Manufacturing process and manufacturing equipment of ruin simulation collapse surface and simulation collapse surface

By pouring concrete base layer and modified soil layer, combined with foam block splicing, and combining cutting and engraving technology of automation equipment, the problem of insufficient strength of ancient wall collapse surfaces in the existing technology is solved, and high-strength and high-simulation ancient wall collapse surfaces are achieved Production meets the needs of cultural display.

CN119163237APending Publication Date: 2024-12-20HUBEI DIAN EARTH & STONE ENG TECH CO LTD
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Patent Information

Application Number
CN202311556034.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-11-17
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

The existing technology is difficult to effectively produce the collapsed surface of ancient walls with high strength and high simulation, especially when the collapsed surface of ancient walls caused by weathering or improper excavation. The commonly used foam board method is insufficient in strength and difficult to meet the needs of cultural communication and display. .

Method used

The concrete base is poured and supports are installed on its surface. Combined with the splicing of modified soil layer and foam blocks, the simulated collapse surface is formed by engraving and spraying alkyd thin materials, and the foam blocks are cut and engraved with automated equipment to improve the simulation degree. and strength.

Benefits of technology

It improves the strength and simulation of simulated ancient walls, reduces the difficulty of maintenance and replacement, enhances the real effect of the collapsed surface, and meets the needs of cultural display.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a manufacturing process and manufacturing equipment of a ruins simulation collapse surface and a simulation collapse surface, and relates to the field of archaeological ruins simulation display, the manufacturing process comprises the following steps: S1, base layer pouring: pouring concrete to form a base layer of an ancient wall; s2, simulation surface supporting: according to the simulation model of the ancient wall, a supporting piece is arranged on the lower side of the part, protruding outwards, of the ancient wall, and the supporting piece is arranged on the outer side of the concrete base layer; s3, making a simulation layer; s31, manufacturing a simulation base layer: paving a modified soil layer on the surface of the concrete base layer; s32, a collapse surface is manufactured, specifically, a plurality of types of foam blocks are laid in the pit of the ancient wall base layer, and the collapse surface is simulated. The strength of the simulated collapse surface can be improved in a concrete pouring mode; the surface of the modified soil layer is carved, and an alcohol acid thinner is sprayed on the surface of the foam block, so that the surfaces of the modified soil layer and the foam block can be more fit with the structure of a real collapse surface, and the simulation degree of the collapse surface can be improved.
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Description

Technical Field

[0001] The present application relates to the field of simulated display of archaeological sites, and in particular to a production process, production equipment and simulated collapse surface of a site. Background Art

[0002] As part of my country's cultural history, tomb culture has a long history and rich connotations. The large number of precious cultural relics unearthed from tombs not only reflect the brilliance of Chinese civilization, but also become a window for exploring the social culture of the time. In order to fully display the historical development and characteristics of the times, some site parks or site museums are usually built according to the tomb situation to simulate and restore the tomb site and display the state of tomb archaeological excavation.

[0003] At present, in the process of archaeological excavation of tombs, ancient walls often appear. Among these ancient walls, there is a collapsed ancient wall. There are two main reasons for the collapse of this ancient wall. One is that the ancient wall collapsed due to improper excavation during the excavation process; the other is that the ancient wall collapsed due to weathering and other reasons before excavation.

[0004] The first case mentioned above generally requires the ancient wall to be repaired to restore its previous state, while the second case depends on actual requirements to decide whether to repair it.

[0005] For subsequent visits and cultural dissemination, the site usually needs to be replicated in an exhibition hall. This process involves making simulated ancient walls. It is relatively easy to replicate ordinary ancient walls. However, it is more difficult to replicate ancient walls with collapsed surfaces. Currently, the collapsed surfaces of ancient walls are mostly made of foam boards as raw materials. Textures are directly carved on the foam boards to make simulated ancient walls and collapsed surfaces on ancient walls. Although this production method is simple, the strength of the ancient walls is insufficient. Summary of the invention

[0006] The present application provides a production process, production equipment and simulated collapsed surface of a ruins, the purpose of which is to realize the production of the collapsed surface of an ancient wall, increase the strength of the simulated ancient wall and the degree of simulation of the simulated ancient wall.

[0007] In the first aspect, the present application provides a process for making a simulated collapsed surface of a ruins, which adopts the following technical solution: A process for making a simulated collapsed surface of a ruins, comprising the following steps: S1: pouring a base layer: pouring concrete to form a base layer of an ancient wall, and setting a depression for accommodating a simulation layer at the intended collapsed surface of the ancient wall; S2: Simulation surface support: According to the simulation model of the ancient wall, a support member is arranged on the lower side of the outwardly protruding part of the ancient wall, and the support member is arranged on the outer side of the concrete base; S3: simulation layer production; S31: Simulation base preparation: laying a modified soil layer on the surface of the concrete base; S32: Collapse surface production: Lay several types of foam blocks in the depression of the ancient wall base to simulate the collapse surface.

[0008] By adopting the above technical solution, firstly, by pouring the base layer, the interior of the simulated ancient wall is made into a concrete structure, thereby ensuring the strength of the entire simulated ancient wall. Secondly, a support is set on the surface of the concrete base layer, so that when making a collapsed surface, the support can support the protruding parts on the collapsed surface to prevent the protruding parts from deforming or even falling due to their own gravity. Finally, by laying a modified soil layer and splicing several foam blocks, a simulated collapsed surface on the ancient wall is produced.

[0009] Therefore, the present application can improve the strength of the ancient wall by casting, and form a collapsed surface by splicing a modified soil layer and several foam blocks. Several foam blocks are spliced ​​independently, and if there are any inconsistencies, you only need to replace the corresponding foam blocks. This method can reduce the difficulty of simulating and maintaining the collapsed surface.

[0010] Optionally, step S32 also includes the following steps: carving the surface of the modified soil layer into a collapsed shape.

[0011] By adopting the above technical solution, the surface of the modified soil layer is carved so that the surface of the modified soil layer has a collapsed texture, which can improve the simulation effect of the collapsed surface.

[0012] Optionally, step S22 further includes the following steps: spraying alkyd thinner on the surface of the foam block By adopting the above technical solution, the alkyd thinner is sandblasted on the surface of the foam block, and the reaction characteristics of the foam block after encountering the thinner are utilized to make the foam block disappear, revealing a loose and natural collapsed surface, thereby improving the simulation effect of the collapsed surface.

[0013] In the second aspect, the present application provides a device for making a simulated collapsed surface of a ruins, which adopts the following technical solution: a device for making a simulated collapsed surface of a ruins, which makes the foam block used in the above-mentioned production process, comprises a mounting frame, wherein a carving mechanism, a cutting mechanism and a clamping seat are sequentially arranged in the vertical direction in the mounting frame, A clamping assembly capable of clamping a foam block is disposed on one side of the clamping seat facing the cutting mechanism, and a rotating driving member capable of driving the clamping seat to rotate is connected to the other side of the clamping seat; The cutting mechanism comprises a cutting tool head, and the cutting tool head is connected to a first three-axis moving platform capable of driving the cutting tool head to move; The engraving mechanism comprises an engraving tool head, and the engraving tool head is connected to a second three-axis moving platform capable of driving the engraving tool head to move; The engraving tool head faces the clamping seat in a vertical direction.

[0014] By adopting the above technical solution, an engraving mechanism, a cutting mechanism and a clamping seat are sequentially arranged in the vertical direction in the mounting frame, wherein the clamping seat can fix the foam block through the clamping assembly, and the setting of the rotating drive member can realize the rotation of the foam block in the horizontal plane; the cutting mechanism can cut the foam block fixed on the clamping seat through the setting of the cutting head and the first three-axis moving platform, so as to realize the rapid shaping of the foam block; the engraving mechanism can engrave the cutting surface on the foam block through the cooperation of the engraving tool head and the second three-axis moving platform, so that the surface of the foam block can better fit the structure of the real collapsed surface.

[0015] Therefore, through the cooperation of the engraving mechanism, the cutting mechanism and the clamping seat, the foam blocks can be automatically processed so that the style of the foam blocks can better fit the structure of the real collapsed surface, and then the collapsed surface of the ancient wall can be formed by splicing such foam blocks to improve the simulation of the ancient wall.

[0016] Optionally, the cutting tool head comprises a fixed frame, a driving wheel and a plurality of driven wheels are arranged on the fixed frame, the driving wheel and the plurality of driven wheels are axially arranged parallel to each other and are arranged in a horizontal direction, and the driving wheel is coaxially connected to a cutting motor; The cutting tool head also includes a wire saw blade, and the wire saw blade is sleeved on the outer sides of the driving wheel and a plurality of driven wheels.

[0017] By adopting the above technical solution, the cutting head includes a fixed frame, a driving wheel, a driven wheel and a wire saw blade. Therefore, when the cutting motor drives the driving wheel to rotate, it can drive the wire saw blade to rotate on the driving wheel and the driven wheel, so that the wire saw blade has a cutting function.

[0018] Optionally, the cutting head further comprises an angle adjustment motor, the axial direction of the output shaft of the angle adjustment motor is arranged in the horizontal direction, the output shaft of the angle adjustment motor is interconnected with the fixed frame, and the angle adjustment motor is interconnected with the first three-axis movable platform.

[0019] By adopting the above technical solution and setting the angle adjustment motor, the fixing frame can rotate in a vertical plane, thereby controlling the inclination angle of the wire saw blade, and thus cutting the foam block at multiple angles.

[0020] Optionally, the upper side cover of the mounting frame is provided with a first plate, a first yielding driving member is provided between the first plate and the mounting frame, the first yielding driving member is provided in a vertical direction, and both ends of the first yielding driving member in a vertical direction are respectively connected to the first plate and the mounting frame; The second three-axis moving platform is connected to the lower side of the first plate.

[0021] By adopting the above technical solution, the first plate is arranged on the mounting frame, and the first yielding driving member between the first plate and the mounting frame can control the first plate to close the mounting frame or the first plate to open the mounting frame.

[0022] The second three-axis mobile platform is installed on the first plate, so the engraving mechanism can be driven to move in the vertical direction through the first making way driving member. On the one hand, when the first plate opens the mounting frame, the processing process of the foam block can be observed; on the other hand, when the first plate opens the mounting frame, the engraving mechanism is driven to move upward to make way for the cutting process of the foam block.

[0023] Optionally, a second plate is provided on the lower side cover of the mounting frame, a second yielding driving member is provided between the second plate and the mounting frame, the second yielding driving member is provided in a vertical direction, and both ends of the second yielding driving member in a vertical direction are respectively connected to the second plate and the mounting frame; The clamping seat is connected to the upper side of the second plate.

[0024] By adopting the above technical solution, the second plate is arranged on the mounting frame, and the second yielding driving member between the second plate and the mounting frame can control the second plate to close the mounting frame or the second plate to open the mounting frame.

[0025] The clamping seat is installed on the second plate, so the clamping seat can be driven to move in the vertical direction through the second displacement driving member, and when the second plate opens the mounting frame, it is convenient to replace the foam block on the clamping seat.

[0026] Optionally, the clamping assembly includes two first clamping plates and two second clamping plates, the two first clamping plates are spaced apart from each other along the length direction of the second clamping plate, the two second clamping plates are spaced apart from each other along the length direction of the first clamping plate, and a rectangular space for clamping the foam block is formed between the two first clamping plates and the two second clamping plates; The first clamping plate and the second clamping plate are both slidably connected to the clamping seat; A first clamping driving member capable of driving the two first clamping plates to move toward or away from each other is arranged between the two first clamping plates; A second clamping driving member capable of driving the two second clamping plates to move toward or away from each other is arranged between the two second clamping plates.

[0027] By adopting the above technical solution, the clamping assembly cooperates with two first clamping plates and two second clamping plates. The first clamping driving member drives the two first clamping plates to move closer to or away from each other, and the second clamping driving member drives the two second clamping plates to move closer to or away from each other, so that the clamping function of the foam block can be realized.

[0028] On the third aspect, the present application provides a simulated collapse surface which adopts the following technical solution: a simulated collapse surface which is manufactured by the above-mentioned manufacturing process of a simulated collapse surface of a ruins.

[0029] By adopting the above technical solution and the simulated collapsed surface through the above manufacturing process, the simulated collapsed surface has high strength and high simulation degree.

[0030] In summary, the present application includes at least one of the following beneficial technical effects: 1. In the production process of the simulated collapsed surface of the site, the strength of the simulated collapsed surface can be increased by pouring concrete.

[0031] 2. In the production process of the simulated collapsed surface of the ruins, the surface of the modified soil layer is carved, and alkyd thinner is sprayed on the surface of the foam block, so that the surface of the modified soil layer and the foam block can better fit the structure of the real collapsed surface, which can improve the simulation of the collapsed surface.

[0032] 3. In the equipment for making the simulated collapsed surface of the ruins, the foam blocks can be automatically cut and carved, so that the surface of the foam blocks can better fit the structure of the real collapsed surface, thereby improving the simulation of the collapsed surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structure of the equipment for making a simulated collapse surface in this application.

[0034] Figure 2 It is a schematic diagram of the internal structure of the equipment for making the simulated collapsed surface in this application.

[0035] Figure 3 It is a schematic diagram of the overall structure of the clamping seat in this application.

[0036] Figure 4 It is a schematic diagram of the overall structure of the cutting mechanism in this application.

[0037] Figure 5 It is a schematic diagram of the overall structure of the cutting head in this application.

[0038] Figure 6 It is a schematic diagram of the overall structure of the engraving mechanism in this application.

[0039] In the figure, 1, mounting frame; 11, first plate; 12, second plate; 13, first yielding driving member; 14, second yielding driving member; 2. Engraving mechanism; 21. Engraving tool head; 211. Engraving tool; 212. Engraving drive member; 22. Second three-axis moving platform; 221. Fourth linear module; 222. Fifth linear module; 223. Sixth linear module; 3. Cutting mechanism; 31. Cutting head; 311. Fixed frame; 3111. First fixed rod; 3112. Second fixed rod; 3113. Connecting rod; 312. Driving wheel; 313. Driven wheel; 314. Cutting motor; 315. Wire saw blade; 316. Angle adjustment motor; 32. First three-axis moving platform; 321. First linear module; 322. Second linear module; 323. Third linear module; 324. Interlocking plate; 4. Clamping seat; 41. Clamping assembly; 411. First clamping plate; 412. Second clamping plate; 413. First clamping drive member; 414. Second clamping drive member; 42. Rotating drive member. DETAILED DESCRIPTION

[0040] The following is combined with Figure 1 -Attached Figure 6 , further details of this application are given.

[0041] A process for making a simulated collapsed surface of a ruins comprises the following steps: S1: pouring of base layer.

[0042] S11: Simulation restoration: model the ancient wall and perform simulation restoration; set a depression in the concrete base, which can accommodate the simulated collapsed surface.

[0043] S12: According to the simulation modeling of the ancient wall, set up the corresponding casting skeleton or casting formwork.

[0044] S13: Pour concrete in the casting frame or casting formwork.

[0045] S14: Pouring is completed and the concrete base is completed.

[0046] S2: Simulation layer support.

[0047] S21: Before making the simulation layer, find the protruding parts on the ancient wall based on the ancient wall modeling.

[0048] S22: According to the position found in S21, support members are arranged on the concrete base layer so that the support members are located at the lower side of the corresponding protruding position, so that the support members can finally support the protruding position of the ancient wall.

[0049] Specifically, the support member is a narrow strip of wire mesh, one side of which is fixed to the concrete base, and the other side is inclined to the outside of the concrete base and extends upward, and the narrow strip of wire mesh is partially curled to increase the three-dimensional effect. Therefore, by supporting the protruding position of the final simulation layer through the support member, the strength of the simulation surface can be increased.

[0050] S3: Simulation layer production.

[0051] S31: Simulation base production: Lay the modified soil layer on the surface of the concrete base.

[0052] Specifically, according to different locations where the modified soil is laid, foam particles of different diameters are added to the corresponding modified soil, so that the final surface texture of the modified soil is more realistic.

[0053] S32: Collapse surface production: Lay several styles of foam blocks in the depression of the ancient wall base.

[0054] S321: producing a loose simulation part according to the collapse intention of the surface of the ancient wall in the simulation picture, and cutting and dividing the collapsed part in the simulation picture.

[0055] S322: According to the division result of S221, foam blocks of different sizes and styles are spliced ​​into the depressions of the concrete base to produce a simulated collapse surface.

[0056] S323: When the modified soil layer is initially solidified, spray alkyd thinner on the surface of the foam block. By utilizing the reaction characteristics of the foam block after encountering the thinner, the smooth surface of the foam block disappears, revealing a loose and natural collapsed surface.

[0057] S324: Before the modified soil layer begins to solidify, when the surface of the modified soil layer is slightly dry and hard, the foam blocks and the modified soil layer are carved into a collapsed shape by using tools such as carving knives and trowels and taking advantage of the natural falling characteristics of the modified soil layer.

[0058] The implementation principle of the embodiment of the present application is: concrete is used as the base of the ancient wall to ensure the strength of the simulated ancient wall. Carving is performed on the surface of the modified soil layer, alkyd thinner is sprayed on the foam block, and foam particles are added to the modified soil, so that the simulation layer can be more closely matched to the actual ancient wall, thereby increasing the authenticity of the simulated ancient wall.

[0059] This embodiment also discloses a device for making a simulated collapsed surface of a ruins, referring to Figure 1 and Figure 2 , including a mounting frame 1, in which an engraving mechanism 2, a cutting mechanism 3 and a clamping seat 4 are arranged in sequence from top to bottom in the vertical direction. The clamping seat 4 is used to clamp the foam block to be processed, the cutting mechanism 3 is used to quickly shape the foam block, and the engraving mechanism 2 is used to perform micro-processing on the surface of the foam block to make the surface of the foam block more realistic.

[0060] Reference Figure 1 and Figure 2A first plate 11 is disposed on the upper side of the mounting frame 1. The first plate 11 covers the mounting frame 1 and closes the mounting frame 1. A first disengagement driving member 13 is disposed between the first plate 11 and the mounting frame 1. The first disengagement driving member 13 is a cylinder or a hydraulic cylinder. The first disengagement driving member 13 is disposed in the vertical direction. The upper end of the first disengagement driving member 13 is connected to the first plate 11, and the lower end is connected to the mounting frame 1. Therefore, the first disengagement driving member 13 can drive the first plate 11 to move vertically upward, thereby opening the upper side of the mounting frame 1.

[0061] Reference Figure 1 and Figure 2 A second plate 12 is disposed at the lower side of the mounting frame 1. The second plate 12 covers the mounting frame 1 and closes the mounting frame 1. A second displacement driving member 14 is disposed between the second plate 12 and the mounting frame 1. The second displacement driving member 14 is a cylinder or a hydraulic cylinder. The second displacement driving member 14 is disposed in the vertical direction. The upper end of the second displacement driving member 14 is connected to the second plate 12, and the lower end is connected to the mounting frame 1. Therefore, the second displacement driving member 14 can drive the second plate 12 to move vertically upward, thereby opening the lower side of the mounting frame 1.

[0062] Reference Figure 2 and Figure 3 The clamping seat 4 is fixed on the upper side of the second plate 12, and a clamping assembly 41 is arranged on the upper side of the clamping seat 4. The clamping assembly 41 includes two first clamping plates 411 and two second clamping plates 412. The two first clamping plates 411 are arranged at intervals from each other along the length direction of the second clamping plates 412, and the two second clamping plates 412 are arranged at intervals from each other along the length direction of the first clamping plates 411, so a rectangular space capable of clamping foam blocks is formed between the two first clamping plates 411 and the two second clamping plates 412.

[0063] Reference Figure 2 and Figure 3 The first clamping plate 411 and the second clamping plate 412 are both slidably connected to the clamping seat 4, and a first clamping driving member 413 is arranged between the two first clamping plates 411. The first clamping driving member 413 is composed of a two-way cylinder or two one-way cylinders with opposite driving directions that are coaxially connected. The two ends of the first clamping driving member 413 are respectively connected to the corresponding first clamping plates 411, so the first clamping driving member 413 can drive the two first clamping plates 411 to move closer to or away from each other.

[0064] Similarly, a second clamping drive member 414 is arranged between the two second clamping plates 412. The second clamping drive member 414 has the same structure as the first clamping drive member 413. Both ends of the second clamping drive member 414 are respectively connected to the corresponding second clamping plates 412, so the second clamping drive member 414 can drive the two second clamping plates 412 to move closer to or away from each other.

[0065] Therefore, through the cooperation of the first clamping driving member 413 and the second clamping driving member 414 , the foam block can be automatically clamped after being placed on the clamping seat 4 .

[0066] The first clamping driving member 413 and the second clamping driving member 414 are both axially arranged in the horizontal direction, and the first clamping driving member 413 and the second clamping driving member 414 are relatively stacked in the vertical direction to ensure that the clamping action of the foam block will not be disturbed.

[0067] Reference Figure 2 and Figure 3 A rotary drive member 42 is disposed at the lower side of the clamping seat 4. The rotary drive member 42 adopts a servo motor or a stepping motor equipped with an encoder. The rotary drive member 42 is disposed in the vertical direction. The lower end of the rotary drive member 42 is fixedly connected to the second plate 12. The output shaft of the rotary drive member 42 is connected to the middle part of the lower side of the clamping seat 4. Therefore, the arrangement of the rotary drive member 42 realizes the rotation of the foam block in the horizontal plane during the foam block processing.

[0068] Reference Figure 4 and Figure 5 The cutting mechanism 3 includes a cutting head 31, and the cutting head 31 includes a fixed frame 311, a wire saw blade 315, a driving wheel 312 and a plurality of driven wheels 313. The driving wheel 312 and the plurality of driven wheels 313 are both rotatably connected to the fixed frame 311, and the axes of the driving wheel 312 and the plurality of driven wheels 313 are arranged parallel to each other and are arranged in the horizontal direction. A cutting motor 314 is also installed on the fixed frame 311, and the output shaft of the cutting motor 314 is coaxially connected to the driving wheel 312, and the wire saw blade 315 is sleeved on the outer side of the driving wheel 312 and the plurality of driven wheels 313. Therefore, the wire saw blade 315 is driven by the driving wheel 312 and cooperates with the guide of the plurality of driven wheels 313, so that the wire saw blade 315 can be transmitted and has the function of cutting.

[0069] Reference Figure 5 In the present application, two driven wheels 313 are provided, and the fixing frame 311 includes a first fixing rod 3111 and a second fixing rod 3112. The first fixing rod 3111 and the second fixing rod 3112 are both arranged to be tilted downward in the vertical direction. The upper end of the first fixing rod 3111 and the upper end of the second fixing rod 3112 are connected to each other, and the lower end of the first fixing rod 3111 and the lower end of the second fixing rod 3112 are arranged relatively far apart in the horizontal direction. The two driven wheels 313 are respectively installed at the lower end of the first fixing rod 3111 and the lower end of the second fixing rod 3112, and the driving wheel 312 is installed at the connection between the first fixing rod 3111 and the second fixing rod 3112. Therefore, the wire saw blade 315 between the two driven wheels 313 is arranged in the horizontal direction, and the fixing frame 311 is not blocked. Moving the wire saw blade 315 in the horizontal direction can realize the cutting of the foam block.

[0070] Reference Figure 5 A connecting rod 3113 is provided between the first fixing rod 3111 and the second fixing rod 3112, and the two ends of the connecting rod 3113 are respectively connected to the first fixing rod 3111 and the second fixing rod 3112, and the middle of the connecting rod 3113 is connected to an angle adjustment motor 316, which is arranged in the horizontal direction, and the output end of the angle adjustment motor 316 is connected to the middle of the connecting rod 3113. Therefore, under the drive of the angle adjustment motor 316, the entire fixing frame 311 can be driven to rotate in a vertical plane, so that the inclination angle of the wire saw blade 315 between the two driven wheels 313 can be adjusted, so that the cutting head 31 can have more cutting angles for the foam block.

[0071] Reference Figure 4 and Figure 5 The first three-axis mobile platform 32 is arranged at one end of the angle adjustment motor 316 away from the connecting rod 3113. The first three-axis mobile platform 32 includes a first linear module 321. Two first linear modules 321 are arranged horizontally at intervals on both sides of the fixed frame 311. The length direction of the first linear module 321 is arranged parallel to the axial direction of the driving wheel 312. The two first linear modules 321 are connected to the angle adjustment motor 316. Therefore, the arrangement of the two first linear modules 321 can drive the cutting head 31 to move in the horizontal direction to achieve cutting of the foam block.

[0072] Reference Figure 4 and Figure 5 The first three-axis movable platform 32 also includes a second linear module 322 and a third linear module 323. Two second linear modules 322 and two third linear modules 323 are provided. The second linear modules 322 and the third linear modules 323 are provided in one-to-one correspondence. The two second linear modules 322 are respectively located at both ends of the first linear module 321 along the length direction of the first linear module 321.

[0073] The length direction of the second linear module 322 is arranged along the vertical direction, the length direction of the third linear module 323 is arranged along the horizontal direction, and the length direction of the third linear module 323 and the length direction of the first linear module 321 are arranged perpendicular to each other in the horizontal plane. A linkage plate 324 is connected between the two first linear modules 321, and both ends of the linkage plate 324 in the length direction are fixedly connected to the corresponding first linear modules 321, and one side of the linkage plate 324 in the thickness direction is connected to the second linear module 322, and the second linear module 322 is connected to the corresponding third linear module 323.

[0074] Therefore, through the cooperation of the first linear module 321, the second linear module 322 and the third linear module 323, the cutting head 31 can be moved in three-dimensional space, which can realize multi-angle cutting of the foam block on the one hand; on the other hand, when the engraving mechanism 2 processes the foam board, the first three-axis mobile platform 32 can be used to make way for the cutting mechanism 3 to reduce the possibility of tool collision.

[0075] The first linear module 321 , the second linear module 322 and the third linear module 323 all adopt ball screw linear modules driven by servo motors to ensure cutting accuracy.

[0076] Reference Figure 2 and Figure 4 The third linear module 323 is fixedly connected to the inner wall corresponding to the mounting frame 1 to fix the first three-axis mobile platform 32.

[0077] Reference Figure 2 and Figure 6 The engraving mechanism 2 includes an engraving tool head 21, which is arranged vertically opposite to the clamping seat 4. The engraving tool head 21 includes an engraving driving member 212 and an engraving knife 211, which is arranged vertically. The engraving driving member 212 is arranged vertically and the output shaft of the engraving driving member 212 is connected to the engraving knife 211, so the engraving driving member 212 can drive the engraving knife 211 to rotate, and when the engraving knife 211 is close to the foam block, the engraving knife 211 can process a hole structure on the foam board, so that the surface of the foam block can be closer to the real situation.

[0078] Reference Figure 2 and Figure 6 The upper end of the engraving driving member 212 is connected to a second three-axis moving platform 22, and the second three-axis moving platform 22 includes a fourth linear module 221 and a fifth linear module 222. The length direction of the fourth linear module 221 and the length direction of the fifth linear module 222 are both arranged in the horizontal direction, and the length direction of the fourth linear module 221 and the length direction of the fifth linear module 222 are arranged perpendicular to each other in the horizontal plane. The lower side of the fourth linear module 221 is connected to the engraving tool head 21, and the fifth linear module 222 is connected to the upper side of the fourth linear module 221. Therefore, through the cooperation of the fourth linear module 221 and the fifth linear module 222, the movement of the engraving tool head 21 in the horizontal plane can be realized.

[0079] Reference Figure 2 and Figure 6The second three-axis mobile platform 22 also includes two sixth linear modules 223, and the length direction of the sixth linear modules 223 is arranged along the vertical direction. The two sixth linear modules 223 are arranged at intervals along the length direction of the fifth linear module 222, and the two ends of the length direction of the fifth linear module 222 are respectively connected to the corresponding sixth linear modules 223. Therefore, the sixth linear module 223 can drive the engraving tool head 21 to move in the vertical direction.

[0080] Therefore, through the cooperation of the fourth linear module 221, the fifth linear module 222 and the sixth linear module 223, the engraving tool head 21 can be moved in three-dimensional space, which can realize multi-angle engraving of the foam block on the one hand; on the other hand, when the cutting mechanism 3 processes the foam board, the engraving mechanism 2 can be made to give way through the second three-axis mobile platform 22 to reduce the possibility of tool collision.

[0081] The fourth linear module 221, the fifth linear module 222 and the sixth linear module 223 are all ball screw linear modules driven by servo motors to ensure cutting accuracy.

[0082] Reference Figure 2 and Figure 6 The upper ends of the sixth linear modules 223 are fixedly connected to the first plate 11, so under the action of the first make way driving member 13, the entire engraving mechanism 2 can be moved upward, on the one hand, the mounting frame 1 is opened to facilitate the replacement of the foam block; on the other hand, it can also be used to make way between the engraving mechanism 2 and the cutting mechanism 3.

[0083] The structures of the first three-axis mobile platform 32 and the second three-axis mobile platform 22 in the present application are as described above, but in actual equipment, in order to consider the clearance space, the lengths and installation positions of the first linear module 321, the second linear module 322, the third linear module 323, the fourth linear module 221, the fifth linear module 222 and the sixth linear module 223 will be adjusted.

[0084] The implementation principle of the embodiment of the present application is: through the three-dimensional model of the ancient wall, the collapsed surface is three-dimensionally modeled, and the part that needs to be spliced ​​with foam blocks is cut into a number of small cube blocks of equal volume, each small cube block corresponds to a foam block, and the foam blocks are processed so that the foam blocks have the same shape and structure as the corresponding small cube blocks.

[0085] The structural data of the cube block is imported, and then the foam block of the same size is installed on the clamping seat 4, and the foam block is quickly shaped by the cutting mechanism 3. After completion, the cutting surface of the foam block is engraved by the engraving mechanism 2. Finally, the structure of the foam block is the same as that of the corresponding cube block.

[0086] Then all the foam blocks are processed in sequence, and all the foam blocks are numbered in sequence, and the numbered foam blocks are spliced ​​in sequence according to the model.

[0087] In this way, the foam blocks can be automatically shaped to improve the authenticity of the final simulated ancient wall.

[0088] Furthermore, after a certain foam block is damaged, only the foam block needs to be replaced, so the difficulty of maintenance is greatly reduced.

[0089] This embodiment also discloses a simulated collapsed surface, which is made by the above-mentioned manufacturing process of the simulated collapsed surface of ruins.

[0090] The implementation principle of the embodiment of the present application is: through the above process, a strong ancient wall and a more simulated collapsed surface on the ancient wall can be obtained.

[0091] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A process for producing a simulated collapsed surface of a ruins, characterized in that: The following steps are involved: S1: Base pouring: pouring concrete to form the base of the ancient wall, and setting a depression to accommodate the simulation layer at the intended collapse surface of the ancient wall; S2: Simulation surface support: According to the simulation model of the ancient wall, a support member is arranged on the lower side of the outwardly protruding part of the ancient wall, and the support member is arranged on the outer side of the concrete base; S3: simulation layer production; S31: Simulation base preparation: laying a modified soil layer on the surface of the concrete base; S32: Collapse surface production: Lay several types of foam blocks in the depression of the ancient wall base to simulate the collapse surface.

2. The process for making a simulated collapsed surface of a ruins according to claim 1, characterized in that: Step S32 also includes the following steps: carving the surface of the modified soil layer into a collapsed shape.

3. The process for making a simulated collapsed surface of a ruins according to claim 1, characterized in that: Step S22 also includes the following steps: spraying alkyd thinner on the surface of the foam block.

4. A device for making a simulated collapsed surface of a ruins, for making a foam block used in the process for making a simulated collapsed surface of a ruins as claimed in any one of claims 1 to 3, characterized in that: The invention comprises a mounting frame (1), wherein an engraving mechanism (2), a cutting mechanism (3) and a clamping seat (4) are arranged in sequence along a vertical direction in the mounting frame (1). A clamping assembly (41) capable of clamping a foam block is provided on one side of the clamping seat (4) facing the cutting mechanism (3), and a rotating driving member (42) capable of driving the clamping seat (4) to rotate is connected to the other side of the clamping seat (4); The cutting mechanism (3) comprises a cutting head (31), wherein the cutting head (31) is connected to a first three-axis moving platform (32) capable of driving the cutting head (31) to move; The engraving mechanism (2) comprises an engraving tool head (21), and the engraving tool head (21) is connected to a second three-axis moving platform (22) capable of driving the engraving tool head (21) to move; The engraving tool head (21) is facing the clamping seat (4) in the vertical direction.

5. The equipment for making a simulated collapsed surface of a ruins according to claim 4, characterized in that: The cutting tool head (31) comprises a fixing frame (311), on which a driving wheel (312) and a plurality of driven wheels (313) are arranged, the driving wheel (312) and the plurality of driven wheels (313) being axially arranged parallel to each other and arranged in a horizontal direction, and the driving wheel (312) is coaxially connected to a cutting motor (314); The cutting tool head (31) further comprises a wire saw blade (315), wherein the wire saw blade (315) is sleeved on the outside of the driving wheel (312) and the plurality of driven wheels (313).

6. The equipment for making a simulated collapsed surface of a ruins according to claim 5, characterized in that: The cutting tool head (31) further comprises an angle adjustment motor (316), the axial direction of the output shaft of the angle adjustment motor (316) being arranged in a horizontal direction, the output shaft of the angle adjustment motor (316) being interconnected with the fixing frame (311), and the angle adjustment motor (316) being interconnected with the first three-axis movable platform (32).

7. The device for making a simulated collapsed surface of a ruins according to claim 4, characterized in that: The upper side cover of the mounting frame (1) is provided with a first plate (11), a first yielding driving member (13) is provided between the first plate (11) and the mounting frame (1), the first yielding driving member (13) is arranged in a vertical direction, and two ends of the first yielding driving member (13) in a vertical direction are respectively connected to the first plate (11) and the mounting frame (1); The second three-axis movable platform (22) is interconnected with the lower side of the first plate (11).

8. The device for making a simulated collapsed surface of a ruins according to claim 4, characterized in that: The lower cover of the mounting frame (1) is provided with a second plate (12), a second yielding driving member (14) is provided between the second plate (12) and the mounting frame (1), the second yielding driving member (14) is arranged in a vertical direction, and two ends of the second yielding driving member (14) in a vertical direction are respectively connected to the second plate (12) and the mounting frame (1); The clamping seat (4) and the upper side of the second plate (12) are connected to each other.

9. The device for making a simulated collapsed surface of a ruins according to claim 4, characterized in that: The clamping assembly (41) comprises two first clamping plates (411) and two second clamping plates (412), the two first clamping plates (411) being arranged at intervals from each other along the length direction of the second clamping plates (412), the two second clamping plates (412) being arranged at intervals from each other along the length direction of the first clamping plates (411), and a rectangular space for clamping the foam block is formed between the two first clamping plates (411) and the two second clamping plates (412); The first clamping plate (411) and the second clamping plate (412) are both slidably connected to the clamping seat (4); A first clamping driving member (413) capable of driving the two first clamping plates (411) to move toward or away from each other is provided between the two first clamping plates (411); A second clamping drive member (414) capable of driving the two second clamping plates (412) to move toward or away from each other is provided between the two second clamping plates (412).

10. A simulated collapse surface, characterized in that: The method is manufactured by using the manufacturing process for a simulated collapsed surface of a ruins as described in any one of claims 1 to 3.