Lifting hook type shot blasting machine for eliminating shot blasting dead angles

By designing suspension components and adjustment mechanisms in the hook shot blasting machine, the uniform treatment of special-shaped workpieces in the shot blasting machine is solved, the shot blasting dead corner problem is improved, the processing efficiency is simplified and the adaptation process of the spreader is simplified.

CN119175659AInactive Publication Date: 2024-12-24YANCHENG MARUNOSHI MACHINERY CO LTD
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Patent Information

Application Number
CN202411312495.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In hook shot blasting machines, when multiple special-shaped workpieces are suspended on the hook, the workpieces may block each other, resulting in the shot blasting being unable to act uniformly on all surfaces of each workpiece, causing shot blasting dead corners.

Method used

A hook shot blasting machine including suspension components is designed. The cylinder rod is driven by a reducer motor to drive the circular frame to rotate. The cooperation between the circular frame and the cylinder body makes the workpiece suspended on the suspension mechanism rotate and rotate, ensuring that the surface of the workpiece is uniformly affected. Shot blasting treatment. At the same time, the suspension height and the disassembly and assembly of the spreader mechanism are controlled through the adjustment mechanism, which is convenient for adapting different workpieces.

Benefits of technology

The rotation of each workpiece during the revolution is realized, ensuring that its surface is uniformly blasted, the shot blasting efficiency is improved, and the disassembly and assembly and adaptation of the spreader mechanism is simplified.

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Abstract

The invention discloses a lifting hook type shot blasting machine for eliminating shot blasting dead angles, and relates to the technical field of shot blasting machines, in particular to a lifting hook type shot blasting machine for eliminating shot blasting dead angles, which comprises a shot blasting machine and is used for treating the surface of a workpiece, and a suspension assembly is arranged on the shot blasting machine and is used for controlling the movement of the workpiece. The main body mechanism comprises a round seat arranged on the shot blasting machine, a sun gear fixed in the center of the interior of the round seat, a round frame rotatably mounted at the lower end of the round seat, four barrels which penetrate through the lower end of the round frame and are distributed at equal intervals, and planet gears fixed at the upper ends of the barrels, and the planet gears are in meshing transmission with the sun gear; the walking mechanism is fixed at the upper end of the flange seat through a mounting frame; the adjusting mechanism is arranged on the main body mechanism and is used for adjusting the hanging height; the workpieces hung on the lifting appliance mechanisms can rotate at the same time in the revolution process, so that it is guaranteed that the surfaces of the workpieces located in the cleaning chamber can be evenly treated by the impeller heads.
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Description

Technical Field

[0001] The invention relates to the technical field of shot blasting machines, in particular to a hook-type shot blasting machine for eliminating shot blasting dead angles. Background Art

[0002] Hook-type shot blasting machines are widely used in the surface cleaning or strengthening of medium and small castings and forgings in the casting, construction, chemical, motor, machine tool and other industries. For some special-shaped workpieces such as crankshafts, a carrier is required to load the special-shaped workpiece into the shot blasting cleaning room, and then the shot blaster is used to throw 0.2-0.8mm projectiles onto the surface of the workpiece, so that the surface of the workpiece reaches a certain roughness, making the workpiece beautiful, or changing the compressive stress of the workpiece to increase its service life;

[0003] After checking the publication number: CN218226171U, a hook-type shot blasting cleaning machine is disclosed. This technology discloses "a hook-type shot blasting cleaning machine, which relates to the technical field of shot blasting machines, specifically a hook-type shot blasting cleaning machine, including a shot blasting cleaning chamber, a hoist, a separator, and a shot blaster. The front and rear sides of the shot blasting cleaning chamber are provided with inlets and outlets. A walking guide rail is fixedly installed on the top of the shot blasting cleaning chamber, and a guide chain is clamped inside the walking guide rail. A hollow gear is movably sleeved on the top of the guide chain. A threaded rod is sleeved on the internal thread of the hollow gear. A servo motor is fixedly connected to the top of the guide chain" and other technical solutions, which have "by arranging inlets and outlets on the front and rear sides of the shot blasting cleaning chamber, feeding and discharging can be performed at the front and rear inlets and outlets of the shot blasting cleaning chamber at the same time, and feeding and discharging are performed synchronously without affecting each other, thereby improving the cleaning efficiency. By installing two hooks on one guide chain, the two hooks can move synchronously, with a high coordination rate and time saving" and other technical effects;

[0004] When a conventional hook-type shot blasting machine is in use, the workpiece is hung on the hook and the workpiece is rotated by rotating the hoisting mechanism, thereby ensuring that the entire surface can be evenly treated; however, when multiple workpieces are hung on the hook, the hoisting mechanism can only drive multiple workpieces to revolve when it rotates, which may cause the workpieces to block each other, resulting in the shot blasting being unable to evenly act on all surfaces of each workpiece. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a hook-type shot blasting machine for eliminating blind spots in shot blasting, which has the characteristics that the workpieces suspended on each hanging mechanism can rotate simultaneously during the revolution, so as to ensure that the surface of the workpieces inside the cleaning chamber can be evenly processed by the shot blasting machine.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A hook-type shot blasting machine for eliminating shot blasting dead angles, including a shot blasting machine and used for surface treatment of a workpiece, a suspension assembly is provided on the shot blasting machine and used for controlling the movement of the workpiece, and the suspension assembly includes:

[0007] The main mechanism includes a round seat arranged on the shot blasting machine, a sun gear fixed in the center of the round seat, a round frame rotatably mounted at the lower end of the round seat, four equally distributed cylinders rotatably mounted passing through the lower end of the round frame, a planetary gear fixed at the upper end of the cylinder, and the planetary gear is meshed with the sun gear for transmission, and a traveling mechanism fixed at the upper end of the flange seat through a mounting frame;

[0008] An adjustment mechanism, which is arranged on the main body mechanism and is used to adjust the suspension height;

[0009] The mounting mechanism is arranged on the adjusting mechanism, and the hanging device mechanism arranged on the mounting mechanism is used for hanging the workpiece.

[0010] Preferably, the main body mechanism also includes a flange seat fixed at the center of the top of the round seat, a barrel rod rotatably installed inside the flange seat, and the lower end of the barrel rod is fixed to the center of the round frame, and a reduction motor is installed on the top of the flange seat, and the output end of the reduction motor is fixed to the upper end of the barrel rod.

[0011] Preferably, the adjustment mechanism includes a threaded barrel slidably installed inside the lower end of the barrel, a threaded sleeve rotatably installed at the lower end of the barrel, and the inner wall of the threaded sleeve is threadedly installed with the outer wall of the threaded barrel, and a hexagonal sleeve is fixed to the outer wall of the threaded sleeve.

[0012] Preferably, the adjustment mechanism further comprises a slide groove provided on the outer wall of the threaded barrel, and the threaded barrel is slidably mounted with the barrel body via the slide groove.

[0013] Preferably, the mounting mechanism includes a cylinder seat fixed at the lower end of the threaded cylinder, a guide rod slidably installed passing through the interior of the cylinder seat, a guide frame with outer walls at both ends of the guide rod fixed, a plug slidably installed on the guide frame through an internal inclined groove, and the plug and the cylinder seat are slidably installed, and a spring is installed inside the lower end of the threaded cylinder.

[0014] Preferably, the sling mechanism comprises a mounting sleeve mounted on the lower end of the cylinder seat, a hook fixed at the lower end of the mounting sleeve, and sockets formed at both ends of the mounting sleeve and matched with a plug.

[0015] Preferably, the sling mechanism further includes openings at both ends of the mounting sleeve and a circular hole in the center of the mounting sleeve.

[0016] Preferably, the shot blasting machine includes a beam fixed on the top of the cleaning chamber, and a walking mechanism is installed on the beam, a shot blasting device is installed on the outer wall of the cleaning chamber, a separator is installed at the upper end of the cleaning chamber and connected to the shot blasting device through a pipeline, and a dust collector is connected to the rear end of the cleaning chamber.

[0017] The present invention provides a hook-type shot blasting machine for eliminating shot blasting blind spots. Compared with the prior art, it has the following beneficial effects:

[0018] 1. The output end of the reduction motor drives the cylinder rod to drive the round frame to rotate, and the round frame drives the workpiece suspended on the hanger mechanism to revolve through the cylinder body and the installation mechanism; at the same time, the cylinder body rotates in cooperation with the planetary gear and the sun gear during the revolution, so that the cylinder body cooperates with the installation mechanism to drive the workpiece suspended on the hanger mechanism to rotate; the workpiece suspended on each hanger mechanism can rotate at the same time during the revolution, so as to ensure that the surface of the workpiece inside the cleaning chamber can be evenly processed by the shot blaster.

[0019] 2. The threaded sleeve is driven to rotate by rotating the hexagonal sleeve with a wrench, and the cylinder limits the threaded barrel through the slide groove, so that when the threaded sleeve rotates, the threaded barrel can be driven to slide along the inside of the cylinder, thereby controlling the hanging height of the workpiece by adjusting the length of the threaded barrel extending out of the cylinder.

[0020] 3. After installing the installation sleeve on the cylinder seat, release the pressed guide rod, and push the guide rod and the guide frame through the spring rebound pressure to drive the plug to extend outward until the plug is inserted into the socket, thereby fixing the sling mechanism on the installation mechanism. The appropriate sling mechanism can be installed according to the suspended workpiece; and the sling mechanism can be disassembled and replaced by pressing the guide rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the suspension assembly in the present invention;

[0023] Figure 3 It is a schematic diagram of the cross-sectional structure of the suspension assembly in the present invention;

[0024] Figure 4 For the present invention Figure 3 Schematic diagram of the structure of the middle part B;

[0025] Figure 5 For the present invention Figure 3 Schematic diagram of the structure of the local C in the middle;

[0026] Figure 6 It is a structural schematic diagram of the lifting device mechanism in the present invention.

[0027] In the figure: 1, shot blasting machine; 11, cleaning chamber; 12, beam; 13, shot blaster; 14, separator; 15, dust collector; 2, suspension assembly; 21, main body mechanism; 211, round seat; 212, sun gear; 213, round frame; 214, cylinder; 215, planetary gear; 216, flange seat; 217, cylinder rod; 218, reduction motor; 219, mounting frame; 22, adjustment mechanism; 221, threaded cylinder; 222, slide groove; 223, threaded sleeve; 224, hexagonal sleeve; 23, mounting mechanism; 231, cylinder seat; 232, guide rod; 233, guide frame; 234, plug; 235, spring; 24, sling mechanism; 241, mounting sleeve; 242, hook; 243, socket; 244, opening; 245, round hole; 25, walking mechanism. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-6 The present invention provides a technical solution of a hook-type shot blasting machine for eliminating the dead angle of shot blasting: a hook-type shot blasting machine for eliminating the dead angle of shot blasting, comprising a shot blasting machine 1 and used for surface treatment of a workpiece, a suspension component 2 is provided on the shot blasting machine 1 and used for controlling the movement of the workpiece, and the suspension component 2 comprises:

[0030] The main mechanism 21 includes a round seat 211 arranged on the shot blasting machine 1, a sun gear 212 fixed in the center of the round seat 211, a round frame 213 rotatably mounted at the lower end of the round seat 211, four equally distributed cylinders 214 rotatably mounted and passing through the lower end of the round frame 213, a planetary gear 215 fixed at the upper end of the cylinder 214, and the planetary gear 215 is meshed with the sun gear 212 for transmission, a walking mechanism 25 fixed at the upper end of the flange seat 216 through a mounting frame 219, a flange seat 216 fixed at the top center of the round seat 211, a cylinder rod 217 rotatably mounted in the flange seat 216, and the lower end of the cylinder rod 217 is fixed to the center of the round frame 213, and a reduction motor 218 is installed on the top of the flange seat 216, and the output end of the reduction motor 218 is fixed to the upper end of the cylinder rod 217;

[0031] An adjustment mechanism 22, which is arranged on the main mechanism 21 and is used to adjust the suspension height;

[0032] The mounting mechanism 23 is arranged on the adjusting mechanism 22, and the hanging mechanism 24 arranged on the mounting mechanism 23 is used for hanging the workpiece.

[0033] In this embodiment, the output end of the reduction motor 218 drives the cylinder rod 217 to drive the circular frame 213 to rotate, and the circular frame 213 drives the workpiece suspended on the sling mechanism 24 to revolve through the cylinder body 214 in cooperation with the installation mechanism 23; at the same time, the cylinder body 214 rotates in cooperation with the planetary gear 215 and the sun gear 212 during the revolution, so that the cylinder body 214 cooperates with the installation mechanism 23 to drive the workpiece suspended on the sling mechanism 24 to rotate; the workpiece suspended on each sling mechanism 24 can rotate at the same time during the revolution, so as to ensure that the surface of the workpiece inside the cleaning chamber 11 can be evenly processed by the shot blaster 13.

[0034] Specifically, the adjustment mechanism 22 includes a threaded cylinder 221 that is slidably installed on the lower end of the cylinder 214, a threaded sleeve 223 that is rotatably installed on the lower end of the cylinder 214, and the inner wall of the threaded sleeve 223 is threadedly installed on the outer wall of the threaded cylinder 221, a hexagonal sleeve 224 that is fixed on the outer wall of the threaded sleeve 223, a sliding groove 222 is opened on the outer wall of the threaded cylinder 221, and the threaded cylinder 221 is slidably installed with the cylinder 214 through the sliding groove 222.

[0035] In this embodiment, the threaded sleeve 223 is driven to rotate by rotating the hexagonal sleeve 224 with a wrench, and the cylinder 214 limits the threaded cylinder 221 through the slide groove 222, so that when the threaded sleeve 223 rotates, the threaded cylinder 221 can be driven to slide along the inside of the cylinder 214, thereby controlling the hanging height of the workpiece by adjusting the length of the threaded cylinder 221 extending out of the cylinder 214.

[0036] Specifically, the mounting mechanism 23 includes a cylinder seat 231 fixed to the lower end of the threaded cylinder 221, a guide rod 232 slidably installed passing through the cylinder seat 231, a guide frame 233 with outer walls at both ends of the guide rod 232 fixed, a plug 234 slidably installed through an internal inclined groove of the guide frame 233, and the plug 234 and the cylinder seat 231 are slidably installed, and a spring 235 is installed inside the lower end of the threaded cylinder 221.

[0037] In this embodiment, after the installation sleeve 241 is installed on the cylinder seat 231, the pressed guide rod 232 is released, and the guide rod 232 is pushed by the rebound pressure of the spring 235 to cooperate with the guide frame 233 to drive the plug 234 to extend outward until the plug 234 is inserted into the socket 243, thereby fixing the sling mechanism 24 on the installation mechanism 23, and the suitable sling mechanism 24 can be installed according to the suspended workpiece.

[0038] Specifically, the sling mechanism 24 includes a mounting sleeve 241 mounted on the lower end of the cylinder seat 231, a hook 242 fixed at the lower end of the mounting sleeve 241, sockets 243 opened at both ends of the mounting sleeve 241 and matched with the plug 234, openings 244 opened at both ends of the mounting sleeve 241, and a circular hole 245 opened in the center of the mounting sleeve 241.

[0039] In this embodiment, a finger is inserted into the installation sleeve 241 through the opening 244, and the guide rod 232 is pressed to cooperate with the guide frame 233 to drive the plug 234 to retract inward, so that the sling mechanism 24 can be removed from or installed on the installation mechanism 23, making the replacement of the sling mechanism 24 convenient and quick.

[0040] Specifically, the shot blasting machine 1 includes a beam 12 fixed on the top of a cleaning chamber 11, and a walking mechanism 25 is installed on the beam 12, a shot blasting machine 13 is installed on the outer wall of the cleaning chamber 11, a separator 14 is installed on the upper end of the cleaning chamber 11 and is connected to the shot blasting machine 13 through a pipeline, and a dust collector 15 is connected to the rear end of the cleaning chamber 11.

[0041] The working principle and use process of the present invention are as follows: first, the installation sleeve 241 is installed on the cylinder seat 231, and a finger is inserted into the installation sleeve 241 through the opening 244, and the guide rod 232 is pressed to cooperate with the guide frame 233 to drive the plug 234 to retract inward, so that the installation sleeve 241 is completely installed on the cylinder seat 231; then the pressed guide rod 232 is released, and the guide rod 232 is pushed by the rebound pressure of the spring 235 to cooperate with the guide frame 233 to drive the plug 234 to extend outward, until the plug 234 is inserted into the plug hole 243, thereby fixing the hanger mechanism 24 on the installation mechanism 23;

[0042] Then, the threaded sleeve 223 is driven to rotate by rotating the hexagonal sleeve 224 with a wrench, and the cylinder 214 limits the threaded cylinder 221 through the slide groove 222, so that the threaded sleeve 223 can drive the threaded cylinder 221 to slide along the inside of the cylinder 214 when rotating, thereby controlling the hanging height of the workpiece by adjusting the length of the threaded cylinder 221 extending out of the cylinder 214;

[0043] Finally, the workpiece is hung on the hook 242, and the output end of the reduction motor 218 drives the cylindrical rod 217 to drive the circular frame 213 to rotate. The circular frame 213 drives the workpiece suspended on the sling mechanism 24 to revolve through the cylindrical body 214 in cooperation with the installation mechanism 23; at the same time, the cylindrical body 214 rotates in cooperation with the planetary gear 215 and the sun gear 212 during the revolution, so that the cylindrical body 214 cooperates with the installation mechanism 23 to drive the workpiece suspended on the sling mechanism 24 to rotate; the workpiece suspended on each sling mechanism 24 can rotate at the same time during the revolution, so as to ensure that the surface of the workpiece inside the cleaning chamber 11 can be evenly processed by the shot blaster 13.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hook-type shot blasting machine for eliminating shot blasting dead angles, characterized in that: The invention comprises a shot blasting machine (1) and is used for treating the surface of a workpiece. The shot blasting machine (1) is provided with a suspension assembly (2) and is used for controlling the movement of the workpiece. The suspension assembly (2) comprises: The main mechanism (21) comprises a round seat (211) arranged on the shot blasting machine (1), a sun gear (212) fixed in the center of the round seat (211), a round frame (213) rotatably mounted at the lower end of the round seat (211), four equally distributed cylinders (214) rotatably mounted passing through the lower end of the round frame (213), a planetary gear (215) fixed at the upper end of the cylinder (214), and the planetary gear (215) is meshed with the sun gear (212) for transmission, and a walking mechanism (25) fixed at the upper end of the flange seat (216) through a mounting frame (219); An adjustment mechanism (22), which is arranged on the main mechanism (21) and is used to adjust the suspension height; The mounting mechanism (23) is arranged on the adjusting mechanism (22), and the hanging device mechanism (24) arranged on the mounting mechanism (23) is used for hanging the workpiece.

2. A hook-type shot blasting machine for eliminating shot blasting blind spots according to claim 1, characterized in that: The main body mechanism (21) further comprises a flange seat (216) fixed at the top center of the round seat (211), a barrel rod (217) rotatably mounted inside the flange seat (216), wherein the lower end of the barrel rod (217) is fixed to the center of the round frame (213), and a reduction motor (218) is mounted on the top of the flange seat (216), wherein the output end of the reduction motor (218) is fixed to the upper end of the barrel rod (217).

3. A hook-type shot blasting machine for eliminating shot blasting blind spots according to claim 1, characterized in that: The adjusting mechanism (22) comprises a threaded cylinder (221) which is slidably mounted inside the lower end of the cylinder (214), a threaded sleeve (223) which is rotatably mounted at the lower end of the cylinder (214), wherein the inner wall of the threaded sleeve (223) is threadedly mounted on the outer wall of the threaded cylinder (221), and a hexagonal sleeve (224) which is fixed to the outer wall of the threaded sleeve (223).

4. A hook-type shot blasting machine for eliminating shot blasting blind spots according to claim 3, characterized in that: The adjusting mechanism (22) further comprises a sliding groove (222) provided on the outer wall of the threaded cylinder (221), and the threaded cylinder (221) is slidably mounted on the cylinder body (214) via the sliding groove (222).

5. A hook-type shot blasting machine for eliminating shot blasting dead angles according to claim 3, characterized in that: The mounting mechanism (23) comprises a cylinder seat (231) fixed to the lower end of the threaded cylinder (221), a guide rod (232) slidably mounted penetrating the cylinder seat (231), a guide frame (233) with outer walls at both ends of the guide rod (232) fixed, a plug (234) slidably mounted on the guide frame (233) through an internal inclined groove, and the plug (234) and the cylinder seat (231) are slidably mounted penetrating the cylinder seat (231), and a spring (235) is mounted inside the lower end of the threaded cylinder (221).

6. A hook-type shot blasting machine for eliminating shot blasting blind spots according to claim 5, characterized in that: The sling mechanism (24) comprises a mounting sleeve (241) mounted on the lower end of the cylinder seat (231), a hook (242) fixed at the lower end of the mounting sleeve (241), and sockets (243) provided at both ends of the mounting sleeve (241) and matched with the plug (234).

7. A hook-type shot blasting machine for eliminating shot blasting dead angles according to claim 6, characterized in that: The sling mechanism (24) further comprises openings (244) provided at both ends of the mounting sleeve (241) and a circular hole (245) provided at the center of the mounting sleeve (241).

8. The hook-type shot blasting machine for eliminating shot blasting blind spots according to claim 1, characterized in that: The shot blasting machine (1) comprises a beam (12) fixed on the top of a cleaning chamber (11), a walking mechanism (25) mounted on the beam (12), a shot blasting machine (13) mounted on the outer wall of the cleaning chamber (11), a separator (14) mounted on the upper end of the cleaning chamber (11) and connected to the shot blasting machine (13) through a pipeline, and a dust collector (15) connected to the rear end of the cleaning chamber (11).