Electric power pipe gallery cable support
By designing the curved cable bracket closely combined with the tunnel inner wall and combining the magnetization-free treatment of aluminum alloy material, the molding quality and installation difficulties in the manufacturing and assembly of cable brackets are solved, the installation efficiency and bracket performance are improved, and the higher environmental protection and energy saving effect.
Patent Information
- Application Number
- CN202411270051.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2024-12-20
AI Technical Summary
During the manufacturing and assembly of high-voltage cable bracket structures in cable tunnels, the problems of molding quality, performance detection, eddy current losses, installation difficulties and poor flexibility in the later cable laying.
A power pipe corridor cable bracket including a fixing frame, a curved cable bracket, a support unit and a connecting unit was designed. The design of the curved cable bracket is closely combined with the inner wall of the tunnel, and the cable arm bracket is realized using sliding and rotating connectors and The adjustment of the mounting base surface, combined with the magnetization-free treatment of aluminum alloy material, improves the corrosion resistance and environmental protection performance of the bracket.
It improves the cable installation efficiency, reduces labor intensity, improves the strength and bending and torsional resistance of the bracket, solves the problems of installation difficulties and poor laying flexibility, and achieves better environmental protection and energy-saving effects through magnetization-free treatment.
Smart Images

Figure CN119171369A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power pipeline gallery cable supports, and in particular to a power pipeline gallery cable support. Background Art
[0002] The power corridor cable bracket is a device used to fix cables in the power corridor. Since the tunnel structure is generally a prefabricated cement type, in order to ensure that the tunnel structure strength is not affected after the cable bracket is installed, the cable bracket fixed in the tunnel is strictly prohibited from using expansion bolts or other methods that may damage the tunnel strength.
[0003] This project solves the main common problems faced in the manufacturing and assembly process of high-voltage cable bracket structures in cable tunnels, such as molding quality, performance testing, eddy current loss, installation difficulties, and poor flexibility in subsequent cable laying. It focuses on overcoming key technologies such as tunnel cable combination bracket structure function design, aluminum alloy bracket material design and performance regulation technology, and realizes energy saving and consumption reduction and environmental protection and corrosion resistance of all-aluminum alloy corridor cable brackets. At the same time, due to the light weight of aluminum alloy, it is easy to install on site, convenient for cable laying and joint arrangement, and improves product quality, manufacturing efficiency and product reliability. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the present invention provides a power pipeline corridor cable support, which solves the main common bottleneck problems faced in the manufacturing and assembly process of the high-voltage cable support structure in the cable tunnel, such as molding quality, performance testing, eddy current loss, installation difficulty and poor flexibility in the later cable laying.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a power pipe gallery cable support, comprising a fixing frame, an arc-shaped cable support, a plurality of supporting units and a connecting unit, wherein the arc-shaped cable support is located inside the fixing frame, the supporting unit is arranged on the inner wall of the arc-shaped cable support, and the connecting unit is arranged between the corresponding plurality of supporting units.
[0008] The support unit comprises a base slidably connected to the arc-shaped cable bracket, a cable arm bracket is rotatably connected to the outer peripheral wall of the base, and a cable installation base surface is fixedly connected to the cable arm bracket;
[0009] The connecting unit comprises a connecting frame fixedly connected to the base and the cable arm bracket, a sliding seat is slidably connected to the inner wall of the connecting frame, a rotating rod is rotatably connected to the inner wall of the sliding seat, and two sides of the rotating rod are rotatably connected to the corresponding base respectively;
[0010] An adjustment unit is arranged between the cable arm bracket and the base. The adjustment unit comprises a threaded rod and a connecting rod between the cable arm bracket and the base. The threaded rod is slidably connected to the inner wall of the connecting rod.
[0011] Preferably, a plurality of support frames are fixedly connected between the fixing frame and the arc-shaped cable support.
[0012] Preferably, a limiting frame is fixedly connected to the inner wall of the arc-shaped cable bracket, a sliding groove is provided between the arc-shaped cable bracket and the limiting frame, the sliding groove fits with the base, and the base is fixedly connected to the inner wall of the arc-shaped cable bracket by bolts.
[0013] Preferably, a connecting seat is fixedly connected to the outer wall of the base, a fixed seat is fixedly connected to the bottom end surface of the connecting seat, a rotating frame is rotatably connected to both sides of the connecting seat, and the side of the rotating frame away from the connecting seat is fixedly connected to the outer wall of the cable arm bracket.
[0014] Preferably, the bottom end surface of the cable arm bracket is fixedly connected to a second rotating seat, the outer wall of the fixed seat is fixedly connected to a first rotating seat, the inner wall of the first rotating seat is rotatably connected to a first rotating block, and the inner wall of the second rotating seat is rotatably connected to a second rotating block.
[0015] Preferably, the second rotating block is fixedly connected to the threaded rod, the first rotating block is fixedly connected to the connecting rod, a limiting seat is slidably connected to the inner wall of the connecting rod, the limiting seat is fixedly connected to the end of the threaded rod, the outer peripheral wall of the threaded rod is threadedly connected to a nut seat, and the nut seat is rotatably connected to the connecting rod.
[0016] Preferably, a sliding groove is provided on the inner wall of the connecting frame, and the sliding seat is slidably connected to the inner wall of the sliding groove.
[0017] Preferably, a screw rod is threadedly connected to the inner wall of the sliding seat, the screw rod is rotatably connected to the inner wall of the connecting frame, and a handle is fixedly connected to one end of the screw rod outside the connecting frame.
[0018] The present invention discloses a power pipeline corridor cable support, which has the following beneficial effects:
[0019] 1. The power pipeline corridor cable bracket fixes the cable installation base at different positions on the arc-shaped cable bracket, which is convenient for fixing the cable at a suitable position on the arc-shaped cable bracket, and is convenient for installing and fixing the cable. No secondary processing is required on site, which greatly improves the installation efficiency and reduces the labor intensity. The angle of the cable arm bracket and the cable installation base is adjusted, which is suitable for different installation environments and solves the problems of installation difficulties and poor flexibility of cable laying in the later stage. The installation angle between the cable arm bracket and the base is adjustable.
[0020] 2. In order to make full use of the cross-sectional space of the circular tunnel, the power corridor cable bracket adopts the same arc surface structure design as the corridor tunnel through the arc-shaped cable bracket, which is tightly integrated with the inner wall of the tunnel and is integrally manufactured through an extrusion one-time molding process to obtain a mesh structure with a wheel edge. Compared with traditional metal brackets, it has higher strength and good bending and torsion resistance.
[0021] 3. The power corridor cable bracket, the arc-shaped cable bracket is more corrosion-resistant than the traditional steel structure bracket and does not require secondary anti-corrosion treatment. Through the non-magnetic treatment of the aluminum alloy material, the arc-shaped cable bracket has no hysteresis and eddy current loss, and has better environmental protection and energy-saving effects in subsequent long-term use. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of the arc-shaped cable support of the present invention;
[0025] Figure 3 This is a cross-sectional view of the arc-shaped cable support of the present invention;
[0026] Figure 4 This is a schematic diagram of the connection of the support unit of the present invention;
[0027] Figure 5 This is a schematic diagram of the structure of the regulating unit of the present invention;
[0028] Figure 6 This is a schematic diagram of the internal structure of the regulating unit of the present invention;
[0029] Figure 7 This is a schematic diagram of the support unit structure of the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of the regulating unit of the present invention.
[0031] In the figure: 1, fixed frame; 101, supporting frame; 2, arc cable bracket; 201, limiting frame; 202, sliding groove; 3, supporting unit; 301, cable arm bracket; 302, base; 303, rotating frame; 304, connecting seat; 305, cable installation base; 306, fixed seat; 4, connecting unit; 401, connecting frame; 402, sliding seat; 403, rotating rod; 404, screw rod; 405, sliding groove; 406, handle; 5, adjusting unit; 501, connecting rod; 502, threaded rod; 503, nut seat; 504, limiting seat; 505, first rotating seat; 506, second rotating seat; 507, first rotating block; 508, second rotating block. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] The embodiment of the present application provides a power corridor cable support, which solves the main common bottleneck problems faced in the manufacturing and assembly process of the high-voltage cable support structure of the cable tunnel, such as molding quality, performance testing, eddy current loss, installation difficulties and poor flexibility in cable laying in the later stage, and realizes that the cable installation base surface 305 is fixed at different positions on the arc-shaped cable support 2, which is convenient for fixing the cable at a suitable position on the arc-shaped cable support 2, and is convenient for installing and fixing the cable, without the need for on-site secondary processing, greatly improving the installation efficiency, reducing the labor intensity, and adjusting the angle between the cable arm support 301 and the cable installation base surface 305, which is suitable for different installation environments, solves the problems of installation difficulties and poor flexibility in cable laying in the later stage, and the installation angle between the cable arm support 301 and the base 302 is adjustable;
[0034] In order to make full use of the cross-sectional space of the circular tunnel, the arc-shaped cable bracket 2 adopts the same arc surface structure design as the pipe gallery tunnel, is closely combined with the inner wall of the tunnel, and is integrally manufactured through an extrusion one-time molding process to obtain a mesh structure with a pulley edge. Compared with traditional metal brackets, it has higher strength and good bending and torsion resistance.
[0035] The arc cable bracket 2 is more corrosion-resistant than the traditional steel structure bracket and does not require secondary anti-corrosion treatment. By non-magnetizing the aluminum alloy material, the arc cable bracket 2 has no hysteresis and eddy current loss, and has better environmental protection and energy-saving effects in subsequent long-term use.
[0036] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0037] An embodiment of the present invention discloses a cable support for a power pipeline gallery.
[0038] According to the attached Figure 1-8 As shown, it includes a fixing frame 1, an arc-shaped cable support 2, a plurality of supporting units 3 and a connecting unit 4. The arc-shaped cable support 2 is located inside the fixing frame 1, the supporting unit 3 is arranged on the inner wall of the arc-shaped cable support 2, and the connecting unit 4 is arranged between the corresponding plurality of supporting units 3.
[0039] The support unit 3 includes a base 302 slidably connected to the arc-shaped cable bracket 2, a cable arm bracket 301 is rotatably connected to the outer peripheral wall of the base 302, and a cable installation base surface 305 is fixedly connected to the cable arm bracket 301. When it is necessary to adjust the positions of the cable arm bracket 301 and the cable installation base surface 305, the base 302 is slid along the inner wall of the sliding groove 202 to adjust the position of the base 302 on the arc-shaped cable bracket 2. At this time, the cable installation base surface 305 is fixed to different positions on the arc-shaped cable bracket 2, which is convenient for fixing the cable at a suitable position on the arc-shaped cable bracket 2, and is convenient for installing and fixing the cable without on-site secondary processing, which greatly improves the installation efficiency and reduces the labor intensity;
[0040] The connecting unit 4 includes a connecting frame 401 fixedly connected to the base 302 and the cable arm bracket 301, a sliding seat 402 is slidably connected to the inner wall of the connecting frame 401, a rotating rod 403 is rotatably connected to the inner wall of the sliding seat 402, and two sides of the rotating rod 403 are rotatably connected to the corresponding base 302 respectively;
[0041] As the rotating rod 403 rotates, the base 302 is pushed to slide on the inner wall of the sliding groove 202, changing the position of the cable arm bracket 301 on the arc-shaped cable bracket 2. The two rotating rods 403 have the same rotation angle, ensuring that the bases 302 on both sides move the same distance and the spacing between the multiple bases 302 is the same, which is beneficial to limit the distance between the cables and protect the cables.
[0042] An adjustment unit 5 is provided between the cable arm bracket 301 and the base 302. The adjustment unit 5 includes a threaded rod 502 and a connecting rod 501 located between the cable arm bracket 301 and the base 302. The threaded rod 502 is slidably connected to the inner wall of the connecting rod 501.
[0043] When the angle of the cable installation base 305 needs to be adjusted, the nut seat 503 is rotated so that the nut seat 503 drives the threaded rod 502 to slide along the inner wall of the connecting rod 501. The connecting rod 501 and the threaded rod 502 are rotated under the sliding of the threaded rod 502, and the cable arm bracket 301 is pushed to drive the rotating frame 303 to rotate along the connecting seat 304, so as to adjust the angle between the cable arm bracket 301 and the cable installation base 305. This is suitable for different installation environments and solves the problems of difficult installation and poor flexibility in cable laying in the later stage. The installation angle between the cable arm bracket 301 and the base 302 is adjustable.
[0044] A plurality of support frames 101 are fixedly connected between the fixing frame 1 and the arc-shaped cable support 2. Since the tunnel structure is generally a cement prefabricated part type, in order to ensure that the tunnel structure strength is not affected after the cable support is installed, the cable support fixed to the tunnel is strictly prohibited from using expansion bolts or other methods that damage the tunnel strength. In order to make full use of the cross-sectional space of the circular tunnel, the arc-shaped cable support 2 adopts the same arc surface structure design as the pipe gallery tunnel, is tightly combined with the inner wall of the tunnel, and is integrally manufactured through an extrusion one-time molding process to obtain a mesh structure with a wheel edge. Compared with traditional metal supports, it has higher strength and good bending and torsion resistance.
[0045] When the tunnel is under construction, the grounding ring can be pre-buried in the tunnel. After the tunnel is completed, the processed arc-shaped columns can be welded to the pre-buried ring according to the serpentine laying pitch.
[0046] Due to the arc-shaped structure, the bracket is close to the inner wall of the circular tunnel, and the structural form is more reasonable. The weight of the cable and the thermomechanical force generated by thermal expansion and contraction are dispersed to each clamp and released, completing the performance control design of the aluminum alloy bracket.
[0047] The arc cable bracket 2 is more corrosion-resistant than the traditional steel structure bracket and does not require secondary anti-corrosion treatment. By non-magnetizing the aluminum alloy material, the arc cable bracket 2 has no hysteresis and eddy current loss, and has better environmental protection and energy-saving effects in subsequent long-term use.
[0048] This project uses high-strength aluminum alloy adjustable cable tunnel self-supporting combined bracket. The cable clamp is made of high-strength aluminum alloy and fixed to the cable arm bracket 301 with stainless steel bolts. The bolt strength should meet the requirements of line short-circuit electrodynamic conditions. The contact surface between the clamp and the cable should be smooth and free of burrs, and the clamp outlet should be curved to avoid increased local stress on the cable.
[0049] A limit frame 201 is fixedly connected to the inner wall of the arc-shaped cable bracket 2, and a sliding groove 202 is provided between the arc-shaped cable bracket 2 and the limit frame 201, and the sliding groove 202 fits with the base 302, and the base 302 is fixedly connected to the inner wall of the arc-shaped cable bracket 2 by bolts. When it is necessary to adjust the position of the cable arm bracket 301 and the cable installation base 305, the base 302 is slid along the inner wall of the sliding groove 202 to adjust the position of the base 302 on the arc-shaped cable bracket 2. At this time, the cable installation base 305 is fixed to different positions on the arc-shaped cable bracket 2 by bolts, so that the cable can be fixed at a suitable position on the arc-shaped cable bracket 2 conveniently, and the cable can be installed and fixed conveniently without the need for on-site secondary processing, which greatly improves the installation efficiency and reduces the labor intensity.
[0050] A connecting seat 304 is fixedly connected to the outer wall of the base 302, and a fixing seat 306 is fixedly connected to the bottom end face of the connecting seat 304. Rotating frames 303 are rotatably connected to both sides of the connecting seat 304. The side of the rotating frame 303 away from the connecting seat 304 is fixedly connected to the outer wall of the cable arm bracket 301. The rotating frame 303 is driven by the cable arm bracket 301 to rotate along the connecting seat 304, and the angle of the cable installation base surface 305 is adjusted. It is suitable for different installation environments and solves the problems of difficult installation and poor flexibility in subsequent cable laying.
[0051] The bottom end surface of the cable arm bracket 301 is fixedly connected to a second rotating seat 506, the outer wall of the fixed seat 306 is fixedly connected to a first rotating seat 505, the inner wall of the first rotating seat 505 is rotatably connected to a first rotating block 507, and the inner wall of the second rotating seat 506 is rotatably connected to a second rotating block 508.
[0052] The second rotating block 508 is fixedly connected to the threaded rod 502, the first rotating block 507 is fixedly connected to the connecting rod 501, the inner wall of the connecting rod 501 is slidably connected to the limit seat 504, the limit seat 504 is fixedly connected to the end of the threaded rod 502, the outer peripheral wall of the threaded rod 502 is threadedly connected with a nut seat 503, and the nut seat 503 is rotatably connected to the connecting rod 501. When it is necessary to adjust the angle of the cable installation base 305, the nut seat 503 is rotated at this time, so that the nut seat 503 drives the threaded rod 502 to slide along the inner wall of the connecting rod 501, and the threaded rod 502 is adjusted. Under sliding, the connecting rod 501 and the threaded rod 502 rotate, and at this time, the second rotating block 508 and the first rotating block 507 rotate in the second rotating seat 506 and the first rotating seat 505. Under the rotation of the connecting rod 501 and the threaded rod 502, the cable arm bracket 301 is pushed to drive the rotating frame 303 to rotate along the connecting seat 304, and the angle between the cable arm bracket 301 and the cable installation base 305 is adjusted. When the cable installation base 305 is adjusted to a suitable angle, it is suitable for different installation environments, which solves the problems of difficult installation and poor flexibility in subsequent cable laying.
[0053] A sliding groove 405 is provided on the inner wall of the connecting frame 401 , and the sliding seat 402 is slidably connected to the inner wall of the sliding groove 405 .
[0054] A screw rod 404 is threadedly connected to the inner wall of the sliding seat 402, and the screw rod 404 is rotatably connected to the inner wall of the connecting frame 401. One end of the screw rod 404 outside the connecting frame 401 is fixedly connected to a handle 406. When the position of the base 302 needs to be adjusted, the bolts on the upper and lower corresponding bases 302 are removed to make the base 302 and the arc-shaped cable bracket 2 not fixed. At this time, the screw rod 404 is driven to rotate by rotating the handle 406;
[0055] Under the rotation of the screw rod 404, the sliding seat 402 rotates along the outer peripheral wall of the screw rod 404, so that the sliding seat 402 slides on the connecting frame 401. At this time, the sliding seat 402 rotates to drive the rotating rod 403 to rotate. Under the rotation of the rotating rod 403, the base 302 is pushed to slide on the inner wall of the sliding groove 202, and the position of the cable arm bracket 301 on the arc cable bracket 2 is changed. The rotation angles of the two rotating rods 403 are the same, which ensures that the bases 302 on both sides move the same distance and the spacing between the multiple bases 302 is the same, which is conducive to limiting the distance between the cables and protecting the cables.
[0056] It is easy to install and fix the cables without the need for on-site secondary processing, which greatly improves installation efficiency and reduces labor intensity;
[0057] The cable arm bracket 301 drives the rotating frame 303 to rotate along the connecting seat 304, and adjusts the angle of the cable installation base surface 305, which is suitable for different installation environments and solves the problems of difficult installation and poor flexibility of subsequent cable laying.
[0058] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A power pipeline corridor cable support, characterized in that: The invention comprises a fixing frame (1), an arc-shaped cable support (2), a plurality of supporting units (3) and a connecting unit (4), wherein the arc-shaped cable support (2) is located inside the fixing frame (1), the supporting unit (3) is arranged on the inner wall of the arc-shaped cable support (2), and the connecting unit (4) is arranged between the corresponding plurality of supporting units (3). The support unit (3) comprises a base (302) slidably connected to the arc-shaped cable support (2); a cable arm support (301) is rotatably connected to the outer peripheral wall of the base (302); and a cable installation base surface (305) is fixedly connected to the cable arm support (301); The connecting unit (4) comprises a connecting frame (401) fixedly connected to the base (302) and the cable arm bracket (301); a sliding seat (402) is slidably connected to the inner wall of the connecting frame (401); a rotating rod (403) is rotatably connected to the inner wall of the sliding seat (402); and two sides of the rotating rod (403) are rotatably connected to the corresponding base (302) respectively; An adjustment unit (5) is provided between the cable arm bracket (301) and the base (302), and the adjustment unit (5) comprises a threaded rod (502) and a connecting rod (501) located between the cable arm bracket (301) and the base (302), and the threaded rod (502) is slidably connected to the inner wall of the connecting rod (501).
2. The power pipeline corridor cable support according to claim 1, characterized in that: A plurality of support frames (101) are fixedly connected between the fixing frame (1) and the arc-shaped cable support (2).
3. The power pipeline corridor cable support according to claim 2, characterized in that: A limiting frame (201) is fixedly connected to the inner wall of the arc-shaped cable support (2); a sliding groove (202) is provided between the arc-shaped cable support (2) and the limiting frame (201); the sliding groove (202) fits with a base (302); and the base (302) is fixedly connected to the inner wall of the arc-shaped cable support (2) by bolts.
4. The power pipeline corridor cable support according to claim 3, characterized in that: A connecting seat (304) is fixedly connected to the outer wall of the base (302), a fixing seat (306) is fixedly connected to the bottom end surface of the connecting seat (304), rotating frames (303) are rotatably connected to both sides of the connecting seat (304), and a side of the rotating frame (303) away from the connecting seat (304) is fixedly connected to the outer wall of the cable arm bracket (301).
5. The power pipeline corridor cable support according to claim 4, characterized in that: The bottom end surface of the cable arm bracket (301) is fixedly connected to a second rotating seat (506), the outer wall of the fixed seat (306) is fixedly connected to a first rotating seat (505), the inner wall of the first rotating seat (505) is rotatably connected to a first rotating block (507), and the inner wall of the second rotating seat (506) is rotatably connected to a second rotating block (508).
6. The power pipeline corridor cable support according to claim 5, characterized in that: The second rotating block (508) is fixedly connected to the threaded rod (502), the first rotating block (507) is fixedly connected to the connecting rod (501), a limiting seat (504) is slidably connected to the inner wall of the connecting rod (501), the limiting seat (504) is fixedly connected to the end of the threaded rod (502), the outer peripheral wall of the threaded rod (502) is threadedly connected to a nut seat (503), and the nut seat (503) is rotatably connected to the connecting rod (501).
7. The power pipeline corridor cable support according to claim 1, characterized in that: A sliding groove (405) is provided on the inner wall of the connecting frame (401), and the sliding seat (402) is slidably connected to the inner wall of the sliding groove (405).
8. The power pipeline corridor cable support according to claim 7, characterized in that: A screw rod (404) is threadedly connected to the inner wall of the sliding seat (402), and the screw rod (404) is rotatably connected to the inner wall of the connecting frame (401). One end of the screw rod (404) outside the connecting frame (401) is fixedly connected to a handle (406).
