A quartz sand making machine
By designing distance measurement components and screening components in a quartz sand making machine, the problem of difficulty in detecting wear of the impact plate and plate hammer in the prior art is solved, accurate monitoring of wear and effective screening of quartz sand is achieved, and the efficiency and quality of sand making work are improved.
Patent Information
- Application Number
- CN202411484391.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-10-23
AI Technical Summary
It is difficult for existing quartz sand making machines to effectively detect the wear of the impact plate and the plate hammer in working conditions, and the rangefinder is susceptible to damage, resulting in inaccurate wear detection.
A quartz sand making machine including a distance measuring assembly and a screening assembly is designed. The distance measuring assembly adjusts the clamping area through the drive unit and the clamping part to ensure that the distance measuring instrument is safe in a non-working state. The screening assembly is used to screen out quartz sand that meets the standards and monitors wear.
The wear detection of the counter plate and plate hammer when the quartz sand making machine is in a non-working state is realized, which avoids the problem of inaccurate wear detection, reduces the number of reworks of quartz sand, and ensures the smooth progress of sand making work.
Smart Images

Figure CN119186729B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quartz stone crushing, in particular to a quartz sand making machine. Background Art
[0002] The working principle of the quartz sand making machine mainly involves the crushing methods of "stone against stone" and "stone against iron". The equipment drives the belt and pulley through the motor, and then drives the eccentric shaft to make the movable jaw move up and down. When the movable jaw rises, the angle between the toggle plate and the movable jaw becomes larger, pushing the movable jaw plate close to the fixed jaw plate, and the material is crushed or split; when the movable jaw descends, the angle between the toggle plate and the movable jaw becomes smaller, and the movable jaw plate leaves the fixed jaw plate under the action of the pull rod and spring. At this time, the crushed material is discharged from the lower opening of the crushing chamber. During the whole process, the material is subjected to multiple impacts, friction and grinding in the vortex crushing chamber to achieve a fine crushing effect.
[0003] However, there are still some problems with the existing sand making machines. For example, a patent application with publication number CN113351352A discloses an intelligent detection and alarm device for the wear degree of a sand making machine, which records a sand making machine body, a distribution cone arranged at the center of the sand making machine body, including a cover body arranged at the upper end of the sand making machine body, the upper end of the cover body is connected to a distance measuring sensor through a support, the distance measuring sensor is connected to a controller of the sand making machine body, and a monitoring unit for judging the wear degree of the distribution cone is provided in the controller.
[0004] However, there are still some problems in the above patent application. Since the rangefinder in the above patent application is fixedly installed on the crusher casing, when it is necessary to add quartz stone raw materials to the crusher or discharge processed quartz sand, the raw materials or products will damage the rangefinder, which may easily cause damage to it. At the same time, there is a limitation in the patent application. The patent application can only be applied to the detection of the position of the impact plate of the crusher when it is not working. In the working state, the quartz stone is located between the impact plate and the hammer. Not only is there a possibility of collision between the quartz stone and the rangefinder, but there is also a problem that the rangefinder cannot perform wear measurement due to the obstruction of the quartz stone.
[0005] Therefore, how to better complete the wear detection of quartz sand making machine is a problem that needs to be solved at present. Summary of the invention
[0006] The present invention provides a quartz sand making machine to solve the above problems existing in the prior art.
[0007] The invention discloses a quartz sand making machine, comprising:
[0008] Crusher, used to crush and discharge quartz stone;
[0009] The distance measuring assembly is located at the discharge port end of the crusher body, and includes a mounting plate arranged at the discharge port of the crusher, a driving unit arranged on the mounting plate, a plurality of clamping parts evenly arranged on the mounting plate and abutting against the driving unit, and a distance measuring instrument clamped by the clamping parts;
[0010] The clamping part is driven to move by the driving unit, and the clamping area of the clamping part is adjusted so that the rangefinder is located within the clamping area. Then the driving unit moves in the opposite direction to reduce the clamping area of the clamping part so that the clamping part clamps the rangefinder.
[0011] In a further embodiment, the driving unit comprises two driving cylinders symmetrically arranged on the mounting plate, a driving slider connected to the output ends of the driving cylinders, and a driving ring for connecting the two driving sliders;
[0012] The driving ring abuts against the clamping portion;
[0013] The installation plate is provided with a through hole, and the manufactured quartz sand falls below through the through hole.
[0014] In a further embodiment, the clamping portion includes two rotating shafts and an articulated seat provided on the mounting plate, a driving rod movably connected to the articulated seat, a driving wheel provided at one end of the driving rod, a driven wheel provided at the other end of the driving rod, a driving block provided on the rotating shaft, a connecting block provided on the driving block, a connecting rod provided on the connecting block, and a clamping block installed at the free end of the connecting rod;
[0015] The driving block includes a first driving block and a second driving block. Of the two rotating shafts, the one connected to the rotating shaft away from the driving rod is the first driving block, and the other is the second driving block. The clamping portion also includes a connecting shaft for connecting the two driving blocks, and a slider arranged on the connecting shaft. The first driving block is provided with a sliding groove adapted to the slider, and the slider is located in the sliding groove.
[0016] The driven wheel abuts against the second driving block.
[0017] In a further embodiment, the mounting plate includes a rotary motor, a driving gear disposed at an output end of the rotary motor, and a gear ring meshed with the driving gear and disposed on an inner wall of the driving ring;
[0018] An annular groove is also provided on the inner wall of the driving ring, and the driving slider is located in the annular groove and is slidably connected to the annular groove;
[0019] The annular slide groove is located above the gear ring;
[0020] The driving ring is also provided with a groove area;
[0021] The axial length of the gear ring is smaller than the axial length of the driving gear.
[0022] In a further embodiment, it further comprises a rotor, the rotor being arranged on the crusher body, and a plurality of plate hammers arranged on the curved surface of the rotor;
[0023] Two adjusting mechanisms are sleeved on the rotor and connected to the crusher body, located at both ends of the plate hammer, and a plurality of impact plates are arranged on the adjusting mechanisms;
[0024] The transmission assembly is located below the distance measuring assembly and is used to receive the quartz sand falling from the discharge port of the crusher body and perform initial screening on it;
[0025] The screening component is connected to the transmission component and is used to receive the quartz sand whose size does not meet the requirements when the transmission component is screening, and to classify the quartz sand.
[0026] In a further embodiment, the transmission assembly includes a bracket connected to the crusher, a screening machine arranged on the bracket, a limit frame connected to the screening machine, a belt conveyor located at the bottom of the limit frame, at least two screens arranged in the screening machine, and a discharge plate arranged at the discharge end of the screening machine;
[0027] The two screens are at a predetermined angle to the ground. The diameters of the screen holes on the two screens are different. The diameter of the screen hole on the screen close to the belt conveyor is smaller than that of the other screen hole. Quartz blocks larger than the diameter of the screen hole can be screened and removed from the discharge plate, while quartz sand that meets the standards falls onto the belt conveyor and is transported to a predetermined location.
[0028] The screening machine is used to receive the quartz sand falling from the outlet end of the crusher.
[0029] In a further embodiment, the screening assembly includes a support frame, a screening part arranged on the support frame, a screening box connected to the screening part, a screening net arranged in the screening box, the screening net divides the screening box into an upper area and a lower area, two discharge pipes connected to the screening box and respectively located in the upper area and the lower area, an air hammer and a moving wheel arranged at the bottom of the screening box, and a cleaning part arranged on the screening box;
[0030] The screening part comprises a screening motor fixedly mounted on a support frame, a cam connected to an output end of the screening motor, a transmission rod arranged on the cam, and a transmission seat movably connected to the transmission rod;
[0031] The transmission seat is connected to the screening box;
[0032] The moving wheel abuts against the supporting frame.
[0033] In a further embodiment, the cleaning section includes two adjustment racks arranged in the length direction of the screening box, an adjustment gear meshed with the adjustment racks, an adjustment roller located in the screening box and used to connect the adjustment gears, a comb plate arranged on the adjustment roller, an adjustment block connected to the adjustment gears, and an adjustment cylinder connected to one of the adjustment blocks.
[0034] In a further embodiment, the adjustment mechanism comprises a sleeve seat sleeved on the rotor and connected to the crusher body, and adjustment components uniformly arranged on the sleeve seat and having the same number as the impact plates;
[0035] The impact plate is provided with a plurality of impact protrusions, which are distributed in a stepped manner on the impact plate. The stepped impact protrusions are directly opposite to the area where the plate hammer is located. When the rotor rotates, the quartz stone is located between the impact plate and the plate hammer and is squeezed by the set impact protrusions to crush the quartz stone.
[0036] In a further embodiment, the adjustment assembly includes a fixing seat provided on the sleeve, an adjustment motor connected to the fixing seat, a transmission part connected to an output end of the adjustment motor, an adjustment seat fixedly mounted on the fixing seat, and an adjustment frame connected to the transmission part and movably connected to the adjustment seat;
[0037] The transmission part includes a second connecting rod, fisheye bearings symmetrically arranged at both ends of the second connecting rod, an adjustment rod connected to the output end of the adjustment motor, and a transmission shaft arranged on the adjustment frame;
[0038] One of the fisheye bearings is connected to the adjusting rod, and the other fisheye bearing is connected to the transmission shaft;
[0039] The counter-attack plate is connected to the adjustment frame;
[0040] The regulating components are independent of each other and do not interfere with each other.
[0041] Beneficial effect: The present invention discloses a quartz sand making machine. In the present invention, a distance measuring component and a screening component are provided, so that the distance meter can convert the measured information into digital information. The operator can observe and compare the displayed digital information with the preset value, so as to judge the wear degree of the device, and then adjust the position of the impact plate or replace the plate hammer. When the device is in a non-working state, the wear of the impact plate or the plate hammer can be detected, and then the plate hammer with a larger wear amount can be replaced or the position of the impact plate can be adjusted, so as to shorten the distance between the impact plate and the plate hammer, and avoid the failure of the quartz sand making work caused by the size of the processed quartz sand being larger than the preset quartz sand size; and through the transmission component provided, quartz sand with a larger size can be screened out and then transported to the screening component, so that the quartz sand can be sorted according to size. Category. According to the classification, when the size exceeds the preset size, it means that in the sand making process of the sand making machine, the hardness or size of the quartz stone is too large, which causes the wear of the plate hammer or the impact plate, and then causes the size of the quartz sand after sand making to exceed the preset size, so that the size of the produced quartz sand does not meet the established standards, indicating that the device has a large amount of wear during operation. At this time, the staff needs to stop the rotation of the drive motor, stop the sand making machine, and inspect and repair the plate hammer or the impact plate. Through the coordinated use of the set ranging component and the screening component, the wear of the sand making machine is monitored before and after the sand making machine works and during the operation of the sand making machine, so as to avoid excessive wear and cause a large amount of quartz sand that does not meet the established size, reduce the number of rework of quartz sand, ensure the smooth progress of sand making work, and improve the work efficiency of quartz sand making machine wear detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a schematic diagram of a quartz sand making machine of the present invention;
[0043] Figure 2 It is a schematic diagram of the structure of the regulating mechanism of the present invention;
[0044] Figure 3 It is a schematic diagram of the structure of the counterattack plate of the present invention;
[0045] Figure 4 It is a schematic diagram of the structure of the regulating component of the present invention;
[0046] Figure 5 It is a schematic diagram of the distance measuring component structure of the present invention;
[0047] Figure 6 It is a schematic diagram of the structure of the clamping part of the present invention;
[0048] Figure 7 is a stereogram of the distance measuring assembly of the present invention;
[0049] Figure 8 is a three-dimensional diagram of the clamping portion of the present invention;
[0050] Fig. 9 It is a schematic diagram of the screening component structure of the present invention;
[0051] Fig.10 The present invention Fig. 9 A partial enlarged schematic diagram in the middle;
[0052] Fig.11 It is a schematic structural diagram of the cleaning part of the present invention.
[0053] Figure numerals: 1, crusher; 2, rotor; 3, plate hammer; 4, adjustment mechanism; 41, sleeve; 42, adjustment assembly; 421, adjustment motor; 422, adjustment rod; 423, fisheye bearing; 424, second connecting rod; 425, transmission shaft; 426, adjustment frame; 427, adjustment seat; 428, fixed seat; 43, counter-attack protrusion; 5, distance measuring assembly; 51, mounting plate; 52, clamping part; 521, driving wheel; 522, articulated seat; 523, driving rod; 524, driven wheel; 525, rotating shaft; 526, driving block; 527, slider; 528, clamping block; 529, connecting block; 5210, connecting rod; 5211 , connecting shaft; 53, driving cylinder; 54, driving slider; 55, driving ring; 6, impact plate; 7, transmission assembly; 71, screening machine; 72, limit frame; 73, bracket; 74, belt conveyor; 75, discharge plate; 8, screening assembly; 81, support frame; 82, screening part; 821, screening motor; 822, cam; 823, transmission seat; 824, transmission rod; 83, screening box; 84, screening net; 85, discharge pipe; 86, air hammer; 87, moving wheel; 88, cleaning part; 881, adjusting cylinder; 882, adjusting block; 883, adjusting gear; 884, adjusting rack; 885, adjusting roller; 886, comb plate. DETAILED DESCRIPTION
[0054] After research and analysis by the applicant, the reason for this problem (the distance meter cannot perform wear measurement when in working state) is that, in the prior art, when it is necessary to add quartz raw materials to the crusher or discharge processed quartz sand, the raw materials or products will damage the distance meter, which is easy to cause damage to it; the present invention provides a distance measuring component 5 and a screening component 8, so that the distance meter can convert the measured information into digital information, and the operator can observe the displayed digital information and compare it with the preset value, so as to judge the degree of wear of the device, and then adjust the position of the impact plate 6 or replace the plate hammer 3, and then when the device is in a non-working state, the wear of the impact plate 6 or the plate hammer 3 can be detected, and the plate hammer 3 with a larger amount of wear can be replaced or the position of the impact plate 6 can be adjusted, so as to reduce the distance between the impact plate 6 and the plate hammer 3, so as to avoid the failure of the quartz sand making work caused by the size of the processed quartz sand being larger than the preset quartz sand size. Through the transmission component 7, the larger quartz sand can be screened out and then transported to the screening component 8, so that the quartz sand can be classified according to size. According to the classification, when the size exceeds the preset size, it means that in the sand making process of the sand making machine, the hardness of the quartz stone is too large or the size is too large, causing the wear of the plate hammer 3 or the impact plate 6, which in turn causes the size of the quartz sand after sand making to exceed the predetermined size, so that the size of the produced quartz sand does not meet the established standards, indicating that the device has a large amount of wear during the working process. At this time, the staff needs to stop the rotation of the drive motor, stop the sand making machine, and inspect and repair the plate hammer 3 or the impact plate 6. Through the coordinated use of the set ranging component 5 and the screening component 8, the wear of the sand making machine can be monitored before and after the sand making machine works and during the working process of the sand making machine, so as to avoid excessive wear and tear, which will lead to a large amount of quartz sand that does not meet the established size, reduce the number of rework of the quartz sand, and ensure the smooth progress of the sand making work.
[0055] The present invention discloses a quartz sand making machine, see Figure 1-Figure 11, comprising a crusher 1, a distance measuring assembly 5 arranged at the discharge port end of the crusher body 1, the distance measuring assembly 5 comprising a mounting plate 51, a driving unit, a clamping portion 52 and a distance meter, the mounting plate 51 being arranged at the discharge port end of the crusher body 1, the driving unit being arranged on the mounting plate 51, the clamping portion 52 being arranged on the mounting plate 51 and clamping the distance meter; a rotor 2 being arranged on the crusher body 1, and a plurality of plate hammers 3 being arranged on the curved surface of the rotor 2, the rotor 2 rotating so that the quartz stone collides with the rotor 2 or the plate hammer 3, so that the quartz stone after the collision collides with the quartz stone falling from the crusher body 1 or the inner wall of the crusher body 1, so that the quartz stone The stone is crushed to form quartz sand; there are two adjusting mechanisms 4, which are sleeved on the rotor 2 and connected to the crusher body 1, located at both ends of the plate hammer 3, and a plurality of impact plates 6 are arranged on the adjusting mechanism 4. The distance between the impact plate 6 and the axis of the rotor 2 is adjusted by the adjusting mechanism 4 to change the flying distance of the quartz stone before it hits the impact plate 6, so that the quartz stone is crushed; the transmission component 7 is located below the distance measuring component 5, and is used to receive the quartz sand falling from the discharge port end of the crusher body 1 and perform initial screening on it; the screening component 8 is connected to the transmission component 7, and is used to receive the quartz sand whose size does not meet the requirements when the transmission component 7 is screened, and classify this type of quartz sand.
[0056] In a further embodiment, the crusher 1 body also includes a driving mechanism, which includes a driving motor, a first driving wheel arranged at the output end of the driving motor, and a second driving wheel arranged at one end of the rotor 2, and a driving belt for connecting the first driving wheel and the second driving wheel. Through the provided driving motor and driving belt, when the driving motor is working, the rotor 2 located in the crusher 1 body can be rotated, and the plate hammer 3 on the circumference of the rotor 2 can also be driven to start rotating, so that the quartz stone can collide with the plate hammer 3, and the quartz stone after the collision collides with the quartz stone falling from the feed port of the crusher 1, or directly collides with the impact plate 6. Under the action of force, the quartz stone is broken, and the broken quartz stone can collide multiple times in the crusher 1, so that the produced quartz sand meets the established standards.
[0057] In a further embodiment, the rangefinder in the present invention is a prior art, which can convert the measured information into digital information. The operator can observe the displayed digital information and compare it with the preset value to determine the degree of wear of the quartz sand making machine, and then adjust the position of the impact plate 6 or replace the plate hammer 3. When the quartz sand making machine is in a non-working state, the wear of the impact plate 6 or the plate hammer 3 can be detected, and the plate hammer 3 with larger wear can be replaced or the position of the impact plate 6 can be adjusted to reduce the distance between the impact plate 6 and the plate hammer 3, so as to avoid the size of the processed quartz sand being larger than the preset quartz sand size, thereby causing the failure of the quartz sand making work. Through the set transmission component 7, quartz sand with larger size can be screened out and then transported to the screening component 8, so that the quartz sand can be sorted according to the size. The sand making machine is operated by a plurality of operators, and the plurality of operators are connected to the plurality of sand making machines. The plurality of operators are connected to the plurality of sand making machines, and the plurality of operators are connected to the plurality of sand making machines. The plurality of operators are connected to the plurality of sand making machines, and the plurality of operators are connected to the plurality of sand making machines. The plurality of operators are connected to the plurality of sand making machines, and the plurality of operators are connected to the plurality of sand making machines.
[0058] In a further embodiment, a conventional distance meter is installed at a predetermined position on the shell of the crusher 1. Since its position is fixed, no matter whether it is located at the feed port or the discharge port during detection, during the process of adding or discharging materials, a collision may occur between the quartz stone or quartz sand and the distance meter, which may easily cause damage to the quartz stone. In addition, there are relatively few existing distance meters. During the detection process, due to obstruction of the device or other factors, there is no comparison between the data, which results in too little data, resulting in inaccurate data obtained, and thus inaccurate measurement results.
[0059] In order to solve the above problems, the driving unit includes two driving cylinders 53 symmetrically arranged on the mounting plate 51, a driving slider 54 connected to the output end of the driving cylinder 53, and a driving ring 55 for connecting the two driving sliders 54; the driving ring 55 abuts against the clamping portion 52; a through hole is opened on the mounting plate 51, and the manufactured quartz sand falls below through the through hole; when the crusher 1 is in working state, the driving cylinder 53 works, so that the driving ring 55 can be located above the discharge port of the crusher 1, thereby reducing the damage of the falling quartz sand to the distance measuring component 5; when measurement work is required, the driving cylinder 53 starts to work, and the moving driving cylinder 53 can drive the driving slider 54 to move, thereby changing the distance between the driving ring 55 and the mounting plate 51. The straight-line distance between them can drive the clamping part 52 to move, thereby changing the clamping area between the two clamping blocks 528. By placing the rangefinder in the clamping area and adjusting the size of the clamping area, the clamping limit work of the rangefinder is completed, and the installation of the rangefinder is completed. When the crusher 1 is working, the range of the clamping area can be increased, and the disassembly of the rangefinder can be completed, thereby avoiding damage to the rangefinder caused by the quartz stone during the operation of the crusher 1. At the same time, the distance measuring component 5 is installed at the discharge port of the crusher 1 in an annular structure. During the detection process, multiple sets of data can be provided, which can not only avoid the failure of data collection due to obstruction by objects or other devices, but also can compare and screen multiple sets of data, thereby ensuring the accuracy of the collected data.
[0060] In a further embodiment, the clamping portion 52 includes two rotating shafts 525 and an articulated seat 522 provided on the mounting plate 51, a driving rod 523 movably connected to the articulated seat 522, a driving wheel 521 provided at one end of the driving rod 523, a driven wheel 524 provided at the other end of the driving rod 523, a driving block 526 provided on the rotating shaft 525, a connecting block 529 provided on the driving block 526, a connecting rod 5210 provided on the connecting block 529, and a connecting rod 5211 provided on the connecting block 529. The clamping block 528 at the free end of the rod 5210; the driving block 526 includes a first driving block and a second driving block. Of the two rotating shafts 525, the first driving block is connected to the rotating shaft 525 away from the driving rod 523, and the other is the second driving block. The clamping portion 52 also includes a connecting shaft 5211 for connecting the two driving blocks 526, and a slider 527 arranged on the connecting shaft 5211. The first driving block is provided with a slide groove adapted to the slider 527, and the slider 527 is located in the slide groove. The driven wheel 524 is in contact with the second driving block; when the rangefinder needs to be installed, the distance between the driving ring 55 and the mounting plate 51 can be adjusted by driving the cylinder 53, so that the driving ring 55 drives the driving wheel 521 to move close to the mounting plate 51, and the driven wheel 524 is moved by the movable connection between the driving rod 523 and the hinge seat 522, so that the second driving block can be pushed to move, and the moving second driving block drives the connecting block 529 and the connecting shaft 5211 connected thereto to move, and the moving connecting shaft 5211 drives the driven wheel 524 to move. The movable slider 527 moves in the slide groove on the first driving block, and then can drive the connecting block 529 connected to the first driving block to move, so that the rotating shaft 525 can move, and then can drive the clamping block 528 to move, and adjust the area between the two clamping blocks 528. When the operator places the rangefinder between the two clamping blocks 528, the clamping block 528 can complete the clamping and limiting work of the rangefinder, and then complete the installation of the rangefinder, ensuring that the rangefinder can measure the impact plate 6 or the hammer 3.
[0061] In a further embodiment, since a plurality of clamping parts 52 are provided in the present invention, and the driving method of the clamping parts 52 is to use the driving cylinder 53 to drive the driving ring 55 to move, the position of the driving ring 55 in the axial direction of the mounting plate 51 is adjusted, and the installation and disassembly of the rangefinder is completed. During this process, each clamping part 52 is opened or clamped at the same time. When one or two rangefinders are damaged and need to be replaced, the above-mentioned driving method will cause all the rangefinders to be disassembled, which may easily cause the rangefinder to fall or require multiple workers to install the rangefinder, resulting in a waste of labor resources.
[0062] In order to solve the above problems, the mounting plate 51 of the present invention also includes a rotating motor, a driving gear disposed at the output end of the rotating motor, and a gear ring meshing with the driving gear and disposed on the inner wall of the driving ring 55; an annular groove is also provided on the inner wall of the driving ring 55, and the driving slider 54 is located in the annular groove and is slidably connected to the annular groove; the annular groove is located above the gear ring, and when the driving cylinder 53 is working, the driving slider 54 can drive the driving ring 55 to move in its axial direction, and when the rotating motor is working, the driving slider 54 can make an orbital motion on the driving ring 55 and along the axis of the driving ring 55; The driving ring 55 is also provided with a groove area. The driving wheel 521 located in the area can adjust the spacing between the clamping blocks 528 under the cooperation of the driving rod 523 and the driving slider 54, so that the damaged rangefinder can be replaced; the axial length of the gear ring is smaller than the axial length of the driving gear, and the gear ring can be driven by the driving cylinder 53 to reciprocate in the axial direction of the driving gear; in order to be able to replace the damaged rangefinder in a targeted manner, a groove area is provided on the driving ring 55 of the present invention. When replacement work is required, the rotating motor starts to work, and the moving rotating motor can drive The driving gear at the output end rotates, and the moving driving gear can drive the gear ring to move. Since the gear ring is installed on the inner wall of the driving ring 55, it can drive the driving ring 55 to rotate. At this time, the driving slider 54 can slide in the slide groove. During the rotation of the driving ring 55, the position of the groove area is constantly changed so that it is located at the position of the driving wheel 521 in the clamping part 52 corresponding to the rangefinder to be replaced. Since the position of the groove area is lower than that of other areas, the driving wheel 521 located in this area is higher than the driving wheels 521 located in other areas, so that the clamping part 52 in the clamping part 52 located in this area is The distance between block 528 increases, so that the corresponding distance meter can be replaced. After the replacement is completed, the rotating motor rotates, and the driving wheel 521 is away from the groove area, so that the damaged distance meter in the distance measuring component 5 can be replaced. At the same time, the replacement work can be carried out in a targeted manner, so as to avoid the normally working distance meter from falling from the clamping part 52, thereby ensuring the normal operation of the distance meter, detecting the distance from the preset detection point of the impact plate 6 or the plate hammer 3 to the rangefinder, reflecting the wear condition of the impact plate 6 or the plate hammer 3, replacing the plate hammer 3 or adjusting the position of the impact plate 6 according to the detection result, and avoiding the quartz stone that does not meet the specifications from being discharged from the discharge port.
[0063] The transmission assembly 7 includes a bracket 73 connected to the crusher 1, a screen 71 arranged on the bracket 73, a limit frame 72 connected to the screen 71, a belt conveyor 74 located at the bottom of the limit frame 72, at least two screens arranged in the screen 71, and a discharge plate 75 arranged at the discharge end of the screen 71; the two screens are at a predetermined angle to the ground, and the screen holes on the two screens have different diameters. The screen hole diameter of the screen close to the belt conveyor 74 is smaller than the screen hole diameter of the other screen, so that quartz stones larger than the screen hole diameter can be screened and excluded from the discharge plate 75, while the quartz sand that meets the standards falls onto the belt conveyor 74 and is transported to The quartz sand falls into the belt conveyor 74 and is transported to the predetermined position. The quartz sand that meets the standard size and the quartz sand that does not meet the standard can be quickly screened out through the two screens, and the quartz sand that meets the standard size and the quartz sand that does not meet the standard can be classified and transported. At the same time, the strength of the screen located above is greater than the strength of the screen located below, so as to prevent the quartz stone with larger mass from damaging the filter. When working, the quartz sand falls into the sieving machine 71, and the sieving machine 71 screens the quartz sand according to the size. The quartz sand that meets the size falls onto the belt conveyor 74 and is transported to the predetermined position along with the belt conveyor 74. The quartz sand that does not meet the standard, that is, the quartz sand with a size larger than the screen hole, falls into the screening component 8 through the discharge plate 75.
[0064] The screening assembly 8 includes a support frame 81, a screening part 82 arranged on the support frame 81, a screening box 83 connected to the screening part 82, a screening net 84 arranged in the screening box 83, the screening net 84 divides the screening box 83 into an upper area and a lower area, two discharge pipes 85 connected to the screening box 83 and respectively located in the upper area and the lower area, an air hammer 86 and a moving wheel 87 arranged at the bottom of the screening box 83, and a cleaning part 88 arranged on the screening box 83; the screening part 82 includes a screening motor 821 fixedly mounted on the support frame 81, and a cleaning part 88 arranged on the screening box 83. The cam 822 connected to the output end of the screening motor 821, the transmission rod 824 arranged on the cam 822, and the transmission seat 823 connected to the transmission rod 824; the transmission seat 823 is connected to the screening box 83; the moving wheel 87 is in contact with the support frame 81, and the screening box 83 can be moved on the support frame 81 through the cooperation of the screening motor 821 and the screening part 82 to perform the screening work; the cleaning part 88 includes two adjusting racks 884 arranged in the length direction of the screening box 83, and an adjusting gear 883 meshing with the adjusting rack 884, which is used to adjust the cleaning part 88. The adjusting roller 885 connected to the adjusting gear 883 and located in the screening box 83, the comb plate 886 arranged on the adjusting roller 885, the adjusting block 882 connected to the adjusting gear 883, and the adjusting cylinder 881 connected to one of the adjusting blocks 882; when the quartz sand falls into the screening component 8 through the discharge plate 75, the air hammer 86 and the screening motor 821 both start to move, and then the screening motor 821 can drive the cam 822 to move, and then the moving cam 822 can make the screening box 83 move on the support frame 81 through the transmission rod 824 provided The quartz stones are moved and then subdivided according to their sizes again and excluded from different discharge pipes 85. According to the amount of excluded quartz stones, it is judged whether the distance between the impact plate 6 and the plate hammer 3 is greater than the preset distance during the operation, and then it is judged whether the plate hammer 3 or the impact plate 6 is worn, thereby realizing the wear detection work of the crusher 1. At the same time, during the operation, when the external environment is humid, part of the quartz sand will adhere to the screening box 83, and then the gear movement can be driven by adjusting the cylinder 881, so that the comb plate 886 can clean the screening box 83.
[0065] The adjusting mechanism 4 includes a sleeve 41 which is sleeved on the rotor 2 and connected to the crusher body 1, and adjusting components 42 which are evenly arranged on the sleeve 41 and have the same number as the impact plates 6; a plurality of impact protrusions 43 are arranged on the impact plate 6, and the plurality of impact protrusions 43 are distributed in a stepped manner on the impact plate 6, and the stepped impact protrusions 43 are directly opposite to the area where the plate hammer 3 is located. When the rotor 2 rotates, the quartz stone is located between the impact plate 6 and the plate hammer 3 and is squeezed by the impact protrusions 43, thereby crushing the quartz stone; by setting the impact protrusions 43, the crushing rate of the quartz stone can be increased, thereby ensuring the smooth progress of the quartz sand manufacturing work.
[0066] In a further embodiment, since there are certain requirements for the diameter of the required quartz sand, although the collision force between the quartz stone and the shell can be changed by increasing or decreasing the speed of the motor, thereby reducing or increasing the speed of the rotor 2 and thus changing the size of the quartz sand, the space between the shell and the hammer assembly on the rotor 2 is certain, which results in the number of collisions of the quartz stone being active but within a predetermined range, and thus having certain limitations in the processing of the quartz stone.
[0067] In order to solve the above problems, the adjustment component 42 in the present device includes a fixed seat 428 arranged on the sleeve 41, an adjustment motor 421 connected to the fixed seat 428, a transmission part connected to the output end of the adjustment motor 421, an adjustment seat 427 fixedly mounted on the fixed seat 428, and an adjustment frame 426 connected to the transmission part and movably connected to the adjustment seat 427; the counter-attack plate 6 is connected to the adjustment frame 426; the adjustment components 42 are independent of each other and do not interfere with each other; the transmission part includes a second connecting rod 424, fisheye bearings 423 symmetrically arranged at both ends of the second connecting rod 424, an adjustment rod 422 connected to the output end of the adjustment motor 421, and a transmission shaft 425 arranged on the adjustment frame 426; one of the fisheye bearings 423 is connected to the adjustment rod 422, and the other fisheye bearing 423 is connected to the transmission shaft 425; the operator needs to adjust the counter-attack near the discharge port on the shell in advance The position of the impact plate 6, at this time the adjusting motor 421 starts to work, the moving adjusting motor 421 can drive the adjusting rod 422 to move, and then through the set fisheye bearing 423 and the rotating part, it can drive the second connecting rod 424 to move, and then the transmission shaft 425 can work, so that the relative displacement occurs between the adjusting frame 426 and the adjusting seat 427, and then the position of the impact plate 6 can be adjusted, thereby adjusting the straight-line distance between the impact plate 6 and the rotor 2, and by adjusting the distance between the two, the collision force between the two can be adjusted, and then the quartz stone can be crushed for the second time, and then it can be processed for the second time, and at the same time, according to the distance between the two and the rotation speed of the rotor 2, the force of the quartz stone hitting the impact plate 6 can be adjusted, and then the position of the impact plate 6 can be adjusted according to the demand, so as to adjust the size of the crushed quartz stone, and then complete the sand making work of the quartz stone.
[0068] Working principle description: before work, the operator needs to adjust the position of the impact plate 6 near the discharge port on the shell in advance. At this time, the adjusting motor 421 starts to work. The moving adjusting motor 421 can drive the adjusting rod 422 to move, and then through the set fisheye bearing 423 and the rotating part, it can drive the second connecting rod 424 to move, and then the transmission shaft 425 can work, so that the relative displacement between the adjusting frame 426 and the adjusting seat 427 occurs, and then the position of the impact plate 6 can be adjusted, thereby adjusting the straight-line distance between the impact plate 6 and the rotor 2. By adjusting the distance between the two, the collision force between the two can be adjusted, and the quartz stone can be crushed for a second time, and then it can be processed for a second time. At the same time, according to the distance between the two and the rotation speed of the rotor 2, the force of the quartz stone hitting the impact plate 6 can be adjusted, and then the position of the impact plate 6 can be adjusted according to the needs, so as to adjust the size of the crushed quartz stone. And complete the sand making work of quartz stone; when measurement is needed, the driving cylinder 53 starts to work, and the moving driving cylinder 53 can drive the driving slider 54 to move, thereby changing the straight-line distance between the driving ring 55 and the mounting plate 51, and then can drive the clamping part 52 to move, thereby changing the clamping area between the two clamping blocks 528, placing the rangefinder in the clamping area, and completing the clamping limit work of the rangefinder by adjusting the size of the clamping area, and then completing the installation work of the rangefinder, and when the crusher 1 is working, the range of the clamping area can be increased, and then the disassembly work of the rangefinder can be completed, avoiding the damage of the rangefinder caused by the quartz stone during the operation of the crusher 1, and at the same time, the distance measuring component 5 is installed at the discharge port of the crusher 1 in an annular structure, and can provide multiple sets of data during the detection process, which can not only avoid the failure of data collection due to obstruction of objects or other devices, but also can compare and screen multiple sets of data, thereby ensuring the accuracy of the collected data;When the rangefinder needs to be installed, the driving cylinder 53 starts to work. The moving driving cylinder 53 can adjust the distance between the driving ring 55 and the installation plate 51. The driving ring 55 can drive the driving wheel 521 to move. The driving rod 523 is movably connected to the hinge seat 522, so that the driven wheel 524 can move, and the driven wheel 524 can push the second driving block to move. The moving second driving block can drive the connecting block 529 and the connecting shaft 5211 connected thereto to move, and the moving connecting shaft 5211 can drive the slider 527 to move in the slide groove on the first driving block. The connecting block 529 connected to the first driving block can be driven to move, so that the rotating shaft 525 can be moved, and then the clamping block 528 can be driven to move, and the area between the two clamping blocks 528 can be adjusted. When the operator places the rangefinder between the two clamping blocks 528, the clamping block 528 can complete the clamping and limiting work of the rangefinder, and then complete the installation of the rangefinder, ensuring that the rangefinder can measure the impact plate 6 or the plate hammer 3; in order to be able to replace the damaged rangefinder in a targeted manner, a groove area is provided on the driving ring 55 in the present device. When replacement work is required, the rotating motor starts to work. The moving rotating motor can drive the driving gear at its output end to rotate, and then the moving driving gear can drive the gear ring to move. Since the gear ring is installed on the inner wall of the driving ring 55, it can drive the driving ring 55 to rotate. At this time, the driving slider 54 can slide in the slide groove. During the rotation of the driving ring 55, the position of the groove area is constantly changed so that it is located at the position of the driving wheel 521 in the clamping part 52 corresponding to the rangefinder to be replaced. Since the position of the groove area is lower than other areas, and then the driving wheel 521 located in this area is higher than the driving wheel 521 located in other areas, the clamping part located in this area will be The distance between the clamping block 528 in 52 is increased, so that the corresponding distance meter can be replaced; after the replacement is completed, the rotating motor rotates, and the driving wheel 521 is away from the groove area, so that the damaged distance meter in the distance measuring assembly 5 can be replaced, and the replacement work can be carried out in a targeted manner, so as to avoid the normally working distance meter from falling from the clamping part 52, so as to ensure the normal operation of the distance meter, detect the distance from the preset detection point of the impact plate 6 or the plate hammer 3 to the distance meter, reflect the wear condition of the impact plate 6 or the plate hammer 3, replace the plate hammer 3 or adjust the position of the impact plate 6 according to the detection result, and avoid the quartz stone that does not meet the specifications from being discharged from the discharge port;After the inspection is completed, the quartz stone enters from the feed end of the crusher 1, is crushed by the work of the crusher 1, and then falls into the screening machine 71. The screening machine 71 screens the quartz sand according to the size. The quartz sand that meets the size falls onto the belt conveyor 74 and is transported to a predetermined position along the belt conveyor 74. The quartz sand that does not meet the standard, that is, the quartz sand that is larger than the screen mesh hole, falls into the screening component 8 through the discharge plate 75; when the quartz sand falls into the screening component 8 through the discharge plate 75, the air hammer 86 and the screening motor 821 both start to move, and then the screening motor 821 can drive the cam 822 to move, and then the moving cam 8 22 The transmission rod 824 can move the screening box 83 on the support frame 81, and then the quartz stones are subdivided according to the size again and discharged from different discharge pipes 85. According to the number of discharged quartz stones, it is judged whether the distance between the impact plate 6 and the plate hammer 3 is greater than the preset distance during the working process, and then it is judged whether the plate hammer 3 or the impact plate 6 is worn, so as to realize the wear detection of the crusher 1. At the same time, during the working process, when the external environment is humid, part of the quartz sand will be attached to the screening box 83, and then the gear movement can be driven by the adjusting cylinder 881, so that the comb plate 886 can perform cleaning work in the screening box 83. ;
[0069] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. A quartz sand making machine, characterized in that: include: A crusher (1) is used to crush and discharge quartz stone; A distance measuring assembly (5) is located at the discharge port end of the crusher (1) body, and comprises a mounting plate (51) arranged at the discharge port of the crusher (1), a driving unit arranged on the mounting plate (51), a plurality of clamping parts (52) evenly arranged on the mounting plate (51) and abutting against the driving unit, and a distance measuring instrument clamped by the clamping parts (52); The driving unit drives the clamping part (52) to move, adjusts the clamping area of the clamping part (52), and places the rangefinder within the clamping area; then the driving unit moves in the opposite direction to reduce the clamping area of the clamping part (52), and causes the clamping part (52) to clamp the rangefinder; The driving unit comprises two driving cylinders (53) symmetrically arranged on the mounting plate (51), a driving slider (54) connected to the output ends of the driving cylinders (53), and a driving ring (55) for connecting the two driving sliders (54); The driving ring (55) abuts against the clamping portion (52); The mounting plate (51) is provided with a through hole, through which the prepared quartz sand falls to the bottom; It also comprises a rotor (2), the rotor (2) being arranged on the crusher (1) body, and a plurality of plate hammers (3) being arranged on the curved surface of the rotor (2); Two adjusting mechanisms (4) are sleeved on the rotor (2) and connected to the crusher (1) body, located at both ends of the plate hammer (3), and a plurality of impact plates (6) are arranged on the adjusting mechanisms (4); The transmission assembly (7) is located below the distance measuring assembly (5) and is used to receive the quartz sand falling from the discharge port end of the crusher (1) body and perform a primary screening on it; The screening component (8) is connected to the transmission component (7) and is used to receive the quartz sand whose size does not meet the requirements when screened by the transmission component (7) and to classify the quartz sand.
2. A quartz sand making machine according to claim 1, characterized in that: The clamping portion (52) comprises two rotating shafts (525) and an articulated seat (522) arranged on the mounting plate (51), a driving rod (523) movably connected to the articulated seat (522), a driving wheel (521) arranged at one end of the driving rod (523), a driven wheel (524) arranged at the other end of the driving rod (523), a driving block (526) arranged on the rotating shaft (525), a connecting block (529) arranged on the driving block (526), a connecting rod (5210) arranged on the connecting block (529), and a clamping block (528) installed at the free end of the connecting rod (5210); The driving block (526) comprises a first driving block and a second driving block. Of the two rotating shafts (525), the one connected to the rotating shaft (525) away from the driving rod (523) is the first driving block, and the other is the second driving block. The clamping portion (52) further comprises a connecting shaft (5211) for connecting the two driving blocks (526), and a sliding block (527) arranged on the connecting shaft (5211). The first driving block is provided with a sliding groove adapted to the sliding block (527), and the sliding block (527) is located in the sliding groove. The driven wheel (524) abuts against the second driving block.
3. A quartz sand making machine according to claim 1, characterized in that: The mounting plate (51) comprises a rotating motor, a driving gear disposed at an output end of the rotating motor, and a gear ring meshing with the driving gear and disposed on an inner wall of the driving ring (55); An annular sliding groove is also provided on the inner wall of the driving ring (55), and the driving slider (54) is located in the annular sliding groove and is slidably connected to the annular sliding groove; The annular slide groove is located above the gear ring; The driving ring (55) is also provided with a groove area; The axial length of the gear ring is smaller than the axial length of the driving gear.
4. A quartz sand making machine according to claim 1, characterized in that: The transmission assembly (7) comprises a bracket (73) connected to the crusher (1), a screening machine (71) arranged on the bracket (73), a limit frame (72) connected to the screening machine (71), a belt conveyor (74) located at the bottom of the limit frame (72), at least two screens arranged in the screening machine (71), and a discharge plate (75) arranged at the discharge end of the screening machine (71); The two screens are arranged at a predetermined angle to the ground. The diameters of the screen holes on the two screens are different. The diameter of the screen holes on the screen close to the belt conveyor (74) is smaller than the diameter of the screen holes on the other screen. Quartz blocks larger than the diameter of the screen holes can be screened and removed from the discharge plate (75), while quartz sand meeting the standards falls onto the belt conveyor (74) and is transported to a predetermined location. The screening machine (71) is used to receive the quartz sand falling from the outlet end of the crusher (1).
5. A quartz sand making machine according to claim 1, characterized in that: The screening assembly (8) comprises a support frame (81), a screening portion (82) arranged on the support frame (81), a screening box (83) connected to the screening portion (82), a screening net (84) arranged in the screening box (83), the screening net (84) dividing the screening box (83) into an upper area and a lower area, two discharge pipes (85) connected to the screening box (83) and respectively located in the upper area and the lower area, an air hammer (86) and a moving wheel (87) arranged at the bottom of the screening box (83), and a cleaning portion (88) arranged on the screening box (83); The screening part (82) comprises a screening motor (821) fixedly mounted on a support frame (81), a cam (822) connected to an output end of the screening motor (821), a transmission rod (824) disposed on the cam (822), and a transmission seat (823) movably connected to the transmission rod (824); The transmission seat (823) is connected to the screening box (83); The moving wheel (87) is in contact with the support frame (81).
6. A quartz sand making machine according to claim 5, characterized in that: The cleaning section (88) comprises two adjusting racks (884) arranged in the length direction of the screening box (83), an adjusting gear (883) meshing with the adjusting racks (884), an adjusting roller (885) located in the screening box (83) and used for connecting with the adjusting gear (883), a comb plate (886) arranged on the adjusting roller (885), an adjusting block (882) connected to the adjusting gear (883), and an adjusting cylinder (881) connected to one of the adjusting blocks (882).
7. A quartz sand making machine according to claim 1, characterized in that: The adjusting mechanism (4) comprises a sleeve (41) sleeved on the rotor (2) and connected to the crusher (1) body, and adjusting components (42) uniformly arranged on the sleeve (41) and having the same number as the impact plates (6); The impact plate (6) is provided with a plurality of impact protrusions (43), which are distributed on the impact plate (6) in a stepped manner, and the stepped impact protrusions (43) are directly opposite to the area where the plate hammer (3) is located. When the rotor (2) rotates, the quartz stone is located between the impact plate (6) and the plate hammer (3) and is squeezed by the provided impact protrusions (43), thereby crushing the quartz stone.
8. A quartz sand making machine according to claim 7, characterized in that: The adjustment assembly (42) comprises a fixing seat (428) arranged on the sleeve (41), an adjustment motor (421) connected to the fixing seat (428), a transmission part connected to the output end of the adjustment motor (421), an adjustment seat (427) fixedly mounted on the fixing seat (428), and an adjustment frame (426) connected to the transmission part and movably connected to the adjustment seat (427); The transmission part comprises a second connecting rod (424), fisheye bearings (423) symmetrically arranged at two ends of the second connecting rod (424), an adjustment rod (422) connected to the output end of the adjustment motor (421), and a transmission shaft (425) arranged on the adjustment frame (426); One of the fisheye bearings (423) is connected to the adjustment rod (422), and the other fisheye bearing (423) is connected to the transmission shaft (425); The counter-attack plate (6) is connected to the adjustment frame (426); The regulating components (42) are independent of each other and do not interfere with each other.
Citation Information
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