Injection molding device for plastic processing
By introducing a water storage tank and circulating pump system into the injection molding machine for heat recycling, and combining the spiral feeding sheet and gear transmission driven by the motor, the problem of heat dissipation of the injection molding machine is solved, achieving efficient energy utilization and acceleration of the injection molding process.
Patent Information
- Application Number
- CN202411295490.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing injection molding machines heat plastics, the heat generated by them will be directly emitted into the air, resulting in waste of energy.
An injection molding device is designed to recycle hot water using a water storage tank and a circulation pump system, absorb the overflowing heat from the working tank through the first conversion pipe, and transfer the heated water to other pipes through the circulation pump to achieve heat Then transfer and secondary absorption in the water storage tank to improve energy utilization. At the same time, the motor-driven spiral feeding sheet and gear transmission assembly accelerate the agitation and injection molding process of plastics.
It effectively reduces energy waste, improves heat utilization, accelerates the plastic melting process and injection molding speed, and improves work efficiency.
Smart Images

Figure CN119175837A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of injection molding devices, in particular to an injection molding device used for plastic processing. Background Art
[0002] Injection molding machine, also known as injection molding machine or injection machine, is the main molding equipment for making plastic products of various shapes from thermoplastic plastics or thermosetting plastics using plastic molding molds. The injection molding machine can heat plastics, apply high pressure to molten plastics, and use plastic molding molds to make thermoplastic plastics or thermosetting materials into various shapes of plastic products. It uses the thrust of the screw to inject the plasticized molten plastic into the closed mold cavity, and obtain the product after solidification and shaping.
[0003] The injection molding machines used today generally heat the plastic inside the working tank through a heating wire or a heating block, and then extrude the melted plastic through an injection nozzle to complete the injection molding. However, when the existing injection molding machines heat and melt the plastic, the temperature generated inside will be directly dissipated into the air, causing energy dissipation and waste of resources. Summary of the invention
[0004] The object of the present invention is to provide an injection molding device for plastic processing to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an injection molding device for plastic processing, comprising legs, wherein four legs are provided, the tops of the four legs are fixedly connected to a support frame, a support plate is fixedly connected between the four legs, an energy transmission component is provided on the outside of the support frame, the energy transmission component comprises a water tank fixedly connected to the inside of the support frame, a circulating pump is fixedly connected to the bottom of the water tank, a first connecting pipe is fixedly connected to the output end of the circulating pump, a second connecting pipe is fixedly connected to the input end of the circulating pump, the second connecting pipe passes through the water tank and is fixedly connected to the water tank, a first conversion pipe is fixedly connected to the end of the second connecting pipe, a third connecting pipe is fixedly connected to the end of the first conversion pipe, the third connecting pipe passes through the water tank and is fixedly connected to the water tank, a second conversion pipe is fixedly connected to the end of the third connecting pipe, and the second conversion pipe is fixedly connected to the end of the first connecting pipe, a water inlet pipe is connected to the top of the water tank, a water pump is fixedly connected to the inside of the water tank, a water outlet pipe is fixedly connected to the output end of the water pump, and the water outlet pipe passes through the water tank and is fixedly connected to the water tank.
[0006] Preferably, a working assembly is provided inside the first conversion tube, and the working assembly includes a working tank fixedly connected to the inside of the first conversion tube, a heating block is fixedly connected to the inside of the working tank, a cover is fixedly connected to the top of the inner cavity of the water tank, a feed pipe is connected to the inside of the cover, and the feed pipe passes through the water tank and is fixedly connected to the water tank.
[0007] Preferably, a stirring assembly is provided on the outside of the lid, and the stirring assembly includes a first motor fixedly connected to the top of the water tank, a first transmission rod is fixedly connected to the transmission end of the first motor, the first transmission rod passes through the water tank and the lid and is rotatably connected to the water tank and the lid, a first spiral feeding piece is fixedly connected to the outside of the first transmission rod, and the first spiral feeding piece is rotatably connected inside the working tank.
[0008] Preferably, a retention assembly is arranged on the outer side of the first spiral feeding piece, and the retention assembly includes a feed pipe rotatably connected to the bottom of the first spiral feeding piece, the top of the feed pipe is fixedly connected to the bottom of the working tank, sieve holes are opened inside the feed pipe, and a valve is fixedly connected to the outer side of the feed pipe.
[0009] Preferably, a transmission component is provided on the outside of the discharge pipe, and the transmission component includes a material output pipe connected to the inside of the discharge pipe, the end of the material output pipe is rotatably connected with a bearing, two bearings are provided, a pushing cylinder is rotatably connected between the two bearings, an injection nozzle is rotatably connected to the end of the second bearing, a positioning plate is fixedly connected to the outside of the material output pipe, two positioning plates are provided, the second positioning plate is fixedly connected to the outside of the injection nozzle, the bottoms of the two positioning plates are fixedly connected to the top of the support plate, and a second spiral feeding sheet is fixedly connected to the inside of the pushing cylinder.
[0010] Preferably, a transmission assembly is provided on the top of the support plate, and the transmission assembly includes a second motor fixedly connected to the outer side of the positioning plate, the transmission end of the second motor is fixedly connected to a second transmission rod, the end of the second transmission rod is rotatably connected to another positioning plate, two driving gears are fixedly connected to the outer side of the second transmission rod, a driven gear is meshed on the outer side of the driving gear, and the driven gear is fixedly connected to the outer side of the pushing cylinder.
[0011] Preferably, the interior of the second conversion tube abuts against the exterior of the push tube, and the interior of the second conversion tube is rotationally connected to the exterior of the push tube.
[0012] The beneficial effects of the present invention are as follows:
[0013] 1. The present invention absorbs the heat overflowed from the working tank by the water inside the first conversion tube, and then transmits the heated water to the inside of the third connecting tube through a circulation pump, thereby transmitting hot water to the inside of the second conversion tube, and then transmitting the hot water to the inside of the first connecting tube, and then transmitting the water to the inside of the second connecting tube through a circulation pump, and then transmitting the water to the inside of the first conversion tube, thereby completing the water circulation and transferring the temperature of the water, thereby improving the utilization rate of energy, thereby reducing the waste of energy, and secondarily absorbing the excess heat by the water inside the water storage tank, thereby further improving the utilization rate of heat.
[0014] 2. The present invention drives the first transmission rod to rotate through the first motor, thereby driving the first spiral feeding piece to rotate, thereby stirring the plastic, thereby accelerating the melting process of the plastic and reducing the retention of air in the plastic.
[0015] 3. The present invention drives the second transmission rod to rotate through the second motor, thereby driving the driving gear to rotate, thereby driving the driven gear to rotate, thereby driving the push tube to rotate, thereby driving the second spiral feeding piece to rotate, thereby driving the melted plastic entering the push tube to enter the injection nozzle, thereby facilitating injection molding, thereby accelerating the forward speed of the melted plastic, thereby improving work efficiency BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall side view structure of the present invention;
[0017] Figure 2 It is a schematic diagram of the side view structure of the internal components of the present invention;
[0018] Figure 3 It is a schematic diagram of the top view of the internal components of the present invention;
[0019] Figure 4 This is a schematic diagram of the disassembled structure of the internal components of the present invention;
[0020] Figure 5 It is a schematic diagram of the side view structure of some components of the present invention;
[0021] Figure 6 It is a schematic side view of the disassembled structure of some components of the present invention.
[0022] In the figure: 1. support leg; 2. support frame; 3. support plate; 4. water tank; 5. circulation pump; 6. first connecting pipe; 7. second connecting pipe; 8. first conversion pipe; 9. third connecting pipe; 10. second conversion pipe; 11. water inlet pipe; 12. cover; 13. working tank; 14. heating block; 15. feed pipe; 16. first motor; 17. first transmission rod; 18. first spiral feed sheet; 19. discharge pipe; 20. sieve hole; 21. valve; 22. material output pipe; 23. positioning plate; 24. bearing; 25. push cylinder; 26. injection nozzle; 27. second spiral feed sheet; 28. second motor; 29. second transmission rod; 30. driving gear; 31. driven gear. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] like Figures 1 to 6 As shown, an embodiment of the present invention provides an injection molding device for plastic processing, including a leg 1, four legs 1 are provided, the tops of the four legs 1 are fixedly connected to a support frame 2, a support plate 3 is fixedly connected between the four legs 1, an energy transmission component is provided on the outside of the support frame 2, the energy transmission component includes a water storage tank 4 fixedly connected to the inside of the support frame 2, a circulation pump 5 is fixedly connected to the bottom of the water storage tank 4, a first connecting pipe 6 is fixedly connected to the output end of the circulation pump 5, a second connecting pipe 7 is fixedly connected to the input end of the circulation pump 5, and the second connecting pipe 7 runs through the water storage tank 4 and is fixedly connected to the water tank 4, the end of the second connecting pipe 7 is fixedly connected to the first conversion pipe 8, the end of the first conversion pipe 8 is fixedly connected to the third connecting pipe 9, the third connecting pipe 9 penetrates the water tank 4 and is fixedly connected to the water tank 4, the end of the third connecting pipe 9 is fixedly connected to the second conversion pipe 10, the end of the second conversion pipe 10 is fixedly connected to the end of the first connecting pipe 6, the top of the water tank 4 is connected to the water inlet pipe 11, the inside of the water tank 4 is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a water outlet pipe, the water outlet pipe penetrates the water tank 4 and is fixedly connected to the water tank 4.
[0025] Among them, the heat overflowing from the working tank 13 is absorbed by the water inside the first conversion tube 8, and then the heated water is transmitted to the inside of the third connecting tube 9 through the circulation pump 5, so that the hot water is transmitted to the inside of the second conversion tube 10, and then the hot water is transmitted to the inside of the first connecting tube 6, and then the water is transmitted to the inside of the second connecting tube 7 through the circulation pump 5, and then the water is transmitted to the inside of the first conversion tube 8, so as to complete the water circulation and transfer the water temperature, so as to improve the energy utilization rate, thereby reducing the energy waste, and the excess heat is secondary absorbed by the water in the water storage tank 4, so as to further improve the heat utilization rate.
[0026] like Figure 2 As shown, a working assembly is arranged inside the first conversion tube 8, and the working assembly includes a working tank 13 fixedly connected to the inside of the first conversion tube 8, a heating block 14 is fixedly connected to the inside of the working tank 13, a cover 12 is fixedly connected to the top of the inner cavity of the water tank 4, a feed pipe 15 is connected to the inside of the cover 12, and the feed pipe 15 passes through the water tank 4 and is fixedly connected to the water tank 4.
[0027] The plastic is transferred to the working tank 13 through the feed pipe 15, and then melted by the heating block 14. The excess heat can be transferred to the water in the water tank 4 to heat the water, and the water in the first conversion tube 8 is also heated at the same time.
[0028] like Figure 4 As shown, a stirring assembly is arranged on the outside of the cover 12, and the stirring assembly includes a first motor 16 fixedly connected to the top of the water tank 4, a first transmission rod 17 is fixedly connected to the transmission end of the first motor 16, the first transmission rod 17 passes through the water tank 4 and the cover 12 and is rotatably connected to the water tank 4 and the cover 12, a first spiral feeding piece 18 is fixedly connected to the outside of the first transmission rod 17, and the first spiral feeding piece 18 is rotatably connected inside the working tank 13.
[0029] The first motor 16 drives the first transmission rod 17 to rotate, thereby driving the first spiral feeding piece 18 to rotate, so as to stir the plastic, thereby accelerating the melting process of the plastic and reducing the retention of air in the plastic.
[0030] like Figure 4 As shown, a retention assembly is provided on the outside of the first spiral feeding piece 18, and the retention assembly includes a feed pipe 19 rotatably connected to the bottom of the first spiral feeding piece 18, the top of the feed pipe 19 is fixedly connected to the bottom of the working tank 13, a sieve hole 20 is opened inside the feed pipe 19, and a valve 21 is fixedly connected to the outside of the feed pipe 19.
[0031] Among them, the outflow of the melted plastic is controlled by the valve 21. When the melted plastic starts to flow, the melted plastic will enter the discharge pipe 19. At this time, the melted plastic will pass through the sieve hole 20, and will come into contact with the bubbles inside the melted plastic through the sieve hole 20, thereby breaking up the bubbles, so that the internal gas can overflow to the outside through the feed pipe 15.
[0032] like Figure 5 As shown, a transmission component is arranged on the outside of the feeding tube 19, and the transmission component includes a material output tube 22 which is connected to the inside of the feeding tube 19, and a bearing 24 is rotatably connected to the end of the material output tube 22. Two bearings 24 are arranged, and a pushing cylinder 25 is rotatably connected between the two bearings 24. An injection nozzle 26 is rotatably connected to the end of the second bearing 24. A positioning plate 23 is fixedly connected to the outside of the material output tube 22. Two positioning plates 23 are arranged, and the second positioning plate 23 is fixedly connected to the outside of the injection nozzle 26. The bottoms of the two positioning plates 23 are fixedly connected to the top of the support plate 3, and a second spiral feeding sheet 27 is fixedly connected to the inside of the pushing cylinder 25.
[0033] The melted plastic is transferred to the inside of the push cylinder 25 through the material output pipe 22, so that the melted material is transferred to the inside of the injection nozzle 26, so that the melted plastic is squeezed out, so as to complete the injection molding.
[0034] like Figure 6 As shown, a transmission assembly is provided on the top of the support plate 3, and the transmission assembly includes a second motor 28 fixedly connected to the outer side of the positioning plate 23, a second transmission rod 29 is fixedly connected to the transmission end of the second motor 28, and the end of the second transmission rod 29 is rotatably connected to another positioning plate 23, and two driving gears 30 are fixedly connected to the outer side of the second transmission rod 29, and a driven gear 31 is meshed with the outer side of the driving gear 30, and the driven gear 31 is fixedly connected to the outer side of the pushing cylinder 25.
[0035] Among them, the second transmission rod 29 is driven to rotate by the second motor 28, thereby driving the driving gear 30 to rotate, thereby driving the driven gear 31 to rotate, thereby driving the push cylinder 25 to rotate, thereby driving the second spiral feeding piece 27 to rotate, thereby driving the melted plastic entering the push cylinder 25 into the injection nozzle 26, thereby facilitating injection molding.
[0036] like Figure 5 As shown, the interior of the second conversion tube 10 abuts against the outside of the push tube 25 , and the interior of the second conversion tube 10 is rotatably connected to the outside of the push tube 25 .
[0037] The second conversion tube 10 transfers heat to the inside of the push tube 25, thereby reducing the solidification of the melted plastic, thereby keeping the melted plastic in a good state before injection molding, thereby ensuring the quality of injection molding.
[0038] Working principle and use process: After the plastic enters the working tank 13 through the feed pipe 15, the plastic is then heated by the heating block 14, and the first transmission rod 17 is driven to rotate by the first motor 16, thereby driving the first spiral feeding piece 18 to rotate, so as to stir the plastic, thereby accelerating the melting process of the plastic and reducing the retention of air in the plastic. During the heating process of the plastic, the heat overflowing from the working tank 13 is absorbed by the water inside the first conversion tube 8, and then the heated water is transmitted to the inside of the third connecting tube 9 through the circulation pump 5, thereby transmitting the hot water to the inside of the second conversion tube 10, and then transmitting the hot water to the inside of the first connecting tube 6, and then transmitting the water to the inside of the second connecting tube 7 through the circulation pump 5, and then transmitting the water to the inside of the first conversion tube 8, thereby completing the water circulation and transmitting the water temperature, thereby improving the utilization rate of energy, thereby reducing the waste of energy, and the excess heat is secondary absorbed by the water inside the water storage tank 4, thereby further improving the utilization rate of heat.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An injection molding device for plastic processing, comprising a support leg (1), characterized in that: The legs (1) are provided with four legs, the tops of the four legs (1) are fixedly connected to a support frame (2), a support plate (3) is fixedly connected between the four legs (1), an energy transmission component is provided on the outside of the support frame (2), the energy transmission component comprises a water tank (4) fixedly connected to the inside of the support frame (2), a circulation pump (5) is fixedly connected to the bottom of the water tank (4), a first connecting pipe (6) is fixedly connected to the output end of the circulation pump (5), a second connecting pipe (7) is fixedly connected to the input end of the circulation pump (5), the second connecting pipe (7) passes through the water tank (4) and is fixedly connected to the water tank (4), and the first connecting pipe (6) is fixedly connected to the output end of the circulation pump (5). The ends of the second connecting pipes (7) are fixedly connected to the first conversion pipe (8), the ends of the first conversion pipe (8) are fixedly connected to the third connecting pipe (9), the third connecting pipe (9) passes through the water tank (4) and is fixedly connected to the water tank (4), the ends of the third connecting pipe (9) are fixedly connected to the second conversion pipe (10), the ends of the second conversion pipe (10) are fixedly connected to the ends of the first connecting pipe (6), the top of the water tank (4) is connected to a water inlet pipe (11), the interior of the water tank (4) is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a water outlet pipe, the water outlet pipe passes through the water tank (4) and is fixedly connected to the water tank (4).
2. An injection molding device for plastic processing according to claim 1, characterized in that: A working assembly is arranged inside the first conversion tube (8), and the working assembly comprises a working tank (13) fixedly connected to the inside of the first conversion tube (8), a heating block (14) fixedly connected to the inside of the working tank (13), a cover (12) fixedly connected to the top of the inner cavity of the water storage tank (4), a feed pipe (15) connected to the inside of the cover (12), and the feed pipe (15) passes through the water storage tank (4) and is fixedly connected to the water storage tank (4).
3. An injection molding device for plastic processing according to claim 2, characterized in that: A stirring assembly is arranged on the outside of the cover (12), and the stirring assembly comprises a first motor (16) fixedly connected to the top of the water tank (4); a first transmission rod (17) is fixedly connected to a transmission end of the first motor (16); the first transmission rod (17) penetrates the water tank (4) and the cover (12) and is rotatably connected to the water tank (4) and the cover (12); a first spiral feeding piece (18) is fixedly connected to the outside of the first transmission rod (17); and the first spiral feeding piece (18) is rotatably connected to the inside of the working tank (13).
4. The injection molding device for plastic processing according to claim 3, characterized in that: A retention assembly is arranged on the outside of the first spiral feeding piece (18), and the retention assembly includes a feed pipe (19) rotatably connected to the bottom of the first spiral feeding piece (18), the top of the feed pipe (19) is fixedly connected to the bottom of the working tank (13), a sieve hole (20) is opened inside the feed pipe (19), and a valve (21) is fixedly connected to the outside of the feed pipe (19).
5. The injection molding device for plastic processing according to claim 4, characterized in that: A transmission component is arranged on the outside of the discharge pipe (19), and the transmission component includes a material output pipe (22) connected to the inside of the discharge pipe (19); a bearing (24) is rotatably connected to the end of the material output pipe (22); two bearings (24) are provided; a push cylinder (25) is rotatably connected between the two bearings (24); an injection nozzle (26) is rotatably connected to the end of the second bearing (24); a positioning plate (23) is fixedly connected to the outside of the material output pipe (22); two positioning plates (23) are provided; the second positioning plate (23) is fixedly connected to the outside of the injection nozzle (26); the bottoms of the two positioning plates (23) are fixedly connected to the top of the support plate (3); and a second spiral feeding sheet (27) is fixedly connected to the inside of the push cylinder (25).
6. The injection molding device for plastic processing according to claim 1, characterized in that: A transmission assembly is arranged on the top of the support plate (3), and the transmission assembly comprises a second motor (28) fixedly connected to the outer side of the positioning plate (23); a second transmission rod (29) is fixedly connected to the transmission end of the second motor (28); an end of the second transmission rod (29) is rotatably connected to another positioning plate (23); two driving gears (30) are fixedly connected to the outer side of the second transmission rod (29); a driven gear (31) is meshed with the outer side of the driving gear (30); and the driven gear (31) is fixedly connected to the outer side of the pushing cylinder (25).
7. The injection molding device for plastic processing according to claim 1, characterized in that: The interior of the second conversion tube (10) abuts against the outside of the push tube (25), and the interior of the second conversion tube (10) is rotationally connected to the outside of the push tube (25).
