Fabricated electromechanical full life cycle management method and system

Abstract

The invention relates to the technical field of energy conservation and emission reduction, in particular to a full-life-cycle management method and system for assembly type electromechanical equipment. Comprising a customer service module, an operation management module, a production management module, a quality management module, an operation maintenance module and an energy consumption management module. ERP / MES is combined to integrate operation, design, production, storage, transportation, operation and maintenance whole process and whole life cycle integrated management, production materials are designed in a unified manner, intermediate unnecessary processes are reduced, a production route is optimized, and the production efficiency is improved. The integrated management level of a project is improved, warehouse material management, product quality and service are optimized, high-level management, high-efficiency production, high-standard material saving and high-quality service are realized, energy consumption management is integrated, order quantity and progress plans are associated with equipment operation scheduling, energy consumption and operation conditions, use of workshop production lines and production equipment is analyzed and automatically allocated, and production efficiency is improved. And the equipment is timely maintained, so that the efficient operation of the equipment is ensured, and green energy conservation, emission reduction and carbon reduction are realized.

Description

Technical Field

[0001] The present invention relates to the technical field of energy conservation and emission reduction, and in particular to a full life cycle management method and system for assembled electromechanical systems. Background Art

[0002] The transformation and upgrading of the construction industry must rely on digital technologies such as BIM, CIM, big data, and artificial intelligence to develop intelligent construction and promote information, digitalization, and intelligent applications. Modern construction companies can achieve integrated management of the entire process and life cycle of operation, design, production, warehousing, transportation, and operation and maintenance, which can further improve the company's digitalization level, integrated management level, warehousing material management level, product quality level, and operation and maintenance service level, enhance the core competitiveness of products and markets, and promote high-quality development and high-efficiency growth of enterprises. At the same time, they can monitor energy consumption and energy conservation, optimize production routes, and reduce carbon emissions in a green way.

[0003] In the existing prefabricated electromechanical project system, design and production are independent, design and production materials are not unified, and prefabricated electromechanical production requires repeated design and deepening processes. The existence of such differentiation affects the production delivery cycle. At the same time, prefabricated electromechanical manufacturers lack advanced production management systems, resulting in stagnant material losses, unscientific storage and stacking, inability to track the overall production progress, and untimely after-sales operation and maintenance services, resulting in a long overall production project cycle, insufficient accuracy, high power consumption, and low service efficiency in the project system. The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application, and therefore, it may include prior art that does not constitute known to ordinary technicians in the field. Summary of the invention

[0004] The purpose of the present invention is to provide a method and system for the full life cycle management of assembled electromechanical equipment to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: including a customer service module, an operation management module, a production management module, a quality management module, an operation and maintenance module and an energy consumption management module, wherein the energy consumption management module and the customer service module, the operation management module, the production management module, the quality management module and the operation and maintenance module are provided with the same data middle platform, the data middle platform is signal-associated with the customer service module, the operation management module, the production management module, the quality management module, the operation and maintenance module and the energy consumption management module, and the data middle platform is associated with an operation and maintenance system;

[0006] The customer service module includes I want to place an order, My order and Scan code to receive the goods;

[0007] The operation management module includes project management, production information, inventory query, procurement management and system configuration;

[0008] The production management module includes design tasks, model drawings, system work orders and production manufacturing;

[0009] The quality management includes quality inspection, code scanning query, material traceability, product traceability and delivery and transportation;

[0010] The operation and maintenance includes operation monitoring and maintenance records;

[0011] The energy consumption management includes office energy consumption, workshop energy consumption, and equipment energy consumption.

[0012] Preferably, the data middle platform can set preset thresholds in the customer service module, operation management module, production management module, quality management module, operation and maintenance module and energy consumption management module. At the same time, the corresponding customer service module, operation management module, production management module, quality management module, operation and maintenance module and energy consumption management module in the data middle platform are all equipped with early warning units.

[0013] Preferably, the data center is associated with a QR code system, and is provided with a PC login unit and a mobile login unit.

[0014] A management method for the full life cycle management system of assembled electromechanical equipment includes the following steps:

[0015] S1: Customer Service: Order information is compiled through "I Want to Place an Order". The system establishes a project based on the order information, notifies the project operator, and dispatches the design task at the same time. Customers can query order details and order progress and modify orders through "My Order". Customers receive and accept the order by scanning the code, and the system automatically transfers the order information to after-sales maintenance.

[0016] S2: Operation management: customer order project management, the system presets the order design and production cycle TMAX, when the design and production cycle T0>TMAX, the system will warn and supervise / urge the design and production; after the design task is completed, the model and drawings will be sent to the production information, the system will automatically analyze the design and production data and transfer to the inventory query; the inventory query generates the bill of materials, the picking list, and the system work order, and enters the waste utilization management at the same time; the procurement management system presets the storage warning quantity LMIN, when the storage quantity L0≤LMIN, the system notifies the operation management personnel to replenish the stock;

[0017] S3: Production management: The customer places an order to establish a project, assigns a design task, the designer accepts the design task, applies BIM technology to perform three-dimensional visual design, and outputs high-precision design drawings and BIM models; after the design task is completed, the design model drawings are entered into the model drawing record, and the system automatically transmits the design data to the inventory to query and analyze production data; the system receives the work order and assigns the work order, the production staff accepts the work order and establishes the production project, prints the work order to pick up materials for production, and completes the production and transfers to quality inspection;

[0018] S4: Quality management: Quality inspectors conduct product quality inspection, material inspection, IQC inspection records, FQC reports, organize material reports, production personnel information data, form QR codes, scan the code with one click to query and trace, and pack and ship finished products;

[0019] S5: Operation and maintenance: Install and operate equipment monitoring, monitor the healthy operation status and early warning of production equipment, and synchronize information to the operation and maintenance system; record and archive maintenance information to form equipment operation health monitoring files;

[0020] S6: Energy consumption management: retrieve project order quantity and progress, automatically coordinate the use of workshop production lines and production equipment, monitor the operating energy consumption of offices, workshops, and equipment, analyze equipment power consumption, perform maintenance in a timely manner, and intelligently and automatically coordinate production line and production equipment scheduling.

[0021] In summary, this application includes the following beneficial technical effects:

[0022] By combining ERP / MES to integrate the entire process of operation, design, production, warehousing, transportation, and maintenance, and the entire life cycle, unified design of production materials, reducing unnecessary intermediate processes, optimizing production routes, improving the level of project integrated management, optimizing warehousing material management, product quality and services, we can achieve high-level management, high-efficiency production, high-standard material saving and high-quality services;

[0023] Integrated energy consumption management links order quantity and schedule with equipment operation scheduling, energy consumption and operating status, analyzes and automatically adjusts the use of workshop production lines and production equipment, performs timely maintenance on equipment, ensures efficient operation of equipment, achieves green energy conservation, and reduces emissions and carbon emissions. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the overall structure of a method for managing the entire life cycle of assembled electromechanical equipment and a system according to the present invention;

[0025] Figure 2 A schematic diagram of the use structure of a method for managing the entire life cycle of assembled electromechanical equipment and a customer service system in the present invention

[0026] Figure 3 The present invention provides a method for managing the entire life cycle of assembled electromechanical systems and a schematic diagram of a task allocation and adjustment operation structure in the system. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1 The present invention provides a technical solution: including a customer service module, an operation management module, a production management module, a quality management module, an operation and maintenance module and an energy consumption management module. The energy consumption management module and the customer service module, the operation management module, the production management module, the quality management module and the operation and maintenance module are provided with the same data middle platform. The data middle platform is signal-related with the customer service module, the operation management module, the production management module, the quality management module, the operation and maintenance module and the energy consumption management module. The data middle platform is associated with an operation and maintenance system, and the IOT monitoring equipment is integrated with the selling machine equipment to monitor the operation of the main functional components of the machine, as well as the energy consumption and temperature, and the data is transmitted back to the operation and maintenance system, and synchronized to the customer and maintenance personnel;

[0029] The customer service module includes "I want to place an order", "My order" and "Scan code to receive the goods". Each functional module is separated and deployed on different server nodes, which means that the customer service module is split into multiple independent microservices. Each microservice is responsible for a specific function. A load balancer is deployed in front of each microservice to ensure that requests are evenly distributed to each instance. Service discovery tools such as Consul or Eureka are used to dynamically manage and discover each microservice instance (using Nginx as a reverse proxy load balancer to distribute HTTP requests to multiple application instances) to ensure that the load balancer can correctly route requests. Distributed databases and caching mechanisms are used to ensure high availability and consistency of data. Message queues are used to process asynchronous tasks and message delivery to ensure the efficiency and scalability of the system. Monitoring tools are used to monitor the system's operating status in real time to detect and handle problems in a timely manner.

[0030] The operation management module includes project management, production information, inventory query, procurement management and system configuration. The inventory status is monitored in real time through the Internet of Things technology, so that the inventory information can be updated in real time;

[0031] The production management module includes design tasks, model drawings, system work orders and production manufacturing;

[0032] Quality management includes quality inspection, code scanning query, material traceability, product traceability and delivery transportation. This application can be deeply integrated with the logistics company system, using API to update the order status in real time and provide detailed order tracking information;

[0033] Operation and maintenance include operation monitoring and maintenance records;

[0034] The above customer service module, operation management module, production management module, quality management module and operation maintenance module all use the intelligent scheduling algorithm, and the implementation method is the following steps:

[0035] 1. Monitoring and data collection

[0036] Real-time monitoring of key performance indicators of each server, such as CPU, memory, disk I / O, network bandwidth, etc.

[0037] Collect historical data for analysis and model training;

[0038] 2. Select and implement a scheduling algorithm

[0039] Select the appropriate scheduling algorithm according to system requirements and actual scenarios.

[0040] Implement algorithm logic to ensure real-time response to load changes;

[0041] 3. Testing and Optimization

[0042] Verify the scheduling algorithm in a test environment to ensure that it can effectively balance the load.

[0043] Optimize the algorithm and adjust parameters and strategies based on the test results;

[0044] 4. Deployment and maintenance

[0045] Deploy the scheduling algorithm to the production environment for practical application.

[0046] Regularly maintain and update scheduling strategies to ensure long-term stable operation of the system;

[0047] Therefore, task allocation can be adjusted dynamically and optimized according to real-time server load, network status and task requirements, significantly improving server resource utilization and overall system performance;

[0048] Energy consumption management includes office energy consumption, workshop energy consumption, and equipment energy consumption. It monitors the energy consumption of offices, workshops, and equipment, conducts statistical analysis together with order production volume, and intelligently allocates workshop equipment usage;

[0049] The data middle platform can set preset thresholds in the customer service module, operation management module, production management module, quality management module, operation and maintenance module and energy consumption management module. At the same time, the corresponding customer service module, operation management module, production management module, quality management module, operation and maintenance module and energy consumption management module in the data middle platform are equipped with early warning units. The data middle platform collects and retrieves information data from each section, compares it with the system preset thresholds, automatically matches and executes various tasks, and notifies the task leader through system notification or early warning function.

[0050] The data middle platform is associated with a QR code system, and is equipped with a PC login unit and a mobile login unit. The QR code is used to trace the source of products and materials, and all information management tasks can be completed on both the PC and mobile terminals.

[0051] A management method for the full life cycle management system of assembled electromechanical equipment includes the following steps:

[0052] S1: Customer Service: Order information is compiled through "I Want to Place an Order". The system establishes a project based on the order information, notifies the project operator, and dispatches the design task at the same time. Customers can query order details and order progress and modify orders through "My Order". Customers receive and accept the order by scanning the code, and the system automatically transfers the order information to after-sales maintenance.

[0053] S2: Operation management: customer order project management, the system presets the order design and production cycle TMAX, when the design and production cycle T0>TMAX, the system will warn and supervise / urge the design and production; after the design task is completed, the model and drawings will be sent to the production information, the system will automatically analyze the design and production data and transfer to the inventory query; the inventory query generates the bill of materials, the picking list, and the system work order, and enters the waste utilization management at the same time; the procurement management system presets the storage warning quantity LMIN, when the storage quantity L0≤LMIN, the system notifies the operation management personnel to replenish the stock;

[0054] S3: Production management: The customer places an order to establish a project, assigns a design task, the designer accepts the design task, applies BIM technology to perform three-dimensional visual design, and outputs high-precision design drawings and BIM models; after the design task is completed, the design model drawings are entered into the model drawing record, and the system automatically transmits the design data to the inventory to query and analyze production data; the system receives the work order and assigns the work order, the production staff accepts the work order and establishes the production project, prints the work order to pick up materials for production, and completes the production and transfers to quality inspection;

[0055] S4: Quality management: Quality inspectors conduct product quality inspection, material inspection, IQC inspection records, FQC reports, organize material reports, production personnel information data, form QR codes, scan the code with one click to query and trace, and pack and ship finished products;

[0056] S5: Operation and maintenance: Install and operate equipment monitoring, monitor the healthy operation status and early warning of production equipment, and synchronize information to the operation and maintenance system; record and archive maintenance information to form equipment operation health monitoring files;

[0057] S6: Energy consumption management: retrieve project order quantity and progress, automatically coordinate the use of workshop production lines and production equipment, monitor the operating energy consumption of offices, workshops, and equipment, analyze equipment power consumption, perform maintenance in a timely manner, and intelligently and automatically coordinate production line and production equipment scheduling.

[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A full life cycle management system for assembled electromechanical systems, including a customer service module, an operation management module, a production management module, a quality management module, an operation and maintenance module, and an energy consumption management module, characterized in that: The energy consumption management module and the customer service module, operation management module, production management module, quality management module and operation and maintenance module are provided with the same data middle platform, the data middle platform is signal-associated with the customer service module, operation management module, production management module, quality management module, operation and maintenance module and energy consumption management module, and the data middle platform is associated with an operation and maintenance system; The customer service module includes I want to place an order, My order and Scan code to receive the goods; The operation management module includes project management, production information, inventory query, procurement management and system configuration; The production management module includes design tasks, model drawings, system work orders and production manufacturing; The quality management includes quality inspection, code scanning query, material traceability, product traceability and delivery and transportation; The operation and maintenance includes operation monitoring and maintenance records; The energy consumption management includes office energy consumption, workshop energy consumption, and equipment energy consumption.

2. According to claim 1, a full life cycle management system for assembled electromechanical systems is characterized by: The data middle platform can set preset thresholds in the customer service module, operation management module, production management module, quality management module, operation and maintenance module and energy consumption management module. At the same time, the corresponding customer service module, operation management module, production management module, quality management module, operation and maintenance module and energy consumption management module in the data middle platform are all equipped with early warning units.

3. The full life cycle management system of an assembled electromechanical system according to claim 2 is characterized in that: The data center is associated with a QR code system and is provided with a PC login unit and a mobile login unit.

4. According to claim 1, a management method for the full life cycle management system of an assembled electromechanical system comprises the following steps: S1: Customer Service: Order information is compiled through "I Want to Place an Order". The system establishes a project based on the order information, notifies the project operator, and dispatches the design task at the same time. Customers can query order details and order progress and modify orders through "My Order". Customers receive and accept the order by scanning the code, and the system automatically transfers the order information to after-sales maintenance. S2: Operation management: customer order project management, the system presets the order design and production cycle TMAX, when the design and production cycle T0>TMAX, the system will warn and supervise / urge the design and production; after the design task is completed, the model and drawings will be sent to the production information, the system will automatically analyze the design and production data and transfer it to inventory query; Inventory query generates material list, material picking list, dispatches system work order, and enters waste utilization management at the same time; The purchasing management system presets the storage warning quantity LMIN. When the storage quantity L0≤LMIN, the system notifies the operation management personnel to replenish the goods. S3: Production management: The customer places an order to establish a project, assigns a design task, the designer accepts the design task, applies BIM technology to perform three-dimensional visual design, and outputs high-precision design drawings and BIM models; after the design task is completed, the design model drawings are entered into the model drawing record, and the system automatically transmits the design data to the inventory to query and analyze production data; the system receives the work order and assigns the work order, the production staff accepts the work order and establishes the production project, prints the work order to pick up materials for production, and completes the production and transfers to quality inspection; S4: Quality management: Quality inspectors conduct product quality inspection, material inspection, IQC inspection records, FQC reports, organize material reports, production personnel information data, form QR codes, scan the code with one click to query and trace, and pack and ship finished products; S5: Operation and maintenance: Install and operate equipment monitoring, monitor the healthy operation status and early warning of production equipment, and synchronize information to the operation and maintenance system; record and archive maintenance information to form equipment operation health monitoring files; S6: Energy consumption management: retrieve project order quantity and progress, automatically coordinate the use of workshop production lines and production equipment, monitor the operating energy consumption of offices, workshops, and equipment, analyze equipment power consumption, perform maintenance in a timely manner, and intelligently and automatically coordinate production line and production equipment scheduling.

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