Container for consumer goods having housing and outer wrapper

Abstract

A method of forming a container (1) for consumer goods is provided. The method comprises the steps of folding a sheet (100) to form a housing (10) for consumer goods; providing an outer wrapper (101), the outer wrapper (101) comprising a cellulose-based layer (40) wherein a heat sealable polymer layer (41) is disposed on at least an inner surface of a first portion (71) of the outer wrapper (101); folding the outer wrapper (101) around the housing (10) such that a first portion (71) of the outer wrapper (101) forms a rectangular fold at the first end (25) of the housing (10), a second portion (72) of the outer wrapper (101) forms an envelope fold at the first end (25) of the housing (10), and the first portion (71) overlies the second portion (72) at the first end (25) of the housing (10) to cover the first end (25); the housing (10) and the outer wrapper (101) are heated to seal the outer wrapper (101) on the housing (10).

Description

Technical Field

[0001] The present invention relates to a container for consumer goods and a method for forming a container for consumer goods.The container according to the present invention has particular application as a container for containing an aerosol-generating article or a component of an aerosol-generating article. Background Art

[0002] It is known to package aerosol-generating articles or other consumer products in containers formed from folded cellulose-fiber-based layered blanks. Aerosol-generating articles, such as cigarettes, are typically sold in hinged-lid packs having a box for containing the aerosol-generating article and a lid connected to the box about a hinge line for opening the pack and thereby gaining access to the aerosol-generating article held in the box.

[0003] It is also known to package consumer goods in containers having a shell in which the consumer goods are contained and around which an outer wrapper is wrapped to provide additional protection to the contained consumer goods.

[0004] One type of aerosol-generating article is a cigarette or cigar. These typically include a tobacco cut filler rod surrounded by a paper wrapper, and a cylindrical filter aligned in end-to-end relationship with the wrapped tobacco rod, wherein the filter is attached to the tobacco rod by tipping paper.

[0005] Other types of aerosol generating articles include those that heat, rather than burn, an aerosol-forming substrate such as tobacco. For example, an electrically operated smoking system typically includes an aerosol generating device having a housing for receiving an aerosol generating article or smoking article. A charger unit is typically provided integrally with, or additionally to, a main device for receiving the aerosol generating device. The charger unit is used to provide power to the aerosol generating device, for example by charging a battery in the device. Summary of the invention

[0006] It is generally desirable to provide a container having a barrier between the consumer goods in the housing and moisture or other external elements that may damage or destroy the consumer goods. For example, a plastic outer packaging can be provided to provide this barrier between the consumer goods and the external environment. However, such plastic packaging solutions generally relate to disposable non-recyclable plastics, which is a major problem in the packaging industry at present. This is due to an increase in sensitivity to environmental issues and an increase in demand for more sustainable packaging alternatives. Recently, a cellulose-based outer packaging has been adopted, which is provided with a heat-sealable coating to seal the consumer goods in the container. However, such a cellulose-based packaging requires a relatively large amount of heat-sealable coatings, and requires complicated folding to ensure the sufficient sealing of the container.

[0007] It would therefore be desirable to provide a container for consumer goods of the above mentioned type having an improved solution to achieve a more environmentally friendly packaging solution without the above mentioned disadvantages.

[0008] The present disclosure relates to a method of forming a container for a consumer product. The method may include the following steps: providing a shell for the consumer product; providing an outer wrapper, the outer wrapper including a cellulose-based layer, wherein a heat-sealable polymer layer may be disposed on an inner surface of at least a first portion of the outer wrapper; folding the outer wrapper around the shell so that the first portion of the outer wrapper overlies the second portion of the outer wrapper at a first end of the shell to cover the first end; heating the shell and the outer wrapper to seal the outer wrapper to the shell.

[0009] The present disclosure also relates to a container for consumer goods. The container may include a shell for the consumer goods. The container may include an outer wrapper. The outer wrapper may have an inner surface and an outer surface. The outer wrapper may include a cellulose-based layer. The outer wrapper may be wrapped around the shell so that a first portion of the outer wrapper overlies a second portion of the outer wrapper at a first end of the shell. The first portion may overlie the second portion to cover the first end of the shell. The first portion of the outer wrapper may form a rectangular fold. The outer wrapper may also include a heat-sealable polymer layer. The heat-sealable polymer layer may be disposed at least on the inner surface of the first portion of the outer wrapper to seal the outer wrapper at the first end of the shell.

[0010] According to the present invention, there is provided a method of forming a container for a consumer product, the method comprising the following steps: providing a shell for the consumer product; providing an outer wrapper, the outer wrapper comprising a cellulose-based layer, wherein a heat-sealable polymer layer is disposed on at least the inner surface of a first portion of the outer wrapper; folding the outer wrapper around the shell so that the first portion of the outer wrapper overlies the second portion of the outer wrapper at a first end of the shell to cover the first end of the shell, wherein the first portion forms a rectangular fold; heating the shell and the outer wrapper to seal the outer wrapper to the shell. The method may include the step of folding a sheet to form the shell.

[0011] According to the present invention, a container for consumer goods is also provided, the container comprising: a shell for the consumer goods; an outer wrapper having an inner surface and an outer surface, the outer wrapper comprising a cellulose-based layer; wherein the outer wrapper is wrapped around the shell so that a first portion of the outer wrapper covers a second portion of the outer wrapper at a first end of the shell to cover the first end of the shell; wherein the first portion of the outer wrapper forms a rectangular folded portion; and wherein the outer wrapper also comprises a heat-sealable polymer layer, the heat-sealable polymer layer being at least arranged on an inner surface of the first portion of the outer wrapper to seal the outer wrapper at the first end of the shell.

[0012] According to the present invention, a method for forming a container for consumer goods is also provided, the method comprising the following steps: providing a shell for consumer goods, an outer packaging having an inner surface and an outer surface, the outer packaging comprising a cellulose-based layer; wherein the outer packaging is wrapped around the shell so that a first portion hanging from a folding line of a first wall of the outer packaging overlaps a second portion of the outer packaging at a first end of the shell to cover the first end of the shell; wherein the first portion completely overlaps the first end of the shell; wherein the first portion of the outer packaging forms a rectangular folded portion; and wherein the outer packaging also includes a heat-sealable polymer layer, the heat-sealable polymer layer being at least arranged on the inner surface of the first portion of the outer packaging to be used for sealing the heat-sealable polymer layer at the first end of the shell.

[0013] According to the present invention, a container for consumer goods is also provided, the container comprising: a shell for consumer goods; an outer packaging having an inner surface and an outer surface, the outer packaging comprising a cellulose-based layer; wherein the outer packaging is wrapped around the shell so that a first portion hanging from a folding line of a first wall of the outer packaging overlaps a second portion of the outer packaging at a first end of the shell to cover the first end of the shell; wherein the first portion completely overlaps the first end of the shell; wherein the first portion of the outer packaging forms a rectangular folded portion; and wherein the outer packaging also comprises a heat-sealable polymer layer, the heat-sealable polymer layer being at least arranged on the inner surface of the first portion of the outer packaging to be used for sealing the heat-sealable polymer layer at the first end of the shell.

[0014] According to the present invention, a method for forming a container for consumer goods is also provided, the method comprising the following steps: providing a shell for the consumer goods; an outer packaging having an inner surface and an outer surface, the outer packaging comprising a cellulose-based layer; wherein the outer packaging is wrapped around the shell so that a first portion hanging from a folding line of a first wall of the outer packaging overlaps a second portion of the outer packaging at a first end of the shell to cover the first end of the shell; wherein the first portion completely overlaps the first end of the shell; wherein the first portion of the outer packaging forms a rectangular folded portion; and wherein the outer packaging also includes a heat-sealable polymer layer, the heat-sealable polymer layer being at least arranged on the inner surface of the first portion of the outer packaging for sealing the heat-sealable polymer layer at the first end of the shell.

[0015] According to the present invention, a container for consumer goods is also provided, the container comprising: a shell for consumer goods; an outer packaging having an inner surface and an outer surface, the outer packaging comprising a cellulose-based layer; wherein the outer packaging is wrapped around the shell so that a first portion hanging from a folding line of a first wall of the outer packaging overlaps a second portion of the outer packaging at a first end of the shell to cover the first end of the shell; wherein the first portion completely overlaps the first end of the shell; wherein the first portion of the outer packaging forms a rectangular folded portion; and wherein the outer packaging also comprises a heat-sealable polymer layer, the heat-sealable polymer layer being at least arranged on the inner surface of the first portion of the outer packaging to be used for sealing the heat-sealable polymer layer at the first end of the shell.

[0016] According to the present invention, a method for forming a container for consumer goods is also provided, the method comprising the following steps: providing a shell for consumer goods; an outer packaging having an inner surface and an outer surface, the outer packaging comprising a cellulose-based layer; wherein at the first end of the shell, the outer packaging is composed of a first part and a second part, and the first part and the second part each hang from a corresponding folding line; wherein the outer packaging is wrapped around the shell so that the first part of the outer packaging completely covers the second part of the outer packaging at the first end of the shell to cover the first end of the shell; wherein the first part of the outer packaging forms a rectangular folded portion; and wherein the outer packaging also includes a heat-sealable polymer layer, the heat-sealable polymer layer is at least arranged on the inner surface of the first part of the outer packaging, so as to seal the heat-sealable polymer layer at the first end of the shell.

[0017] According to the present invention, a container for consumer goods is also provided, the container comprising: a shell for consumer goods; an outer wrapper having an inner surface and an outer surface, the outer wrapper comprising a cellulose-based layer; wherein at the first end of the shell, the outer wrapper is composed of a first part and a second part, the first part and the second part each hanging from a corresponding folding line; wherein the outer wrapper is wrapped around the shell so that the first part of the outer wrapper completely covers the second part of the outer wrapper at the first end of the shell to cover the first end of the shell; wherein the first part of the outer wrapper forms a rectangular folded portion; and wherein the outer wrapper also includes a heat-sealable polymer layer, the heat-sealable polymer layer being at least arranged on the inner surface of the first part of the outer wrapper for sealing the heat-sealable polymer layer at the first end of the shell.

[0018] As used herein, the terms "side", "top", "bottom", "front", "rear" and other terms used to describe the relative positions of components of a container according to the present invention refer to a container in an upright position with the passage opening at the top. When describing a container according to the present invention, these terms are used regardless of the orientation of the container being described. The "bottom" of a container refers to the side of the container opposite the "top" of the container.

[0019] The term "height" is used herein to refer to the dimension extending between the top and the bottom. The term "width" is used herein to refer to the dimension extending between the sides. The term "depth" is used herein to refer to the dimension extending between the front and the back. The height, width, and depth are orthogonal to each other.

[0020] The term "wall" refers more generally to a facet of a container, and a wall may be formed from a single panel or flap, or a wall may be formed from two or more adjoining or overlapping panels or flaps.

[0021] The term "end" is used herein to refer to one of the smaller walls of a container or housing. The end may refer to one of the top wall, the bottom wall, the first side wall, or the second opposing side wall.

[0022] The term "overhang" is used herein to describe the physical connection between two elements of a container according to the present invention. In more detail, the term "overhang" is used to indicate that there is material continuity between two elements, such as two walls or panels of a container or blank. This includes both situations where a wall or panel directly depends from an adjacent wall or panel, and also situations where an intermediate wall or panel effectively connects two walls or panels.

[0023] For example, a side wall or panel may depend directly from an adjacent front wall or panel. In this case, the wall or panel typically depends from the adjacent wall along a fold line. Alternatively, particularly in containers with curved or inclined edges, the side wall or panel may depend indirectly from the front wall or panel. In this case, the curved or inclined edge wall or panel connects the side wall or panel to the front wall or panel. In the case of inclined edges, both the side wall or panel and the front wall or panel may depend from a connected inclined edge wall or panel along their respective fold lines.

[0024] The term "hinge line" is used herein to refer to the line about which the lid can pivot in order to open the container. The hinge line may be, for example, a fold line or a score line. The hinge line about which the lid is connected to the box may coincide with the edge of the container, or the hinge line may extend across the wall of the container at a position spaced apart from the edge.

[0025] The term "heat sealable layer" as used herein refers to a layer that can be welded by conventional indirect heating methods that generate enough heat on at least one film contact surface to conduct to adjacent film contact surfaces and form a bonding interface between the surfaces without losing the integrity of the film. The bonding interface between adjacent layers preferably has sufficient physical strength to withstand the packaging process and subsequent disposal. The heat sealable layer can be designed to meet different expected use conditions, and various heat sealable layer formulations are known in the art and can be used in the present invention.

[0026] The term "marking" as used herein refers to one or more discrete visual elements, or repeated visual elements or patterns, that can provide an aesthetically pleasing or informative presentation. A logo can be in the form of text, an image, letters, words, a logo, a pattern, or a combination thereof. For example, a marking can be a brand or manufacturer logo that allows a consumer to identify the type or source of the consumer goods contained in a container. Additionally or alternatively, a marking can include an identification code that can be associated with information about production and can be used to authenticate the consumer goods.

[0027] The term "envelope fold" is used herein to describe a series of folds that cause two or more panels or flaps of a package to at least partially overlap to form a wall. Thus, the wall formed by the envelop folds is composed of overlapping wall portions (where two or more of the partially overlapping panels or flaps overlap) and non-overlapping wall portions formed by non-overlapping portions of the partially overlapping panels or flaps.

[0028] The term "rectangular fold" is used herein to describe a fold that involves folding a rectangular portion of a wrapper about a fold line that extends along one of the edges of the rectangular portion.

[0029] The term "overlying" is used herein to mean that one portion of a wrapper or housing completely covers another portion of a wrapper or housing.

[0030] The term "sealing" is used herein to refer to the act of closing an opening so as to restrict the ingress of water or debris.

[0031] The method disclosed herein may include the following steps: providing a shell for a consumer product; providing an outer wrapper, the outer wrapper comprising a cellulose-based layer, wherein a heat-sealable polymer layer is disposed on at least a first portion of the inner surface of the outer wrapper; folding the outer wrapper around the shell; heating the shell and the outer wrapper to seal the outer wrapper to the shell.

[0032] The method according to the present invention provides an improved method of forming containers for consumer products. The recyclability of the containers according to the method of the present invention is equal to or better than current packaging solutions compared to existing containers. In implementing the method of forming a container according to the present invention, an equal or less amount of plastic and an equal or greater amount of cellulose-based material is used when compared to a cellulose-based container wrapped with a transparent plastic film.

[0033] In addition, since the cellulose-based layer forms the outer surface of the container formed according to the method of the present invention, consumers who are accustomed to plastic film outer packaging will consider the container to be more environmentally friendly. In addition, if any markings, such as registration marks, are provided on the outer surface of the cellulose-based layer when compared to the plastic film outer packaging, these markings can still be easily formed or printed according to standard processes.

[0034] The container manufactured according to the method of the present invention is easy to manufacture and does not require any substantial modification to existing packaging equipment. In particular, there is little need to modify the folding process of using the sheet material to form the shell or the format of the packaging machine that handles the sheet material.

[0035] Furthermore, since the outer wrapper is permanently attached to the housing, no waste is generated when the user opens the container. In contrast, in standard known containers, at least a portion of the outer plastic film is removed and discarded when the container is opened.

[0036] In addition, the container formed according to the method of the present invention can also provide the user with an improved and simpler unpacking experience. More specifically, since the user does not need to remove and discard any part of the container, less effort is required to open the container and access the consumer products contained therein. When compared to conventional containers with plastic film outer packaging, this can provide a more pleasant experience for the user.

[0037] However, in order to fully seal the outer wrapper made of cellulose-based outer wrapper, a large amount of heat-sealable polymer materials are needed. The folding pattern that is usually used to realize this sealing also affects the printable space of the outer wrapper, because the surface of the container can have two or more overlapping layers of the outer wrapper, and especially, these layers only partially overlap each other, rather than one layer being completely covered by another top layer. It is possible to print on the surface of multiple overlapping layers with outer wrapper, but the visual quality of printing is usually negatively affected. Especially, printing on this type of overlapping layers may usually cause printing interruption or misalignment.

[0038] Therefore, the inventors have appreciated that, in such cases, it would be advantageous to provide a simpler folding pattern to mitigate the above-mentioned disadvantages.

[0039] The method disclosed herein may further comprise the step of folding the outer wrapper around the shell so that a first portion of the outer wrapper overlies a second portion of the outer wrapper at the first end of the shell to cover the first end of the shell, and wherein the first portion forms a rectangular folded portion.

[0040] This novel folding pattern advantageously simplifies the container by reducing the amount of heat-sealable polymer material required to seal the outer wrapper while minimizing the impact on the visual quality of any manufacturer brand logos, trademarks, slogans and other consumer information or other markings printed, embossed or debossed on the wall of the container.

[0041] In addition, because the outermost surface of the outer packaging at the first end of the housing is formed by a rectangular fold, the printable space available for brand, consumer information or markings at the first end of the housing is increased. This rectangular fold also provides a simpler arrangement and increased space for embossing or stamping brand, consumer information and markings into the outer packaging.

[0042] The inventors have also surprisingly discovered that the above configuration also provides an improved seal of the outer packaging, which better protects the consumer goods contained in the housing from the ingress of moisture or other external elements that may damage the consumer goods.

[0043] Preferably, one or more edges of the first part of the outer wrapper are formed by one or more incisions in the outer wrapper. Preferably, the step of providing the outer wrapper includes producing one or more incisions in the outer wrapper to form the first part of the outer wrapper. Preferably, the first part of the outer wrapper is connected to the rest of the outer wrapper by the first part hinge line. Preferably, the outer wrapper is provided with two incisions in the outer wrapper to define the first edge and the second edge of the first part. Preferably, the two incisions in the outer wrapper are parallel incisions. Therefore, the blank for forming the outer wrapper according to the method of the present invention can have the same size as the known blank for forming the outer wrapper. By adding one or more incisions to form the first part, the folding pattern can only be modified. This can advantageously mean that the container according to the present invention is easy to manufacture and does not need to carry out any substantial modification to the existing packaging equipment. The existing blank for the outer wrapper can also be used when minimal modification is required.

[0044] The second portion of the outer wrapper may form an enveloping fold.

[0045] Alternatively, the second portion of the outer packaging can form a rectangular fold. This arrangement can advantageously provide a container for consumer goods with a first end, which is more flush than if the second portion is an encapsulation fold. Especially, the configuration of the rectangular fold overlying the rectangular fold has less overlapping layers than if the rectangular fold overlies the encapsulation fold. Possible printing on the surface of multiple overlapping layers with an outer packaging, but the visual quality of printing is negatively affected usually. Especially, printing on this type of overlapping layers may cause printing interruption or misalignment usually. More specifically, the edge or fold under the overlying portion can produce a raised portion, which is more difficult to print on the raised portion.

[0046] Preferably, the first portion of the outer wrapper has the same shape and size as the first end of the housing.

[0047] By providing the outer package of the first part of the shape and size identical with the shape and size of the first end of the housing, a neater and simpler design has been achieved. The space originally used for printing, embossing or embossing with manufacturer or brand, consumer information or marking decoration at the first end of the housing is maximized. By this construction, the sealing realized at the first end of the housing can also be improved. In addition, in this construction, the risk of the outer package being accidentally removed at the first end of the housing is greatly reduced. Especially, the first part of the outer package can be flush against the first end of the housing, and the edge of the first part of the outer package overlaps with the corresponding edge of the first end of the housing respectively. Therefore, the outer package is unlikely to be stuck, torn or accidentally removed from the housing.

[0048] Preferably, the outer packaging comprises a metallized layer.

[0049] By providing an outer wrapper with a metallized layer or a metallized outer wrapper, the barrier characteristics of the outer wrapper can be improved. The metallized outer wrapper can have a significantly reduced permeability to gases or vapors such as oxygen or moisture, thereby providing additional protection for the consumer goods contained in the container.

[0050] The container for consumer goods formed according to the method of the present invention comprises a shell for the consumer goods and an outer packaging material comprising a cellulose-based layer. The shell can be formed by a sheet material that is folded to define the structure of the shell. The shell can be understood as a three-dimensional structure that at least partially surrounds a space for holding one or more consumer goods.

[0051] The housing and outer wrapper are heated so that the outer wrapper is sealed to the housing. Heating the housing and outer wrapper may include heating the housing and outer wrapper while applying pressure to seal the outer wrapper to the housing. Preferably, the pressure applied to the outer wrapper is between 1 kPa and 100 kPa. After applying heat or pressure or both, the outer wrapper may be permanently attached to the housing and it may be impossible to remove the outer wrapper without deforming or damaging the container.

[0052] Preferably, the outer packaging is folded so that when the outer packaging is wrapped around the shell, the outer packaging completely covers the shell. The outer packaging can be folded so that it conforms to the shape of the shell. The way the outer packaging is folded depends on the shape of the shell.

[0053] Preferably, the outer wrapper is folded around the shell so that a first edge region of the outer wrapper overlaps with an opposite second edge region of the outer wrapper in a longitudinal direction along the shell. It is conceivable that the outer wrapper may also be wrapped around the shell so that a first edge region of the outer wrapper overlaps with an opposite second edge region of the outer wrapper in a transverse direction along the shell.

[0054] Preferably, the first portion of the outer wrapper depends from a fold line of a first wall of the outer wrapper. Preferably, the second portion of the outer wrapper depends from a fold line of a second wall of the outer wrapper. Preferably, the second wall of the outer wrapper is opposite to the first wall. Preferably, the first wall of the outer wrapper is a front wall. Preferably, the second wall of the outer wrapper is a rear wall.

[0055] The first part of the wrapper may completely overlie the first end of the shell. Where the first part of the outer wrapper is suspended from a fold line of the first wall of the outer wrapper, the first part of the outer wrapper preferably completely overlies the first end of the shell.

[0056] At the first end of the housing, the outer wrapper may be composed of a first portion of the outer wrapper and a second portion of the outer wrapper. The first portion of the outer wrapper and the second portion of the outer wrapper may each depend from a respective fold line.

[0057] Preferably, at the first end of the shell, the outer packaging is composed of a first part and a second part, and when the first part and the second part are each suspended from a corresponding folding line, the first part completely covers the second part. Preferably, in such embodiments, the first part of the outer packaging completely covers the first end of the shell.

[0058] The exterior surface of a container according to the present invention may be printed, embossed, debossed or otherwise decorated with a manufacturer or brand logo, trademark, slogan and other consumer information or other indicia.

[0059] The container may be configured to contain consumer products, such as an aerosol-generating article, one or more aerosol-generating devices, accessories and utilities.The consumer products may be contained in a single compartment or separate compartments in the container.

[0060] The container may be a hinged lid box having a box portion and a lid portion connected to the box portion along a hinge line extending across a rear wall of the container, the hinged lid box being formed by a housing and an outer packaging. The container may have an opening line arranged across one or more walls of the container to separate the lid portion and the box portion. The lid portion may be movable from a first closed position, in which the opening of the housing is covered, to a second open position, in which the opening of the housing is uncovered. The opening may be defined by an opening line.

[0061] The box portion can comprise a box portion front wall, a box portion rear wall, a relative first box portion side wall and a second box portion side wall and a box portion bottom wall. The box portion can have an opening at the top end of the box portion. The opening of the box portion can be limited by the top edge of the box portion front wall, the box portion rear wall and a relative box portion first side wall and a box portion second side wall. The box portion defines the inner space of a part of the compartment that forms the container.

[0062] The cover part may include a cover part front wall, a cover part rear wall, a first cover part side wall and a second cover part side wall relative to each other and a cover part top wall. The cover part may have an opening at the bottom end of the cover part. The opening of the cover part may be limited by the bottom edge of the cover part front wall, the cover part rear wall and the first cover part side wall and the second cover part side wall. The cover part may define an inner space that forms a part of a compartment of the container.

[0063] The opening line may be defined by a weakened line in one or both of the housing and the outer packaging. The weakened line may be a tear strip or an etched line. In the case where the weakened line is an etched line, the etched line may have a depth no greater than 80% of the thickness of one or both of the housing and the outer packaging. Thus, the container of the present invention may be tamper-resistant because the outer packaging needs to be destroyed to open the cover portion.

[0064] The container according to the invention is particularly suitable as a container for elongated aerosol-generating articles, such as cigarettes, cigars, cigarillos or other aerosol generators that rely on heating (e.g. by an electric heat source or a carbon heat source) rather than burning tobacco. It will be appreciated that, by appropriate choice of its dimensions, the container according to the invention may be designed for different numbers of standard, extra-large, super-large, elongated or extra-elongated aerosol-generating articles. Alternatively, other consumer products may be accommodated inside the container. For example, by appropriate choice of dimensions, the container according to the invention may be designed to accommodate a total of between ten and thirty aerosol-generating articles. Depending on the total number of aerosol-generating articles, the aerosol-generating articles may be arranged in different ordering rules.

[0065] The container according to the invention may be in the shape of a cuboid with right-angled longitudinal edges and right-angled transverse edges. Alternatively, the container may be in the shape of a rectangular parallelepiped with one or more rounded longitudinal edges, rounded transverse edges, beveled longitudinal edges or beveled transverse edges, or a combination thereof.

[0066] Typically, the outer dimensions of the container are between about 0.5 mm and about 5 mm larger than the dimensions of the bundle or bundles of aerosol-generating articles contained within the container.

[0067] Preferably, the container according to the present invention has a height between about 60 mm and about 150 mm, more preferably between about 70 mm and about 125 mm, wherein the height is measured from the bottom wall to the top wall of the container. Preferably, the container according to the present invention has a width between about 12 mm and about 150 mm, more preferably between about 70 mm and about 125 mm, wherein the width is measured from one side wall of the container to the other side wall.

[0068] Preferably, containers according to the present invention have a depth between about 6 mm and about 150 mm, more preferably between about 12 mm and about 25 mm, wherein the depth is measured from the front wall to the rear wall of the container (including the hinge between the box and the lid).

[0069] Preferably, the ratio of the height of the container to the depth of the container is between about 0.3 to 1 and about 10 to 1, more preferably between about 2 to 1 and about 8 to 1, and most preferably between about 3 to 1 and 5 to 1.

[0070] Preferably, the ratio of the width of the container to the depth of the container is between about 0.3 to 1 and about 10 to 1, more preferably between about 2 to 1 and about 8 to 1, and most preferably between about 2 to 1 and 3 to 1.

[0071] When the container includes an aerosol-generating article, the container may also include, for example, a waste compartment for cigarette ashes or butts, or other consumer products, such as matches, lighters, extinguishing devices, breath fresheners, or electronic devices. Other consumer products may be attached to the outside of the container, contained within the container with the aerosol-generating article, in a separate compartment of the container, or a combination thereof.

[0072] The housing may be formed of any suitable material, including but not limited to cellulose-based materials, plastics, metals or any combination thereof. Preferably, the housing is formed of a cellulose-based material. Preferably, the housing is formed of a sheet of material. The sheet may be a sheet of cellulose-based material. More specifically, the sheet may be a sheet of paper or a sheet of cardboard, i.e. a sheet made of paper or cardboard.

[0073] Preferably, the housing comprises a housing front wall, a housing rear wall, two opposite housing side walls, a housing bottom wall and a housing top wall. The housing defines an inner surface and an outer surface.

[0074] The housing may be formed from two or more sheets of material.

[0075] Preferably, the sheet is folded in a way that when the housing is closed, it defines a completely closed compartment. The inner compartment defined by the housing is preferably completely isolated from the outside. The consumer goods are preferably stored in the compartment of the container.

[0076] The sheet of material forming the housing for the consumer product is preferably formed into a blank. The blank preferably has a standard shape in the industry, for example, it defines a rectangular sheet of material.

[0077] Preferably, the basis weight of the sheet is between 170 g / m2 and 270 g / m2. However, it will be appreciated that sheets having a higher or lower basis weight may also be used to form containers according to the present invention.

[0078] Preferably, the thickness of the sheet is between 170 microns and 400 microns. However, it will be appreciated that sheets having a higher or lower thickness may also be used to form containers according to the present invention.

[0079] The outer packaging has a first part and a second part. When the outer packaging is folded around the shell, the first part of the outer packaging forms a rectangular folded portion at the first end of the shell. When the outer packaging is folded around the shell, the first part covers the second part at the first end of the shell to cover the first end of the shell.

[0080] The outer wrapper may be provided with one or more cutouts in the outer wrapper to define one or more edges of the first portion. The step of providing the method for the outer wrapper may include producing one or more cutouts in the outer wrapper to form the first portion. Alternatively, the first portion may be provided with a first portion pre-cut.

[0081] The outer wrapper may be provided with two cutouts in the outer wrapper to define the first edge and the second edge of the first portion. The two cutouts in the outer wrapper may be parallel cutouts. Alternatively, the two cutouts in the outer wrapper may be non-parallel cutouts.

[0082] The first part can be connected to the rest of the outer package by the first part hinge line. When the outer package is wrapped around the shell, the first part hinge line can cover the edge of the shell, and the edge connects the front wall with any one of the top wall, bottom wall and the first side wall or the second relative side wall. Alternatively, when the outer package is wrapped around the shell, the first part hinge line can cover the edge of the shell, and the edge connects the rear wall with any one of the top wall, bottom wall and the first side wall or the second relative side wall. The first part hinge line can extend across the entire length of the edge of the shell that it covers. In other embodiments, the first part hinge line can only extend across a portion of the edge of the shell that it covers.

[0083] The second portion of the outer wrapper may form an enveloping fold.

[0084] Alternatively, the second portion of the outer wrapper may form a rectangular fold.

[0085] Preferably, the first portion of the outer package may have a shape and size that is the same as the shape and size of the first end of the shell. The first portion of the outer package may completely cover the first end of the shell. The first portion of the outer package may be flush against the first end of the shell, wherein the edges of the first portion of the outer package each overlap with the corresponding edges of the first end of the shell. The first portion may also have a shape and size that is different from the shape and size of the first end of the shell. In this configuration, the first portion may only partially cover the first end of the shell.

[0086] Preferably, in the case where the second part of the outer package forms a rectangular folded portion, the second part of the outer package may have a shape and size identical to the shape and size of the first end of the shell. The second part of the outer package may completely cover the first end of the shell. The second part of the outer package may be flush against the first end of the shell, wherein the edge of the second part of the outer package each overlaps with the corresponding edge of the first end of the shell. The second part may also have a shape and size different from the shape and size of the first end of the shell. In this configuration, the second part may only partially cover the first end of the shell.

[0087] Preferably, the outer packaging has a third part and a fourth part. When the outer packaging is folded around the shell, the third part of the outer packaging forms a rectangular folded portion at the second end of the shell. When the outer packaging is folded around the shell, the third part overlies the fourth part at the second end of the shell to cover the second end.

[0088] The outer wrapper may be provided with one or more cutouts in the outer wrapper to define one or more edges of the third portion. The step of providing the method for the outer wrapper may include producing one or more cutouts in the outer wrapper to form the third portion. Alternatively, the third portion may be provided with a first portion pre-cut.

[0089] The outer wrapper may be provided with two cuts in the outer wrapper to define the first edge and the second edge of the third portion. The two cuts in the outer wrapper may be parallel cuts. Alternatively, the two cuts in the outer wrapper may be non-parallel cuts.

[0090] The third part can be connected to the rest of the outer package by the third part hinge line.When the outer package is wrapped around the shell, the third part hinge line can cover the edge of the shell, and the edge connects the front wall with any one of the top wall, bottom wall and the first side wall or the second relative side wall.Alternately, when the outer package is wrapped around the shell, the third part hinge line can cover the edge of the shell, and the edge connects the rear wall with any one of the top wall, bottom wall and the first side wall or the second relative side wall.The third part hinge line can extend across the entire length of the edge of the shell that it covers.In other embodiments, the third part hinge line can only extend across a portion of the edge of the shell that it covers.

[0091] The fourth portion of the outer wrapper may form an enveloping fold.

[0092] Alternatively, the fourth portion of the outer wrapper may form a rectangular fold.

[0093] Preferably, the third portion of the outer package may have a shape and size that is the same as the shape and size of the second end of the housing. The third portion of the outer package may completely cover the second end of the housing. The third portion of the outer package may be flush against the second end of the housing, wherein the edges of the third portion of the outer package each overlap with the corresponding edges of the second end of the housing. The third portion may also have a shape and size that is different from the shape and size of the second end of the housing. In this configuration, the third portion may only partially cover the second end of the housing.

[0094] Preferably, in the case where the fourth portion of the outer package forms a rectangular folded portion, the fourth portion of the outer package may have a shape and size identical to the shape and size of the second end of the housing. The fourth portion of the outer package may completely cover the second end of the housing. The fourth portion of the outer package may be flush against the second end of the housing, wherein the edge of the fourth portion of the outer package each overlaps with the corresponding edge of the second end of the housing. The fourth portion may also have a shape and size different from the shape and size of the second end of the housing. In this configuration, the fourth portion may only partially cover the second end of the housing.

[0095] Preferably, the step of heating the housing and the outer wrapper comprises heating the outer wrapper to form a seal at the first end of the container.

[0096] The heat sealable polymer layer is at least arranged on the inner surface of the first part of the outer packaging. In addition, the heat sealable polymer layer is preferably optimized to bond with the cellulose-based layer. The properties of the heat sealable polymer layer can be optimized to bond with the sheet of cellulose-based material.

[0097] Preferably, the step of heating the housing and the outer wrapper comprises heating the outer wrapper to form a seal at the second end of the container.

[0098] The heat sealable polymer layer may be located on at least 50% of the inner surface of the first portion, preferably, the heat sealable polymer layer is located on at least 80% of the inner surface of the first portion, more preferably, the heat sealable polymer layer is located on the entire inner surface of the first portion.

[0099] Preferably, the heat sealable polymer layer is on the inner surface of the third portion. It should be understood that the heat sealable polymer layer may be provided on the inner surface of other portions of the outer wrapper.

[0100] The heat sealable polymer layer may be located on at least 50% of the inner surface of the outer packaging, preferably, the heat sealable polymer layer is located on at least 80% of the inner surface of the outer packaging, and more preferably, the heat sealable polymer layer is located on the entire inner surface of the outer packaging.

[0101] The outer packaging material can include additional layers, for example, can add additional barrier layers for the purpose of enhancing the barrier properties of the resulting container. For example, the pre-coated cellulose-based layer can be used as the substrate for making the outer packaging material of the present invention. For example, the pre-coated cellulose-based layer can include one or more layers of polyvinyl alcohol (PVOH), polyethylene-to-vinyl alcohol (EVOH), polyvinylidene chloride coating (PVDC) and styrene-butadiene or styrene-acrylate latex. These pre-applied coatings (usually applied in paper mills) can help obtain a cellulose-based layer with excellent surface flatness, so further enhance the performance of the coating described in the present invention. In addition, the pre-applied coating, such as PVOH, EVOH and PVDC, can be the final container of the present invention.Additional functions, such as blocking odor, fragrance and oxygen.Such pre-applied coatings can usually contain mineral fillers such as calcium carbonate, kaolin, talc, mica or other plate-type minerals.

[0102] The heat sealable polymer layer can be a first heat sealable polymer layer. The method for forming a container according to the present invention can include arranging a second polymer layer on an outer packaging material. The second polymer layer can be arranged between a cellulose-based layer and the first heat sealable polymer layer. Alternatively, the second polymer layer can be arranged on the outer surface of the cellulose-based layer. The second polymer layer can be a moisture barrier. The moisture barrier can provide additional protection for the consumer goods contained in the container because it can provide a better barrier between the outside of the container and the inside of the container. The second polymer layer can include a filler, such as calcium carbonate, kaolin, talc, mica or other plate-type minerals. Preferably, the second polymer layer is non-sealable and can be cross-linked or include a cross-linking agent.

[0103] The second polymer layer can be located on at least 50% of the inner surface of the outer packaging, preferably, the second polymer layer is located on at least 80% of the inner surface of the outer packaging, and more preferably, the second polymer layer extends across the entire inner surface of the outer packaging. It is desirable that the coverage area of ​​the second polymer layer is large, because the larger the coverage area of ​​the second polymer layer, the better the sealing achieved between the interior of the container and the exterior of the outer packaging.

[0104] Preferably, one or both of the first polymer layer or the second polymer layer comprises a composition comprising one or more of the following: a polymer or copolymer of ethylene, a polymer or copolymer of propylene, a copolymer of styrene acrylate, a copolymer of styrene butadiene, a copolymer of styrene isoprene, a copolymer of hydrogenated styrene butadiene, a copolymer of hydrogenated styrene isoprene, a copolymer of esters of acrylic acid or methacrylic acid, a copolymer of vinyl acetate.

[0105] Preferably, the composition comprises a polymer, copolymer or omopolymer of ethylene and one of propylene, 1-butene, isobutylene, 1-octene, 1-exene, norbornene, vinyl acetate, acrylate or methacrylate, acrylic or methacrylate, dicyclopentadiene.

[0106] Preferably, the composition comprises a polymer, copolymer or homopolymer of propylene and one of ethylene, 1-butene, isobutylene, 1-octene, 1-hexene, norbornene, vinyl acetate, acrylate or methacrylate, acrylic acid or methacrylic acid, and dicyclopentadiene.

[0107] Preferably, the composition further comprises wax. The wax may include one or more of paraffin wax, polyethylene wax, microcrystalline wax, polypropylene wax. The composition may have any percentage of wax content. Preferably, the wax content may account for between 10% and 40% of the composition weight.

[0108] Preferably, the composition further comprises a hydrocarbon resin. The hydrocarbon resin may include one or more of a hydrogenated hydrocarbon resin and a polyterpene resin. The composition may have any percentage of hydrocarbon resin content. Preferably, the hydrocarbon resin content accounts for between 30% and 50% of the composition weight.

[0109] Preferably, the polymer or copolymer is present in an amount between 30% and 50% by weight of the composition.

[0110] Preferably, the first heat-sealable polymer layer has a basis weight of between 4 and 10 g / m2.

[0111] Preferably, the second polymer layer has a basis weight between 5 and 10 g / m2.

[0112] Preferably, the first heat-sealable polymer layer has a melting point below 120 degrees Celsius as measured by differential scanning calorimetry (DSC).

[0113] Preferably, the second polymer layer does not exhibit thermoplastic behavior at the temperature and pressure used to melt the first heat-sealable polymer layer. This ensures that the second polymer layer is not affected by the heating of the first heat-sealable polymer layer. Thus, when the first heat-sealable polymer layer is heated to seal the outer packaging to the housing, the second polymer layer remains intact.

[0114] Preferably, the second polymer layer has a melting point as measured by differential scanning calorimetry (DSC) that is higher than the melting temperature of the first heat-sealable polymer layer.

[0115] Preferably, the outer packaging material comprises a metallized layer. For example, the pre-coated cellulose-based layer can be a metallized paper. For the purposes of the present invention. The cellulose-based layer can be metallized before applying one or more polymer layers. The metallized layer can be a barrier layer, the purpose of which is to enhance the barrier properties of the resulting container. By providing an outer packaging material or a metallized outer packaging material with a metallized layer, the barrier characteristics of the outer packaging material can be improved. The metallized outer packaging material can have a significantly reduced permeability to gases or vapors such as oxygen or moisture, thereby providing additional protection for the consumer goods contained in the container. Metallization can also be used later for decorative purposes.

[0116] Preferably, the step of providing an outer packaging comprises applying a metallized layer to the cellulose based layer.

[0117] The metallized layer may be on the inner surface of the cellulose-based layer. Alternatively, the metallized layer may be on the outer surface of the cellulose-based layer. When the metallized layer is located on the outer surface of the cellulose-based layer, the metallized layer may give the outer packaging a more attractive visual appearance.

[0118] Preferably, the metallization layer is an aluminum layer. However, the metallization layer may be a layer comprising any suitable metal.

[0119] Preferably, the metallized layer is located between the cellulose based layer and the heat sealable polymer layer.

[0120] The heat sealable polymer layer may be located on at least 50% of the inner surface of the metallized layer, preferably, the heat sealable polymer layer is located on at least 80% of the inner surface of the metallized layer, and more preferably, the heat sealable polymer layer is located on the entire inner surface of the metallized layer.

[0121] The metallization layer may have a thickness of at least 10 nanometers, preferably, the metallization layer has a thickness of at least 15 nanometers.

[0122] A primer layer may be between the cellulose-based layer and the metallized layer. The primer layer may smooth the surface of the cellulose-based layer and provide a suitable anchoring layer for the deposition of the metallized layer.

[0123] The protective layer can cover the metallized layer. The protective layer can protect the metallized layer from damage that may occur during the processing and formation of the container. The protective layer can be manufactured by applying a solution or dispersion of a suitable polyester resin, such as terephthalic acid, isophthalic acid, adipic acid, azelaic acid and one or more glycols such as ethylene glycol, 1,3-propylene glycol, 1,4-propylene glycol, diethylene glycol, neopentyl glycol, 2-methyl-1,3-propylene glycol polycondensate. The protective layer can also be manufactured by a mixture of at least two diacids or their methyl ester monomers and at least one or more glycols, which can make the polymer have good solubility and good adhesion to the metal layer. Other suitable compositions suitable for making top coatings include solutions of polymers such as cellulose acetate or cellulose propionate, dispersions of various olefins such as copolymers of ethylene and acrylic acid or methacrylic acid, and solutions or dispersions of hydrogenated hydrocarbon resins.

[0124] Preferably, the cellulose based layer has a basis weight between 40 and 70 g / m2.

[0125] Preferably, the cover part is connected to the box part by a hinge line. The hinge line can allow the cover to move between a closed position and an open position. In the closed position, the cover part can cover the opening of the box part. In the open position, the opening of the box part may not be covered by the cover part.

[0126] The hinge line may be formed in a rear wall of the housing and a rear wall of an overlying outer wrapper.

[0127] The hinge line can extend across only a portion of the box portion rear wall. Alternatively, the hinge line can extend across the entire length of the box portion rear wall.

[0128] Features described with respect to one example or embodiment may also be applicable to other examples and embodiments.

[0129] A non-exhaustive list of non-limiting examples is provided below.Any one or more features of these examples may be combined with any one or more features of another example, embodiment or aspect described herein.

[0130] EX1. A method for forming a container for consumer goods, the method comprising the following steps: providing a shell for the consumer goods; providing an outer wrapper, the outer wrapper comprising a cellulose-based layer, wherein a heat-sealable polymer layer is disposed on at least an inner surface of a first portion of the outer wrapper; folding the outer wrapper around the shell so that the first portion of the outer wrapper overlaps the second portion of the outer wrapper at a first end of the shell to cover the first end of the shell, wherein the first portion forms a rectangular fold; and heating the shell and the outer wrapper to seal the outer wrapper to the shell.

[0131] EX2. The method of EX1, wherein heating the shell and the outer wrapper comprises heating the shell and the outer wrapper while applying pressure to seal the outer wrapper to the shell.

[0132] EX3. The method according to EX1 or EX2, wherein the outer wrapper is provided with one or more cutouts in the outer wrapper to define one or more edges of the first portion.

[0133] EX4. The method according to EX3, wherein the step of providing an outer wrapper comprises making the one or more cuts in the outer wrapper to form the first portion.

[0134] EX5. A method according to EX3 or EX4, wherein the first portion is connected to the remainder of the outer wrapper via a first portion hinge line.

[0135] EX6. The method according to any one of EX3 to 5, wherein the outer wrapper is provided with two cutouts in the outer wrapper to define a first edge and a second edge of the first portion.

[0136] EX7. The method according to EX6, wherein the two cuts in the outer packaging are parallel cuts.

[0137] EX8. The method according to any preceding EX, wherein the second portion of the outer wrapper forms an encapsulation fold.

[0138] EX9. The method according to any one of EX1 to EX7, wherein the second portion of the outer wrapper forms a rectangular fold.

[0139] EX10. A method according to any preceding EX, wherein the shell is formed from a sheet of cellulose-based material.

[0140] EX11. The method according to any preceding EX, wherein the first portion of the outer wrapper has a shape and size that is the same as a shape and size of the first end of the shell.

[0141] EX12. A method according to any preceding EX, wherein the heat-sealable polymer layer is located on at least 50% of the inner surface of the first part, preferably, the heat-sealable polymer layer is located on at least 80% of the inner surface of the first part, and more preferably, the heat-sealable polymer layer is located on the entire inner surface of the first part.

[0142] EX13. A method according to any preceding EX, wherein the outer packaging comprises a metallized layer.

[0143] EX14. The method according to EX13, wherein the step of providing the outer wrapper comprises applying the metallized layer to the cellulose-based layer.

[0144] EX15. The method according to EX14, wherein the metallized layer is on an inner surface of the cellulose-based layer.

[0145] EX16. The method according to EX14, wherein the metallized layer is on an outer surface of the cellulose-based layer.

[0146] EX17. The method according to any of EX13 or EX16, wherein the metallization layer is an aluminum layer.

[0147] EX18. The method according to EX15, wherein the metallized layer is between the cellulose-based layer and the heat-sealable polymer layer.

[0148] EX19. The method according to any one of EX13 to EX18, wherein the metallization layer has a thickness of at least 10 nanometers, preferably, the metallization layer has a thickness of at least 15 nanometers.

[0149] EX20. The method according to any one of EX15 to 19, wherein a primer layer is between the cellulose-based layer and the metallized layer.

[0150] EX21. The method of any one of EX13 to 20, wherein a protective layer covers the metallization layer.

[0151] EX22. A method according to any preceding EX, wherein the step of folding the outer wrapper around the shell comprises wrapping the outer wrapper around the shell such that the outer wrapper completely covers the shell.

[0152] EX23. A method according to any of the preceding EXs, wherein the step of folding the outer packaging around the shell comprises wrapping the outer packaging around the shell so that a first edge region of the outer packaging overlaps with an opposite second edge region of the outer packaging in a longitudinal direction along the shell.

[0153] EX24. A method according to any of the preceding EXs, wherein the step of folding the outer wrapper around the shell comprises wrapping the outer wrapper around the shell so that a third portion of the outer wrapper overlies a fourth portion at the second end of the shell to cover the second end of the shell; and

[0154] The third portion of the outer packaging material forms a rectangular folded portion.

[0155] EX25. The method of EX24, wherein the fourth portion of the outer wrapper forms an encapsulation fold.

[0156] EX26. The method according to EX24, wherein the fourth portion of the outer wrapper forms a rectangular fold.

[0157] EX27. The method according to any one of EX24 to EX26, wherein the heat-sealable polymer layer is on an inner surface of the third part.

[0158] EX28. A method according to any of the preceding EXs, wherein the heat-sealable polymer layer is located on at least 50% of the inner surface of the outer packaging, preferably, the heat-sealable polymer layer is located on at least 80% of the inner surface of the outer packaging, and more preferably, the heat-sealable polymer layer is located on the entire inner surface of the outer packaging.

[0159] EX29. The method according to any preceding EX, wherein the step of heating the shell and the outer wrapper comprises heating the outer wrapper to form a seal at the first end of the container.

[0160] EX30. The method according to any one of EX24 to 29, wherein the step of heating the shell and the outer wrapper comprises heating the outer wrapper to form a seal at the second end of the container.

[0161] EX31. A method according to any preceding EX, wherein the shell is substantially parallelepiped-shaped.

[0162] EX32. A method according to any preceding EX, wherein the container is a hinged-lid box comprising a box portion and a lid portion connected to the box portion along a hinge line extending across the rear wall of the container, the hinged-lid box being formed by the shell and the outer packaging.

[0163] EX33. A method according to EX32, wherein the cover portion is movable from a first closed position in which the opening of the shell is covered to a second open position in which the opening of the shell is uncovered.

[0164] EX34. The method according to EX32 or EX33, wherein the opening line is arranged to extend across one or more walls of the container to separate the cover part and the box part.

[0165] EX35. A method according to EX34, wherein the opening line is defined by a weakening line in one or both of the shell and the outer packaging.

[0166] EX36. A method according to EX35, wherein the weakened line in one or both of the shell and the outer packaging is a tear strip or an etched line.

[0167] EX37. A method according to EX36, wherein the weakened line in one or both of the shell and the outer packaging comprises an etched line having a depth no greater than 80% of the thickness of one or both of the shell and the outer packaging.

[0168] EX38. A method according to any preceding EX, wherein the heat-sealable polymer layer is a first heat-sealable polymer layer; and

[0169] The method comprises the step of providing a second polymer layer on the outer packaging.

[0170] EX39. The method according to EX38, comprising the step of providing the second polymer layer between the cellulose-based layer and the first heat-sealable polymer layer.

[0171] EX40. The method according to EX38 or EX39, wherein the second polymer layer is a moisture barrier.

[0172] EX41. The method according to any one of EX38 to 40, wherein the second polymer layer extends across the entire inner surface of the outer wrapper.

[0173] EX42. A method according to any one of EX38 to 40, wherein one or both of the first polymer layer or the second polymer layer comprises a composition comprising one or more of the following: a polymer or copolymer of ethylene, a polymer or copolymer of propylene, a copolymer of styrene acrylate, a copolymer of styrene butadiene, a copolymer of styrene isoprene, a hydrogenated copolymer of styrene and butadiene, a hydrogenated copolymer of styrene and isoprene, a copolymer of styrene and isobutylene, a copolymer of esters of acrylic acid or methacrylic acid, a copolymer of vinyl acetate.

[0174] EX43. The method according to EX42, wherein the composition comprises a polymer, copolymer or homopolymer of ethylene and one of propylene, 1-butene, isobutylene, 1-octene, 1-hexene, norbornene, vinyl acetate, acrylate or methacrylate, acrylic acid or methacrylic acid, and dicyclopentadiene.

[0175] EX44. The method according to EX42, wherein the composition comprises a polymer, copolymer or homopolymer of propylene and one of ethylene, 1-butene, isobutylene, 1-octene, 1-hexene, norbornene, vinyl acetate, acrylate or methacrylate, acrylic acid or methacrylic acid, and dicyclopentadiene.

[0176] EX45. The method according to any one of EX42 to 44, wherein the composition further comprises a wax.

[0177] EX46. The method according to EX45, wherein the wax comprises one or more of paraffin wax, polyethylene wax, microcrystalline wax, and polypropylene wax.

[0178] EX47. The method according to any one of EX42 to 46, wherein the composition further comprises a hydrocarbon resin.

[0179] EX48. The method according to EX47, wherein the hydrocarbon resin comprises one or more of a hydrogenated hydrocarbon resin and a polyterpene resin.

[0180] EX49. The method according to any one of claims 45 to 48, wherein the wax is present in an amount between 10% and 40% by weight of the composition.

[0181] EX50. The method according to any one of EX47 to 49, wherein the hydrocarbon resin is present in an amount between 30% and 50% by weight of the composition.

[0182] EX51. The method according to any one of EX42 to EX50, wherein the polymer or copolymer is present in an amount between 30% and 50% by weight of the composition.

[0183] EX52. The method according to any preceding EX, wherein the basis weight of the sheet is between 170 g / m2 and 270 g / m2.

[0184] EX53. The method according to any preceding EX, wherein the basis weight of the cellulose-based layer is between 40 g / m2 and 70 g / m2.

[0185] EX54. The method according to any preceding EX, wherein the basis weight of the first heat-seal polymer layer is between 4 g / m2 and 15 g / m2.

[0186] EX55. The method according to any one of EX38 to EX54, wherein the basis weight of the second polymer layer is between 5 g / m2 and 10 g / m2.

[0187] EX56. The method according to any preceding EX, wherein the thickness of the sheet is between 170 microns and 400 microns.

[0188] EX57. A method according to any preceding EX, wherein the cellulose-based layer has a thickness of between 30 microns and 70 microns.

[0189] EX58. The method according to any preceding EX, wherein the first heat-sealable polymer layer has a melting point of less than 120 degrees Celsius as measured by differential scanning calorimetry (DSC).

[0190] EX59. The method according to any one of EX38 to EX58, wherein the second polymer layer does not exhibit thermoplastic behavior at the temperature and pressure used to melt the first heat-sealable polymer layer.

[0191] EX60. The method according to EX59, wherein the second polymer layer has a melting point as measured according to differential scanning calorimetry (DSC) that is higher than the melting temperature of the first heat-sealable polymer layer.

[0192] EX61. A container for consumer goods, the container comprising: a shell for the consumer goods; an outer wrapper having an inner surface and an outer surface, the outer wrapper comprising a cellulose-based layer; wherein the outer wrapper is wrapped around the shell so that a first portion of the outer wrapper covers a second portion of the outer wrapper at a first end of the shell, and the first portion covers the second portion to cover the first end of the shell; wherein the first portion forms a rectangular folded portion; and wherein the outer wrapper also comprises a heat-sealable polymer layer, the heat-sealable polymer layer being disposed at least on an inner surface of the first portion of the outer wrapper for sealing the outer wrapper at the first end of the shell.

[0193] EX62. A container for consumer goods according to EX61, wherein one or more edges of the first portion of the outer wrapper are formed by one or more cutouts in the outer wrapper.

[0194] EX63. A container for consumer goods according to EX62, wherein the first portion is connected to the remainder of the outer wrapper by a first portion hinge line.

[0195] EX64. A container for consumer goods according to EX62 or EX63, wherein the first portion of the outer wrapper is formed by two cuts in the outer wrapper.

[0196] EX65. A container for a consumer product according to EX64, wherein the two cuts in the outer wrapper are parallel cuts.

[0197] EX66. A container for consumer goods according to any one of EX61 to 65, wherein the second portion of the outer wrapper forms an enveloping fold.

[0198] EX67. A container for consumer goods according to any one of EX61 to 65, wherein the second portion of the outer wrapper forms a rectangular fold.

[0199] EX68. A container for consumer goods according to any one of EX61 to 67, wherein the shell is formed of a cellulose-based material.

[0200] EX69. A container for consumer goods according to any one of EX61 to 68, wherein the first portion of the outer wrapper has the same shape and size as the shape and size of the first end of the shell.

[0201] EX70. A container for consumer goods according to any one of EX61 to 69, wherein the heat-sealable polymer layer is on at least 30% of the inner surface of the first part, preferably, the heat-sealable polymer layer is on at least 80% of the inner surface of the first part, more preferably, the heat-sealable polymer layer is on the entire inner surface of the first part.

[0202] EX71. A container for consumer goods according to any one of EX61 to 70, wherein the outer packaging further comprises a metallized layer.

[0203] EX72. A container for consumer goods according to EX71, wherein the metallized layer is on an inner surface of the cellulose-based layer.

[0204] EX73. A container for consumer goods according to EX71, wherein the metallized layer is on an outer surface of the cellulose-based layer.

[0205] EX74. A container for consumer goods according to any one of EX71 to 73, wherein the metallized layer is an aluminum layer.

[0206] EX75. A container for consumer goods according to EX72, wherein the metallized layer is between the cellulose-based layer and the heat-sealable polymer layer.

[0207] EX76. A container for consumer goods according to any one of EX71 to 73, wherein the metallized layer has a thickness of at least 10 nanometers, preferably, the metallized layer has a thickness of at least 15 nanometers.

[0208] EX77. The container for consumer goods according to any one of EX72 to 76, wherein a primer layer is between the cellulose-based layer and the metallized layer.

[0209] EX78. A container for consumer goods according to any one of EX71 to 77, wherein a protective layer covers the metallized layer.

[0210] EX79. A container for consumer goods according to any one of EX61 to 78, wherein the outer wrapper completely covers the shell.

[0211] EX80. A container for consumer goods according to any one of EX61 to 79, wherein the outer wrapper is wrapped around the shell so that a first edge region of the outer wrapper overlaps an opposite second edge region of the outer wrapper in a longitudinal direction along the shell.

[0212] EX81. A container for consumer goods according to any one of EX61 to 80, wherein the outer packaging is wrapped around the shell so that the third portion of the outer packaging overlies the fourth portion at the second end of the shell to cover the second end of the shell; and

[0213] The third portion of the outer packaging material forms a rectangular folded portion.

[0214] EX82. A container for consumer goods according to EX81, wherein the fourth portion of the outer wrapper forms an enveloping fold.

[0215] EX83. A container for consumer goods according to EX81, wherein the fourth portion of the outer wrapper forms a rectangular fold.

[0216] EX84. The container for consumer goods according to any one of EX81 to 83, wherein the heat-sealable polymer layer is disposed on an inner surface of the third portion.

[0217] EX85. A container for consumer goods according to any one of EX61 to 84, wherein the heat-sealable polymer layer is located on at least 50% of the inner surface of the outer packaging, preferably, the heat-sealable polymer layer is located on at least 80% of the inner surface of the outer packaging, and more preferably, the heat-sealable polymer layer is located on the entire inner surface of the outer packaging.

[0218] EX86. A container for consumer goods according to any one of EX61 to 85, wherein the outer wrapper forms a seal at a first end of the container.

[0219] EX87. A container for consumer goods according to any one of EX81 to 86, wherein the outer wrapper forms a seal at the second end of the container.

[0220] EX88. A container for consumer goods according to any one of EX61 to 87, wherein the shell is substantially parallelepiped-shaped.

[0221] EX89. A container for consumer goods according to any one of EX61 to 88, wherein the container is a hinged lid box comprising a box portion and a lid portion connected to the box portion along a hinge line extending across the rear wall of the container, the hinged lid box being formed by the shell and the outer packaging.

[0222] EX90. A container for consumer goods according to EX89, wherein the cover portion is movable from a first closed position, in which the opening of the shell is covered, to a second open position, in which the opening of the shell is not covered.

[0223] EX91. A container for consumer goods according to EX89 or EX90, wherein the lid portion and the box portion are separated by an opening line extending across one or more walls of the container.

[0224] EX92. A container for consumer goods according to EX91, wherein the opening line is defined by a line of weakness in one or both of the shell and the outer wrapper.

[0225] EX93. A container for consumer goods according to EX92, wherein the line of weakness in one or both of the shell and the outer wrapper is a tear strip or an etched line.

[0226] EX94. A container for consumer goods according to EX93, wherein the weakened line in one or both of the shell and the outer packaging comprises an etched line having a depth no greater than 80% of the thickness of one or both of the shell and the outer packaging.

[0227] EX95. The container for consumer goods according to any one of EX94 to 90, wherein the heat-sealable polymer layer is a first heat-sealable polymer layer, and the outer wrapper further comprises a second polymer layer.

[0228] EX96. The container for consumer goods according to EX95, wherein the second polymer layer is disposed between the cellulose-based layer and the first heat-sealable polymer layer.

[0229] EX97. A container for a consumer product according to EX95 or EX96, wherein the second polymer layer is a moisture barrier.

[0230] EX98. The container for consumer goods according to any one of EX95 to 97, wherein the second polymer layer extends across the entire inner surface of the outer wrapper.

[0231] EX99. A container for consumer goods according to any one of EX61 to 98, wherein one or both of the first polymer layer or the second polymer layer comprises a composition comprising one or more of the following: a polymer or copolymer of ethylene, a polymer or copolymer of propylene, a copolymer of styrene acrylate, a copolymer of styrene butadiene, a copolymer of styrene isoprene, a copolymer of hydrogenated styrene butadiene, a copolymer of hydrogenated styrene isoprene, a copolymer of esters of acrylic acid or methacrylic acid, a copolymer of vinyl acetate.

[0232] EX100. A container for consumer products according to EX99, wherein the composition comprises a polymer, copolymer or homopolymer of ethylene and one of propylene, 1-butene, isobutylene, 1-octene, 1-hexene, norbornene, vinyl acetate, acrylate or methacrylate, acrylic acid or methacrylic acid, and dicyclopentadiene.

[0233] EX101. A container for a consumer product according to EX100, wherein the composition comprises a polymer, copolymer or homopolymer of propylene and one of ethylene, 1-butene, isobutylene, 1-octene, 1-hexene, norbornene, vinyl acetate, acrylate or methacrylate, acrylic acid or methacrylic acid, and dicyclopentadiene.

[0234] EX102. A container for a consumer product according to any one of EX99 to 101, wherein the composition further comprises a wax.

[0235] EX103. A container for consumer products according to EX102, wherein the wax comprises one or more of paraffin wax, polyethylene wax, microcrystalline wax, polypropylene wax.

[0236] EX104. A container for a consumer product according to any one of EX99 to 103, wherein the composition further comprises a hydrocarbon resin.

[0237] EX105. A container for a consumer product according to EX104, wherein the hydrocarbon resin comprises one or more of a hydrogenated hydrocarbon resin, a polyterpene resin.

[0238] EX106. A container for a consumer product according to any one of EX105 to 101, wherein the wax is present in an amount between 10% and 40% by weight of the composition.

[0239] EX107. A container for a consumer product according to any one of EX104 to 106, wherein the content of the hydrocarbon resin is between 30% and 50% by weight of the composition.

[0240] EX108. A container for a consumer product according to any one of EX99 to 107, wherein the content of the polymer or copolymer is between 30% and 50% by weight of the composition.

[0241] EX109. A container for consumer goods according to any one of EX61 to 108, wherein the sheet has a basis weight between 170 g / m2 and 270 g / m2.

[0242] EX110. A container for consumer goods according to any one of EX61 to 109, wherein the cellulose-based layer has a basis weight between 40 g / m2 and 70 g / m2.

[0243] EX111. The container for consumer goods according to any one of EX61 to 110, wherein the polymer layer has a basis weight between 4 g / m2 and 15 g / m2.

[0244] EX112. The container for consumer goods according to any one of EX95 to 111, wherein the basis weight of the second polymer layer is between 5 g / m2 and 10 g / m2.

[0245] EX113. A container for consumer goods according to any one of EX61 to 112, wherein the sheet has a thickness between 170 microns and 400 microns.

[0246] EX114. A container for consumer goods according to any one of EX61 to 113, wherein the cellulose-based layer has a thickness between 30 and 60 microns.

[0247] EX115. The container for a consumer product according to any one of EX61 to 114, wherein the polymer layer has a melting point of less than 120 degrees Celsius as measured by differential scanning calorimetry (DSC).

[0248] EX116. The container for consumer goods according to any one of EX95 to 115, wherein the second polymer layer does not exhibit thermoplastic behavior at the temperature and pressure used to melt the first heat-sealable polymer layer.

[0249] EX117. The container for consumer goods according to EX116, wherein the second polymer layer has a melting point measured according to differential scanning calorimetry (DSC) higher than the melting temperature of the first heat-sealable polymer layer.

[0250] EX118. A container for consumer goods according to any one of EX61 to EX117, wherein the first portion of the outer wrapper depends from a fold line of a first wall of the outer wrapper.

[0251] EX119. A container for consumer goods according to EX118, wherein the second portion of the outer wrapper depends from a fold line of the second wall of the outer wrapper.

[0252] EX120. A container for consumer goods according to EX119, wherein the second wall of the outer wrapper is opposite to the first wall.

[0253] EX121. A container for consumer goods according to any one of EX118 to EX120, wherein the first wall of the outer wrapper is a front wall.

[0254] EX122. A container for consumer goods according to any one of EX119 to EX121, wherein the second wall of the outer wrapper is a rear wall.

[0255] EX123. A container for consumer goods according to any one of EX61 to EX122, wherein the first portion of the wrapper completely overlies the first end of the shell.

[0256] EX124. A container for consumer goods according to any one of EX61 to EX123, wherein at the first end of the shell, the outer wrapper is composed of a first portion of the outer wrapper and a second portion of the outer wrapper.

[0257] EX125. A container for consumer goods according to any one of EX61 to EX124, wherein the first portion of the outer wrapper preferably completely covers the second portion of the outer wrapper. BRIEF DESCRIPTION OF THE DRAWINGS

[0258] Embodiments of the present invention will now be described in detail, by way of example only, with reference to the accompanying drawings, in which:

[0259] Figure 1 A perspective schematic diagram of a container according to the present invention is shown;

[0260] Figure 2 Shows the formation Figure 1 A front view of a sheet of material of a shell of a container;

[0261] Figure 3 Shows Figure 2 An enlarged side view of a sheet;

[0262] Figure 4 Shows a front view of the outer wrapper of a container according to the present invention;

[0263] Figure 5 The first embodiment of the present invention is shown Figure 4 An enlarged side view of an outer packaging;

[0264] Figure 6 The second embodiment of the present invention is shown Figure 4 An enlarged side view of an outer packaging;

[0265] Figure 7 The third embodiment of the present invention is shown. Figure 4 An enlarged side view of an outer packaging;

[0266] Figure 8 The fourth embodiment of the present invention is shown. Figure 4 An enlarged side view of an outer packaging;

[0267] Fig. 9 Shows Figures 4 to 6 A more detailed front view of the outer packaging.

[0268] Figures 10 to 17 Shows the formation Figure 1 A perspective view of a method step of a container;

[0269] Fig.18 Shows Figure 8 An enlarged schematic diagram of the details;

[0270] Fig.19 Shows Fig. 9 An enlarged schematic diagram of the details;

[0271] Fig. 20 Shows the formation Fig.21 perspective views of the steps used in the method of the container; and

[0272] Fig.21 A perspective view of a container according to a fifth embodiment is shown. DETAILED DESCRIPTION

[0273] Figure 1 The housing 10 used in the container formed according to the method of the present invention is shown. The housing 10 has a rectangular parallelepiped shape and comprises a box portion 14 and a cover portion 16. The parallelepiped defines a rear wall 21, a front wall 22, a left side wall 23, a right side wall 24, a bottom wall 25 and a top wall 26.

[0274] The housing 10 further includes a first right edge 27 and a second right edge 28 of the housing 10. The first right edge 27 is formed between the rear wall 21 and the right side wall 24, while the second right edge 28 is formed between the front wall 22 and the right side wall 24. The housing 10 further includes a first left edge 29 formed between the rear wall 21 and the left side wall 23, and a second left edge 51 formed between the front wall 22 and the left side wall 23 (the edge 29 is formed between the front wall 22 and the left side wall 23). Fig.14 (visible in the figure).

[0275] The lid portion 16 is hinged about a hinge line 17 extending across the rear wall of the housing. In addition, the housing 10 defines a housing or interior volume (not shown) that contains, for example, a set of aerosol generating articles (not shown). When the housing 10 is closed, the lid portion 16 and the box portion 14 define an opening line 19, which is a separation line between the lid portion and the box portion. The opening line 19 is a geometric continuation of the hinge line 17. The opening line 19 is formed on the left side wall 23, the right side wall 24 and the front wall 22.

[0276] The opening line 19 is a weakened line, such as a cut line, so that the housing 10 can be opened immediately, or it may be etched, and thus the housing 10 cannot be opened unless the opening line 19 is broken.

[0277] The housing 10 is composed of Figure 2 and Figure 3 The sheet 100 shown is formed. Figure 3 , the sheet 100 comprises a cellulose-based material 30. More preferably, the sheet comprises a sheet of cellulose-based material 30. In more detail, the sheet of cellulose-based material 30 is formed by a sheet of paper-based material. Preferably, the sheet of cellulose-based material 30 has a basis weight between 170 gsm and 270 gsm. Preferably, the thickness of the sheet of cellulose-based material is between 170 microns and 400 microns.

[0278] The sheet 100 is folded in a manner known in the art to form the housing 10. Any geometry of the housing is possible.

[0279] The outer wrapper is then used to wrap the housing 10 formed by appropriately folding the sheet 100 so as to form a container 1 (e.g. Fig.17), to hold consumer products (not shown), for example for holding aerosol generating articles.

[0280] Outer packaging Figures 4 to 9 The blank 101 shown is formed. Figure 5 In the first embodiment shown, the blank 101 includes a cellulose-based layer 40 containing a cellulose material and a heat-sealable polymer layer 41 having heat-seal properties. The cellulose-based layer 40 has an inner surface 44 and an outer surface 45. Figure 4 As shown, the heat sealable polymer layer 41 completely covers the inner surface 44 of the cellulose-based layer 40 .

[0281] exist Figure 6 In the second embodiment shown, the blank 101 ' comprises a cellulose-based layer 40 comprising a cellulose material and a heat-sealable polymer layer 41 having heat-seal properties. The cellulose-based layer 40 has an inner surface 44 and an outer surface 45. The heat-sealable polymer layer 41 only partially covers the inner surface 44 of the cellulose-based layer 40.

[0282] In more detail, the cellulose-based layer 40 is formed from a sheet of paper-based material.Preferably, the heat-sealable polymer layer 41 has a basis weight between 4 gsm and 15 gsm.

[0283] exist Figure 6 In the embodiment shown, the blank 101 'forming the outer wrapper comprises a second polymer layer 42. The second polymer layer 42 is a moisture barrier. The second polymer layer 42 is located between the inner surface 44 of the cellulose-based layer 40 and the heat-sealable polymer layer 41. Preferably, the second polymer layer 42 has a basis weight between 5 g / m2 and 10 g / m2.

[0284] exist Figure 7 In the third embodiment shown, the outer packaging material 701 includes: a cellulose-based layer 40 including a cellulose material, a metallized layer 49, and a heat-sealable polymer layer 41 having heat-seal properties. The cellulose-based layer 40 has an inner surface 44 and an outer surface 45. The metallized layer 49 is disposed on the inner surface 44 of the cellulose-based layer 40. The heat-sealable polymer layer 41 completely covers the metallized layer 49. The metallized layer may have a thickness of at least 10 nanometers, preferably, the metallized layer has a thickness of at least 15 nanometers. A primer layer (not shown) may be located between the cellulose-based layer 40 and the metallized layer 49. The primer layer may smooth the surface of the cellulose-based layer 40 and provide a suitable anchoring layer for the deposition of the metallized layer 49. A protective layer (not shown) may cover the metallized layer 49. The protective layer may protect the metallized layer 49 from damage that may occur during the handling and formation of the container 1.

[0285] exist Figure 8In the fourth embodiment shown, the outer wrapper 801 comprises: a cellulose-based layer 40 comprising a cellulose material, a metallized layer 49, a heat-sealable polymer layer 41 having heat-seal properties, and a second polymer layer 42.

[0286] The cellulose-based layer 40 has an inner surface 44 and an outer surface 45. A metallized layer 49 is disposed on the inner surface 44 of the cellulose-based layer 40. The heat-sealable polymer layer 41 completely covers the metallized layer 49. The metallized layer may have a thickness of at least 10 nanometers, preferably, the metallized layer has a thickness of at least 15 nanometers. A primer layer (not shown) may be located between the cellulose-based layer 40 and the metallized layer 49. The primer layer may smooth the surface of the cellulose-based layer 40 and provide a suitable anchoring layer for the deposition of the metallized layer 49. A protective layer (not shown) may cover the metallized layer 49. The protective layer may protect the metallized layer 49 from damage that may occur during the handling and forming of the container 1. The second polymer layer 42 is located between the metallized layer 49 and the heat-sealable polymer layer 41. Preferably, the second polymer layer 42 has a basis weight between 5 g / m2 and 10 g / m2.

[0287] Fig. 9 yes Figures 4 to 8 A more detailed front view of an outer wrapper 101, 101', 701, 801. A first portion 71 and a third portion 73 forming a rectangular fold of the outer wrapper are shown together with a second portion 72 and a fourth portion 74 forming an enveloping fold of the outer wrapper. A cut line 47 in the outer wrapper defining the edges of the first portion 71 and the third portion 73 is also shown. As shown on the outer wrapper 101 or 101', a weakening line 19' is formed. The weakening line 19' is formed on the outer wrapper 101, 101' in a manner such that when the outer wrapper 101, 101' is wrapped around the shell 10, the weakening line 19' coincides with the opening line 19, as shown in Figures 15 to 17 Visible in.

[0288] To form the container 1, an outer wrapper formed by an outer wrapper 101 is wrapped around the shell 10, such as Figures 10 to 19 shown.

[0289] The weakening line 19' may be produced by a laser scoring process or by partial mechanical cutting of the cellulose based layer 40 through its thickness without damaging the heat sealable layer and the moisture barrier layer.

[0290] Weakened lines 19' are formed on the cellulose-based layer 40. Scoring is performed on the outer surface 45 of the cellulose-based layer 40, which will become the outer surface of the container 1. The depth of the scoring is controlled so as not to affect the moisture barrier properties of the second polymer layer 42 or the heat sealable properties of the first polymer-based layer 41.

[0291] Taking into account the scoring tolerances of both the laser and mechanical processes, and for good functionality and ease of opening, the scoring depth is preferably between 50% and 80% of the thickness of the cellulose-based layer 40. For laser scoring, a 1000 watt CO 2 Laser. Beam control of the laser can be done by a scanner. The process can be roll-to-roll at a speed of 200 m / min.

[0292] In case of mechanical scoring, a rotary cutting unit may be used. The operation is performed inserting the second cellulose-based layer between the knife of the cutting unit and a blind counter roller. Depending on the substrate, the distance between the knife and the counter roller may be between 15 microns and 30 microns.

[0293] exist Figures 10 to 19 In FIG. 8 , only the outer packaging 101 is shown, however, the same process is applicable to the outer packagings 101 ′, 801 and 901 .

[0294] like Fig.10 As shown, the outer wrapper 101 is adjacent to the right side wall 24 of the housing 10. The outer wrapper 101 is positioned in such a way that the heat sealable polymer layer 41 contacts the housing 10 at the right side wall 24. Therefore, the heat sealable polymer layer 41 is the inner layer of the outer wrapper 101.

[0295] Fig.18 A magnified view of Fig.10 The circular feature of the outer wrapper 101 shows how the outer wrapper 101 is applied to the housing 10 so that the outer wrapper 101 is in contact with the housing 10. The outer wrapper 101 is formed with two fold lines 102, 103 corresponding to the positions of the first edge 27 and the second right edge 28 of the housing 10. This is Fig.11 As shown in Fig.19 The arrows in Fig.11 As shown in the circular portion of the figure, the outer packaging 101 is then compressed against the side wall 24.

[0296] Fig.12 It is shown that the outer wrapper 101 is folded at two folding lines 102 , 103 , so that the front wall 22 and the rear wall 21 of the housing 10 are also in contact with the outer wrapper 101 .

[0297] The housing 10 is then preferably reoriented to facilitate wrapping, for example, the left side wall 23 may now face upward, such as Fig.13 shown.

[0298] Then two further fold lines, namely fold lines 104, 105, corresponding to the positions of the first left edge 29 and the second left edge 51 are formed in the outer wrapper 101. The outer wrapper 101 is then folded at the two fold lines 104, 105, and the two opposite flaps of the blank are overlapped on the left side wall 23. This is Fig.14 The left side wall 23, the right side wall 24, the front wall 22 and the rear wall 21 of the housing 10 are formed with panels of the outer packaging 101. In this way, the entire opening line 19 and the hinge line 17 are covered by the outer packaging 101.

[0299] The housing 10 and outer wrapper 101 are then preferably reoriented so that the front wall 22 now faces upward, as shown in FIG. Fig.15 shown.

[0300] Fig.16 and 17 Show that outer wrapper 101 is folded to cover the end 25 and 26 of shell. Outer wrapper 101 is folded to form second part 72 and fourth part 74 in a known manner called "envelope folding", and said second part and fourth part are enveloping foldings. Then fold second part 72 and fourth part 74, to abut and partially cover the end 25 and 26 of shell 10 respectively. Then fold outer wrapper 101 to form first part 71 and third part 73, said first part and third part are rectangular foldings. Then fold first part and third part so that they abut the end 25 and 26 of shell respectively. First part 71 and third part 73 overlie second part 72 and fourth part 74 respectively, and cover the end 25 and 26 of shell 10 completely.

[0301] exist Fig.17 In the embodiment shown, the entire housing 10 is covered by an outer wrapper 101 which forms a panel on each wall of the housing 10. The weakening line 19' coincides with the opening line 19 which overlies it.

[0302] Fig. 20 and 21 The outer packaging 101 is shown Fig.16 and 17An alternative construction of the construction is folded to cover the ends 25 and 26 of the shell. The outer packaging 101 is folded to form a second portion 72 and a fourth portion 74, which are rectangular folds. The second portion and the fourth portion 74 are folded to abut and cover the ends 25 and 26 of the shell 10, respectively. The outer packaging is then folded to form a first portion 71 and a third portion 73, which are also rectangular folds. The first portion and the third portion are then folded so that they abut the ends 25 and 26 of the shell 10, respectively. The first portion 71 and the third portion 73 overlie the second portion 72 and the fourth portion 74, respectively, and completely cover the ends 25 and 26 of the shell 10.

[0303] exist Fig.21 In the embodiment shown, the entire housing 10 is covered by an outer wrapper 101 which forms a panel on each wall of the housing 10. The weakening line 19' coincides with the opening line 19 which overlies it.

[0304] Heat and pressure are applied to fix and bond the outer packaging 101 to the housing 10. For example, a temperature of 110 degrees Celsius and 1 Newton / square centimeter (N / cm 2 ) for a period of 100 milliseconds. These conditions provide a satisfactory seal and high adhesion.

Claims

1. A container for consumer goods, the container comprising: Housings for consumer products; an outer wrapper having an inner surface and an outer surface, the outer wrapper comprising a cellulose-based layer; wherein the outer packaging material is wrapped around the shell so that a first portion of the outer packaging material overlies a second portion of the outer packaging material at a first end of the shell so as to cover the first end of the shell; wherein the first portion of the outer packaging forms a rectangular folded portion; and The outer packaging further comprises a heat-sealable polymer layer, wherein the heat-sealable polymer layer is disposed at least on the inner surface of the first portion of the outer packaging, so as to be used for sealing the heat-sealable polymer layer at the first end of the shell.

2. A container for consumer goods according to claim 1, wherein the first portion of the outer wrapper is formed by two cuts in the outer wrapper.

3. A container for consumer goods according to claim 1 or claim 2, wherein the first portion of the outer wrapper has the same shape and size as the first end of the shell.

4. A container for consumer goods according to any one of claims 1 to 3, wherein the second portion of the outer wrapper forms an enveloping fold or a rectangular fold.

5. A container for consumer goods according to any preceding claim, wherein the outer wrapper is wrapped around the shell so that a third portion of the outer wrapper overlies a fourth portion at the second end of the shell to cover the second end of the shell; and The third portion of the outer packaging material forms a rectangular folded portion.

6. A container for consumer goods according to any preceding claim, wherein the heat sealable polymer layer is provided on an inner surface of the third portion for sealing the outer wrapper at the second end of the shell.

7. A container for consumer goods according to any preceding claim, wherein the heat-sealable polymer layer is located on at least 50% of the inner surface of the outer packaging, preferably, the heat-sealable polymer layer is located on at least 80% of the inner surface of the outer packaging, and more preferably, the heat-sealable polymer layer is located on the entire inner surface of the outer packaging.

8. A container for consumer goods according to any preceding claim, wherein the container is a hinged lid box comprising a box portion and a lid portion connected to the box portion along a hinge line extending across the rear wall of the container, the hinged lid container being formed by the shell and the outer packaging being sealed to the shell.

9. A container for consumer goods according to claim 8, wherein the lid portion and the box portion are separated by an opening line extending across one or more walls of the container; and The opening line is defined by a line of weakness in one or both of the shell and the outer packaging.

10. A container for consumer goods according to claim 9, wherein the weakened line in one or both of the shell and the outer packaging comprises an etched line having a depth no greater than 80% of the thickness of one or both of the shell and the outer packaging.

11. A container for consumer goods according to any preceding claim, wherein the heat sealable polymer layer is a first heat sealable polymer layer and the outer wrapper further comprises a second polymer layer or a metallized layer.

12. The container for consumer goods according to claim 11, wherein the second polymer layer or metallized layer is disposed between the cellulose-based layer and the first heat-sealable polymer layer; and Wherein the second polymer layer extends across the entire inner surface of the outer wrapper.

13. A container for consumer goods according to claim 11 or claim 12, wherein one or both of the first polymer layer or the second polymer layer comprises a composition comprising one or more of the following: a polymer or copolymer of ethylene, a polymer or copolymer of propylene, a copolymer of styrene acrylate, a copolymer of styrene butadiene, a copolymer of styrene isoprene, a copolymer of hydrogenated styrene butadiene, a copolymer of hydrogenated styrene isoprene, a copolymer of esters of acrylic acid or methacrylic acid, a copolymer of vinyl acetate.

14. A container for consumer goods according to any preceding claim, wherein the first portion of the outer wrapper depends from a fold line of a first wall of the outer wrapper.

15. A container for consumer goods according to claim 14, wherein the second portion of the outer wrapper depends from a fold line of the second wall of the outer wrapper.

16. The container for consumer goods of claim 15, wherein the second wall of the outer wrapper is opposite the first wall.

17. A container for consumer goods according to any one of claims 14 to 16, wherein the first wall of the outer wrapper is a front wall.

18. A container for consumer goods according to any one of claims 15 to 17, wherein the second wall of the outer wrapper is a rear wall.

19. A container for consumer goods according to any preceding claim, wherein the first portion of the wrapper completely overlies the first end of the shell.

20. A container for consumer goods according to any preceding claim, wherein at a first end of the housing the outer wrapper is comprised of a first portion of the outer wrapper and a second portion of the outer wrapper.

21. A container for consumer goods according to any preceding claim, wherein the first portion of the outer wrapper completely overlies the second portion of the outer wrapper.

22. A method of forming a container for a consumer product, the method comprising the steps of: providing a housing for a consumer product; providing an outer wrapper, the outer wrapper comprising a cellulose-based layer, wherein a heat-sealable polymer layer is disposed on an inner surface of at least a first portion of the outer wrapper; folding the outer wrapper around the housing so that a first portion of the outer wrapper overlies a second portion of the outer wrapper at a first end of the housing to cover the first end of the housing, wherein the first portion forms a rectangular fold; as well as The shell and the overwrap are heated to seal the heat-sealable polymer layer to the shell.

23. The method of claim 22, wherein heating the housing and the outer wrapper comprises heating the housing and the outer wrapper while applying pressure to seal the outer wrapper to the housing.

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