A hydrogen energy alkaline diaphragm coating machine
By designing a hydrogen energy alkaline diaphragm coating machine including feeding, scraping and smoothing mechanisms, the problem of uneven coating thickness is solved, and the uniformity of coating quality and the physical strength of the diaphragm are improved.
Patent Information
- Application Number
- CN202411699301.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-26
AI Technical Summary
The existing hydrogen energy alkaline diaphragm coating machines have problems of uneven coating thickness during the coating process, which affects the physical strength of the diaphragm and the internal resistance of the electrolytic cell.
A hydrogen energy alkaline diaphragm coating machine is designed, including a main frame, a pinch roller, a feeding mechanism, a scraping mechanism and a smoothing mechanism. The feeding mechanism vibrates the feeding and scraping mechanism to realize the automatic tool change function, and the smoothing mechanism further controls the coating thickness to ensure uniformity of the coating quality.
Double-sided coating of the substrate is realized, and the coating width is adjusted according to the width of the substrate, which improves the uniformity and physical strength of the coating and reduces the internal resistance of the electrolytic cell.
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Figure CN119175192B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diaphragm manufacturing for hydrogen production by water electrolysis, and in particular to a hydrogen energy alkaline diaphragm coating machine. Background Art
[0002] Hydrogen energy has been widely recognized around the world as an efficient and clean secondary energy source. 2 It is an important process for achieving large-scale production. Compared with PEM water electrolysis, alkaline water electrolysis is more mature. In the alkaline electrolyzer, the cathode produces H 2 , the anode produces O 2 If the diaphragm is not used, H 2 , O 2 Strict separation will cause H 2 , O 2 Mixing not only fails to achieve the purpose of production, but also brings safety hazards.
[0003] The chemical and physical properties of diaphragms have become a hot topic of research. In the early days, asbestos was used as a diaphragm material, but its swelling properties in alkaline electrolytes and its harm to the human body led to its gradual elimination. Currently, the industry widely uses new composite diaphragms based on polyphenylene sulfide (PPS) fabric. With the rapid development of the manufacturing industry and industrial upgrading, coating machines, as one of the key equipment for composite diaphragms, need to ensure the stability of the coating process and the uniformity of the coating quality. At present, in the domestic coating machine industry, most of the coating thickness is uneven, which affects the physical strength of the diaphragm and the internal resistance of the electrolyzer. It is necessary to further improve the coating machine according to the coating needs of the hydrogen production diaphragm. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the above difficulties and provide a hydrogen energy alkaline diaphragm coating machine.
[0005] In order to solve the above technical problems, the technical solution provided by the present invention is as follows: a hydrogen energy alkaline diaphragm coating machine, comprising a main frame, the main frame is provided with a pinch roller, a feeding mechanism and a scraping mechanism, two sets of pinch rollers are respectively arranged at the substrate input end and the output end of the main frame, the feeding mechanism hangs the coating material on the substrate, and the scraping mechanism removes the excess coating material on the substrate, the main frame comprises two side plates connected by a cross beam, a cooling pool is arranged at the rear side of the side plate, two guide rollers are rotatably arranged in the cooling pool, and a coolant for solidifying the coating material is arranged in the cooling pool;
[0006] The feeding mechanism includes two sets of symmetrically arranged material plates and baffles and a feeding pipe. The main frame is provided with two slide bars, the baffle is slidably arranged on the slide bar, the bottom of the baffle is slidably matched with the material plate, and the feeding pipe feeds the coating material to between the baffles on both sides of the substrate;
[0007] The scraping mechanism comprises two symmetrically arranged angle rollers, on which a plurality of scrapers are mounted, and the working lines of the plurality of scrapers have different spacings from the axis of the angle rollers, and a functional platform and a fixed platform are respectively rotatably arranged at both ends of the angle rollers, and the functional platform and the fixed platform are slidably arranged in an adjustment slot 1 on the side plate;
[0008] The main frame is also provided with a smoothing mechanism and two mobile frames. The smoothing mechanism includes symmetrically arranged smoothing rollers. The distance between the two smoothing rollers is smaller than the distance between the two scrapers. The mobile frame slides with the slide bar three on the main frame. The mobile frame is rotatably provided with a plurality of guide wheels one and two. The guide wheels one and two act on the edge of the substrate and guide it.
[0009] As an improvement: a resist plate is slidingly provided in the groove at the top of the functional table, two springs are provided on both sides of the bottom of the resist plate, a plug-in table is provided at the bottom of the resist plate, the plug-in table and the resist plate are connected by three springs, a groove wheel is provided at one end of the angle roller, the plug-in table is plugged into and matched with the evenly arranged slots on the groove wheel, a limit cylinder is provided on the side plate, a pressure plate is provided at the output end of the limit cylinder, the pressure plate is in contact and cooperate with the resist plate, and the limiting structure enables the scraper to accurately reach the working position after the knife change and prevents the angle roller from rotating.
[0010] As an improvement: the end of the angle roller is provided with a ratchet located on the outside of the groove wheel, a rocker arm is rotatably provided on the outside of the ratchet, a limit platform cooperating with the rocker arm is provided on the function platform, a pawl is rotatably provided on the rocker arm, the pawl cooperates with the ratchet, the rear end of the pawl is connected to the rocker arm through spring four, a transmission wheel is rotatably provided at the outer end of the rocker arm, a shifting cylinder is provided on the side plate, a push plate is provided at the output end of the shifting cylinder, the push plate cooperates with the transmission wheel, and the automatic tool changing function is realized through the shifting cylinder.
[0011] As an improvement: a slide bar is provided on the main frame, and the material plate is slidably matched with the slide bar. Springs connected to the inner side of the side plate are provided at both ends of the material plate. A transmission plate is provided at one end of the material plate, and the end of the transmission plate passes through the through hole on the side plate. A driving mechanism is provided on the main frame, and the driving mechanism includes a motor and a cam. The cam is rotatably arranged on the outer side of the side plate, and the cam is matched with the transmission plate. The motor drives the cam to rotate through the transmission mechanism to achieve the lateral vibration effect of the transmission plate.
[0012] As an improvement: the driving mechanism also includes gear four, bevel gear one, and bevel gear two. The two ends of gear four are coaxially connected with the two bevel gears. The output end of motor two is provided with gear three meshing with gear four. Bevel gear two is rotatably arranged on the side plate. Bevel gear one meshes with bevel gear two. One end of the cam is coaxially connected to bevel gear three. Bevel gear three meshes with bevel gear two. The driving mechanism drives the synchronous lateral vibration of the two transmission plates.
[0013] As an improvement: the smoothing mechanism also includes an adjusting frame and a threaded rod. The adjusting frame is slidably arranged in the second adjustment slot on the side panel. Adjustment platforms are rotatably arranged at both ends of the smoothing roller. The adjustment platforms are slidably arranged in the adjusting frame. Threaded holes are arranged on the adjustment platform to cooperate with the threaded rod. The threads at both ends of the threaded rod are in opposite directions. A handle is arranged at one end of the threaded rod. A scraping platform is arranged between the adjustment platforms at both ends of the smoothing roller. The scraping platform cooperates with the smoothing roller. A discharge pipe is arranged on the scraping platform. The discharge pipe transports excess coating material back to the material plate, and the coating thickness is further controlled through the smoothing mechanism.
[0014] As an improvement: the smoothing mechanism also includes a driven mechanism for driving the smoothing roller to rotate, the driven mechanism includes a rotating rod, a driven wheel is slidably provided on the rotating rod, pulley 2 is provided at both ends of the rotating rod, pulley 1 is provided at both ends of the smoothing roller, an adjustment block is provided in the side plate, a tensioning wheel is rotatably provided on the adjustment block, and pulley 1, pulley 2 and tensioning wheel are coordinated through belt transmission.
[0015] Compared with the prior art, the present invention has the following beneficial effects: the present device realizes the double-sided coating function of the substrate, can adjust the coating width according to the width of the substrate, the feeding mechanism feeds by vibration to improve the uniformity of feeding, the scraping mechanism and the smoothing mechanism cooperate to adjust the coating thickness twice to ensure the uniformity of coating quality. Specifically:
[0016] 1. Through the design of the feeding mechanism, the movable baffle can adjust the coating width according to the width of the substrate, and the driving mechanism drives the material plate to achieve a lateral vibration effect, so that the coating material is spread evenly and the bubbles in the coating material are discharged, so that the coating material is evenly hung on the substrate;
[0017] 2. The scraper mechanism design realizes the automatic tool changing function. Compared with the transmission scraper, the coating thickness can be quickly adjusted according to the design requirements. The tool changing structure cooperates with the limiting structure to enable scrapers of different widths to accurately reach the working position;
[0018] 3. Through the design of the leveling mechanism, the coating thickness can be further accurately controlled, and the coating surface can be made smoother, thereby improving the uniformity of the coating quality;
[0019] 4. The movable frame can adjust the spacing according to the width of the substrate, guide the edge of the substrate through the guide wheel, without affecting the coating thickness, and the cooling pool allows the coating to cool and form quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of a hydrogen energy alkaline diaphragm coating machine of the present invention. Figure 1 .
[0021] Figure 2 This is a schematic diagram of the structure of a hydrogen energy alkaline diaphragm coating machine of the present invention. Figure 2 .
[0022] Figure 3 It is a cross-sectional view of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0023] Figure 4 It is a structural schematic diagram of a main frame of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0024] Figure 5 It is a structural schematic diagram of a pinch roller of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0025] Figure 6 It is a structural schematic diagram of a feeding mechanism of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0026] Figure 7 It is an exploded view of a feeding mechanism of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0027] Figure 8 It is a structural schematic diagram of a driving mechanism of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0028] Fig. 9 It is a structural schematic diagram of a scraping mechanism of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0029] Fig.10 It is an exploded view of a scraping mechanism of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0030] Fig.11 It is a structural schematic diagram of an angle roller of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0031] Fig.12 It is an exploded view of a functional platform of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0032] Fig.13 It is a structural schematic diagram of a functional platform of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0033] Fig.14 It is a structural schematic diagram of a smoothing mechanism of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0034] Fig.15 It is an exploded view of a smoothing mechanism of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0035] Fig.16 It is a structural schematic diagram of a driven mechanism of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0036] Fig.17 It is a structural schematic diagram of a mobile frame of a hydrogen energy alkaline diaphragm coating machine of the present invention.
[0037] As shown in the figure: 1. Main frame; 2. Pinch roller; 3. Feeding mechanism; 4. Driving mechanism; 5. Scraping mechanism; 6. Smoothing mechanism; 7. Moving frame; 11. Side plate; 12. Guide roller 1; 13. Collecting trough; 14. Adjusting trough 1; 15. Guide column; 16. Slide bar 3; 17. Cooling pool; 18. Guide roller 2; 19. Adjusting trough 2; 21. Motor 1; 22. Gear 1; 23. Roller; 24. Gear 2; 31. Material plate; 311. Slide bar 1; 312. Spring 1; 313. Transmission plate; 32. Baffle; 321. Slide bar 2; 33. Feed pipe; 331. Main pipe; 332. Branch pipe; 333. Discharge port; 41. Motor 2; 411. Gear 3; 42. Gear 4; 43. Bevel gear 1; 44. Bevel gear 2; 45. Bevel gear 3; 46. Cam; 51. Angle Roller; 511, mounting platform; 512, scraper; 513, groove wheel; 514, ratchet; 515, slot; 52, function platform; 521, limit platform; 522, stop plate; 523, spring 2; 524, inserting platform; 525, spring 3; 526, swing rod; 527, transmission wheel; 528, ratchet; 529, spring 4; 53, fixed platform; 54, displacement cylinder; 541, push plate; 55. Limit cylinder; 551. Press plate; 61. Smoothing roller; 611. Pulley 1; 62. Adjustment table; 63. Scraper table; 64. Discharge pipe; 65. Adjustment frame; 66. Turning handle; 67. Threaded rod; 68. Follower mechanism; 681. Turning rod; 682. Follower wheel; 683. Pulley 2; 684. Tensioning wheel; 685. Adjustment block; 71. Guide wheel 1; 72. Guide wheel 2. DETAILED DESCRIPTION
[0038] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0039] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Figure 4 As shown, a hydrogen energy alkaline diaphragm coating machine includes a main frame 1, on which are provided pinch rollers 2, a feeding mechanism 3, a driving mechanism 4, a scraping mechanism 5, a smoothing mechanism 6 and two movable frames 7, the two groups of pinch rollers 2 are respectively arranged at the substrate input end and the output end of the main frame 1, the feeding mechanism 3 hangs the coating material on the substrate, the driving mechanism 4 drives the material plate 31 of the feeding mechanism 3 to vibrate and feed, the scraping mechanism 5 removes the excess coating material on the substrate, the smoothing mechanism 6 further limits the coating thickness and smoothes the coating surface, the two movable frames 7 are adjustably arranged in the main frame 1 to guide the substrate, the main frame 1 includes two side plates 11 connected by a cross beam, a cooling pool 17 is arranged at the rear side of the side plate 11, a plurality of guide rollers 18 are rotatably arranged in the cooling pool 17, and a cooling liquid for solidifying the coating material is arranged in the cooling pool 17.
[0040] Combined with Figure 1, Attachment Figure 4 and attached Figure 5 As shown, the pinch roller 2 includes a motor 21 and two roller bodies 23, the two roller bodies 23 are rotatably arranged between the two side plates 11, a gear 24 is provided at one end of the roller body 23, the two gears 24 are meshed, a gear 22 meshed with one of the gears 24 is provided at the output end of the motor 21, a guide roller 12 is rotatably provided at the rear side of the pinch roller 2 between the two side plates 11, and a collecting trough 13 is provided under the guide roller 12 on the main frame 1.
[0041] Working principle of the pinch roller 2: Motor 1 21 drives gear 1 22 to rotate, and gear 1 22 is meshed with gear 2 24 to rotate gear 24, and the two rollers 23 are meshed with each other to rotate in opposite directions, thereby clamping the substrate and moving it. The substrate moves in the main frame 1 through the pinch rollers 2 at the substrate input and output ends of the main frame 1. After passing through the guide roller 12, the substrate passes vertically upward through the feeding mechanism 3, the scraping mechanism 5, and the smoothing mechanism 6 in turn, and then is guided by the movable frame 7 and enters the cooling pool 17 to solidify the coating material.
[0042] Combined with Figure 4 , Attachment Figure 6 and attached Figure 7 As shown, the feeding mechanism 3 includes two groups of symmetrically arranged material plates 31 and baffles 32 and a feeding pipe 33, a slide bar 2 321 is provided on the main frame 1, the baffle 32 is slidably arranged on the slide bar 2 321, the bottom of the baffle 32 is slidably matched with the material plate 31, and the feeding pipe 33 feeds the coating material to between the baffles 32 on both sides of the substrate, the feeding pipe 33 includes a main pipe 331 and a branch pipe 332, and a plurality of discharge ports 333 are provided on the branch pipe 332, a slide bar 311 is provided on the main frame 1, the material plate 31 is slidably matched with the slide bar 311, springs 312 connected to the inner side of the side plate 11 are provided at both ends of the material plate 31, a transmission plate 313 is provided at one end of the material plate 31, and the end of the transmission plate 313 passes through the through hole on the side plate 11.
[0043] Working principle of feeding mechanism 3: coating material enters main pipe 331 through external input device and flows to two branch pipes 332 respectively. Outlet 333 on the outside of two baffles 32 is blocked with plugs to prevent discharge. Material flows from outlet 333 between baffles 32 to two material plates 31. Two symmetrical baffles 32 confine coating material to a certain area. Two material plates 31 are tilted. Base material passes through the gap between two material plates 31 and baffles 32. Coating material hangs on base material when the base material passes through. Two baffles 32 can slide on slide bar 2 321 to adapt to base materials of different widths. They are fixed to slide bar 2 321 by bolts. The gap between adjacent baffles 32 is smaller than the gap between two material plates 31. The gap between adjacent baffles 32 allows base material to pass through and prevents coating material from flowing in, thereby limiting coating width.
[0044] Combined with Figure 4 and attached Figure 8 As shown, a driving mechanism 4 for driving the material plate 31 to reciprocate is provided on the main frame 1, and the driving mechanism 4 includes a motor 2 41 and a cam 46. The cam 46 is rotatably arranged on the outer side of the side plate 11, and the cam 46 cooperates with the transmission plate 313. The driving mechanism 4 also includes a gear 42, a bevel gear 1 43, and a bevel gear 2 44. The two ends of the gear 42 are coaxially connected with the two bevel gears 1 43. The output end of the motor 2 41 is provided with a gear 3 411 meshing with the gear 42. The bevel gear 2 44 is rotatably arranged on the side plate 11, and the bevel gear 1 43 meshes with the bevel gear 2 44. One end of the cam 46 is coaxially connected to the bevel gear 3 45, and the bevel gear 3 45 meshes with the bevel gear 2 44.
[0045] Working principle of driving mechanism 4: motor 2 41 drives gear 3 411 to rotate, and gear 3 411 meshes with gear 4 42 to drive bevel gear 1 43 coaxially connected to gear 4 42 to rotate, and bevel gear 1 43 meshes with bevel gear 2 44 to drive, and bevel gear 2 44 meshes with bevel gear 3 45 to drive cam 46 coaxially connected to bevel gear 3 45 to rotate. When cam 46 rotates, spring 1 312 makes transmission plate 313 always fit with cam 46, so that the rotation of cam 46 drives material plate 31 to reciprocate through transmission plate 313, realizing lateral vibration effect, so that coating material flows to the upper end of material plate 31 through discharge port 333, and then reciprocates through material plate 31, so that when coating material flows to the gap at the lower end of material plate 31, it is spread evenly, and bubbles in coating material are discharged, so that coating material is evenly hung on substrate.
[0046] Combined with Figure 4 , Attachment Fig. 9 , Attachment Fig.10 , Attachment Fig.11 , Attachment Fig.12 and attached Fig.13As shown, the scraper mechanism 5 includes two symmetrically arranged angle rollers 51, a plurality of mounting platforms 511 are evenly arranged on the angle roller 51, and a scraper 512 is installed on the mounting platform 511. The working lines of the plurality of scrapers 512 are at different distances from the axis of the angle roller 51, and the distance increases in the rotation order. Functional platforms 52 and fixed platforms 53 are respectively rotatably arranged at both ends of the angle roller 51. The functional platforms 52 and the fixed platforms 53 are slidably arranged in the adjustment groove 14 on the side plate 11. A stop plate 522 is slidably arranged in the groove at the top of the functional platform 52. Springs 2 523 are arranged on both sides of the bottom of the stop plate 522. An inserting platform 524 is arranged at the bottom of the stop plate 522. The inserting platform 524 is connected to the stop plate 522 through a spring 3 525. A groove wheel 513 is arranged at one end of the angle roller 51, and the inserting platform 524 is plugged into the slots 515 evenly arranged on the groove wheel 513. In cooperation, a limiting cylinder 55 is provided on the side plate 11, and a pressure plate 551 is provided at the output end of the limiting cylinder 55. The pressure plate 551 contacts and cooperates with the abutment plate 522. The angle roller 51 is provided with a ratchet 514 on the outer side of the groove wheel 513, and a rocker rod 526 is rotatably provided on the outer side of the ratchet 514. A limiting platform 521 cooperating with the rocker rod 526 is provided on the function platform 52, and a pawl 528 is rotatably provided on the rocker rod 526. The pawl 528 cooperates with the ratchet 514, and the rear end of the pawl 528 is connected to the rocker rod 526 through a spring four 529. A transmission wheel 527 is rotatably provided at the outer end of the rocker rod 526. A displacement cylinder 54 is provided on the side plate 11, and a push plate 541 is provided at the output end of the displacement cylinder 54. The push plate 541 cooperates with the transmission wheel 527. A guide column 15 slidably cooperates with the push plate 541 and the pressure plate 551 is provided on the side plate 11.
[0047] Working principle of scraper mechanism 5: When the substrate passes through the gap between the adjacent scrapers 512 of two angle rollers 51, the scraper 512 scrapes off a part of the coating material on the substrate to control the coating thickness. A plurality of scrapers 512 of different widths are installed on the angle roller 51 to facilitate the adjustment of coating thickness by tool change. When tool change is required, the limit cylinder 55 drives the pressure plate 551 to move upward, the push plate 522 moves upward under the push of spring 2 523, the inserting platform 524 is pulled upward by spring 3 525 and disengages from the slot 515, and then the displacement cylinder 54 pushes the push plate 541 to move upward, and the push plate 541 continues to move upward after contacting the transmission wheel 527, so that the swing rod 526 rotates, and the spring 4 529 makes the end of the ratchet 528 stick to the ratchet wheel 514. When the ratchet 528 moves with the swing rod 5 When the cam 524 is rotated, the ratchet 514 is driven to rotate, so that the scraper 512 on the angle roller 51 changes its position, so that the next scraper 512 moves to the working position, so as to achieve the automatic tool changing effect. After the ratchet 514 rotates, the limit cylinder 55 drives the pressure plate 551 to reset, so that the pressure plate 551 drives the abutment plate 522 to move downward, and the inserting platform 524 that moves downward with the abutment plate 522 moves into the groove of the groove wheel 513, and the spring 3 525 is compressed, and the bottom of the inserting platform 524 slides in the groove of the groove wheel 513. When the next scraper 512 moves to the working position, the inserting platform 524 is inserted into the slot 515 to prevent the angle roller 51 from continuing to rotate. When the tool needs to be jumped for replacement, the limit cylinder 55 controls the downward movement time of the pressure plate 551 according to how many scrapers 512 are skipped.
[0048] During rough adjustment, before moving the functional table 52 and the fixed table 53, move the widest scraper 512 to the working position, and then make the functional table 52 and the fixed table 53 slide in the adjustment groove 14 to control the minimum spacing and the centering position of the two scrapers 512. After the adjustment is completed, tighten the functional table 52 and the fixed table 53 by bolts. During fine adjustment, the coating thickness is fine-tuned by replacing the scraper 512, and the rotation of the angle roller 51 can be adjusted manually.
[0049] Combined with Figure 4 , Attachment Fig.14 , Attachment Fig.15 and attached Fig.16As shown, the smoothing mechanism 6 includes smoothing rollers 61 that are symmetrically arranged, and the distance between the two smoothing rollers 61 is smaller than the distance between the two scrapers 512. The smoothing mechanism 6 also includes an adjustment frame 65 and a threaded rod 67. The adjustment frame 65 is slidably arranged in the adjustment slot 19 on the side plate 11. Adjustment platforms 62 are rotatably arranged at both ends of the smoothing roller 61. The adjustment platform 62 is slidably arranged in the adjustment frame 65. The adjustment platform 62 is provided with threaded holes that cooperate with the threaded rod 67. The threads at both ends of the threaded rod 67 are in opposite directions. A handle 66 is provided at one end of the threaded rod 67. A scraping platform 63 is provided between the adjustment platforms 62 at both ends of the smoothing roller 61. The scraping platform 63 cooperates with the smoothing roller 61. A discharge pipe 64 is provided, which transports excess coating material back to the material plate 31. The smoothing mechanism 6 also includes a driven mechanism 68 that drives the smoothing roller 61 to rotate. The driven mechanism 68 includes a rotating rod 681, on which a driven wheel 682 is slidably provided. The driven wheel 682 is fixed to the rotating rod 681 by bolts according to the width of the substrate. Pulley 2 683 is provided at both ends of the rotating rod 681, and pulley 1 611 is provided at both ends of the smoothing roller 61. An adjustment block 685 is provided in the side plate 11, and a tensioning wheel 684 is rotatably provided on the adjustment block 685. Pulley 1 611, pulley 2 683 and tensioning wheel 684 are coordinated through belt transmission.
[0050] Working principle of the smoothing mechanism 6: Since the number of scrapers 512 installed on the angle roller 51 is limited, the coating thickness controlled by the scraper 512 is limited and cannot be precisely controlled. The smoothing mechanism 6 is required to further control the coating thickness and make the coating surface smoother. The adjustment frame 65 slides in the adjustment slot 19 to adjust the centering position of the two smoothing rollers 61. After the adjustment is completed, the adjustment frame 65 is tightened with bolts. When fine-tuning, the handle 66 is turned to rotate the threaded rod 67. Since the threads at both ends of the threaded rod 67 are in opposite directions, the two adjustment platforms 62 on the same side move toward each other, thereby precisely controlling the two The spacing between the smoothing rollers 61 is adjusted by adjusting the position of the adjustment block 685 on the side plate 11, so that the tensioning wheel 684 adjusts the belt tension. When the edge of the substrate passes through the gap between the two driven wheels 682, the driven wheel 682 is driven to rotate, and the rotating rod 681 drives the pulley 2 683 to rotate, and the belt transmission cooperates to drive the pulley 1 611 to rotate, driving the smoothing roller 61 to rotate. The coating material adhering to the smoothing roller 61 will be scraped off by the side of the scraping table 63 when passing through the scraping table 63. The scraping table 63 collects the excess coating material and re-transports it to the material plate 31 through the discharge pipe 64.
[0051] Combined with Figure 2 and attached Fig.17As shown, the movable frame 7 is slidably matched with the slide bar 3 16 on the main frame body 1, and a plurality of guide wheels 1 71 and guide wheels 2 72 are rotatably provided on the movable frame 7, and the guide wheels 1 71 and guide wheels 2 72 act on the edge of the substrate and guide it, the guide wheel 1 71 is arranged on the top of the side plate 11, and the guide wheel 2 72 is arranged in the cooling pool 17, and the plurality of guide wheels 2 72 and the plurality of guide rollers 2 18 are respectively staggered and arranged.
[0052] Working principle of the movable frame 7 and the guide roller 2 18: the movable frame 7 can slide on the slide bar 3 16, so as to adjust the distance between the two movable frames 7 according to the width of the substrate. There is no coating on the edge of the substrate, and the edge of the substrate is guided by the guide wheel 1 71 and the guide wheel 2 72 to allow the substrate to enter the cooling pool 17. The guide wheel 1 71 and the guide wheel 2 72 do not contact the coating area to prevent affecting the coating thickness before solidification. Multiple guide wheels 2 72 and multiple guide rollers 2 18 are staggered and arranged to increase the retention time of the substrate in the cooling pool 17. The coating is initially solidified at the position of the guide wheel 2 72 and further solidified when passing through the guide roller 2 18. The guide roller 2 18 will not affect the coating thickness. The cooling pool 17 needs to control the internal coolant temperature and be equipped with a circulation system (not shown) to improve the solidification efficiency.
[0053] When the present invention is implemented, the substrate is driven by the pinch rollers 2 at the front and rear ends of the main frame 1 to move in the main frame 1. After passing through the guide roller 12, the substrate moves vertically upward and passes through the feeding mechanism 3, the scraping mechanism 5, and the smoothing mechanism 6 in turn. The driving mechanism 4 causes the material plate 31 of the feeding mechanism 3 to feed in a lateral vibration manner. The scraping mechanism 5 performs preliminary control of the coating thickness and changes the tool through the automatic tool changing structure. The smoothing mechanism 6 accurately controls the coating thickness. Subsequently, the substrate enters the cooling pool 17 after being guided by the guide wheel 1 71 on the movable frame 7. The coating is cooled and solidified by the coolant. The guide wheel 2 72 and the guide roller 2 18 increase the residence time of the substrate in the cooling pool 17. After passing through the pinch roller 2, the substrate enters the winding device for winding processing.
[0054] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and do not deviate from the purpose of the invention, they can creatively design a structure and embodiment similar to the technical solution, which should fall within the protection scope of the present invention.
Claims
1. A hydrogen energy alkaline diaphragm coating machine, comprising a main frame (1), the main frame (1) is provided with a pinch roller (2), a feeding mechanism (3) and a scraping mechanism (5), two sets of pinch rollers (2) are respectively arranged at the substrate input end and the output end of the main frame (1), the feeding mechanism (3) hangs the coating material on the substrate, and the scraping mechanism (5) removes the excess coating material on the substrate, the main frame (1) comprises two side plates (11) connected by a cross beam, a cooling pool (17) is arranged at the rear side of the side plate (11), two guide rollers (18) are rotatably arranged in the cooling pool (17), and a cooling liquid for solidifying the coating material is arranged in the cooling pool (17), characterized in that: The feeding mechanism (3) comprises two groups of symmetrically arranged material plates (31) and baffles (32) and a feeding pipe (33); a second slide bar (321) is provided on the main frame (1); the baffle (32) is slidably arranged on the second slide bar (321); the bottom of the baffle (32) is slidably matched with the material plate (31); and the feeding pipe (33) feeds the coating material to between the baffles (32) on both sides of the substrate; The scraping mechanism (5) comprises two symmetrically arranged angle rollers (51), a plurality of scrapers (512) are mounted on the angle rollers (51), the working lines of the plurality of scrapers (512) are spaced at different distances from the axis of the angle rollers (51), and a functional table (52) and a fixed table (53) are rotatably arranged at both ends of the angle rollers (51), and the functional table (52) and the fixed table (53) are slidably arranged in an adjustment groove (14) on the side plate (11); The main frame (1) is also provided with a smoothing mechanism (6) and two movable frames (7), the smoothing mechanism (6) comprising symmetrically arranged smoothing rollers (61), the spacing between the two smoothing rollers (61) being smaller than the spacing between the two scrapers (512), the movable frame (7) being slidably matched with a sliding rod three (16) on the main frame (1), and a plurality of guide wheels one (71) and guide wheels two (72) being rotatably provided on the movable frame (7), the guide wheels one (71) and guide wheels two (72) acting on the edge of the substrate and guiding it; A stop plate (522) is slidably disposed in the groove at the top of the functional platform (52), two springs (523) are disposed on both sides of the bottom of the stop plate (522), an inserting platform (524) is disposed at the bottom of the stop plate (522), the inserting platform (524) and the stop plate (522) are connected via a spring (525), a groove wheel (513) is disposed at one end of the angle roller (51), the inserting platform (524) and the slots (515) evenly arranged on the groove wheel (513) are plugged in and matched, a limiting cylinder (55) is disposed on the side plate (11), a pressure plate (551) is disposed at the output end of the limiting cylinder (55), and the pressure plate (551) contacts and matches with the stop plate (522); The end of the angle roller (51) is provided with a ratchet wheel (514) located outside the groove wheel (513), a swing rod (526) is rotatably provided outside the ratchet wheel (514), a limit platform (521) matched with the swing rod (526) is provided on the function platform (52), a ratchet pawl (528) is rotatably provided on the swing rod (526), the ratchet pawl (528) is matched with the ratchet wheel (514), the rear end of the ratchet pawl (528) is connected to the swing rod (526) via a spring four (529), a transmission wheel (527) is rotatably provided at the outer end of the swing rod (526), a displacement cylinder (54) is provided on the side plate (11), a push plate (541) is provided at the output end of the displacement cylinder (54), and the push plate (541) is matched with the transmission wheel (527); The main frame (1) is provided with a slide bar (311), the material plate (31) and the slide bar (311) are slidably matched, both ends of the material plate (31) are provided with springs (312) connected to the inner side of the side plate (11), one end of the material plate (31) is provided with a transmission plate (313), the end of the transmission plate (313) passes through a through hole on the side plate (11), the main frame (1) is provided with a driving mechanism (4), the driving mechanism (4) comprises a motor (41) and a cam (46), the cam (46) is rotatably arranged on the outer side of the side plate (11), the cam (46) and the transmission plate (313) are matched, and the motor (41) drives the cam (46) to rotate through the transmission mechanism; The smoothing mechanism (6) further comprises an adjusting frame (65) and a threaded rod (67). The adjusting frame (65) is slidably arranged in an adjusting groove (19) 2 on the side plate (11). Adjusting platforms (62) are rotatably arranged at both ends of the smoothing roller (61). The adjusting platform (62) is slidably arranged in the adjusting frame (65). The adjusting platform (62) is provided with a threaded hole that cooperates with the threaded rod (67). The threads at both ends of the threaded rod (67) are in opposite directions. A turning handle (66) is provided at one end of the threaded rod (67). A scraping platform (63) is provided between the adjusting platforms (62) at both ends of the smoothing roller (61). The scraping platform (63) cooperates with the smoothing roller (61). A discharge pipe (64) is provided on the scraping platform (63). The discharge pipe (64) transports excess coating material back to the material plate (31).
2. A hydrogen energy alkaline diaphragm coating machine according to claim 1, characterized in that: The driving mechanism (4) further comprises a gear four (42), a bevel gear one (43), and a bevel gear two (44); two ends of the gear four (42) are coaxially connected to the two bevel gears one (43); an output end of the motor two (41) is provided with a gear three (411) meshing with the gear four (42); the bevel gear two (44) is rotatably arranged on the side plate (11); the bevel gear one (43) meshes with the bevel gear two (44); one end of the cam (46) is coaxially connected to the bevel gear three (45); the bevel gear three (45) meshes with the bevel gear two (44).
3. A hydrogen energy alkaline diaphragm coating machine according to claim 1, characterized in that: The smoothing mechanism (6) further comprises a driven mechanism (68) for driving the smoothing roller (61) to rotate, the driven mechanism (68) comprising a rotating rod (681), a driven wheel (682) being slidably provided on the rotating rod (681), a second belt pulley (683) being provided at both ends of the rotating rod (681), a first belt pulley (611) being provided at both ends of the smoothing roller (61), an adjustment block (685) being provided in the side plate (11), a tensioning wheel (684) being rotatably provided on the adjustment block (685), and the first belt pulley (611), the second belt pulley (683) and the tensioning wheel (684) being coupled via a belt transmission.
Citation Information
Patent Citations
Full-automatic feeding device for coating of lithium battery plate electrode
CN111822244A
Coating composition for concrete structures
CN1147532A