Stirring transmission structure and dispersion machine

The stirring transmission structure allows independent adjustment of rotation speeds for stirring and dispersing components, enhancing mixing and dispersing efficiency by preventing interference between layers, addressing the flexibility issues of existing machines.

CN119186376APending Publication Date: 2024-12-27WUXI RICH INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411419382.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Existing stirring and dispersing machines lack flexibility in adjusting the rotation speeds of the stirring and revolution components independently, leading to inefficient operation and uneven mixing under diverse working conditions.

Method used

A stirring transmission structure with independent adjustment of rotation speeds for the stirring main shaft, dispersion main shaft, and revolution main body, utilizing multiple transmission devices to allow separate control of each component, enhancing mixing and dispersing efficiency.

Benefits of technology

The structure enables precise control of rotation speeds for each layer, improving mixing uniformity and dispersing quality by avoiding interference between motion layers, thus maximizing efficiency and adaptability to different materials and conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a stirring transmission structure and a dispersion machine. The device comprises a first main shaft; the second main shaft is sleeved and rotationally connected outside the first main shaft; the third main shaft is sleeved and rotationally connected outside the second main shaft; the revolution main body is connected with the third main shaft; the first transmission device is used for driving the first main shaft to rotate; the second transmission device is used for driving the second main shaft to rotate; the third transmission device is used for driving the third main shaft to rotate; the stirring main shaft is rotationally connected to the revolution main body; the dispersing main shaft is rotationally connected to the revolution main body; the first main shaft drives the dispersion main shaft to rotate through the fourth transmission device; the second main shaft drives the stirring main shaft to rotate through the fifth transmission device. The rotating speeds of the stirring main shaft, the dispersing main shaft and the revolution main body can be independently adjusted, and the dispersing quality is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of stirring equipment, in particular to a stirring transmission structure and a disperser. Background Art

[0002] A stirring and dispersing machine is a mixing device commonly used in the fields of chemical, pharmaceutical, and food, which can achieve efficient mixing and dispersion of materials. Existing stirring and dispersing machines usually adopt a multi-stage variable speed transmission structure to improve the mixing effect of materials through a combination of high-speed dispersion and low-speed stirring.

[0003] For example, patent CN202020021914.7 discloses a mixer with a multi-speed transmission structure, in which the transmission mechanism includes a high-speed dispersion transmission component and a low-speed stirring transmission component, and multi-speed transmission is achieved through a pulley and a gear assembly. The pulley assembly is used to drive the dispersion mechanism to rotate at high speed, and the bevel gear increases the stirring force, thereby achieving dispersion and mixing of different materials.

[0004] However, although this structure can achieve multi-stage transmission, it binds the rotation of the stirring main shaft to the revolution of the entire equipment. There is a fixed speed ratio relationship between the revolution and stirring, and the two cannot be adjusted independently. This structure will lead to insufficient flexibility of the equipment under certain complex working conditions, and it cannot adapt to the diverse needs of different materials and operating conditions, especially in situations where precise control of stirring, dispersion and overall revolution speed is required. In addition, due to the binding relationship between stirring and revolution, each motion layer cannot be independently controlled, which increases the difficulty of operation and reduces efficiency of the equipment when handling different working conditions. The mutual interference between the various functional layers will also affect the mixing uniformity of the material, thereby affecting the dispersion quality. Summary of the invention

[0005] To this end, the present invention provides a stirring transmission structure and a disperser, which can realize independent adjustment of the rotation speeds of the stirring main shaft, the dispersion main shaft and the revolution main body, thereby improving the dispersion quality.

[0006] In order to solve the above technical problems, the present invention provides a stirring transmission structure, comprising: First main axis; A second main shaft is sleeved and rotatably connected to the first main shaft; A third main shaft is sleeved and rotatably connected to the outside of the second main shaft; A revolving body connected to the third main axis; A first transmission device, used for driving the first main shaft to rotate; A second transmission device, used for driving the second main shaft to rotate; A third transmission device, used for driving the third main shaft to rotate; A stirring main shaft, rotatably connected to the revolving main body; A dispersion main shaft, rotatably connected to the revolving main body; A fourth transmission device is arranged between the first main shaft and the stirring main shaft, and the first main shaft drives the dispersion main shaft to rotate through the fourth transmission device; The fifth transmission device is arranged between the second main shaft and the stirring main shaft, and the second main shaft drives the stirring main shaft to rotate through the fifth transmission device.

[0007] In one embodiment of the present invention, the first main shaft comprises a first end and a second end axially oppositely disposed; The second main shaft includes a first end and a second end axially oppositely disposed; The third main shaft comprises a first end and a second end which are axially opposite to each other; The first end of the first main shaft, the first end of the second main shaft, and the first end of the third main shaft are located on the same side; The second end of the first main shaft, the second end of the second main shaft, and the second end of the third main shaft are located on the same side; The first end of the second main shaft extends outwardly from the first end of the third main shaft; The first end of the first main shaft extends outwardly from the first end of the second main shaft; The second end of the second main shaft extends outwardly from the second end of the third main shaft; The second end of the first main shaft extends outwardly from the second end of the second main shaft.

[0008] In one embodiment of the present invention, it also includes a first bearing seat 1 and a first bearing seat 2, and the first end and the second end of the first main shaft are rotatably connected to the first bearing seat 1 and the first bearing seat 2 respectively.

[0009] In one embodiment of the present invention, it also includes a second bearing seat 1 and a second bearing seat 2, and the first end and the second end of the second main shaft are rotatably connected to the second bearing seat 1 and the second bearing seat 2 respectively.

[0010] In one embodiment of the present invention, the first bearing seat 2 and the second bearing seat 2 are both installed on the revolving body.

[0011] In one embodiment of the present invention, the first main shaft, the second main shaft and the third main shaft are coaxially arranged.

[0012] In one embodiment of the present invention, the first transmission device, the second transmission device, the third transmission device, the fourth transmission device and the fifth transmission device include chain transmission, belt transmission or gear transmission structure.

[0013] In one embodiment of the present invention, the stirring spindle is equipped with a stirring member, and the stirring member includes a finger stirrer, a frame stirrer, a high viscosity stirrer or a butterfly stirrer.

[0014] In one embodiment of the present invention, the dispersion main shaft is equipped with a dispersion component, and the dispersion component includes a disc-shaped dispersion disk, a butterfly dispersion disk, a sawtooth disk or a spiral disperser.

[0015] The invention also provides a disperser, comprising the stirring transmission structure.

[0016] The above technical solution of the present invention has the following advantages compared with the prior art: The stirring transmission structure and disperser described in the present invention can achieve the rotation speeds of the first main shaft, the second main shaft and the third main shaft without affecting each other and can be adjusted independently, that is, the independent adjustment of the rotation speeds of the stirring main shaft, the dispersing main shaft and the revolving main body is achieved, which not only improves the control accuracy of the equipment, but also can adjust the rotation speed of each layer according to different working conditions and material characteristics, thereby maximizing the mixing and dispersing efficiency, and also avoids the problem of uneven mixing caused by mutual interference between moving layers in traditional equipment, thereby improving the dispersion quality.

[0017] In the present invention, each transmission device can be selected from a variety of forms such as chain transmission, belt transmission or gear transmission, which increases the adjustability and adaptability of the equipment. In addition, the design of the main shaft and the bearing seat ensures that each main shaft does not interfere with each other when rotating, so that the equipment maintains efficient operation while reducing the probability of loss and mechanical failure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the stirring transmission structure of the present invention.

[0020] Description of the Figures in the Specification: 1. First spindle; 2. Second spindle; 3. Third spindle; 4. Revolving body; 5. First transmission device; 6. Second transmission device; 7. Third transmission device; 8. Fourth transmission device; 9. Fifth transmission device; 10. Stirring spindle; 11. Dispersing spindle; 12. First bearing seat 1; 13. First bearing seat 2; 14. Second bearing seat 1; 15. Second bearing seat 2. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0022] In the present invention, if directions (up, down, left, right, front and back) are described, it is only for the convenience of describing the technical solution of the present invention, and does not indicate or imply that the technical features referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation of the present invention.

[0023] In the present invention, "several" means one or more, "multiple" means more than two, "greater than", "less than", "exceed" and the like are understood to exclude the number itself; "above", "below", "within" and the like are understood to include the number itself. In the description of the present invention, if there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0024] In the present invention, unless otherwise clearly defined, the words "set", "install", "connect" and the like should be understood in a broad sense, for example, they can be directly connected or indirectly connected through an intermediate medium; they can be fixedly connected or detachably connected or integrally formed; they can be mechanically connected or electrically connected or able to communicate with each other; they can be the internal connection of two elements or the interaction relationship between two elements. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0025] Reference Figure 1 As shown, a stirring transmission structure of the present invention comprises: First spindle 1; A second main shaft 2 is sleeved and rotatably connected to the first main shaft 1; The third main shaft 3 is sleeved and rotatably connected to the outside of the second main shaft 2; A revolving body 4 connected to the third main shaft 3; A first transmission device 5, used for driving the first main shaft 1 to rotate; A second transmission device 6, used for driving the second main shaft 2 to rotate; A third transmission device 7, used for driving the third main shaft 3 to rotate; A stirring main shaft 10, rotatably connected to the revolving main body 4; A dispersion main shaft 11, rotatably connected to the revolving main body 4; A fourth transmission device 8 is provided between the first main shaft 1 and the stirring main shaft 10, and the first main shaft 1 drives the dispersion main shaft 11 to rotate through the fourth transmission device 8; The fifth transmission device 9 is disposed between the second main shaft 2 and the stirring main shaft 10 , and the second main shaft 2 drives the stirring main shaft 10 to rotate through the fifth transmission device 9 .

[0026] Through the above-mentioned arrangement, it can be achieved that the rotation speeds of the first spindle 1, the second spindle 2 and the second spindle 2 do not affect each other and can be adjusted independently, that is, the rotation speeds of the stirring spindle 10, the dispersing spindle 11 and the revolving body 4 can be adjusted separately, which not only improves the control accuracy of the equipment, but also can adjust the rotation speed of each layer according to different working conditions and material characteristics, thereby maximizing the mixing and dispersing efficiency, and avoiding the problem of uneven mixing caused by mutual interference between moving layers in traditional equipment.

[0027] In one embodiment of the present invention, the first main shaft 1 comprises a first end and a second end axially oppositely disposed; The second main shaft 2 comprises a first end and a second end which are axially opposite to each other; The third main shaft 3 comprises a first end and a second end which are axially opposite to each other; The first end of the first main shaft 1, the first end of the second main shaft 2, and the first end of the third main shaft 3 are located on the same side; The second end of the first main shaft 1, the second end of the second main shaft 2, and the second end of the third main shaft 3 are located on the same side; The first end of the second main shaft 2 extends outwardly from the first end of the third main shaft 3; The first end of the first main shaft 1 extends outwardly from the first end of the second main shaft 2; The second end of the second main shaft 2 extends outwardly from the second end of the third main shaft 3; The second end of the first main shaft 1 extends outward from the second end of the second main shaft 2 .

[0028] In one embodiment, it also includes a first bearing seat 12 and a first bearing seat 2 13, and the first end and the second end of the first main shaft 1 are rotatably connected to the first bearing seat 12 and the first bearing seat 2 13 respectively.

[0029] In one embodiment, it also includes a second bearing seat 14 and a second bearing seat 15, and the first end and the second end of the second main shaft 2 are rotatably connected to the second bearing seat 14 and the second bearing seat 15 respectively.

[0030] The first bearing seat 2 13 and the second bearing seat 2 15 are both mounted on the revolving body 4 to ensure that the first main shaft 1, the second main shaft 2 and the second main shaft 2 rotate independently without interfering with each other.

[0031] In addition, the revolution body 4 may include a gear box component, and rotate on the support structure, and rotate through the rotation of the third main shaft 3. It can be understood that the stirring main shaft 10 and the dispersion main shaft 11 are both extended from the lower end of the gear box component.

[0032] In one embodiment, the first main shaft 1, the second main shaft 2 and the third main shaft 3 are coaxially arranged. The first main shaft 1 is a solid shaft, and the second main shaft 2 and the third main shaft 3 are both hollow shafts.

[0033] In one embodiment, the first transmission device 5, the second transmission device 6, the third transmission device 7, the fourth transmission device 8 and the fifth transmission device 9 include chain drive, belt drive or gear drive structure. For example, when belt drive is adopted, the first transmission device 5, the second transmission device 6 and the third transmission device 7 can be connected to the first end of each of the first main shaft 1, the second main shaft 2 and the third main shaft 3 through three correspondingly arranged drive motors (first motor, second motor and third motor) through synchronous belts. The fourth transmission device 8 and the fifth transmission device 9 are connected between the second end of the first main shaft 1 and the stirring main shaft 10, and between the second end of the second main shaft 2 and the stirring main shaft 10 through synchronous belts.

[0034] The transmission devices at each level can adjust the speed ratio as needed to ensure that the stirring and dispersing components can achieve the best shear force and mixing effect, further improving the mixing and dispersing effect of the equipment on various materials.

[0035] In one embodiment, the stirring spindle 10 is equipped with a stirring component, and the stirring component includes a finger-type stirrer, a frame-type stirrer, a high viscosity (HV, High Viscosity) stirrer or a butterfly-type stirrer. The finger-type stirrer is shaped like a finger and consists of a plurality of slender stirring rods, which are usually arranged in a radial shape. It is suitable for thinner or medium viscosity materials. The frame-type stirrer is frame-shaped, and the stirring blades are distributed on the four sides of the frame, which is suitable for stirring high viscosity materials or paste materials. The HV-type stirrer is suitable for high viscosity material design, such as colloids, resins, etc., and usually has larger blades and higher torque. The stirring blades of the butterfly-type stirrer are shaped like butterfly wings, usually composed of two curved blades, and are symmetrical in shape. It is suitable for medium to high viscosity materials, especially when the material is stirred at low shear.

[0036] In one embodiment, the dispersion main shaft 11 is equipped with a dispersion component, and the dispersion component includes a disc-shaped dispersion disk, a butterfly dispersion disk, a sawtooth disk or a spiral disperser.

[0037] The above stirring transmission structure is suitable for a planetary high-speed disperser.

[0038] During operation, the first main shaft 1 is connected to the first motor through the first transmission device 5 to obtain power, and transmits the power to the dispersed main shaft 11 through the fourth transmission device 8, so that the first motor directly controls the dispersed main shaft 11.

[0039] The second main shaft 2 is connected to the second motor through the second transmission device 6 to obtain power, and transmits the power to the stirring main shaft 10 through the fifth transmission device 9, thereby realizing direct control of the stirring main shaft 10 by the second motor.

[0040] The third main shaft 3 is connected to the third motor through the third transmission device 7 to obtain power and transmit it to the revolving body 4 connected thereto, thereby realizing direct control of the revolving body 4 by the third motor.

[0041] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to examples, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A stirring transmission structure, characterized in that: include: First spindle (1); A second main shaft (2) is sleeved and rotatably connected to the outside of the first main shaft (1); A third main shaft (3) is sleeved and rotatably connected to the outside of the second main shaft (2); A revolving body (4) connected to the third main shaft (3); A first transmission device (5) used for driving the first main shaft (1) to rotate; A second transmission device (6) for driving the second main shaft (2) to rotate; A third transmission device (7), used for driving the third main shaft (3) to rotate; A stirring main shaft (10) rotatably connected to the revolving main body (4); A dispersion main shaft (11) rotatably connected to the revolving main body (4); a fourth transmission device (8) disposed between the first main shaft (1) and the stirring main shaft (10), wherein the first main shaft (1) drives the dispersion main shaft (11) to rotate via the fourth transmission device (8); The fifth transmission device (9) is arranged between the second main shaft (2) and the stirring main shaft (10), and the second main shaft (2) drives the stirring main shaft (10) to rotate through the fifth transmission device (9).

2. A stirring transmission structure according to claim 1, characterized in that: The first main shaft (1) comprises a first end and a second end which are axially opposite to each other; The second main shaft (2) comprises a first end and a second end which are axially opposite to each other; The third main shaft (3) comprises a first end and a second end which are axially opposite to each other; The first end of the first main shaft (1), the first end of the second main shaft (2), and the first end of the third main shaft (3) are located on the same side; The second end of the first main axis (1), the second end of the second main axis (2), and the second end of the third main axis (3) are located on the same side; The first end of the second main shaft (2) extends outwardly from the first end of the third main shaft (3); The first end of the first main shaft (1) extends outwardly from the first end of the second main shaft (2); The second end of the second main shaft (2) extends outwardly from the second end of the third main shaft (3); The second end of the first main shaft (1) extends outwardly from the second end of the second main shaft (2).

3. A stirring transmission structure according to claim 2, characterized in that: It also comprises a first bearing seat 1 (12) and a first bearing seat 2 (13), wherein the first end and the second end of the first main shaft (1) are rotatably connected to the first bearing seat 1 (12) and the first bearing seat 2 (13) respectively.

4. A stirring transmission structure according to claim 3, characterized in that: It also comprises a second bearing seat 1 (14) and a second bearing seat 2 (15), wherein the first end and the second end of the second main shaft (2) are rotatably connected to the second bearing seat 1 (14) and the second bearing seat 2 (15) respectively.

5. A stirring transmission structure according to claim 4, characterized in that: The first bearing seat 2 (13) and the second bearing seat 2 (15) are both mounted on the revolving body (4).

6. A stirring transmission structure according to claim 1, characterized in that: The first main axis (1), the second main axis (2) and the third main axis (3) are coaxially arranged.

7. A stirring transmission structure according to claim 1, characterized in that: The first transmission device (5), the second transmission device (6), the third transmission device (7), the fourth transmission device (8) and the fifth transmission device (9) comprise chain drive, belt drive or gear drive structures.

8. A stirring transmission structure according to claim 1, characterized in that: The stirring main shaft (10) is equipped with a stirring component, and the stirring component includes a finger-type stirrer, a frame-type stirrer, a high-viscosity stirrer or a butterfly-type stirrer.

9. A stirring transmission structure according to claim 1, characterized in that: The dispersion main shaft (11) is equipped with a dispersion component, and the dispersion component includes a disc-shaped dispersion disk, a butterfly-shaped dispersion disk, a sawtooth disk or a spiral disperser.

10. A disperser, characterized in that: It comprises the stirring transmission structure described in any one of claims 1 to 9.

Citation Information

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