Light beautifying and cleaning plate
By combining PET board, fiberglass mesh and lightweight quartz board in lightweight Meijie board, and using extrusion, stirring, insulation and die-casting technologies, the problems of low applicability and production efficiency of the board are solved, and strength improvement is achieved and Improved production efficiency.
Patent Information
- Application Number
- CN202411302748.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing boards have low applicability, poor texture, inconvenient installation, low production efficiency, and cannot be suitable for different usage environments.
A lightweight Meijie board is designed, including structural base plate, extrusion mechanism, insulation mechanism and die-casting mechanism. Through the combination of PET plate, fiberglass mesh and light quartz plate, extrusion, stirring, insulation and die-casting technologies are improved. Structural strength and production efficiency of the sheet.
It improves the structural strength and applicability of the board, enhances production efficiency, can meet different market demands, and realizes efficient feeding and forming of PET layers.
Smart Images

Figure CN119175828A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building board materials, in particular to a light-weight clean board. Background Art
[0002] With the improvement of people's living standards and the improvement of scientific and technological levels, people's requirements for medical environments are getting higher and higher. At the same time, with the advancement of scientific and technological development, people have higher and higher requirements for the environmental protection, antibacterial, antiviral, anti-disinfection, easy care, and mildew resistance of medical environmental materials, as well as higher and higher requirements for safety and affinity. At the same time, the original wall materials used in hospital decoration mostly use hard materials such as paint, aluminum plates, composite plates, and steel plates, which generally produce cold and hard touch and lack comfort. The base board is Procore PET as the main board, with a thickness of 8-20mm according to the top project requirements. According to the requirements of patients in different wards, the density uses 60-200 closed-cell thermoplastic foam, which has excellent mechanical properties. The surface of Procore PET is covered with a medical rigid protective film and closed-cell treatment to enhance surface tension and close gaps, forming the advantages of the board in the form of an ant nest structure. ProcorePET is a new type of environmentally friendly and energy-saving product that meets the country's requirements for new materials and has been applied in many fields. The base board is light in weight, effectively absorbs external impact force, has good surface flexibility, is antibacterial, mildew-proof, and not easy to deform. The surface is coated with a medical water-based nano protective film to enhance antibacterial properties and prevent dust from penetrating.
[0003] However, the existing panels have low applicability, poor quality, and are inconvenient to install, and cannot be applied to different usage environments. In addition, the traditional preparation devices have relatively single preparation functions and require the coordination of multiple devices and steps to achieve preparation, resulting in low production efficiency.
[0004] Therefore, it is necessary to invent a lightweight clean board to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a lightweight clean board to solve the problem of low applicability of the board mentioned in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a lightweight Meijie board, comprising a structural base plate, a feeding mechanism is arranged on the top of the structural base plate, a feeding mechanism is arranged on the top of the feeding mechanism, a heat preservation mechanism is arranged on the outside of the feeding mechanism, a die-casting mechanism is arranged on the top of the structural base plate, and a Meijie board body is arranged inside the die-casting mechanism; the feeding mechanism comprises a load-bearing seat arranged on the top of the structural base plate, an extrusion barrel is installed on the top of the load-bearing seat, two groups of extrusion shafts are movably connected inside the extrusion barrel, the two groups of extrusion shafts are symmetrically distributed inside the extrusion barrel, extrusion spiral blades are fixedly connected to the outside of the extrusion shaft, and a driving motor is installed on one side of the extrusion barrel; the heat preservation mechanism comprises a heat-insulating outer cylinder arranged on the outer wall of the extrusion barrel, two groups of electric heating devices are installed on the outside of the heat-insulating outer cylinder, and the two groups of electric heating devices are arranged on the heat-insulating outer cylinder. The outer side of the cylinder is symmetrically distributed; the die-casting mechanism includes a lower mold seat arranged on the top of the structural bottom plate, the top of the lower mold seat is provided with a structural top plate, the bottom of the structural top plate is movably connected with an upper mold seat, the top of the lower mold seat is provided with a die-casting cavity, the top of the structural top plate is provided with a die-casting hydraulic cylinder, the bottom of the upper mold seat is provided with two groups of heat-resistant rubber suction cups, the two groups of heat-resistant rubber suction cups are symmetrically distributed at the bottom of the upper mold seat, the top of the heat-resistant rubber suction cup is provided with a magnet embedded block, a coolant station is provided on one side of the lower mold seat, a cooling seat is provided on the outer side of the lower mold seat, a cooling cavity is provided inside the cooling seat, and a liquid pump is installed on one side of the coolant station; the Meijie board body includes a PET board arranged in the die-casting cavity, a glass fiber mesh is provided at the bottom of the PET board, and a lightweight quartz board is provided on the top of the PET board.
[0007] Preferably, the extrusion mechanism also includes a driving wheel arranged at one end of the extrusion shaft, two groups of driving belts are installed on the outer side of the driving wheel, and the two groups of driving belts are linearly distributed on the outer side of the driving wheel, and a supporting bearing rod is installed on the other end of the extrusion shaft, and the internal movably connected with multiple groups of bearing balls of the supporting bearing rod, and the multiple groups of bearing balls are distributed in a ring shape inside the supporting bearing rod, and a telescopic discharge pipe is arranged on one side of the extrusion barrel.
[0008] Preferably, the feeding mechanism includes an injection tank arranged at the top of the extrusion barrel, two groups of sealed feed pipes are connected through the top of the injection tank, and the two groups of sealed feed pipes are symmetrically distributed on the top of the injection tank, and a feeding pipe is arranged at the bottom of the injection tank, a stirring motor is installed at the top of the extrusion barrel, and a stirring shaft is arranged at the bottom of the stirring motor, a plurality of groups of stirring blades are fixedly connected to the outer wall of the stirring shaft, and the plurality of groups of stirring blades are linearly distributed on the outer wall of the stirring shaft, a material guiding spiral blade is fixedly connected to the outer wall of the bottom end of the stirring shaft, and a structural bearing rod is installed on the outer wall of the stirring shaft.
[0009] Preferably, the heat preservation mechanism also includes a refueling valve pipe arranged on the outer wall of the heat preservation outer cylinder, the outer wall of the heat preservation outer cylinder is penetrated and connected with an exhaust valve pipe, a heat conductive ring is installed on one side of the electric heating equipment, and a plurality of groups of copper heat conductive pipes are arranged on one side of the heat conductive ring, and the plurality of groups of copper heat conductive pipes are distributed in a ring shape on one side of the heat conductive ring.
[0010] Preferably, the die-casting mechanism also includes an output rod arranged at the bottom of the die-casting hydraulic cylinder, a cross connecting plate is provided at the bottom of the output rod, the output rod is fixedly connected to the upper mold seat through the cross connecting plate, the top of the die-casting hydraulic cylinder is threadedly connected with multiple groups of assembly bolts, and the multiple groups of assembly bolts are distributed in a rectangular shape on the top of the die-casting hydraulic cylinder, the outer side of the upper mold seat is fixedly connected with multiple groups of guide sliders, and the multiple groups of guide sliders are distributed in a rectangular shape on the outer side of the upper mold seat, and the outer side of the lower mold seat is fixedly connected with multiple groups of guide slide rods, and the multiple groups of guide slide rods are distributed in a rectangular shape on the outer side of the lower mold seat.
[0011] Preferably, the die-casting mechanism further comprises two groups of metal embedded blocks arranged at the bottom of the upper mold base, and the two groups of metal embedded blocks are symmetrically distributed at the bottom of the upper mold base.
[0012] Preferably, the die-casting mechanism also includes a liquid inlet pipe arranged on the top of the liquid pump, a return pipe is connected through one side of the cooling seat, two groups of sealing rings are installed on the outer walls at both ends of the return pipe, and the two groups of sealing rings are symmetrically distributed on the outer walls at both ends of the return pipe.
[0013] Technical effects and advantages of the present invention:
[0014] 1. By setting up PET board, glass fiber mesh and lightweight quartz board, the device can greatly improve the structural strength of the board and effectively reduce the overall weight of the board through the use of PET, glass fiber mesh and lightweight quartz board, thereby greatly improving the applicability of the device, so that the board can meet different market needs;
[0015] 2. By arranging a bearing seat, an extrusion barrel, an extrusion shaft, an extrusion spiral blade, a driving motor, a driving wheel, a driving belt, a supporting bearing rod, a bearing ball and a telescopic discharge pipe, the device can drive the extrusion spiral blades on the two sets of extrusion shafts to rotate through the driving motor and the driving belt, so as to extrude and guide the PET material raw material, so that it can be injected into the die-casting structure through the telescopic discharge pipe, thereby ensuring the feeding production efficiency of the PET layer in the plate;
[0016] 3. By setting up a filling tank, a sealed feeding pipe, a feeding pipe, a stirring motor, a stirring shaft, a stirring blade, a material guiding spiral blade and a structural bearing rod, the device can drive multiple groups of stirring blades and material guiding spiral blades on the stirring shaft to rotate on the structural bearing rod through the stirring motor, so as to fully stir and guide the PET raw materials to avoid the situation of raw material solidification;
[0017] 4. By arranging an insulating outer cylinder, a refueling valve pipe, an exhaust valve pipe, an electric heating device, a heat conducting ring and a copper heat conducting pipe, the device can convert electrical energy into heat energy through the resistance inside the electric heating device and heat the crude oil in the insulating outer cylinder through multiple groups of copper heat conducting pipes on the heat conducting ring, thereby keeping the raw materials in the extrusion barrel warm and preventing them from solidifying and failing to be extruded and formed during the extrusion process;
[0018] 5. By setting a lower mold seat, a structural top plate, an upper mold seat, a die-casting cavity, a die-casting hydraulic cylinder, an output rod, a cross connecting plate, an assembly bolt, a guide slider, a guide slide bar, a heat-resistant rubber suction cup, a magnet embedded block, a metal embedded block, a coolant station, a cooling seat, a cooling cavity, a liquid pump, a liquid inlet pipe, a reflux pipe and a sealing ring, the device can drive the upper mold seat to move down along the guide slide bar into the lower mold seat through the die-casting hydraulic cylinder to die-cast the PET raw material and the subsequent Meijie board body, and the coolant in the coolant station is extracted by the liquid pump, injected into the cooling cavity of the cooling seat through the liquid inlet pipe to cool the plate, and then flows back to the coolant station through the reflux pipe for circulating cooling, thereby greatly improving the production and preparation efficiency of the device; BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 The figure is a schematic diagram of the overall structure of a lightweight clean board according to the present invention.
[0021] Figure 2 The figure is a schematic diagram of the top view of the structure of a lightweight clean board according to the present invention.
[0022] Figure 3 The present invention is a schematic diagram of the structure of a lightweight Meijie board extrusion mechanism and a heat preservation mechanism.
[0023] Figure 4 The present invention is a schematic structural diagram of a lightweight clean board blanking mechanism.
[0024] Figure 5The present invention is a schematic diagram of the internal structure of a lightweight clean board extrusion device.
[0025] Figure 6 The present invention is a schematic diagram of the structure of a lightweight clean plate die-casting mechanism.
[0026] Figure 7 The present invention is a schematic diagram of the main structure of a lightweight clean board.
[0027] In the figure: 1. structural bottom plate; 2. extrusion mechanism; 201. load-bearing seat; 202. extrusion barrel; 203. extrusion shaft; 204. extrusion spiral blade; 205. driving motor; 206. driving wheel; 207. driving belt; 208. supporting bearing rod; 209. bearing ball; 210. telescopic discharge pipe; 3. unloading mechanism; 301. filling tank; 302. sealing feed pipe; 303. unloading pipe; 304. stirring motor; 305. stirring shaft; 306. stirring blade; 307. guiding spiral blade; 308. structural bearing rod; 4. heat preservation mechanism; 401. heat preservation outer barrel; 402. filling valve pipe; 403. exhaust valve pipe; 404. electric heating equipment; 405. Heat-conducting ring; 406, copper heat-conducting pipe; 5, die-casting mechanism; 501, lower mold seat; 502, structural top plate; 503, upper mold seat; 504, die-casting cavity; 505, die-casting hydraulic cylinder; 506, output rod; 507, cross connecting plate; 508, assembly bolt; 509, guide slider; 510, guide slider; 511, heat-resistant rubber suction cup; 512, magnet embedded block; 513, metal embedded block; 514, coolant station; 515, cooling seat; 516, cooling cavity; 517, liquid pump; 518, liquid inlet pipe; 519, reflux pipe; 520, sealing ring; 6, Meijie board body; 601, PET board; 602, glass fiber mesh; 603, lightweight quartz board. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0030] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] The present invention provides Figure 1-7A lightweight Meijie board shown in the figure comprises a structural base plate 1, wherein the structural base plate 1 provides support for the upper components, an extrusion mechanism 2 is arranged on the top of the structural base plate 1, a feeding mechanism 3 is arranged on the top of the extrusion mechanism 2, a heat preservation mechanism 4 is arranged on the outside of the extrusion mechanism 2, a die-casting mechanism 5 is arranged on the top of the structural base plate 1, and a Meijie board body 6 is arranged inside the die-casting mechanism 5; the extrusion mechanism 2 comprises a bearing seat 201 arranged on the top of the structural base plate 1, wherein the bearing seat 201 provides support for an extrusion barrel 202, an extrusion barrel 202 is installed on the top of the bearing seat 201, and two groups of extrusion shafts 203 are movably connected inside the extrusion barrel 202, and the two groups of extrusion shafts 203 are symmetrically distributed inside the extrusion barrel 202, The outer side of the material rotating shaft 203 is fixedly connected with an extrusion spiral blade 204, wherein the extrusion spiral blade 204 is a spiral structure that can fully stir the PET raw material and guide the material when rotating. A driving motor 205 is installed on one side of the extrusion barrel 202, wherein the driving motor 205 provides power for the extrusion function of the mechanism; the heat preservation mechanism 4 includes a heat preservation outer barrel 401 arranged on the outer wall of the extrusion barrel 202, wherein the heat preservation outer barrel 401 is the heat preservation unit of the mechanism, and two groups of electric heating devices 404 are installed on the outer side of the heat preservation outer barrel 401, and the two groups of electric heating devices 404 are symmetrically distributed on the outer side of the heat preservation outer barrel 401, wherein the internal resistors of the two groups of electric heating devices 404 can convert electrical energy into thermal energy, thereby realizing the heat preservation function of the mechanism; the pressure The casting mechanism 5 includes a lower die seat 501 arranged on the top of the structural bottom plate 1, a structural top plate 502 is arranged on the top of the lower die seat 501, wherein the structural top plate 502 provides support for the upper die seat 503, and the bottom of the structural top plate 502 is movably connected with the upper die seat 503, wherein the lower die seat 501 and the upper die seat 503 are the die-casting die bodies of the device, a die-casting cavity 504 is opened on the top of the lower die seat 501, a die-casting hydraulic cylinder 505 is installed on the top of the structural top plate 502, wherein the die-casting hydraulic cylinder 505 provides power for the die-casting of the mechanism, and two groups of heat-resistant rubber suction cups 511 are installed on the bottom of the upper die seat 503, and the two groups of heat-resistant rubber suction cups 511 are symmetrically distributed at the bottom of the upper die seat 503. The use of two groups of heat-resistant rubber suction cups 511 can adsorb the formed and cooled plates through the internal and external air pressure difference, so as to facilitate demoulding. A magnet embedded block 512 is installed on the top of the heat-resistant rubber suction cup 511, and a coolant station 514 is arranged on one side of the lower mold seat 501, wherein the coolant station 514 is a coolant storage unit, and a cooling seat 515 is installed on the outer side of the lower mold seat 501, and a cooling cavity 516 is opened inside the cooling seat 515, wherein the cooling cavity 516 can allow the coolant to enter, so that the internal plate is cooled through the contact between the cooling seat 515 and the lower mold seat 501, and a liquid pump 517 is installed on one side of the coolant station 514, wherein the liquid pump 517 provides power for the circulation of the coolant;The Meijie board body 6 includes a PET board 601 disposed in the die-casting cavity 504, wherein the PET board 601 is made of PET material, which greatly improves the structural toughness of the device, and a glass fiber mesh 602 is disposed at the bottom of the PET board 601, wherein the use of the glass fiber mesh 602 greatly improves the structural strength of the board, and a lightweight quartz board 603 is disposed on the top of the PET board 601, wherein the lightweight quartz board 603 further improves the strength of the board and reduces the weight of the device, thereby improving the applicability of the device. ;
[0033] The extrusion mechanism 2 also includes a driving wheel 206 disposed at one end of the extrusion shaft 203, two sets of driving belts 207 are installed on the outer side of the driving wheel 206, and the two sets of driving belts 207 are linearly distributed on the outer side of the driving wheel 206. A support bearing rod 208 is installed on the other end of the extrusion shaft 203, and the support bearing rod 208 is internally movably connected with multiple sets of bearing balls 209, and the multiple sets of bearing balls 209 are annularly distributed inside the support bearing rod 208. A telescopic discharge pipe 210 is provided on one side of the extrusion barrel 202. The outer belt groove of the driving wheel 206 can be engaged with the two sets of driving belts 207, so that the two sets of extrusion shafts 203 can be driven to rotate synchronously through the two sets of driving belts 207, thereby ensuring the extrusion effect. The supporting bearing rod 208 can provide support for the extrusion shaft 203, and the use of multiple sets of bearing balls 209 inside it can effectively improve the rotation efficiency of the extrusion shaft 203. The use of the telescopic discharge pipe 210 can inject the PET raw material into the upper mold seat 503, and its telescopic structure does not affect the movement of the upper mold seat 503.
[0034] The feeding mechanism 3 includes a feeding tank 301 disposed at the top of the extrusion barrel 202, two groups of sealed feeding pipes 302 are connected through the top of the feeding tank 301, and the two groups of sealed feeding pipes 302 are symmetrically distributed at the top of the feeding tank 301, and a feeding pipe 303 is arranged at the bottom of the feeding tank 301, a stirring motor 304 is installed at the top of the extrusion barrel 202, and a stirring shaft 305 is arranged at the bottom of the stirring motor 304, and a plurality of groups of stirring blades 306 are fixedly connected to the outer wall of the stirring shaft 305, and the plurality of groups of stirring blades 306 are linearly distributed on the outer wall of the stirring shaft 305, and a material guide screw is fixedly connected to the outer wall of the bottom end of the stirring shaft 305 The outer wall of the stirring shaft 305 is provided with a structural bearing rod 308, wherein two sets of sealed feed pipes 302 are the main feed port of the injection tank 301, and the use of the top sealing plug can cover and seal the feed port to prevent external dust and debris from entering the injection tank 301. When the stirring motor 304 is powered on, it can drive multiple sets of stirring blades 306 to rotate at a uniform speed on the structural bearing rod 308 through the stirring shaft 305, so that the PET raw material can be fully stirred to avoid the solidification of the raw material. The use of the material guiding spiral blade 307 can guide the raw material in the tank, thereby improving the material discharge efficiency of the mechanism.
[0035] The insulation mechanism 4 also includes a refueling valve pipe 402 arranged on the outer wall of the insulation outer cylinder 401, and an exhaust valve pipe 403 is connected to the outer wall of the insulation outer cylinder 401. A heat-conducting ring 405 is installed on one side of the electric heating device 404, and multiple groups of copper heat-conducting pipes 406 are arranged on one side of the heat-conducting ring 405. The multiple groups of copper heat-conducting pipes 406 are distributed in a ring shape on one side of the heat-conducting ring 405. The use of the refueling valve pipe 402 facilitates the injection and discharge of crude oil, and the use of the exhaust valve pipe 403 can reduce the pressure in the insulation outer cylinder 401 to avoid the explosion caused by excessive air pressure when the cylinder is heated. The heat-conducting ring 405 provides support for the multiple groups of copper heat-conducting pipes 406, and the multiple groups of copper heat-conducting pipes 406 are made of metal copper, which can fully conduct the heat energy generated by the electric heating device 404.
[0036] The die-casting mechanism 5 also includes an output rod 506 disposed at the bottom of the die-casting hydraulic cylinder 505, a cross connecting plate 507 is disposed at the bottom of the output rod 506, and the output rod 506 is fixedly connected to the upper mold seat 503 through the cross connecting plate 507. The top of the die-casting hydraulic cylinder 505 is threadedly connected with multiple groups of assembly bolts 508, and the multiple groups of assembly bolts 508 are distributed in a rectangular shape on the top of the die-casting hydraulic cylinder 505. The outer side of the upper mold seat 503 is fixedly connected with multiple groups of guide slides 509, and the multiple groups of guide slides 509 are distributed in a rectangular shape on the outer side of the upper mold seat 503. The outer side of the lower mold seat 501 is fixedly connected with multiple groups of guide slides 510, and the multiple groups of guide slides The rod 510 is distributed in a rectangular shape on the outer side of the lower mold base 501, wherein the use of the cross connecting plate 507 ensures the connection effect between the output rod 506 and the upper mold base 503, and ensures the stable transmission of power of the die-casting hydraulic cylinder 505. Among them, multiple groups of assembly bolts 508 can be threadedly connected with the threaded holes on the structural top plate 502, thereby realizing the installation of the die-casting hydraulic cylinder 505, and facilitating the user to inspect and disassemble the die-casting hydraulic cylinder 505. Among them, multiple groups of upper slide grooves of guide sliders 509 can be movably connected with multiple groups of guide slide rods 510, so as to limit and guide the upper mold base 503, and ensure the stability of the upper mold base 503 during displacement.
[0037] The die-casting mechanism 5 also includes two groups of metal embedded blocks 513 arranged at the bottom of the upper mold base 503. The two groups of metal embedded blocks 513 are symmetrically distributed at the bottom of the upper mold base 503. The metal material of the two groups of metal embedded blocks 513 can be adsorbed with the magnet embedded block 512 on the heat-resistant rubber suction cup 511, thereby realizing the installation of the heat-resistant rubber suction cup 511. This installation method is convenient for users to operate and improves demolding efficiency.
[0038] The die-casting mechanism 5 also includes a liquid inlet pipe 518 arranged on the top of the liquid pump 517, and a return pipe 519 is connected to one side of the cooling seat 515. Two groups of sealing rings 520 are installed on the outer walls at both ends of the return pipe 519. The two groups of sealing rings 520 are symmetrically distributed on the outer walls at both ends of the return pipe 519, wherein the liquid inlet pipe 518 is connected to the cooling seat 515, so that the coolant can be injected into the cooling seat 515, wherein the use of the return pipe 519 can return the cooling seat 515 to the coolant station 514 for circulating cooling, wherein the use of the two groups of sealing rings 520 can effectively seal the connection of the return pipe 519 to avoid leakage of the coolant.
[0039] Working principle: The user puts the glass fiber mesh 602 into the die-casting cavity 504 of the lower mold seat 501, and injects the melted PET raw material into the injection tank 301 through the sealed feed pipe 302. Then the user energizes the stirring motor 304. When the stirring motor 304 is powered on, it will drive multiple groups of stirring blades 306 and material guide spiral blades 307 to rotate at a uniform speed on the structural bearing rod 308 through the stirring shaft 305, so that the raw materials can be fully stirred and injected into the lower extrusion barrel 202, thereby realizing the unloading function of the device; then the user energizes the driving motor 205. When the driving motor 205 is powered on, it will drive the driving shaft 305 to ... The driving belt 207 on the wheel 206 drives the two groups of extrusion shafts 203 to rotate on the supporting bearing rod 208, so as to further stir and transport the PET raw materials, so that the raw materials are injected into the upper mold base 503 through the telescopic discharge pipe 210, and the raw materials are injected into the die-casting cavity 504 through the contact between the upper mold base 503 and the lower mold base 501, thereby realizing the extrusion function of the device; during the extrusion process, the user energizes the two groups of electric heating devices 404. When the electric heating devices 404 are energized, their internal resistors convert electrical energy into thermal energy and heat the crude oil in the insulation outer cylinder 401 through multiple groups of copper heat pipes 406, so that the extruded materials can be The raw material in the cylinder 202 is kept warm and heated to prevent the raw material from cooling and solidifying, thereby realizing the heating and heat preservation function of the device; then the user energizes the die-casting hydraulic cylinder 505. When the die-casting hydraulic cylinder 505 is energized and started, it will drive the upper mold base 503 to move continuously downward along the guide slide bar 510 through the output rod 506 to die-cast the raw material, so that the PET plate 601 is formed. After the PET plate 601 is formed, the die-casting hydraulic cylinder 505 is started again to move upward and put the lightweight quartz plate 603 into the die-casting cavity 504 for die-casting again, thereby realizing the die-casting function of the device; then the user energizes the liquid pump 517. When the liquid pump 517 is energized and started The coolant in the coolant station 514 is extracted and injected into the cooling cavity 516 of the cooling seat 515 through the liquid inlet pipe 518 to cool the plate in the lower mold seat 501, thereby realizing the cooling function of the device; finally, the user controls the upper mold seat 503 to move upward, and aligns the magnet embedded block 512 on the heat-resistant rubber suction cup 511 with the metal embedded block 513 for installation, and squeezes the heat-resistant rubber suction cup 511 when the upper mold seat 503 moves downward, so that the air inside the heat-resistant rubber suction cup is squeezed out and the plate is adsorbed by the internal and external air pressure difference, so that the plate can be easily demolded by moving the upper mold seat 503 upward, thereby realizing the preparation function of a lightweight and clean board.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A lightweight clean board, comprising a structural base plate (1), characterized in that: The top of the structural bottom plate (1) is provided with an extrusion mechanism (2), the top of the extrusion mechanism (2) is provided with a feeding mechanism (3), the outer side of the extrusion mechanism (2) is provided with a heat preservation mechanism (4), the top of the structural bottom plate (1) is provided with a die-casting mechanism (5), and the interior of the die-casting mechanism (5) is provided with a Meijie board body (6); The extrusion mechanism (2) comprises a bearing seat (201) arranged on the top of the structural base plate (1); an extrusion barrel (202) is installed on the top of the bearing seat (201); two groups of extrusion shafts (203) are movably connected inside the extrusion barrel (202); the two groups of extrusion shafts (203) are symmetrically distributed inside the extrusion barrel (202); an extrusion spiral blade (204) is fixedly connected to the outside of the extrusion shaft (203); and a driving motor (205) is installed on one side of the extrusion barrel (202). The heat preservation mechanism (4) comprises a heat preservation outer cylinder (401) arranged on the outer wall of the extrusion cylinder (202), two groups of electric heating devices (404) are installed on the outer side of the heat preservation outer cylinder (401), and the two groups of electric heating devices (404) are symmetrically distributed on the outer side of the heat preservation outer cylinder (401); The die-casting mechanism (5) comprises a lower die seat (501) arranged on the top of the structural bottom plate (1), a structural top plate (502) is arranged on the top of the lower die seat (501), an upper die seat (503) is movably connected to the bottom of the structural top plate (502), a die-casting cavity (504) is opened on the top of the lower die seat (501), a die-casting hydraulic cylinder (505) is installed on the top of the structural top plate (502), and two sets of heat-resistant rubber suction cups (506) are installed on the bottom of the upper die seat (503). 11), two groups of the heat-resistant rubber suction cups (511) are symmetrically distributed at the bottom of the upper mold base (503), a magnet embedded block (512) is installed on the top of the heat-resistant rubber suction cup (511), a cooling liquid station (514) is arranged on one side of the lower mold base (501), a cooling seat (515) is installed on the outer side of the lower mold base (501), a cooling cavity (516) is opened inside the cooling seat (515), and a liquid pump (517) is installed on one side of the cooling liquid station (514) The Meijie board body (6) comprises a PET board (601) arranged in the die-casting cavity (504), a glass fiber mesh (602) is arranged at the bottom of the PET board (601), and a lightweight quartz board (603) is arranged at the top of the PET board (601).
2. A lightweight clean board according to claim 1, characterized in that: The extrusion mechanism (2) further comprises a driving wheel (206) arranged at one end of the extrusion shaft (203), two sets of driving belts (207) are installed on the outer side of the driving wheel (206), and the two sets of driving belts (207) are linearly distributed on the outer side of the driving wheel (206); a supporting bearing rod (208) is installed on the other end of the extrusion shaft (203), and the support bearing rod (208) is movably connected with multiple sets of bearing balls (209) inside, and the multiple sets of bearing balls (209) are annularly distributed inside the support bearing rod (208); and a telescopic discharge pipe (210) is arranged on one side of the extrusion barrel (202).
3. The lightweight cleaning board according to claim 1, characterized in that: The feeding mechanism (3) comprises a feeding tank (301) arranged at the top of the extrusion barrel (202); two groups of sealed feeding pipes (302) are connected through the top of the feeding tank (301); the two groups of sealed feeding pipes (302) are symmetrically distributed on the top of the feeding tank (301); a feeding pipe (303) is arranged at the bottom of the feeding tank (301); a stirring motor (304) is installed at the top of the extrusion barrel (202); a stirring shaft (305) is arranged at the bottom of the stirring motor (304); a plurality of groups of stirring blades (306) are fixedly connected to the outer wall of the stirring shaft (305); the plurality of groups of stirring blades (306) are linearly distributed on the outer wall of the stirring shaft (305); a material guiding spiral blade (307) is fixedly connected to the outer wall of the bottom end of the stirring shaft (305); and a structural bearing rod (308) is installed on the outer wall of the stirring shaft (305).
4. The lightweight clean board according to claim 1, characterized in that: The heat preservation mechanism (4) further comprises a refueling valve pipe (402) arranged on the outer wall of the heat preservation outer cylinder (401); an exhaust valve pipe (403) penetrates and is connected to the outer wall of the heat preservation outer cylinder (401); a heat conduction ring (405) is installed on one side of the electric heating device (404); a plurality of groups of copper heat conduction pipes (406) are arranged on one side of the heat conduction ring (405); and the plurality of groups of copper heat conduction pipes (406) are distributed in a ring shape on one side of the heat conduction ring (405).
5. The lightweight clean board according to claim 1, characterized in that: The die-casting mechanism (5) further comprises an output rod (506) arranged at the bottom of the die-casting hydraulic cylinder (505), a cross connecting plate (507) being arranged at the bottom of the output rod (506), the output rod (506) being fixedly connected to the upper mold seat (503) via the cross connecting plate (507), a plurality of groups of assembly bolts (508) being threadedly connected to the top of the die-casting hydraulic cylinder (505), the plurality of groups of assembly bolts (508) being distributed in a rectangular shape on the top of the die-casting hydraulic cylinder (505), a plurality of groups of guide slide blocks (509) being fixedly connected to the outer side of the upper mold seat (503), the plurality of groups of guide slide blocks (509) being distributed in a rectangular shape on the outer side of the upper mold seat (503), a plurality of groups of guide slide bars (510) being fixedly connected to the outer side of the lower mold seat (501), the plurality of groups of guide slide bars (510) being distributed in a rectangular shape on the outer side of the lower mold seat (501).
6. The lightweight cleaning board according to claim 1, characterized in that: The die-casting mechanism (5) further comprises two groups of metal embedded blocks (513) arranged at the bottom of the upper die seat (503), and the two groups of metal embedded blocks (513) are symmetrically distributed at the bottom of the upper die seat (503).
7. The lightweight clean board according to claim 1, characterized in that: The die-casting mechanism (5) also includes a liquid inlet pipe (518) arranged on the top of the liquid suction pump (517), and a return pipe (519) is connected to one side of the cooling seat (515). Two groups of sealing rings (520) are installed on the outer walls at both ends of the return pipe (519), and the two groups of sealing rings (520) are symmetrically distributed on the outer walls at both ends of the return pipe (519).
