connecting angle steel, the first outer panel, the fireproof insulation layer, the second outer panel, and the horizontal section of the sixth connecting angle steel, and the fifth connecting angle steel, the wall panel module, and the sixth connecting angle steel are fastened and connected by bolts; the fireproof sealing strip is arranged between the through-cabin part and the wall panel through hole, and the vertical section of the fifth connecting angle steel and the vertical section of the sixth connecting angle steel are fixedly connected to the through-cabin part; the wall panel module with the through-cabin part and the wall panel module without the through-cabin part are connected to each other to form a composite wall panel with the through-cabin part.

[0011] To achieve the above purpose or other purposes, the present invention also discloses a method for producing and installing a modular special-shaped composite wall panel with integrated fireproof material, which is used to produce and install the modular special-shaped composite wall panel with integrated fireproof material, and the steps are as follows:

[0012] S1: Production of wall panel modules;

[0013] S1.1: Select two grooved steel plates of a certain thickness to make the first outer panel and the second outer panel;

[0014] S1.2: Use fireproof insulation materials to make fireproof insulation layer;

[0015] S1.3: Place the fireproof insulation layer between the first outer panel and the second outer panel, apply glue on the contact surfaces of the fireproof insulation layer and the first outer panel and the second outer panel respectively, and then compact the first outer panel, the fireproof insulation layer and the second outer panel, and the wall panel module is produced;

[0016] S2: Transport the wall panel modules manufactured in step S1.3 to the offshore booster station for installation.

[0017] Preferably, the offshore booster station comprises a plurality of decks, and a plurality of wall panel modules are installed between adjacent decks to divide the space between adjacent decks into a plurality of cabins; step S2 further comprises the following steps:

[0018] S2.1: A plurality of wall panel modules are installed between adjacent decks through the first deck connection assembly, or the second deck connection assembly, or the first deck connection assembly and the second deck connection assembly;

[0019] S2.2: The bulkhead of the cabin is composed of a plurality of wall panel modules connected to each other, and adjacent wall panel modules are fixedly connected by a first connecting component or a second connecting component;

[0020] S2.3: Adjacent wall panel modules are fixedly connected at the corners by a third connecting assembly;

[0021] S2.4: After steps S2.1 to S2.3, several wall panel modules form a complete cabin; repeat steps S2.1 to S2.3 to divide the space between adjacent decks into several cabins.

[0022] Preferably, the wall panel module is also provided with a through-hole member; in step S2.2, the wall panel module with the through-hole member is interconnected with the wall panel module without the through-hole member to form a composite wall panel with the through-hole member; the through-hole member is used for laying circuits.

[0023] As described above, the modularized special-shaped composite wall panel with integrated fireproof material and the production and installation method of the present invention have the following beneficial effects:

[0024] 1. The modular special-shaped composite wall panel with integrated fireproof material involved in the present invention adopts a composite method of a first outer panel, a second outer panel, and a fireproof insulation layer, which optimizes the fireproof method of the partition wall between the main transformers of the offshore booster station and greatly reduces the construction cost.

[0025] 2. The present invention integrates the first outer panel, the fireproof insulation layer and the second outer panel, simplifies the steps of laying the fireproof insulation and avoids cross construction.

[0026] 3. The first outer panel and the second outer panel in the present invention are both made of grooved steel plates, which have greatly improved structural strength and wind load resistance compared to flat steel plates.

[0027] 4. The wall panel modules in the present invention can be customized according to the length and height of different walls. A wall is quickly spliced ​​together by several wall panel modules, which can greatly simplify the construction steps and shorten the construction period.

[0028] 5. The wall panel module of the present invention can be provided with a through-cabin component, so as to realize the integration of the wall panel module and the electrical and through-cabin components, reduce on-site construction and shorten the construction period.

[0029] 6. The present invention is very suitable for modular construction methods, and can realize the synchronous construction of wall panel modules and electrical equipment. After the wall panel modules are built, they can be directly transported to the equipment factory for final assembly, which is conducive to reducing the construction period and cost and meeting the requirements of rapid construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1A schematic diagram of the structure of a modularized special-shaped composite wall panel with integrated fireproof material according to the present invention;

[0031] Figure 2 It is a schematic diagram of a first connection method of two adjacent wall panel modules in the present invention;

[0032] Figure 3 is a schematic diagram of a second connection method of two adjacent wall panel modules in the present invention;

[0033] Figure 4 for Figure 3 The enlarged view of point A in the middle;

[0034] Figure 5 is a schematic diagram of a third connection method of two adjacent wall panel modules in the present invention;

[0035] Figure 6 is a schematic diagram of a first connection method between a wall panel module and a deck in the present invention;

[0036] Figure 7 is a schematic diagram of a second connection method between the wall panel module and the deck in the present invention;

[0037] Figure 8 is a schematic diagram of a third connection method between the wall panel module and the deck in the present invention;

[0038] Fig. 9 It is a schematic diagram of the connection between the wall panel module and the cabin passage member in the present invention.

[0039] Description of reference numerals:

[0040] 1. Wall panel module; 101. First outer panel; 102. Second outer panel; 103. Fireproof insulation layer; 104. Bite section; 2. Bolts; 3. Fireproof sealing strip; 4. First connecting angle steel; 401. Horizontal section of first connecting angle steel; 402. Vertical section of first connecting angle steel; 5. Second connecting angle steel; 501. Horizontal section of second connecting angle steel; 502. Vertical section of second connecting angle steel; 6. First deck connecting angle steel; 7. Second deck connecting angle steel; 8. Connecting channel steel; 9. Lower deck; 10. Upper deck; 11. Third connecting angle steel; 12. Fourth connecting angle steel; 13. Structural column; 14. Fifth connecting angle steel; 15. Sixth connecting angle steel; 16. Cabin-through fittings. DETAILED DESCRIPTION

[0041] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0042] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.

[0043] like Figure 1-Figure 9 As shown, the present invention provides a modular special-shaped composite wall panel with integrated fireproof material, which is used in the installation process of an offshore booster station; the composite wall panel includes a first outer panel 101, a second outer panel 102, and a fireproof insulation layer 103, and the fireproof insulation layer 103 is glued between the first outer panel 101 and the second outer panel 102; the first outer panel 101 and the second outer panel 102 are both made of grooved steel plates; a composite wall panel of a certain length is a wall panel module 1.

[0044] The modularized special-shaped composite wall panel with integrated fireproof material of the present invention replaces the fireproof method of painting fireproof paint on the bulkhead or partition wall in the prior art by bonding the fireproof insulation layer 103 between the first outer panel 101 and the second outer panel 102. The first outer panel 101 and the second outer panel 102 are both made of grooved steel plates, which have excellent mechanical properties compared to flat steel plates and greatly enhance wind resistance. At the same time, the first outer panel 101 and the second outer panel 102 are respectively arranged on both sides of the fireproof insulation layer 103 to ensure the fixation and drying of the fireproof insulation layer 103 and enhance the wind resistance of the wall panel module 1.

[0045] Preferably, the wall panel module 1 is provided with wall panel threaded holes to facilitate the insertion of bolts 2 and installation.

[0046] Preferably, the thickness of the first outer panel 101 and the second outer panel 102 is selected in relation to the expected load, and the greater the expected load, the greater the thickness. In this embodiment, the thickness of the channel steel plate used to make the first outer panel 101 and the second outer panel 102 is 5 mm.

[0047] Preferably, in this embodiment, the offshore booster station includes several decks, the wall panel module 1 is arranged between two adjacent decks in the vertical direction (the adjacent decks are divided into the upper deck 10 and the lower deck 9), the composite wall panel arranged at the outer edge of the deck is defined as a bulkhead, and the composite wall panel arranged inside the bulkhead is defined as a partition wall, and several bulkheads and several partition walls divide the space between adjacent decks into several cabins. The bulkhead and the partition wall are both composed of composite wall panels, that is, composed of several wall panel modules 1 combined and connected.

[0048] Preferably, Figure 6-Figure 8 As shown, the wall panel module 1 and the deck are connected by the first deck connection component, or the second deck connection component, or the first deck connection component and the second deck connection component; the following describes in detail the three connection modes between the wall panel module 1 and the deck:

[0049] ①. The first connection method between the wall panel module 1 and the deck: using the first deck connection assembly for connection;

[0050] like Figure 6 As shown, the first deck connection assembly includes a first deck connection angle steel 6, a second deck connection angle steel 7, bolts 2, and a fireproof sealing strip 3. The first deck connection angle steel 6 is arranged on the outside of the first outer panel 101, and the vertical section of the first deck connection angle steel 6 is in close contact with the first outer panel 101; the second deck connection angle steel 7 is arranged on the outside of the second outer panel 102, and the vertical section of the second deck connection angle steel 7 is in close contact with the second outer panel 102; the bolts 2 penetrate the vertical section of the first deck connection angle steel 6, the first outer panel 101, the fireproof sealing strip 3, and the fireproof sealing strip 3. The edge layer 103, the second outer panel 102, and the vertical section of the second deck connecting angle steel 7, the first deck connecting angle steel 6, the wall panel module 1, and the second deck connecting angle steel 7 are fastened together by bolts 2; the top end surface of the wall panel module 1 abuts against the bottom surface of the upper deck 10, and the bottom end surface of the wall panel module 1 abuts against the top surface of the lower deck 9, and the fireproof sealing strip 3 is arranged between the top end surface and the upper deck 10, and between the bottom end surface and the lower deck 9; the horizontal section of the first deck connecting angle steel 6 and the horizontal section of the second deck connecting angle steel 7 are both welded and fixed to the deck.

[0051] Furthermore, in this embodiment, angle steel threaded holes are provided on the vertical sections of the first deck connection angle steel 6 and the vertical sections of the second deck connection angle steel 7. The wall panel threaded holes and the angle steel threaded holes are aligned and are penetrated with bolts 2, so that the first deck connection angle steel 6, the wall panel module 1, and the second deck connection angle steel 7 are fastened together; then the horizontal sections of the first deck connection angle steel 6 and the second deck connection angle steel 7 are welded on two adjacent decks, so that the wall panel module 1 is installed between two adjacent decks, thereby forming a bulkhead or partition wall. That is, the top end surface of the wall panel module 1 and the upper deck 10, and the bottom end surface of the wall panel module 1 and the lower deck 9 are connected by the first deck connection assembly. In this embodiment, the number of bolts 2 is two.

[0052] ② The second connection method between the wall panel module 1 and the deck: using the second deck connection assembly for connection;

[0053] like Figure 7 As shown, the second deck connection assembly includes a connecting channel steel 8, bolts 2, and a fireproof sealing strip 3. The connecting channel steel 8 is U-shaped, the wall panel module 1 is installed between the inner walls of the connecting channel steel 8, and the fireproof sealing strip 3 is arranged between the outer peripheral surface of the wall panel module 1 and the inner wall of the connecting channel steel 8; the bolts 2 pass through the connecting channel steel 8 and the wall panel module 1, and the wall panel module 1 is fixedly connected to the connecting channel steel 8 by the bolts 2; the connecting channel steel 8 is welded and fixed to the deck.

[0054] Furthermore, in this embodiment, the two side walls of the connecting channel steel 8 are provided with channel steel threaded holes, the wall plate threaded holes and the channel steel threaded holes are aligned and are penetrated with bolts 2, so as to realize the fastening connection between the connecting channel steel 8 and the wall plate module 1; then the horizontal surface of the connecting channel steel 8 is welded on the two adjacent decks, so as to realize the installation of the wall plate module 1 between the two adjacent decks, thereby forming a bulkhead or partition wall. That is, the top end surface of the wall plate module 1 and the upper deck 10, and the bottom end surface of the wall plate module 1 and the lower deck 9 are connected by the second deck connection assembly.

[0055] ③. The third connection method between the wall panel module 1 and the deck: using the first deck connection component and the second deck connection component to cooperate and connect;

[0056] like Figure 8As shown, the wall panel module 1 and the two adjacent decks are connected by the first deck connection assembly and the second deck connection assembly. That is, when the top end surface of the wall panel module 1 and the upper deck 10 are connected by the first deck connection assembly, the bottom end surface of the wall panel module 1 and the lower deck 9 are connected by the second deck connection assembly. Correspondingly, when the top end surface of the wall panel module 1 and the upper deck 10 are connected by the second deck connection assembly, the bottom end surface of the wall panel module 1 and the lower deck 9 are connected by the first deck connection assembly. The connection method of the first deck connection assembly and the second deck connection assembly is the same as described above and will not be repeated here.

[0057] In this embodiment, there are three ways to connect two adjacent wall panel modules 1:

[0058] 1. Two adjacent wall panel modules 1 are fixedly connected via a first connecting assembly;

[0059] like Figure 2 As shown, the first connection assembly includes bolts 2 and fireproof sealing strips 3. The two ends of the wall panel module 1 are provided with mutually matching bite sections 104. The two adjacent wall panel modules 1 are matched and connected through the bite sections 104, and the fireproof sealing strips 3 are arranged between the bite sections 104. After the two adjacent wall panel modules 1 are matched and connected through the bite sections 104, the bolts 2 vertically penetrate the first outer panel 101, the matched bite sections 104, and the second outer panel 102. The two adjacent wall panel modules 1 are fixedly connected through the bite sections 104, the fireproof sealing strips 3, and the bolts 2. In this embodiment, the angle between the two adjacent wall panel modules 1 is 180°.

[0060] 2. Two adjacent wall panel modules 1 are fixedly connected via a second connecting assembly;

[0061] like Figure 3 , Figure 4As shown, the second connection assembly includes bolts 2, fireproof sealing strips 3, first connection angle steels 4, and second connection angle steels 5. The first connection angle steels 4 are arranged on the outside of the first outer panel 101, and the horizontal section 401 of the first connection angle steels is close to the first outer panel 101; the second connection angle steels 5 are arranged on the outside of the second outer panel 102, and the horizontal section 501 of the second connection angle steels is close to the second outer panel 102; the bolts 2 penetrate the horizontal section 401 of the first connection angle steel, the first outer panel 101, the fireproof insulation layer 103, the second outer panel 102, and the horizontal section 501 of the second connection angle steel, and the first connection angle steel 4, the wall panel module 1, and the second connection angle steel 5 are fastened and connected by bolts 2; the end faces of the two ends of the wall panel module 1 are planes, the end faces of adjacent wall panel modules 1 abut against each other, and a fireproof sealing strip 3 is arranged between the two end faces; the vertical sections 402 of the first connection angle steels and the vertical sections 502 of the second connection angle steels of two adjacent wall panel modules 1 are welded and connected to each other. In this embodiment, the angle between two adjacent wall panel modules 1 is 180°.

[0062] 3. Two adjacent wall panel modules 1 are fixedly connected at the corner by a third connecting assembly;

[0063] like Figure 5 As shown, the third connection assembly includes a structural column 13, a fireproof sealing strip 3, a third connection angle steel 11, and a fourth connection angle steel 12. The third connection angle steel 11 is arranged on the outside of the first outer panel 101, and the horizontal section of the third connection angle steel 11 is close to the first outer panel 101; the fourth connection angle steel 12 is arranged on the outside of the second outer panel 102, and the horizontal section of the fourth connection angle steel 12 is close to the second outer panel 102; the bolt 2 passes through the horizontal section of the third connection angle steel 11, the first outer panel 101, and the fireproof sealing strip 3. The insulating layer 103, the second outer panel 102, and the horizontal section of the fourth connecting angle steel 12, the third connecting angle steel 11, the wall panel module 1, and the fourth connecting angle steel 12 are fastened and connected by bolts 2; the cross-sectional shape of the structural column 13 is rectangular, and two adjacent wall panel modules 1 are respectively abutted against two adjacent side walls of the structural column 13, and the fireproof sealing strip 3 is arranged between the end face of the wall panel module 1 and the side wall of the structural column 13; the vertical section of the third connecting angle steel 11 and the vertical section of the fourth connecting angle steel 12 are welded and fixed to the side wall of the structural column 13. In this embodiment, the angle between two adjacent wall panel modules 1 is 90°. The structural column 13 is arranged for the transition of the wall panel module 1 at the corner, which can not only ensure the structural strength, but also serve as a mounting component between two adjacent wall panel modules 1 to complete the connection at the corner.

[0064] Preferably, Fig. 9As shown, a through-cabin member 16 is further provided in the wall panel module 1, a wall panel through hole is opened on the wall panel module 1, and the through-cabin member 16 is placed in the wall panel through hole, and a fourth connecting component is further provided between the wall panel module 1 and the through-cabin member 16, the fourth connecting component includes a bolt 2, a fifth connecting angle steel 14, a sixth connecting angle steel 15, and a fireproof sealing strip 3, the fifth connecting angle steel 14 is arranged on the outside of the first outer panel 101, and the horizontal section of the fifth connecting angle steel 14 is close to the first outer panel 101; the sixth connecting angle steel 15 is arranged on the outside of the second outer panel 102, and the horizontal section of the sixth connecting angle steel 15 is close to the second outer side surface The bolt 2 penetrates the horizontal section of the fifth connecting angle steel 14, the first outer panel 101, the fireproof insulation layer 103, the second outer panel 102, and the horizontal section of the sixth connecting angle steel 15. The fifth connecting angle steel 14, the wall panel module 1, and the sixth connecting angle steel 15 are fastened and connected by the bolt 2. The fireproof sealing strip 3 is arranged between the through-cabin part 16 and the wall panel through hole. The vertical section of the fifth connecting angle steel 14 and the vertical section of the sixth connecting angle steel 15 are welded and fixed to the through-cabin part 16. The wall panel module 1 with the through-cabin part 16 and the wall panel module 1 without the through-cabin part 16 are connected to each other to form a composite wall panel with the through-cabin part 16. The through-cabin part 16 refers to a pipeline accessory welded on the bulkhead for allowing the cable to pass straightly and play a connecting role. Its function is to protect the cable, prevent the pipeline from being squeezed, close the bulkhead opening, and enhance the strength of the bulkhead opening.

[0065] Preferably, the first connecting angle steel 4, the second connecting angle steel 5, the third connecting angle steel 11, the fourth connecting angle steel 12, the fifth connecting angle steel 14, the sixth connecting angle steel 15, the first deck connecting angle steel 6, and the second deck connecting angle steel 7 are all made of the same material, and the above-mentioned bolts 2 and fireproof sealing strips 3 are all made of the same material. The specifications of the above-mentioned angle steels, the above-mentioned bolts 2, and the above-mentioned fireproof sealing strips 3 can be adjusted according to the actual production and installation needs.

[0066] To achieve the above purpose or other purposes, the present invention also discloses a method for producing and installing a modular special-shaped composite wall panel with integrated fireproof material, which is used to produce and install the modular special-shaped composite wall panel with integrated fireproof material, and the steps are as follows:

[0067] A1: Production of wall panel module 1;

[0068] A1.1: Calculate the expected length of the panel module 1 according to the actual production needs of different projects. To ensure the mechanical and fire resistance of the partition wall or bulkhead, generally speaking, one partition wall or bulkhead is composed of no more than three panel modules 1.

[0069] A1.2: Two grooved steel plates are selected to form the first outer panel 101 and the second outer panel 102; the thickness of the grooved steel plates can be adjusted. In this embodiment, the thickness of the grooved steel plates is 5 mm;

[0070] A1.3: Select fireproof insulation materials to make the fireproof insulation layer 103; the fireproof insulation material may be one or more of aluminum silicate fiber, rock wool, glass wool, and ceramic wool, and different materials may be bonded and combined according to the fireproof grade of the fireproof insulation layer 103;

[0071] A1.4: Place the fireproof insulation layer 103 bonded in step A1.3 between the first outer panel 101 and the second outer panel 102, apply glue on the contact surface between the fireproof insulation layer 103 and the first outer panel 101 and the second outer panel 102, and then compact and shape them using a press to complete a wall panel module 1; finally, open a wall panel threaded hole at the expected position of the wall panel module 1 to facilitate subsequent installation and construction;

[0072] A2: transport the wall panel module 1 manufactured in step A1.4 to the offshore booster station for installation;

[0073] A2.1: If Figure 6-Figure 8 As shown, the first deck connection assembly or the second deck connection assembly is connected to the upper end surface and the lower end surface of a plurality of wall panel modules 1 respectively;

[0074] A2.2: If Figure 2-Figure 4 As shown, a plurality of wall panel modules 1 are moved to the lower deck 9. After the plurality of wall panel modules 1 are transported to the predetermined positions and aligned with each other, two adjacent wall panel modules 1 are assembled and installed using the first connection assembly or the second connection assembly to form a partition wall or a bulkhead; then the first deck connection assembly or the second deck connection assembly on the lower end surfaces of the plurality of wall panel modules 1 is welded and connected to the lower deck 9 (or the beam on the lower deck 9);

[0075] A2.3: If Figure 5 As shown, a structural column 13 is placed at the corner of the partition wall or bulkhead, and two adjacent wall panel modules 1 are fixedly connected to the adjacent side walls of the structural column 13 through a third connecting component to complete the transition installation at the corner of the partition wall or bulkhead. At the same time, the surface of the structural column 13 that is not protected by the fireproof insulation layer 103 of the wall panel module 1 is painted with fireproof paint to ensure its fireproof performance;

[0076] A2.4: After all the wall panels 1 in the partition walls or bulkheads are connected to each other, and the lower end surface of the wall panel module 1 is welded to the lower deck 9 (or the beam on the lower deck 9) through the first deck connection assembly or the second deck connection assembly, the upper end surface of the wall panel module 1 is welded to the upper deck 9 (or the beam on the upper deck 9) through the first deck connection assembly or the second deck connection assembly, thus completing the installation of a complete cabin;

[0077] A2.5: Use equipment to check the sealing performance of the complete chamber in step A2.4, and use fireproof putty to fill the places where there is sealing performance in the complete chamber;

[0078] A2.6: Repeat steps A2.1 to A2.5 to divide the space between adjacent decks into several compartments.

[0079] Preferably, in steps A2.1 to A2.4, when the fireproof sealing strip 3 is provided at the connection, the fireproof sealing strip 3 needs to be compacted to ensure the sealing of the connection.

[0080] Preferably, step A1 also involves producing a wall panel module 1 with a through-hole 16, and according to the needs of the actual project, a wall panel through hole is opened on the wall panel module 1 produced in step A1.4, and then the through-hole 16 is placed in the wall panel through hole, and the through-hole 16 is fixedly connected to the wall panel through hole by a fourth connecting component; then according to step A2.2, the wall panel module 1 with the through-hole 16 and the wall panel module 1 without the through-hole 16 are installed in combination using the first connecting component or the second connecting component, thereby realizing the integrated installation of the through-hole 16 and the wall panel module 1, optimizing the steps of drilling a hole in the wall panel module 1 and then installing the through-hole 16 in the prior art, saving cost and time.

[0081] The modular special-shaped composite wall panels of integrated fireproof materials and the production and installation method involved in the present invention select a grooved steel plate with strong load-bearing capacity as the first outer panel 101 and the second outer panel 102, and a fireproof insulation layer 103 is arranged between the first outer panel 101 and the second outer panel 102, and the three are pressed into an integrated composite wall panel, which has both fireproof and load-resistant properties and is suitable for outdoor environments. A certain length of composite wall panels is used as a wall panel module 1, and through the rapid assembly between the wall panel modules 1, the construction time can be greatly shortened, the construction steps can be simplified, and the modular installation of off-site production and on-site assembly is realized, which is convenient and fast, and has very important significance for reducing costs and increasing efficiency during the installation of offshore booster stations.

[0082] Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

[0083] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. A modular special-shaped composite wall panel with integrated fireproof material, used in the installation process of offshore booster station; Features: The composite wall panel comprises a first outer panel (101), a second outer panel (102), and a fireproof insulation layer (103), wherein the fireproof insulation layer (103) is glued between the first outer panel (101) and the second outer panel (102); The first outer panel (101) and the second outer panel (102) are both made of channel steel plates; a composite wall panel of a certain length constitutes a wall panel module (1).

2. The modular special-shaped composite wall panel with integrated fireproof material according to claim 1, Features: The offshore booster station comprises a plurality of decks, the panel module (1) is arranged between two adjacent decks in the vertical direction, and the panel module (1) and the deck are connected by a first deck connection component, or a second deck connection component, or a first deck connection component and a second deck connection component; The first deck connection assembly comprises a first deck connection angle steel (6), a second deck connection angle steel (7), bolts (2), and a fireproof sealing strip (3); the first deck connection angle steel (6) is arranged on the outside of the first outer panel (101), and the vertical section of the first deck connection angle steel (6) is in close contact with the first outer panel (101); the second deck connection angle steel (7) is arranged on the outside of the second outer panel (102), and the vertical section of the second deck connection angle steel (7) is in close contact with the second outer panel (102); the bolts (2) penetrate the vertical section of the first deck connection angle steel (6), the first outer panel (101), the fireproof insulation layer (103), the second outer panel (102), and the vertical section of the second deck connection angle steel (7); the first deck connection angle steel (6), the wall panel module (1), and the second deck connection angle steel (7) are fastened and connected by the bolts (2); The top end surface and the bottom end surface of the wall panel module (1) are respectively abutted against two adjacent decks, and a fireproof sealing strip (3) is arranged between the top end surface and the upper deck (10) and between the bottom end surface and the lower deck (9); the horizontal section of the first deck connecting angle steel (6) and the horizontal section of the second deck connecting angle steel (7) are fixedly connected to the decks.

3. The modular special-shaped composite wall panel with integrated fireproof material according to claim 2, Features: The second deck connection assembly comprises a connection channel steel (8), bolts (2), and a fireproof sealing strip (3), wherein the connection channel steel (8) is U-shaped, the wall panel module (1) is installed between the inner side walls of the connection channel steel (8), and the fireproof sealing strip (3) is arranged between the outer peripheral surface of the wall panel module (1) and the inner side wall of the connection channel steel (8); The bolts (2) penetrate the connecting channel steel (8) and the wall panel module (1); the wall panel module (1) is fixedly connected to the connecting channel steel (8) via the bolts (2); and the connecting channel steel (8) is fixedly connected to the deck.

4. The modular special-shaped composite wall panel with integrated fireproof material according to claim 1, Features: Two adjacent wall panel modules (1) are fixedly connected via a first connection assembly; the first connection assembly comprises bolts (2) and a fireproof sealing strip (3); both ends of the wall panel module (1) are provided with mutually matching bite sections (104); the two adjacent wall panel modules (1) are matchedly connected via the bite sections (104), and the fireproof sealing strip (3) is arranged between the bite sections (104); After two adjacent wall panel modules (1) are connected by means of a bite section (104), the bolt (2) vertically penetrates the first outer panel (101), the matched bite section (104), and the second outer panel (102); the two adjacent wall panel modules (1) are fixedly connected by means of the bite section (104), the fireproof sealing strip (3), and the bolt (2).

5. The modular special-shaped composite wall panel with integrated fireproof material according to claim 1, Features: Two adjacent wall panel modules (1) are fixedly connected via a second connecting assembly; the second connecting assembly comprises a bolt (2), a fireproof sealing strip (3), a first connecting angle steel (4), and a second connecting angle steel (5); the first connecting angle steel (4) is arranged on the outside of the first outer panel (101), and the horizontal section (401) of the first connecting angle steel is in close contact with the first outer panel (101); the second connecting angle steel (5) is arranged on the outside of the second outer panel (102), and the horizontal section (501) of the second connecting angle steel is in close contact with the second outer panel (102); the bolt (2) passes through the horizontal section (401) of the first connecting angle steel, the first outer panel (101), the fireproof insulating layer (103), the second outer panel (102), and the horizontal section (501) of the second connecting angle steel; the first connecting angle steel (4), the wall panel module (1), and the second connecting angle steel (5) are fastened and connected via the bolt (2); The end faces of both ends of the wall panel module (1) are planes, the end faces of adjacent wall panel modules (1) abut against each other, and a fireproof sealing strip (3) is provided between the two end faces; the vertical sections (402) of the first connecting angle steel and the vertical sections (502) of the second connecting angle steel of two adjacent wall panel modules (1) are connected to each other.

6. The modular special-shaped composite wall panel with integrated fireproof material according to claim 1, Features: Two adjacent wall panel modules (1) are fixedly connected at a corner by a third connection assembly; the third connection assembly comprises a structural column (13), a fireproof sealing strip (3), a third connection angle steel (11), and a fourth connection angle steel (12); the third connection angle steel (11) is arranged on the outside of the first outer panel (101), and the horizontal section of the third connection angle steel (11) is in close contact with the first outer panel (101); the fourth connection angle steel (12) is arranged on the outside of the second outer panel (102), and the horizontal section of the fourth connection angle steel (12) is in close contact with the second outer panel (102); The bolts (2) penetrate the horizontal section of the third connecting angle steel (11), the first outer panel (101), the fireproof insulation layer (103), the second outer panel (102), and the horizontal section of the fourth connecting angle steel (12); the third connecting angle steel (11), the wall panel module (1), and the fourth connecting angle steel (12) are fastened and connected by the bolts (2); The cross-sectional shape of the structural column (13) is rectangular, two adjacent wall panel modules (1) are respectively in contact with two side walls of the structural column (13), and a fireproof sealing strip (3) is arranged between the end surface of the wall panel module (1) and the side wall of the structural column (13); the vertical section of the third connecting angle steel (11) and the vertical section of the fourth connecting angle steel (12) are fixedly connected to the side wall of the structural column (13).

7. The modular special-shaped composite wall panel with integrated fireproof material according to claim 1, Features: The wall panel module (1) is also provided with a through-hole (16), the wall panel module (1) is provided with a wall panel through hole, the through-hole (16) is placed in the wall panel through hole, and a fourth connection component is also provided between the wall panel module (1) and the through-hole (16), the fourth connection component comprises a bolt (2), a fifth connection angle steel (14), a sixth connection angle steel (15), and a fireproof sealing strip (3), the fifth connection angle steel (14) is arranged on the outside of the first outer panel (101), and the horizontal section of the fifth connection angle steel (14) is in close contact with the first outer panel (101); the sixth connection angle steel (15) is arranged on the outside of the second outer panel (102), and the horizontal section of the sixth connection angle steel (15) is in close contact with the second outer panel (102); The bolt (2) passes through the horizontal section of the fifth connecting angle steel (14), the first outer panel (101), the fireproof insulation layer (103), the second outer panel (102), and the horizontal section of the sixth connecting angle steel (15); the fifth connecting angle steel (14), the wall panel module (1), and the sixth connecting angle steel (15) are fastened and connected by the bolt (2); The fireproof sealing strip (3) is arranged between the cabin passage piece (16) and the wall plate through hole, and the vertical section of the fifth connecting angle steel (14) and the vertical section of the sixth connecting angle steel (15) are fixedly connected to the cabin passage piece (16); A wall panel module (1) with a through-hole component (16) and a wall panel module (1) without a through-hole component (16) are connected to each other to form a composite wall panel with a through-hole component (16).

8. A method for producing and installing a modularized special-shaped composite wall panel with integrated fireproof material, for producing and installing a modularized special-shaped composite wall panel with integrated fireproof material according to any one of claims 1 to 7, Features: Here are the steps: S1: Production of wall panel module (1); S1.1: Select two grooved steel plates of a certain thickness to make a first outer panel (101) and a second outer panel (102); S1.2: Select fireproof insulation materials to make fireproof insulation layer (103); S1.3: placing the fireproof insulating layer (103) between the first outer panel (101) and the second outer panel (102), and applying glue on the contact surfaces of the fireproof insulating layer (103) and the first outer panel (101) and the second outer panel (102), respectively, and then compacting the first outer panel (101), the fireproof insulating layer (103), and the second outer panel (102), and the wall panel module (1) is produced; S2: Transport the wall panel module (1) manufactured in step S1.3 to the offshore booster station for installation.

9. The method for producing and installing modular special-shaped composite wall panels with integrated fireproof materials according to claim 8, Features: The offshore booster station comprises a plurality of decks, and a plurality of wall panel modules (1) are installed between adjacent decks to divide the space between the adjacent decks into a plurality of cabins; step S2 also comprises the following steps: S2.1: A plurality of wall panel modules (1) are installed between adjacent decks by means of a first deck connection assembly, or a second deck connection assembly, or a first deck connection assembly and a second deck connection assembly; S2.2: The bulkhead of the cabin is composed of a plurality of wall panel modules (1) connected to each other, and adjacent wall panel modules (1) are fixedly connected via a first connecting component or a second connecting component; S2.3: Adjacent wall panel modules (1) are fixedly connected at the corners by a third connecting assembly; S2.4: After steps S2.1 to S2.3, several wall panel modules (1) form a complete cabin; repeat steps S2.1 to S2.3 to divide the space between adjacent decks into several cabins.

10. The method for producing and installing modular special-shaped composite wall panels with integrated fireproof materials according to claim 9, Features: The wall panel module (1) is also provided with a through-hole component (16); in step S2.2, the wall panel module (1) with the through-hole component (16) and the wall panel module (1) without the through-hole component (16) are connected to each other to form a composite wall panel with the through-hole component (16); the through-hole component (16) is used for laying circuits.

Images