Auxiliary installation device for photovoltaic support
By designing the photovoltaic bracket auxiliary installation device, the efficient installation of photovoltaic modules is achieved using mobile trolleys and walking mechanisms, the problems of low installation efficiency and safety hazards of photovoltaic modules on the slope are solved, and the installation is completed by one person and the labor volume and safety risks are reduced. .
Patent Information
- Application Number
- CN202411468372.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-10-21
AI Technical Summary
When installing photovoltaic modules on slopes, the existing technology is inefficient and labor-intensive, which poses safety risks. Especially due to the weight of photovoltaic modules and the design of brackets, the construction difficulty increases, making it difficult to achieve automated installation.
A photovoltaic bracket auxiliary installation device is designed, including a mobile car, a walking mechanism and a material collection mechanism. The walking mechanism can walk horizontally and the material collection mechanism can walk vertically. The moving vehicle drives the walking mechanism and a material collection mechanism, which reduces the photovoltaic bracket's The difficulty of loading and unloading reduces the support load and realizes the ability of one person to install photovoltaic modules.
It improves the installation efficiency of photovoltaic modules, reduces worker labor, reduces safety hazards, simplifies the installation and disassembly process, and avoids the stress and deformation of the photovoltaic bracket.
Smart Images

Figure CN119176409A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaic assembly installation, and in particular relates to a photovoltaic bracket auxiliary installation device. Background Art
[0002] Photovoltaic power stations are mostly built in deserts and hilly areas. In order to improve the utilization rate per unit area of photovoltaic power stations, many roadside slopes are also developed and used to install photovoltaic modules. The heaviest workload is to install photovoltaic modules (including photovoltaic panels and frames) one by one on pre-established photovoltaic brackets. For example, the patent with publication number CN109333023B discloses a photovoltaic module auxiliary installation device, which replaces the most arduous transportation work in the photovoltaic module installation process with automation, but this device is not convenient for installing photovoltaic modules on slopes.
[0003] At present, the method of installing photovoltaic modules on slopes generally relies on the labor of workers, who lift the photovoltaic modules manually, place them on photovoltaic brackets, and then fix them. However, a photovoltaic module weighs more than 20 kg, and photovoltaic brackets are generally designed to place multiple photovoltaic modules vertically. When the construction location is on the slope, it is difficult for construction workers to move the photovoltaic modules to installation locations at different heights. Multiple people need to stand on the slope to cooperate to complete the installation, resulting in low efficiency of photovoltaic module installation, heavy labor for workers, and safety hazards. Summary of the invention
[0004] In view of the technical problems existing in the background technology, the present invention provides a photovoltaic bracket auxiliary installation device for conveniently and quickly installing photovoltaic components on a slope, thereby improving the installation efficiency of photovoltaic components.
[0005] To achieve the above purpose, the technical solution provided by the present invention is:
[0006] A photovoltaic bracket auxiliary installation device, the photovoltaic bracket is arranged on a slope, and an upper platform is arranged at the high part of the slope; the auxiliary installation device comprises a mobile trolley, a walking mechanism, a conveying mechanism and a material-retrieving mechanism; the walking mechanism is erected on the photovoltaic bracket and can move horizontally on the photovoltaic bracket; the material-retrieving mechanism is arranged on the walking mechanism and can move longitudinally relative to the walking mechanism, and is used to drop the captured photovoltaic components onto photovoltaic brackets at different heights; the mobile trolley and the walking mechanism are detachably connected, and the mobile trolley is arranged on the upper platform, and is used to drive the walking mechanism to move horizontally.
[0007] Optionally, the walking mechanism includes two slide rails arranged at a fixed distance apart, the two slide rails are connected at both ends by a U-shaped fixed seat, and a slide groove is arranged on the inner side of the slide rail; the material picking mechanism includes a fixed plate and a suction cup assembly arranged at the bottom end of the fixed plate, and a plurality of rollers are symmetrically arranged on both sides of the fixed plate, and the rollers are cooperatedly arranged in a slide groove; a U-shaped support frame is arranged at the upper end of the mobile trolley, and a winch mechanism is arranged on the support frame, and the winch mechanism is connected to the fixed plate by a rope.
[0008] Optionally, a storage trough is provided inside the mobile trolley for storing photovoltaic modules; two arc-shaped tracks are symmetrically provided on both sides of the upper end of the mobile trolley, and a slide groove 2 is provided on the inner side of the track, one end of the track extends toward the storage trough, and the other end extends to the outside of the support frame and can be docked with the slide rail, so that the slide groove 1 and the slide groove 2 are docked; the hoisting mechanism includes two drums, and the two drums are respectively connected to the upper and lower ends of the fixed plate by ropes, and the material picking mechanism can be lifted upward from the slide rail and reach the track through the lifting of the two drums, so that the material picking mechanism can rotate to a horizontal state and reach the storage trough position to pick up materials.
[0009] Optionally, a positioning seat is provided on one side of the material storage trough close to the support frame and protrudes upward, the positioning seat is arranged inside the support frame, the bottom end of the material storage trough is provided with an installation groove, and a lifting mechanism is provided in the installation groove. The lifting mechanism can lift the photovoltaic component in the material storage trough and make the bottom end of the uppermost photovoltaic component flush with the upper end of the positioning seat, so that the photovoltaic component can slide toward the positioning seat and transfer to the positioning seat and face the suction cup assembly.
[0010] Optionally, the upper end of the positioning seat is equal to or slightly higher than the inner wall surface of the bottom end of the fixing seat, so that the photovoltaic component to be absorbed can be supported on the positioning seat and the fixing seat.
[0011] Optionally, the lifting mechanism includes a cylinder and a top plate, the piston rod of the cylinder is connected to the top plate for transmission, and the top plate is slidably set in the installation groove; guide blocks are respectively provided on both sides of the top plate, and the guide blocks are slidably set in the guide groove at the bottom end of the installation groove.
[0012] Optionally, a stepped groove is provided inside the positioning seat, an abutment block is slidably provided in the stepped groove, a sliding column is provided at the bottom end of the abutment block, a gear is provided inside the moving trolley, the gear is provided between the sliding column and the guide block, and the sliding column and the guide block close to the side of the sliding column are respectively provided with racks that mesh with the gear for transmission; the abutment block can rise to lift the photovoltaic components on the positioning seat and the fixing seat to fit tightly against the suction cup component.
[0013] Optionally, a slide groove 2 is provided on the inner side of the track, and one end of the slide groove 2 extends toward the inner wall of the material storage trough. The material picking mechanism can be lifted upward from the slide rail and onto the track by lifting two rollers, so that one end of the material picking mechanism rotates to an inclined state and reaches the material storage trough for storage, and the material picking mechanism at the other end is supported on the track by roller 1.
[0014] Optionally, the abutment block can rise and be fixed tightly against the material taking mechanism.
[0015] Optionally, a roller 2 is arranged on the inner side of the fixing seat, and the roller 2 is arranged as a U-shaped track wheel; the photovoltaic bracket includes pillars arranged at different heights on the slope, a bracket 1 is longitudinally arranged on the pillar, and a plurality of brackets 2 are transversely arranged on the upper ends of a plurality of brackets 1, and the bracket 1 and the bracket 2 both have an inner groove and a notch opened on one side, and the roller 2 is clamped in the notch and the inner groove of the bracket 2 at the upper and lower ends; the bottom end of the bracket 2 is connected to the bracket 1 by a bolt assembly 1, and the side of the bracket 2 is connected to the bracket 1 by an L-shaped connecting block, and the connecting block is respectively connected to the bracket 1 and the bracket 2 by the bolt assembly 1; the photovoltaic assembly is connected to the upper end of the bracket 2 by the bolt assembly 2; one end of the bolt assembly 1 and the bolt assembly 2 is arranged in the inner groove of the bracket 2, and is spaced apart from the roller 2.
[0016] The present invention has the following advantages and beneficial effects:
[0017] The present invention can move horizontally on the photovoltaic support through the walking mechanism, and the material-retrieving mechanism can move vertically relative to the walking mechanism. The mobile trolley and the walking mechanism are detachably connected, and the movement of the walking mechanism and the material-retrieving mechanism is controlled by the mobile trolley. The device sets the driving device on the upper platform. When installing photovoltaic components on the slope, there is no need to integrate the driving mechanism and the like on the photovoltaic support, which can reduce the difficulty of installation and later disassembly, and at the same time reduce the supporting load of the photovoltaic components, avoiding the need for the photovoltaic support to support the photovoltaic components and the entire auxiliary installation device, resulting in stress, deformation and other problems. This method has high efficiency in installing photovoltaic components, and only one person is needed to install photovoltaic components on the slope. The workload of workers is low, which greatly reduces safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the photovoltaic support provided by the present invention installed on a slope;
[0019] Figure 2 A schematic diagram of the auxiliary installation device provided by the present invention being arranged on a photovoltaic support;
[0020] Figure 3 for Figure 2 Front view of
[0021] Figure 4 for Figure 2 A partial enlarged view of point a in the middle;
[0022] Figure 5 for Figure 2 A partial enlarged view of point b in the middle;
[0023] Figure 6 for Figure 2 A partial enlarged view of point c in the middle;
[0024] Figure 7 for Figure 2 The local enlarged view at point d in the middle;
[0025] Figure 8 for Figure 3 The local enlarged view at e in the middle;
[0026] Fig. 9 for Figure 3 The local enlarged image at point f in the middle;
[0027] Fig.10 A cross-sectional view of the auxiliary mounting device provided by the present invention being arranged on a photovoltaic support;
[0028] Fig.11 A structural diagram of the material taking mechanism provided by the present invention rotating to a horizontal state to take materials;
[0029] Fig.12 A cross-sectional view of the material taking mechanism provided by the present invention rotating to a horizontal state to take materials;
[0030] Fig.13 for Fig.12 A cross-sectional view of the middle material taking mechanism taking the material and transporting it downwards towards the photovoltaic support;
[0031] Fig.14 for Fig.13 Three-dimensional structural diagram of the middle material taking mechanism and conveying after taking the material;
[0032] Fig.15 A cross-sectional view of the material taking mechanism provided by the present invention being rotated to be stored in the material storage tank;
[0033] Fig.16 A three-dimensional structural diagram of the material taking mechanism provided by the present invention rotating to be stored in the material storage tank;
[0034] Fig.17 One of the three-dimensional structural diagrams of the auxiliary installation device provided by the present invention;
[0035] Fig.18 The second three-dimensional structural diagram of the auxiliary installation device provided by the present invention;
[0036] Icons: 1-slope, 11-upper platform, 12-lower platform, 13-upper pillar, 14-lower pillar, 15-bracket one, 151-avoidance groove, 16-bracket two, 161-inner groove, 162-notch, 163-connecting hole one, 164-connecting hole two, 2-connecting block, 21-bolt assembly one, 3-slide rail, 31-fixed seat, 32-roller two, 33-slide groove one, 4-mobile trolley, 41-support frame, 42-bearing seat, 43-positioning seat, 44-storage trough, 45-installation groove, 46- Guide groove, 47-step groove, 5-photovoltaic module, 51-frame, 52-photovoltaic panel, 53-connecting hole three, 54-bolt assembly two, 6-track, 61-slide groove two, 62-connecting head, 63-bolt assembly three, 7-fixing plate, 71-air inlet connector, 72-suction cup assembly, 73-roller one, 74-lifting ear, 8-winch motor, 81-reel, 82-rope one, 83-rope two, 9-cylinder, 91-top plate, 92-guide block, 93-gear, 94-abutment block, 95-sliding column. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.
[0038] Example 1
[0039] like Figure 1 , Figure 2 , Figure 7 As shown, a photovoltaic bracket auxiliary installation device is used to install a photovoltaic module 5 using a photovoltaic bracket. The photovoltaic module 5 includes a frame 51 and a photovoltaic panel 52 arranged in the frame 51. The frame 51 is provided with a plurality of connection holes 53 for installing the photovoltaic module 5 and the photovoltaic bracket. The photovoltaic bracket is arranged on a slope 1, an upper platform 11 is arranged at a high point of the slope 1, and a lower platform 12 is arranged at a low point of the slope 1. The upper platform 11 and the lower platform 12 are on a horizontal plane and paved as a road base surface that can be walked on.
[0040] like Figure 2 As shown, the auxiliary installation device includes a mobile trolley 4, a walking mechanism, a conveying mechanism and a material-grabbing mechanism. The walking mechanism is mounted on the photovoltaic bracket and can move horizontally on the photovoltaic bracket; the material-grabbing mechanism is arranged on the walking mechanism and can move longitudinally relative to the walking mechanism, that is, the material-grabbing mechanism can move longitudinally and climb to different heights on the slope 1, and is used to drop the captured photovoltaic components 5 onto photovoltaic brackets of different heights for installation; the mobile trolley 4 and the walking mechanism are detachably connected, and the mobile trolley 4 is arranged on the upper platform 11, and is used to drive the walking mechanism to move horizontally.
[0041] The device sets the driving device on the mobile cart 4 on the upper platform 11. When installing the photovoltaic module 5 on the slope 1, there is no need to integrate the driving mechanism and the like on the photovoltaic bracket, which can reduce the difficulty of installation and later disassembly, and at the same time reduce the supporting load of the photovoltaic module 5, avoiding the photovoltaic bracket needing to support the photovoltaic module 5 and the entire auxiliary installation device to cause stress, deformation and other problems. This method has high installation efficiency of the photovoltaic module 5, and only one person is needed to install the photovoltaic module 5 on the slope 1, with low labor workload for workers, which greatly reduces safety hazards. During later disassembly, the mobile cart 4 and the walking mechanism can be directly disassembled, and then the walking mechanism can be removed from the photovoltaic bracket.
[0042] Specific:
[0043] like Figures 1 to 9 As shown in Figures 17 and 18, the walking mechanism includes two slide rails 3 arranged at a fixed distance, the two slide rails 3 are connected at their head and tail ends by a U-shaped fixed seat 31, and the inner sides of the two slide rails 3 are respectively provided with a slide groove 33. The material-retrieving mechanism includes a fixed plate 7 and a suction cup assembly 72 arranged at the bottom of the fixed plate 7, and there are four suction cup assemblies 72 in total. An air inlet connector 71 is arranged at the upper end of the fixed plate 7, and the suction cup assembly 72 is connected to the air inlet connector 71 through an air pipe. The upper and lower ends of the fixed plate 7 are respectively provided with lifting ears 74, and a plurality of rollers 73 are symmetrically arranged on both sides of the fixed plate 7, and the rollers 73 are matched and arranged in the slide groove 33, so that the material-retrieving mechanism can be slidably arranged on the slide rail 3 to achieve longitudinal movement. A U-shaped support frame 41 is arranged at the upper end of the mobile trolley 4, and a winch mechanism is arranged on the support frame 41. The winch mechanism is connected to the fixed plate 7 through a rope, and the material-retrieving mechanism is lifted by the winch mechanism. With this design, the mobile trolley 4 is driven to move the walking mechanism, and the winch mechanism is used to lift the material-collecting mechanism. Both are integrated on the mobile trolley 4. The mobile trolley 4 is arranged on the upper platform 11 instead of on the photovoltaic bracket. This method is easier to assemble and disassemble, and reduces the load on the photovoltaic bracket when installing the photovoltaic components 5.
[0044] Example 2
[0045] How to transfer the photovoltaic module 5 to the position of the material removal mechanism and achieve fast and accurate clamping requires further consideration.
[0046] like Figures 1 to 18As shown, the interior of the mobile cart 4 is provided with a storage trough 44 for storing multiple photovoltaic modules 5 at one time. The photovoltaic modules 5 move with the movement of the mobile cart 4, eliminating the step of manual handling. Two arc-shaped tracks 6 are symmetrically provided on both sides of the upper end of the mobile cart 4. An arc-shaped slide groove 2 61 is provided on the inner side of the track 6. One end of the track 6 extends toward the storage trough 44, and the other end extends to the outside of the support frame 41 and can dock with the slide rail 3, so that the slide groove 1 33 and the slide groove 2 61 are docked. Specifically, a connector 62 is provided on one side of the track 6, and a through hole is provided inside the connector 62. A through hole is also provided on the fixed seat 31 on one side of the slide rail 3 docked with the track 6. When the slide groove 1 33 and the slide groove 2 61 are docked, the ends of the track 6 and the slide rail 3 are aligned and tightly attached to each other, and then the bolt assembly 3 63 (as shown in FIG. 1 ) is screwed into the connector 62. Figure 8 As shown), the track 6 and the slide rail 3 are fixed, that is, the connection and fixation between the mobile trolley 4 and the walking mechanism are realized, and the two can move laterally synchronously. This method is convenient for disassembly and assembly. When installing, the walking mechanism can be installed on the photovoltaic bracket, and then the mobile trolley 4 and the walking mechanism are connected, and disassembly is reversed.
[0047] like Figures 1 to 18 As shown, the hoisting mechanism includes two drums 81, and the two drums 81 are connected to the upper and lower ends of the fixing plate 7 through ropes (rope 1 82 and rope 2 83), respectively. A bearing seat 42 is provided in the middle of the upper part of the support frame 41, and the two drums 81 are rotatably provided on the support frame 41 and the bearing seat 42, respectively. A hoisting motor 8 is provided on both sides of the support frame 41, respectively, for driving the corresponding drums 81 to rotate. By lifting the two drums 81, the material-retrieving mechanism can be lifted upward from the slide rail 3 and reach the track 6, so that the material-retrieving mechanism rotates to a horizontal state and reaches the position of the material storage trough 44 to retrieve the material (such as Fig.12 shown).
[0048] like Fig.11 , 12 As shown, at this time, one roller 73 of the material picking mechanism is located in the slide groove 61, and the other roller 73 is located in the slide groove 33, that is, the roller 73 of the material picking mechanism is respectively located on the inner side of the track 6 and the slide rail 3. At this time, the material picking mechanism rotates to a horizontal state, and uses the suction cup assembly 72 to absorb the photovoltaic component 5 in the fixed storage tank 44.
[0049] After the suction cup assembly 72 fixes the photovoltaic assembly 5, the rope 1 82 is raised and the rope 2 83 is lowered, so that the material taking mechanism can be raised so that the material taking mechanism reaches Fig.13 , 14In the state shown, the material-retrieving mechanism reaches the highest point, and then the rope 1 82 and the rope 2 83 are lowered, the material-retrieving mechanism descends by its own weight, and slides downward along the slide rail 3, so that the photovoltaic module 5 sucked by the suction cup assembly 72 can be transported to the designated position for installation. After the photovoltaic module 5 arrives at the designated position for installation, the material-retrieving mechanism is reversely controlled to rise, and reaches the inside of the mobile trolley 4 to retrieve the material again.
[0050] Obviously, such a design greatly reduces the labor intensity of workers. The material-retrieving mechanism can be automatically controlled to reach the inside of the mobile trolley 4 to retrieve materials, and the material-retrieving mechanism will automatically move to the walking mechanism after the materials are retrieved. The whole process does not require human intervention.
[0051] Reference Figures 12-14 Preferably, the fixing plate 7 is configured to be U-shaped, the suction cup assembly 72 is arranged inside the fixing plate 7, and the suction cup assembly 72 is arranged on the inner side of the fixing seat 31, that is, when the picking mechanism transitions between the slide rail 3 and the track 6, the picking mechanism will gradually rotate to a horizontal state. During this process, the picking mechanism is always located inside the fixing seat 31, that is, the picking mechanism will not interfere with the fixing seat 31 during movement, so as to ensure the stable operation of the picking mechanism.
[0052] Furthermore, a positioning seat 43 is provided on one side of the storage tank 44 near the support frame 41, and the positioning seat 43 is provided inside the support frame 41. A mounting groove 45 is provided at the bottom of the storage tank 44, and a lifting mechanism is provided in the mounting groove 45. The lifting mechanism can lift the photovoltaic assembly 5 in the storage tank 44 and make the bottom end of the uppermost photovoltaic assembly 5 flush with the upper end of the positioning seat 43, so that the photovoltaic assembly 5 can slide toward the positioning seat 43 and transfer to the positioning seat 43 and face the suction cup assembly 72. Fig.12 Under normal circumstances, the photovoltaic component 5 is set in the storage tank 44, and when the material-taking mechanism rotates to a horizontal position, it is not directly above the storage tank 44, that is, the stored photovoltaic component 5 and the suction cup assembly 72 are staggered. Therefore, after the lifting mechanism is set, the photovoltaic component 5 can be lifted so that the bottom end of the uppermost photovoltaic component 5 is flush with the upper end of the positioning seat 43, so that the photovoltaic component 5 can slide in the direction of the positioning seat 43 and transfer to the positioning seat 43 and face the suction cup assembly 72. The photovoltaic component 5 can be pushed manually and pushed onto the positioning seat 43, and can be sucked and clamped facing the suction cup assembly 72. Such a design facilitates the rapid positioning and clamping of the photovoltaic component 5.
[0053] like Fig.12As shown, further, the upper end of the positioning seat 43 is equal to or slightly higher than the inner wall surface of the bottom end of the fixing seat 31, so that the photovoltaic component 5 to be sucked can be supported on the positioning seat 43 and the fixing seat 31. With this design, the photovoltaic component 5 is manually pushed to the inner wall of the positioning seat 43 and the fixing seat 31, so that the photovoltaic component 5 can be stably supported to prevent the photovoltaic component 5 from tipping over and falling down the slope 1 during the pushing transition, and at the same time, the positioning accuracy of the photovoltaic component 5 is enhanced, so that it can be sucked and clamped directly facing the suction cup assembly 72.
[0054] Example 3
[0055] When the suction cup assembly 72 clamps the photovoltaic component 5, the suction cup assembly 72 needs to be close to the photovoltaic component 5 to ensure the firmness of the clamping. In the present invention, when clamping, the photovoltaic component 5 needs to be moved to the positioning seat 43 first. In theory, during the process of rotating the material picking mechanism to a horizontal state, the photovoltaic component 5 on the positioning seat 43 can be closely attached to achieve stable clamping; however, the suction cup assembly 72 rotates from an inclined state to a horizontal state. This kind of fitting method will inevitably result in a loose fit, resulting in loose clamping, and therefore further optimization design is made.
[0056] like Figures 1 to 18 As shown, the lifting mechanism includes a cylinder 9 and a top plate 91, the piston rod of the cylinder 9 is connected and driven with the top plate 91, and the top plate 91 is slidably arranged in the mounting groove 45; guide blocks 92 are respectively arranged on both sides of the top plate 91, and a guide groove 46 is arranged at the bottom end of the mounting groove 45, and the guide block 92 is slidably arranged in the guide groove 46 at the bottom end of the mounting groove 45. The photovoltaic module 5 is arranged in the storage tank 44, and only when the cylinder 9 is extended, the top plate 91 will move up to fit the photovoltaic module 5, and then the photovoltaic module 5 will be lifted. When the cylinder 9 is fully retracted, the photovoltaic module 5 will be placed in the storage tank 44 and will not continue to fall with the retraction of the cylinder 9.
[0057] Furthermore, a stepped groove 47 is provided inside the positioning seat 43, and an abutment block 94 is slidably provided in the stepped groove 47 at the upper end, and a sliding column 95 is provided at the bottom end of the abutment block 94, and the sliding column 95 is provided in the stepped groove 47 at the lower end. A gear 93 is rotatably provided inside the moving trolley 4, and the gear 93 is provided between the sliding column 95 and the guide block 92. The sliding column 95 and the guide block 92 near the side where the sliding column 95 are located are respectively provided with a rack that meshes with the gear 93. The abutment block 94 can rise to lift the photovoltaic assembly 5 on the positioning seat 43 and the fixing seat 31 to be close to the suction cup assembly 72.
[0058] This structure can drive the lifting and lowering of the abutment block 94 by means of the extension and retraction of the cylinder 9, in combination with the gear 93 and the rack. When the cylinder 9 is extended, the top plate 91 is lifted to control the lifting of the photovoltaic assembly 5 in the storage tank 44, so that the bottom end of the photovoltaic assembly 5 at the top is directly opposite the positioning seat 43, so that the photovoltaic assembly 5 can be moved to the positioning seat 43 for clamping. At this time, the abutment block 94 is retracted into the inside of the stepped groove 47, which will not affect the placement of the photovoltaic assembly 5 on the positioning seat 43. After the photovoltaic assembly 5 is placed on the positioning seat 43, the cylinder 9 is retracted, and the photovoltaic assembly 5 in the storage tank is lowered with the top plate 91, but at this time the abutment block 94 rises and extends from the upper end of the positioning seat 43, pushing up the photovoltaic assembly 5 on the positioning seat 43, so that it is lifted and close to the suction cup assembly 72, so as to achieve stable clamping and ensure the firmness of the suction cup assembly 72 and the photovoltaic assembly 5.
[0059] Example 4
[0060] After the photovoltaic assembly 5 is installed, the traveling mechanism and the material-retrieving mechanism on the photovoltaic support need to be disassembled. However, the material-retrieving mechanism on the traveling mechanism is connected to the hoisting mechanism on the mobile trolley 4. Therefore, the overall disassembly and assembly is cumbersome and needs further improvement.
[0061] like Fig.15 , 16 As shown, a second slide groove 61 is provided inside the track 6, and one end of the second slide groove 61 extends toward the inner wall of the storage tank 44. The purpose of this is to store the material-collecting mechanism completely on the mobile trolley 4. The material-collecting mechanism can be lifted upward from the slide rail 3 and onto the track 6 by lifting the two reels 81, so that one end of the material-collecting mechanism is rotated to an inclined state and reaches the storage tank 44 for storage, and the material-collecting mechanism at the other end is supported on the track 6 (detached from the slide rail 3) by roller 1 73 and is stored tilted by its own weight. In this way, the material-collecting mechanism is tilted in the storage tank 44, that is, the material-collecting mechanism can be stored on the mobile trolley 4, so that whether it is installing or disassembling the walking mechanism, it is simpler and faster, and the walking mechanism can be quickly disassembled from the photovoltaic bracket, further simplifying the structure of the walking mechanism.
[0062] The extension length of the second slide 61 is limited, and the end of the second slide 61 only reaches the middle position of the storage trough 44. The purpose is to allow the material-removing mechanism to be tilted and stored on the mobile cart 4. At the same time, the unused photovoltaic components 5 can continue to be placed in the storage trough 44, so that the storage trough 44 can have the functions of placing photovoltaic components 5 and the material-removing mechanism. At the same time, the counterweight of the mobile cart 4 is increased to facilitate the stable disassembly of the subsequent walking mechanism.
[0063] More importantly, in order to facilitate the disassembly of the auxiliary installation device, the mobile trolley 4 has sufficient counterweight, at least its weight is much greater than the walking mechanism, and the material-collecting mechanism on the walking mechanism is moved and stored on the mobile trolley 4, the mass of the mobile trolley 4 increases, and the mass of the walking mechanism decreases, so that it is not necessary to disassemble the mobile trolley 4 and the walking mechanism first, and the walking mechanism can be separated from the photovoltaic bracket by moving the mobile trolley 4. When the walking mechanism is separated from the photovoltaic bracket, it can be separated from the mobile trolley 4. This method of disassembly and assembly is more convenient. Which method to use for disassembly in actual operation needs to consider the specific situation.
[0064] like Fig.15 As shown, further, the abutment block 94 can rise and be fixed close to the material taking mechanism. In this way, the fixing of the material taking mechanism can be further increased to prevent the material taking mechanism from shaking during the transportation of the mobile trolley 4.
[0065] Example 5
[0066] In this embodiment, the walking mechanism is further optimized and designed.
[0067] like Figures 1 to 18 As shown, a roller 2 32 is arranged on the inner side of the fixing seat 31, and the roller 2 32 is arranged as a U-shaped track wheel. The photovoltaic support includes pillars (upper pillars 13 and lower pillars 14) arranged at different heights on the slope 1, and a support 1 15 is arranged longitudinally on the pillar, and an avoidance groove 151 is arranged at the upper end of the support 1 15 to make way for the material taking mechanism to avoid collision interference, and a plurality of support 2 16 are arranged transversely at the upper ends of the plurality of support 1 15, and both the support 1 15 and the support 2 16 have an inner groove 161 and a notch 162 opened on one side, and the roller 2 32 is clamped in the notch 162 and the inner groove 161 of the support 2 16 at the upper and lower ends, and can slide in the inner groove 161 of the support 2 16. The bottom and one side of the bracket 16 are provided with a connection hole 163, and the upper side of the bracket 16 is provided with a connection hole 164. The bottom of the bracket 16 is connected to the bracket 15 through a bolt assembly 21, and the side of the bracket 16 is connected to the bracket 15 through an L-shaped connection block 2. The connection block 2 is connected to the bracket 15 and the bracket 16 through the bolt assembly 21. The photovoltaic component 5 is connected to the upper end of the bracket 16 through the bolt assembly 2 54, and the bolt assembly 2 54 is inserted into the connection hole 164 and the connection hole 3 53. One end of the bolt assembly 1 21 and the bolt assembly 2 54 is set in the inner groove 161 of the bracket 16, and is spaced from the roller 2 32. There will be no interference and collision during the sliding of the roller 2 32. Such a design can ensure that the walking mechanism can be stably slidably set on the photovoltaic bracket.
[0068] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A photovoltaic bracket auxiliary installation device, characterized in that : The photovoltaic support is arranged on a slope, and an upper platform is arranged at a high position of the slope; The auxiliary installation device includes a mobile trolley, a walking mechanism, a conveying mechanism and a material taking mechanism; The walking mechanism is mounted on the photovoltaic support and can walk horizontally on the photovoltaic support; The material taking mechanism is arranged on the walking mechanism and can move longitudinally relative to the walking mechanism, and is used to drop the grabbed photovoltaic components onto photovoltaic brackets at different heights; The moving trolley is detachably connected to the traveling mechanism, and the moving trolley is arranged on the upper platform and is used for driving the traveling mechanism to travel transversely.
2. The photovoltaic bracket auxiliary installation device according to claim 1, characterized in that: The walking mechanism includes two slide rails arranged at a fixed distance apart, the two slide rails are connected at both ends by a U-shaped fixed seat, and a slide groove is arranged on the inner side of the slide rail; the material picking mechanism includes a fixed plate and a suction cup assembly arranged at the bottom end of the fixed plate, and a plurality of rollers are symmetrically arranged on both sides of the fixed plate, and the rollers are cooperatively arranged in the slide groove; a U-shaped support frame is arranged at the upper end of the mobile trolley, and a winch mechanism is arranged on the support frame, and the winch mechanism is connected to the fixed plate by a rope.
3. The photovoltaic bracket auxiliary installation device according to claim 2, characterized in that: A storage trough is arranged inside the mobile trolley for storing photovoltaic modules; two arc-shaped tracks are symmetrically arranged on both sides of the upper end of the mobile trolley, and a slide groove 2 is arranged on the inner side of the track, one end of the track extends to the storage trough, and the other end extends to the outside of the support frame and can be docked with the slide rail, so that the slide groove 1 and the slide groove 2 are docked; the hoisting mechanism includes two drums, and the two drums are respectively connected to the upper and lower ends of the fixed plate by ropes, and the material picking mechanism can be lifted upward from the slide rail and reach the track through the lifting of the two drums, so that the material picking mechanism can rotate to a horizontal state and reach the storage trough position to pick up materials.
4. The photovoltaic bracket auxiliary installation device according to claim 3, characterized in that: A positioning seat is provided on one side of the material storage trough close to the support frame and protrudes upward. The positioning seat is arranged inside the support frame. A mounting groove is arranged at the bottom end of the material storage trough. A lifting mechanism is arranged in the mounting groove. The lifting mechanism can lift the photovoltaic component in the material storage trough and make the bottom end of the uppermost photovoltaic component flush with the upper end of the positioning seat, so that the photovoltaic component can slide toward the positioning seat and transfer to the positioning seat and face the suction cup assembly.
5. The photovoltaic bracket auxiliary installation device according to claim 4, characterized in that: The upper end of the positioning seat is equal to or slightly higher than the inner wall surface of the bottom end of the fixing seat, so that the photovoltaic component to be sucked can be supported on the positioning seat and the fixing seat.
6. The photovoltaic bracket auxiliary installation device according to claim 4, characterized in that: The lifting mechanism includes a cylinder and a top plate, the piston rod of the cylinder is connected to the top plate for transmission, and the top plate is slidably arranged in the installation groove; guide blocks are respectively arranged on both sides of the top plate, and the guide blocks are slidably arranged in the guide groove at the bottom end of the installation groove.
7. The photovoltaic bracket auxiliary installation device according to claim 6, characterized in that: A stepped groove is provided inside the positioning seat, an abutment block is slidably provided in the stepped groove, a sliding column is provided at the bottom end of the abutment block, a gear is provided inside the moving trolley, the gear is provided between the sliding column and the guide block, and racks meshing with the gear are respectively provided on the sliding column and the guide block close to the side where the sliding column is located; the abutment block can rise to lift the photovoltaic components on the positioning seat and the fixing seat to fit tightly against the suction cup component.
8. The photovoltaic bracket auxiliary installation device according to claim 7, characterized in that: A slide groove 2 is arranged on the inner side of the track, and one end of the slide groove 2 extends toward the inner wall of the material storage trough. The material picking mechanism can be lifted upward from the slide rail and onto the track by lifting two rollers, so that one end of the material picking mechanism is rotated to an inclined state and reaches the material storage trough for storage, and the material picking mechanism at the other end is supported on the track by roller 1.
9. The photovoltaic bracket auxiliary installation device according to claim 8, characterized in that: The abutment block can rise and be fixed close to the material taking mechanism.
10. The photovoltaic bracket auxiliary installation device according to claim 2, characterized in that: A roller 2 is arranged on the inner side of the fixing seat, and the roller 2 is arranged as a U-shaped track wheel; the photovoltaic bracket includes pillars arranged at different heights on the slope, a bracket 1 is longitudinally arranged on the pillar, and a plurality of brackets 2 are transversely arranged on the upper ends of a plurality of brackets 1, and the bracket 1 and the bracket 2 both have an inner groove and a notch opened on one side, and the roller 2 is clamped in the notch and the inner groove of the bracket 2 at the upper and lower ends; the bottom end of the bracket 2 is connected to the bracket 1 by a bolt assembly 1, and the side of the bracket 2 is connected to the bracket 1 by an L-shaped connecting block, and the connecting block is respectively connected to the bracket 1 and the bracket 2 by the bolt assembly 1; the photovoltaic assembly is connected to the upper end of the bracket 2 by the bolt assembly 2; one end of the bolt assembly 1 and the bolt assembly 2 is arranged in the inner groove of the bracket 2, and is spaced apart from the roller 2.
Citation Information
Patent Citations
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