Abrasion resistance testing device for chip breaker groove of CBN cutter
By designing the wear resistance test device for chip breaking grooves of CBN tool, using structures such as electric sliders, bevel gears and hydraulic rods, wear resistance tests of CBN tools at different angles and velocities are achieved, and the existing technology cannot meet the CBN tools. The problem of multi-directional wear testing achieves effective evaluation of tool life and waste collection.
Patent Information
- Application Number
- CN202411435073.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art cannot meet the wear resistance testing needs of CBN tools at different angles and different velocities, and cannot effectively simulate the wear scene of the tool during high-speed cutting.
A CBN tool chip breaking groove wear-resistant testing device is designed, including a base, a vertical plate, a placement cylinder, a test unit, a depth adjustment unit, a stabilizing unit and an adsorption unit, through mechanical structures such as electric sliders, bevel gears and hydraulic rods. , realize multi-directional adjustment of tool chip breaker and cutting test of different force, and monitor wear force with pressure sensor.
Wear resistance test of CBN tool chip breaker at different angles and velocities is realized, and wear scenes are simulated in actual use, ensuring the evaluation of cutting effect and tool life, and can adapt to tool fixation and waste collection of different specifications and sizes.
Smart Images

Figure CN119164813A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wear resistance testing, in particular to a CBN tool chip breaker wear resistance testing device. Background Art
[0002] CBN tools have extremely high hardness and red hardness, can withstand high cutting speeds, and are suitable for ultra-high-speed processing of steel workpieces. Wear resistance tests are required because wear resistance tests can evaluate the wear resistance of chip breaker materials in actual use to ensure that the cutting effect and tool life will not be affected by wear during high-speed cutting.
[0003] The prior art discloses a Chinese patent with application number CN202310967304.4, a wear resistance testing device and method for PVD tool coatings, and discloses that the clamping unit can quickly clamp and fix the PVD tool. With the cooperation of the steering unit, the flipping process of the PVD tool can be quickly realized to complete the wear resistance test. At the same time, the hollow grinding wheel can be disassembled to simulate the wear scenario of the PVD tool when cutting different materials.
[0004] However, in the prior art, when the wear resistance test of the tool is performed in application number: CN202310967304.4, the tool cuts the workpiece at different angles during use, and the resistance to cutting of different workpieces is different. Therefore, the tool needs to be tested, and the above-mentioned device cannot meet the wear resistance test of the tool at different angles and different forces. Summary of the invention
[0005] The object of the present invention is to provide a CBN tool chip breaker wear resistance testing device to solve the problems raised in the above background technology.
[0006] The purpose of the present invention can be achieved by the following technical solutions:
[0007] A CBN tool chip breaker wear resistance testing device comprises a base, vertical plates are symmetrically arranged on both sides of the upper end surface of the base, the vertical plates are rotatably connected to the base through an electric slider, a placing cylinder is placed at the circular hole opened in the middle of the two vertical plates, a placing unit is arranged on the placing cylinder, a plurality of CBN tools are sleeved on the outer side of the placing cylinder, a testing unit connected to the base is arranged on the rear side of the placing cylinder, a steel roller for performing wear resistance test on the CBN tool chip breaker groove is arranged on one side of the middle of the testing unit, a depth adjustment unit is arranged on the other side of the middle of the testing unit, an adsorption unit is arranged under the steel roller, and a stabilizing unit fixedly connected to the base is arranged on the front side of the placing cylinder.
[0008] The placement unit includes a center rod rotatably installed in the middle of the placement cylinder, a handle for controlling the rotation of the center rod is provided on one side of the placement cylinder, a plurality of groups of equally spaced protrusions are circumferentially arranged on the outside of the center rod, a plurality of through grooves corresponding to the protrusions are opened on the outer wall of the placement cylinder, a movable plate is slidably installed in the through groove, a spring is provided on one side of the movable plate and the inner wall of the placement cylinder, a rectangular groove is circumferentially opened on the side where the two vertical plates are close to each other, an L-shaped plate is slidably installed in the rectangular groove through an electric slider, and card grooves corresponding to the L-shaped plate are opened in the circumferential direction on the outer walls on both sides of the placement cylinder.
[0009] The test unit includes two correspondingly arranged T-plates, a front plate is slidably installed on the side of the T-plate away from the base, a spring is commonly connected between the front plate and the T-plate, a rotating plate is rotatably installed on the side of the two front plates close to each other, a dovetail plate is fixedly installed on one side of the rotating plate, two dovetail blocks symmetrically arranged up and down are slidably installed in the middle of the dovetail plate, triangular grooves are symmetrically opened in the middle of the upper and lower dovetail blocks, guide rods are fixedly installed on both sides of the lower dovetail block, and a spring is sleeved on the outside of the guide rod. The spring is located between the two dovetail blocks.
[0010] The guide rod passes through and slides in the upper dovetail block, and a connecting plate is fixedly installed on the top of the two guide rods, and a regulating wheel is provided under the connecting plate, and an adjusting rod is fixedly installed in the middle of the regulating wheel and rotatably connected to the rotating plate thread, and a regulating plate is fixedly installed in the middle of the adjusting rod, and a side rod is placed in the triangular groove between the upper and lower dovetail blocks, and a cross block is fixedly installed on the side close to the side of the side rods on both sides, and the cross blocks on both sides are fixedly connected to the steel roller, and a motor is fixedly installed on the outside of the front plate on one side, and the output end of the motor passes through and slides in the middle of the front plate and is fixedly connected to the rotating plate close to it, and a synchronization rod is rotatably installed in the middle of the front plate on the other side, and one end of the synchronization rod is fixedly connected to the rotating plate close to it, and the other end of the synchronization rod is fixedly installed with a first bevel gear.
[0011] The depth adjustment unit includes an outer edge plate, which is provided with two outer edge plates and respectively fixedly connected to the T-shaped plate on one side and the front plate on one side, a sliding ring is rotatably installed in the middle of the outer edge plate on the front side, a driving rod rotatably connected to the outer edge plate on the rear side is provided inside the sliding ring, a plurality of grooves located outside the driving rod are circumferentially provided on the inner side of the sliding ring, a convex strip sliding back and forth in the groove is fixedly installed on the front side of the driving rod, a second bevel gear meshing with the first bevel gear is fixedly installed on the outside of the sliding ring, a third bevel gear coaxial with the first bevel gear is fixedly installed on the rear part of the driving rod, and a special-shaped plate is fixedly installed between the two front plates.
[0012] A contact wheel is rotatably installed in the middle of one side of the special-shaped plate, and a rear rod is provided on the side of the contact wheel away from the special-shaped plate. Both sides of the rear rod are rotatably connected with the T-shaped plates on both sides, and an extrusion wheel is fixedly installed in the middle of the rear rod. A hydraulic rod is fixedly installed on the rear rod passing through the T-shaped plate, and a fourth bevel gear meshing with the third bevel gear is fixedly installed on one end of the hydraulic rod.
[0013] The stabilization unit includes a fixed plate, a threaded rod is rotatably installed on the middle part of the fixed plate, a cross plate is rotatably installed on one end of the threaded rod, sliding rods that penetrate and slide in the fixed plate are symmetrically installed on the left and right sides of the cross plate close to the fixed plate, and a plurality of V-shaped plates arranged at equal intervals are provided on the side of the cross plate away from the fixed plate, and a pressure sensor is provided in the V-shaped plate.
[0014] The adsorption unit includes two side shafts, which are respectively fixedly connected to the two sides of the special-shaped plate. Folding plates are rotatably installed on the side shafts on both sides. Two symmetrically arranged electric push rods are installed in the middle of the special-shaped plate. The telescopic ends of the two electric push rods are hinged with an adsorption box. The circular shafts on both sides of the adsorption box are located in the folding plates on both sides and slide.
[0015] A collecting bucket is detachably installed at the bottom of the adsorption box, a bevel groove is opened on the inclined surface of one side of the adsorption box, rotating shafts that penetrate the adsorption box are rotatably installed on both sides of the adsorption box, fans are fixedly installed on the sides close to the two rotating shafts, and a pulley is fixedly installed between the side of the rotating shaft away from the fan and the side rod above it, and a belt is connected between the two pulleys.
[0016] When the steel roller rotates, it is convenient for the CBN tool to perform circumferential cutting and processing on it. When the electric slider drives the two vertical plates to rotate in the same direction, it is convenient to drive multiple CBN tools to rotate synchronously and adjust, thereby adjusting the direction of the chip breaker groove of the CBN tool, thereby regulating the direction of the steel roller during cutting. By cutting the steel roller 30, the wear of the CBN tool chip breaker groove during actual application of the CBN tool is simulated, thereby achieving the wear resistance test of the CBN tool chip breaker groove. The steel roller is driven close to or away from the CBN tool through the depth adjustment unit, so that the chip breaker groove of the CBN tool regulates the depth of the steel roller cutting when the steel roller rotates, so that the wear test of the CBN tool chip breaker groove under different intensities can be performed during the wear resistance test.
[0017] Beneficial effects of the present invention:
[0018] 1. The present invention fixes the cross blocks on the two side rods to the two sides of the steel roller by clamping them, and then rotates the regulating plate to make the regulating rod drive the regulating wheel to rotate. The regulating wheel rotates to make the upper dovetail block move downward in the dovetail plate. At this time, the triangular grooves in the middle of the upper and lower dovetail blocks fix the side rods, so as to drive the steel roller to rotate and perform wear resistance test on the chip breaker groove of the CBN tool.
[0019] 2. The present invention drives the rotating plate on one side to rotate by turning on the motor, and the rotating plate on one side drives the rotating plate on the other side to rotate through the steel roller. At this time, the synchronous rod connected to the rotating plate drives the first bevel gear to rotate, and when the first bevel gear rotates, the driving rod is driven to rotate through the second bevel gear. The hydraulic rod is turned on and pushed forward to make the fourth bevel gear mesh with the third bevel gear. When the driving rod rotates, the fourth bevel gear is driven to rotate through the third bevel gear. The fourth bevel gear drives the rear rod to rotate through the hydraulic rod. When the rear rod rotates, it drives the extrusion wheel to rotate, thereby squeezing the contact wheel. When the contact wheel is squeezed, the front plates on both sides are driven to move through the special-shaped plates. When the two front plates move, the steel rollers are driven to approach or move away from the CBN tool, so that when the steel roller rotates, the CBN tool performs cutting tests with different intensities on the steel roller.
[0020] 3. The present invention rotates the threaded rod to make the transverse plate drive multiple V-shaped plates close to the inclined surface of the CBN tool and then limit it, thereby effectively preventing the chip breaker groove of the CBN tool from sliding when being ground. Through the pressure sensor provided in the V-shaped plate, the grinding force of the chip breaker groove can be monitored when the steel roller rotates to perform a wear resistance test on the chip breaker groove of the CBN tool. At the same time, by rotating the threaded rod to make the V-shaped plate close to or away from the CBN tool, CBN tools of different specifications and sizes can be fixed before the wear resistance test.
[0021] 4. The present invention can perform wear resistance test on the chip breaker groove of the CBN tool while the steel roller rotates through the arrangement of the pulley and the belt. At the same time, the shaft synchronously drives the fan to rotate to adsorb and collect the waste materials cut by the steel roller by the CBN tool chip breaking. The electric push rod can be extended and retracted to drive the collection bucket to collect the waste materials generated when the steel roller is cut in different directions. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 The present invention Figure 1 A schematic diagram of the enlarged structure of part A;
[0025] Figure 3 It is a schematic diagram of the structure between the vertical plate and the placement tube of the present invention;
[0026] Figure 4 It is a schematic diagram of the side cross-section structure of the placement tube of the present invention;
[0027] Figure 5 It is a schematic diagram of the structure between the test unit and the adsorption unit of the present invention;
[0028] Figure 6 The present invention Figure 5 A schematic diagram of the enlarged structure of part B;
[0029] Figure 7 The present invention Figure 5 Schematic diagram of the enlarged structure of part C;
[0030] Figure 8 It is a structural schematic diagram of one side of the rotating plate of the present invention;
[0031] Fig. 9 It is a schematic diagram of the side cross-sectional structure of the test unit and the adsorption unit of the present invention;
[0032] Fig.10 It is a schematic diagram of the side cross-section structure of the adsorption box and the collection bucket of the present invention;
[0033] Fig.11 It is a schematic diagram of the structure of the CBN tool of the working piece of the present invention.
[0034] The reference numerals in the figures are as follows:
[0035] 1. Base; 2. Placement unit; 21. Vertical plate; 22. Placement cylinder; 23. Center rod; 230. Bump; 24. Moving plate; 25. Rectangular groove; 26. L-shaped plate; 27. Card slot; 3. Test unit; 31. T-shaped plate; 32. Front plate; 33. Turn plate; 331. Dovetail plate; 332. Dovetail block; 333. Guide rod; 334. Connecting plate; 335. Adjustment rod; 336. Control plate; 337. Control wheel; 338. Side rod; 339. Cross block; 30. Steel roller; 34. Motor; 35. Synchronous rod; 36. First bevel gear; 4. Depth adjustment unit; 41 , outer edge plate; 42, driving rod; 43, sliding ring; 44, second bevel gear; 45, third bevel gear; 46, special-shaped plate; 47, contact wheel; 48, rear rod; 49, extrusion wheel; 490, hydraulic rod; 491, fourth bevel gear; 5, stabilizing unit; 51, fixed plate; 52, threaded rod; 53, cross plate; 54, sliding rod; 55, V-shaped plate; 6, adsorption unit; 62, side shaft; 63, folding plate; 64, electric push rod; 65, adsorption box; 651, collecting bucket; 652, inclined groove; 653, rotating shaft; 654, fan; 655, pulley; 656, belt. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] A CBN tool chip breaker wear test device is a wear test device characterized by detecting the CBN tool chip breaker. The pressure sensor for detecting the cutting force in the present invention is a kind of intelligent sensor element. The present invention performs wear test on the CBN tool chip breaker when it is used for cutting a steel roller.
[0038] like Figure 1-Figure 11 As shown, it includes a base 1, and a vertical plate 21 is symmetrically provided on the upper end surface of the base 1. The vertical plates 21 are rotatably connected to the base 1 through an electric slider, and a placing cylinder 22 is placed at the circular hole opened in the middle of the two vertical plates 21. A placing unit 2 is provided on the placing cylinder 22, and a plurality of CBN tools are sleeved on the outer side of the placing cylinder 22. A testing unit 3 connected to the base 1 is provided on the rear side of the placing cylinder 22, and a steel roller 30 for performing wear resistance test on the chip breaker groove of the CBN tool is provided on one side of the middle of the testing unit 3, and a depth adjustment unit 4 is provided on the other side of the middle of the testing unit 3, and an adsorption unit 6 is provided below the steel roller 30, and a stabilizing unit 5 fixedly connected to the base 1 is provided on the front side of the placing cylinder 22.
[0039] By sequentially sleeved a plurality of CBN tools on the placement cylinder 22, it is convenient to perform batch wear resistance tests on the chip breaker grooves of a plurality of CBN tools when the steel roller 30 rotates. The steel roller 30 is driven close to or away from the CBN tool by the depth adjustment unit 4, thereby adjusting the cutting depth of the chip breaker groove of the CBN tool on the steel roller 30, thereby simulating the regulation of different forces of the chip breaker groove of the CBN tool when cutting the steel roller 30.
[0040] The placement unit 2 includes a center rod 23 rotatably installed in the middle of the placement cylinder 22, a handle for controlling the rotation of the center rod 23 is provided on one side of the placement cylinder 22, a plurality of groups of equally spaced protrusions 230 are circumferentially arranged on the outside of the center rod 23, a plurality of through grooves corresponding to the protrusions 230 are opened on the outer wall of the placement cylinder 22, a movable plate 24 is slidably installed in the through groove, a spring is provided on one side of the movable plate 24 and the inner wall of the placement cylinder 22, a rectangular groove 25 is circumferentially opened on one side of the two vertical plates 21 that are close to each other, an L-shaped plate 26 is slidably installed in the rectangular groove 25 through an electric slider, and a card groove 27 corresponding to the L-shaped plate 26 is circumferentially opened on the outer walls of both sides of the placement cylinder 22.
[0041] Place multiple CBN tools on the placement cylinder 22 in sequence, then install the placement cylinder 22 between the two vertical plates 21, then open the electric slider to drive the L-shaped plate 26 to move into the slot 27 to fix the placement cylinder 22, then turn the handle, the handle drives the protrusion 230 to rotate and squeeze the movable plate 24, and the multiple movable plates 24 are tightly fixed to the inner wall of the circular hole in the middle of the CBN tool under squeezing, thereby realizing the placement of multiple CBN tool chip breakers before the wear resistance test.
[0042] The test unit 3 includes two correspondingly arranged T-plates 31, a front plate 32 is slidably installed on the side of the T-plate 31 away from the base 1, a spring is commonly connected between the front plate 32 and the T-plate 31, a rotating plate 33 is rotatably installed on the side where the two front plates 32 are close to each other, a dovetail plate 331 is fixedly installed on one side of the rotating plate 33, two dovetail blocks 332 symmetrically arranged up and down are slidably installed in the middle of the dovetail plate 331, triangular grooves are symmetrically opened in the middle of the upper and lower dovetail blocks 332, guide rods 333 are fixedly installed on both sides of the lower dovetail block 332, and a spring is sleeved on the outside of the guide rod 333 and the spring is located between the two dovetail blocks 332.
[0043] The guide rod 333 passes through and slides in the upper dovetail block 332, and a connecting plate 334 is fixedly installed on the top of the two guide rods 333. A regulating wheel 337 is provided below the connecting plate 334. An adjusting rod 335 that is threadably connected to the rotating plate 33 is fixedly installed in the middle of the regulating wheel 337, and a regulating plate 336 is fixedly installed in the middle of the adjusting rod 335. A side rod 338 is placed in the triangular groove between the upper and lower dovetail blocks 332. A cross block 339 is fixedly installed on the side close to the side of the side rod 338 on both sides. The cross blocks 339 on both sides are fixedly connected to the steel roller 30. A motor 34 is fixedly installed on the outside of the front plate 32 on one side, and the output end of the motor 34 passes through and slides in the middle of the front plate 32 and is fixedly connected to the rotating plate 33 close to it. A synchronous rod 35 is rotatably installed in the middle of the front plate 32 on the other side, and one end of the synchronous rod 35 is fixedly connected to the rotating plate 33 close to it, and the other end of the synchronous rod 35 is fixedly installed with a first bevel gear 36.
[0044] When fixing the steel roller 30 for the wear resistance test of the chip breaker groove of the CBN tool, firstly, the cross blocks 339 on the two side rods 338 are clamped and fixed to the two sides of the steel roller 30, and then the regulating plate 336 is rotated to make the adjusting rod 335 drive the regulating wheel 337 to rotate. The regulating wheel 337 rotates to make the upper dovetail block 332 move downward in the dovetail plate 331. At this time, the triangular grooves in the middle of the upper and lower dovetail blocks 332 fix the side rods 338, so as to drive the steel roller 30 to rotate and perform the wear resistance test on the chip breaker groove of the CBN tool.
[0045] The depth adjustment unit 4 includes an outer edge plate 41, two outer edge plates 41 are provided, and are respectively fixedly connected to the T-shaped plate 31 on one side and the front plate 32 on one side, a sliding ring 43 is rotatably installed in the middle of the outer edge plate 41 on the front side, and a driving rod 42 rotatably connected to the outer edge plate 41 on the rear side is provided inside the sliding ring 43, and a plurality of grooves located outside the driving rod 42 are circumferentially provided on the inner side of the sliding ring 43, and a convex strip sliding back and forth in the groove is fixedly installed on the front side of the driving rod 42, a second bevel gear 44 meshing with the first bevel gear 36 is fixedly installed on the outside of the sliding ring 43, and a third bevel gear 45 having the same axis as the first bevel gear 36 is fixedly installed on the rear of the driving rod 42, and a special-shaped plate 46 is fixedly installed between the two front plates 32.
[0046] A contact wheel 47 is rotatably installed in the middle of one side of the special-shaped plate 46, and a rear rod 48 is provided on the side of the contact wheel 47 away from the special-shaped plate 46. The two sides of the rear rod 48 are rotatably connected with the T-shaped plates 31 on both sides, and an extrusion wheel 49 is fixedly installed in the middle of the rear rod 48. The rear rod 48 passes through the T-shaped plate 31 and is fixedly installed with a hydraulic rod 490, and one end of the hydraulic rod 490 is fixedly installed with a fourth bevel gear 491 meshing with the third bevel gear 45.
[0047] When the CBN cutter performs cutting of different intensities on the steel roller 30, the motor 34 is turned on to drive the rotating plate 33 on one side to rotate, and the rotating plate 33 on one side drives the rotating plate 33 on the other side to rotate through the steel roller 30. At this time, the synchronous rod 35 connected to the rotating plate 33 drives the first bevel gear 36 to rotate. When the first bevel gear 36 rotates, the driving rod 42 is driven to rotate through the second bevel gear 44. The hydraulic rod 490 is turned on and pushed forward to make the fourth bevel gear 491 mesh with the third bevel gear 45. When the driving rod 42 rotates, the fourth bevel gear 49 is driven through the third bevel gear 45. 1 rotates, the fourth bevel gear 491 drives the rear rod 48 to rotate through the hydraulic rod 490, and when the rear rod 48 rotates, it drives the extrusion wheel 49 to rotate, so as to extrude the contact wheel 47. When the contact wheel 47 is extruded, the front plates 32 on both sides are driven to move through the special-shaped plates 46. When the two front plates 32 move, they drive the steel roller 30 to approach or move away from the CBN tool, so that when the steel roller 30 rotates, the CBN tool cuts the steel roller 30 with different intensities, so as to meet the wear resistance test of the steel roller 30 on the chip breaker groove of the CBN tool with different intensities.
[0048] The stabilizing unit 5 includes a fixed plate 51, a threaded rod 52 is rotatably installed on the middle part of the fixed plate 51, a cross plate 53 is rotatably installed on one end of the threaded rod 52, and a sliding rod 54 that penetrates and slides in the fixed plate 51 is symmetrically installed on the left and right sides of the cross plate 53 close to the fixed plate 51. A plurality of V-shaped plates 55 are arranged at equal intervals on the side of the cross plate 53 away from the fixed plate 51, and a pressure sensor (model: PT124G-116) is arranged in the V-shaped plate 55.
[0049] When fixing the chip breaker grooves of multiple CBN tools before the wear resistance test, the threaded rod 52 is rotated to make the cross plate 53 drive the multiple V-shaped plates 55 close to the inclined surface of the CBN tool, thereby limiting the position of the chip breaker grooves of the CBN tool, thereby effectively preventing the chip breaker grooves of the CBN tool from sliding when being ground. The pressure sensor provided in the V-shaped plate 55 can monitor the grinding force of the chip breaker grooves when the steel roller 30 rotates to perform the wear resistance test on the chip breaker grooves of the CBN tool. At the same time, by rotating the threaded rod 52, the V-shaped plate 55 can be moved close to or away from the CBN tool, so that CBN tools of different specifications and sizes can be fixed before the wear resistance test.
[0050] The adsorption unit 6 includes a side shaft 62, two side shafts 62 are provided, and the side shafts 62 are fixedly connected to the two sides of the special-shaped plate 46 respectively, and folding plates 63 are rotatably installed on the side shafts 62 on both sides. Two symmetrically arranged electric push rods 64 are installed in the middle of the special-shaped plate 46. The telescopic ends of the two electric push rods 64 are hinged with an adsorption box 65, and the circular shafts on both sides of the adsorption box 65 are located in the folding plates 63 on both sides and slide.
[0051] A collecting bucket 651 is detachably installed at the bottom of the adsorption box 65, and an inclined groove 652 is opened on the inclined surface of one side of the adsorption box 65. Rotating shafts 653 that penetrate the adsorption box 65 are rotatably installed on both sides of the adsorption box 65. Fans 654 are fixedly installed on the sides close to the two rotating shafts 653. A pulley 655 is fixedly installed between the side of the rotating shaft 653 away from the fan 654 and the side rod 338 above it, and a belt 656 is commonly connected between the two pulleys 655.
[0052] By setting the pulley 655 and the belt 656, while the steel roller 30 rotates to perform the wear resistance test on the chip breaker groove of the CBN tool, the rotating shaft 653 can synchronously drive the fan 654 to rotate to absorb and collect the waste cut by the steel roller 30 by the CBN tool chip breaker. The electric push rod 64 can be extended and retracted to drive the collection bucket 651 to collect the waste generated when the steel roller 30 is cut in different directions.
[0053] When the steel roller 30 rotates, it is convenient for the CBN tool to perform circumferential cutting and processing on it. When the electric slider drives the two vertical plates 21 to rotate in the same direction, it is convenient to drive multiple CBN tools to rotate synchronously and adjust. , Then, the direction of the chip breaker groove of the CBN tool is adjusted, thereby regulating the direction of the steel roller 30 during cutting. By cutting the steel roller 30, the wear of the chip breaker groove of the CBN tool during the actual application of the CBN tool is simulated, thereby achieving the wear resistance test of the chip breaker groove of the CBN tool. The steel roller 30 is driven to approach or move away from the CBN tool through the depth adjustment unit 4, so that the chip breaker groove of the CBN tool regulates the cutting depth of the steel roller 30 when the steel roller 30 rotates, so that the wear test of the chip breaker groove of the CBN tool under different intensities can be performed during the wear resistance test.
[0054] When the present invention is in use, multiple CBN tools are placed on the placement cylinder 22 in sequence, and then the placement cylinder 22 is installed between the two vertical plates 21. Then the electric slider is opened to drive the L-shaped plate 26 to move into the card slot 27 to fix the placement cylinder 22. Then the handle is turned, and the handle drives the protrusion 230 to rotate and then squeeze the movable plate 24. Under the squeeze, multiple movable plates 24 are tightly fixed to the inner wall of the circular hole in the middle of the CBN tool, so as to achieve the placement of multiple CBN tool chip breaker grooves before the wear test, and the cross blocks 339 on the two side rods 338 are clamped and fixed to the two sides of the steel roller 30. Then the regulating plate 336 is rotated to make the regulating rod 335 drive the regulating wheel 337 to rotate. The regulating wheel 337 rotates to make the upper dovetail block 332 move downward in the dovetail plate 331. At this time, the triangular groove in the middle of the upper and lower dovetail blocks 332 fixes the side rod 338, so as to drive the steel roller 30 to rotate and perform the wear test on the chip breaker groove of the CBN tool.
[0055] The motor 34 is turned on to drive the rotating plate 33 on one side to rotate, and the rotating plate 33 on one side drives the rotating plate 33 on the other side to rotate through the steel roller 30. At this time, the synchronous rod 35 connected to the rotating plate 33 drives the first bevel gear 36 to rotate. When the first bevel gear 36 rotates, it drives the driving rod 42 to rotate through the second bevel gear 44. The hydraulic rod 490 is turned on and pushed forward to make the fourth bevel gear 491 mesh with the third bevel gear 45. When the driving rod 42 rotates, it drives the fourth bevel gear 491 to rotate through the third bevel gear 45. The rear rod 48 is driven to rotate by the hydraulic rod 490. When the rear rod 48 rotates, the extrusion wheel 49 is driven to rotate so as to extrude the contact wheel 47. When the contact wheel 47 is extruded, the front plates 32 on both sides are driven to move by the special-shaped plate 46. When the two front plates 32 move, the steel roller 30 is driven to approach or move away from the CBN tool, so that the CBN tool cuts the steel roller 30 with different strengths when the steel roller 30 rotates, so as to meet the wear resistance test of the steel roller 30 on the chip breaker groove of the CBN tool with different strengths;
[0056] By rotating the threaded rod 52, the cross plate 53 drives multiple V-shaped plates 55 to approach the inclined surface of the CBN tool, thereby limiting it, thereby effectively preventing the chip breaker groove of the CBN tool from sliding when being ground. The pressure sensor provided in the V-shaped plate 55 can monitor the grinding force of the chip breaker groove when the steel roller 30 rotates to perform a wear test on the chip breaker groove of the CBN tool. At the same time, by rotating the threaded rod 52, the V-shaped plate 55 is moved close to or away from the CBN tool, and CBN tools of different sizes can be fixed before the wear test. The setting of the pulley 655 and the belt 656 can synchronously drive the fan 654 to rotate while the steel roller 30 rotates to perform a wear test on the chip breaker groove of the CBN tool. The shaft 653 can synchronously drive the fan 654 to rotate to absorb and collect the waste cut by the steel roller 30 by the CBN tool chip breaking. The electric push rod 64 is extended and retracted to facilitate the collection bucket 651 to collect the waste generated when the steel roller 30 is cut in different directions.
[0057] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A CBN tool chip breaker wear resistance testing device, comprising a base (1), It is characterized in that Vertical plates (21) are symmetrically arranged on both sides of the upper end surface of the base (1), and the vertical plates (21) are rotatably connected to the base (1) through an electric slider. A placement cylinder (22) is placed at the circular hole opened in the middle of the two vertical plates (21), and a placement unit (2) is arranged on the placement cylinder (22). A plurality of CBN tools are sleeved on the outside of the placement cylinder (22). A test unit (3) connected to the base (1) is arranged on the rear side of the placement cylinder (22), a steel roller (30) for performing wear resistance test on the chip breaker groove of the CBN tool is arranged on one side of the middle of the test unit (3), a depth adjustment unit (4) is arranged on the other side of the middle of the test unit (3), an adsorption unit (6) is arranged below the steel roller (30), and a stabilizing unit (5) fixedly connected to the base (1) is arranged on the front side of the placement cylinder (22).
2. A CBN tool chip breaker wear resistance testing device according to claim 1, It is characterized in that The placement unit (2) comprises a center rod (23) rotatably mounted in the middle of a placement cylinder (22); a handle for controlling the rotation of the center rod (23) is provided on one side of the placement cylinder (22); a plurality of groups of equidistantly arranged protrusions (230) are circumferentially arranged on the outside of the center rod (23); a plurality of through grooves corresponding to the protrusions (230) are provided on the outer wall of the placement cylinder (22); a movable plate (24) is slidably mounted in the through groove; a spring is provided on one side of the movable plate (24) and the inner wall of the placement cylinder (22); a rectangular groove (25) is circumferentially mounted on one side of the two vertical plates (21); an L-shaped plate (26) is slidably mounted in the rectangular groove (25) via an electric slider; and a clamping groove (27) corresponding to the L-shaped plate (26) is circumferentially opened on the outer walls of both sides of the placement cylinder (22).
3. A CBN tool chip breaker wear resistance testing device according to claim 1, It is characterized in that The test unit (3) comprises two correspondingly arranged T-shaped plates (31), a front plate (32) being slidably mounted on the side of the T-shaped plate (31) away from the base (1), a spring being commonly connected between the front plate (32) and the T-shaped plate (31), a rotating plate (33) being rotatably mounted on the side of the two front plates (32) close to each other, a dovetail plate (331) being fixedly mounted on one side of the rotating plate (33), two dovetail blocks (332) being symmetrically arranged up and down being slidably mounted in the middle of the dovetail plate (331), triangular grooves being symmetrically provided in the middle of the upper and lower dovetail blocks (332), guide rods (333) being fixedly mounted on both sides of the lower dovetail block (332), a spring being sleeved on the outside of the guide rod (333), and the spring being located between the two dovetail blocks (332).
4. A CBN tool chip breaker wear resistance testing device according to claim 3, It is characterized in that The guide rod (333) penetrates and slides in the upper dovetail block (332), a connecting plate (334) is fixedly installed on the top of the two guide rods (333), a regulating wheel (337) is provided below the connecting plate (334), an adjusting rod (335) which is threadedly connected to the rotating plate (33) is fixedly installed in the middle of the regulating wheel (337), and a regulating plate (336) is fixedly installed in the middle of the regulating rod (335), and a side rod (338) is placed in the triangular groove between the upper and lower dovetail blocks (332), and the side rods (338) on both sides are close to each other. A cross block (339) is fixedly installed on one side, and the cross blocks (339) on both sides are fixedly connected to the steel roller (30). A motor (34) is fixedly installed on the outside of the front plate (32) on one side, and the output end of the motor (34) penetrates and slides in the middle of the front plate (32) and is fixedly connected to the rotating plate (33) close to it. A synchronous rod (35) is rotatably installed in the middle of the front plate (32) on the other side, and one end of the synchronous rod (35) is fixedly connected to the rotating plate (33) close to it, and the other end of the synchronous rod (35) is fixedly installed with a first bevel gear (36).
5. A CBN tool chip breaker wear resistance testing device according to claim 1, It is characterized in that The depth adjustment unit (4) comprises an outer edge plate (41), the outer edge plate (41) being provided with two and respectively fixedly connected to a T-shaped plate (31) on one side and a front plate (32) on one side, a sliding ring (43) being rotatably mounted in the middle of the front outer edge plate (41), a driving rod (42) being rotatably connected to the rear outer edge plate (41) being arranged inside the sliding ring (43), a plurality of grooves being circumferentially arranged on the inner side of the sliding ring (43) and being located outside the driving rod (42), a convex strip being located in the groove and sliding forward and backward on the front side of the driving rod (42), a second bevel gear (44) meshing with the first bevel gear (36) being fixedly mounted outside the sliding ring (43), a third bevel gear (45) being coaxial with the first bevel gear (36) being fixedly mounted on the rear side of the driving rod (42), and a special-shaped plate (46) being fixedly mounted between the two front plates (32).
6. A CBN tool chip breaker wear resistance testing device according to claim 5, It is characterized in that A contact wheel (47) is rotatably mounted in the middle of one side of the special-shaped plate (46); a rear rod (48) is provided on the side of the contact wheel (47) away from the special-shaped plate (46); both sides of the rear rod (48) are rotatably connected to the T-shaped plates (31) on both sides; an extrusion wheel (49) is fixedly mounted in the middle of the rear rod (48); a hydraulic rod (490) is fixedly mounted on one end of the rear rod (48) that passes through the T-shaped plate (31); and a fourth bevel gear (491) meshing with the third bevel gear (45) is fixedly mounted on one end of the hydraulic rod (490).
7. A CBN tool chip breaker wear resistance testing device according to claim 1, It is characterized in that The stabilizing unit (5) comprises a fixing plate (51), a threaded rod (52) is rotatably mounted on the middle of the fixing plate (51), a transverse plate (53) is rotatably mounted on one end of the threaded rod (52), a sliding rod (54) penetrating and sliding in the fixing plate (51) is symmetrically mounted on the side of the transverse plate (53) close to the fixing plate (51), and a plurality of V-shaped plates (55) arranged at equal intervals are arranged on the side of the transverse plate (53) away from the fixing plate (51), and a pressure sensor is arranged in the V-shaped plate (55).
8. A CBN tool chip breaker wear resistance testing device according to claim 1, It is characterized in that The adsorption unit (6) comprises a side shaft (62), two side shafts (62) are provided and are respectively fixedly connected to the two sides of the special-shaped plate (46), and folding plates (63) are rotatably installed on the side shafts (62) on both sides. Two symmetrically arranged electric push rods (64) are installed in the middle of the special-shaped plate (46), and the telescopic ends of the two electric push rods (64) are hingedly connected to an adsorption box (65), and the circular shafts on both sides of the adsorption box (65) are located in the folding plates (63) on both sides and slide.
9. A CBN tool chip breaker wear resistance testing device according to claim 8, It is characterized in that A collecting bucket (651) is detachably mounted below the adsorption box (65); an inclined surface (652) is provided on an inclined surface of one side of the adsorption box (65); rotating shafts (653) penetrating the adsorption box (65) are rotatably mounted on both sides of the adsorption box (65); a fan (654) is fixedly mounted on the sides of the two rotating shafts (653) close to each other; a pulley (655) is fixedly mounted between the side of the rotating shaft (653) away from the fan (654) and the side bar (338) above the rotating shaft (653); and a belt (656) is connected between the two pulleys (655).
10. A CBN tool chip breaker wear resistance testing device according to claim 9, It is characterized in that When the steel roller (30) rotates, it is convenient for the CBN tool to perform circumferential cutting and processing on the steel roller (30). When the electric slider drives the two vertical plates (21) to rotate in the same direction, it is convenient to drive multiple CBN tools to rotate and adjust synchronously, thereby adjusting the direction of the chip breaker groove on the CBN tool, thereby regulating the direction of the steel roller (30) during cutting. By cutting the steel roller (30), the cutting wear of the CBN tool chip breaker groove during the actual application of the CBN tool is simulated, thereby achieving the wear resistance test of the CBN tool chip breaker groove. The steel roller (30) is driven to approach or move away from the CBN tool through the depth adjustment unit (4), so that when the steel roller (30) rotates, the chip breaker groove of the CBN tool is controlled to regulate the cutting depth of the steel roller (30), so that the wear test of the CBN tool chip breaker groove under different intensities is performed during the wear resistance test.
Citation Information
Patent Citations
Wear-resisting property testing device and method for PVD (Physical Vapor Deposition) cutter coating
CN116678777A
