Forming, machining and bending equipment for special-shaped red copper upper contact

By introducing liquid cooling systems and high-frequency induction heating machines into the bending equipment, combined with atomized spray heads to spray lubricating oil, the problems of missing cooling functions of the bending equipment and insufficient preheating of the blank are solved, extending the equipment life and improving the quality of the finished product .

CN119187301AInactive Publication Date: 2024-12-27厦门欣良威金属制品有限公司
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Patent Information

Application Number
CN202411449180.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing bending equipment lacks cooling function, which leads to an increase in the bending head temperature, shortening service life, and does not have the function of preheating the blank, resulting in the possibility of splitting of the blank during bending.

Method used

A special-shaped copper upper contact molding processing and bending equipment is designed, and a liquid cooling system is used to flow coolant through the bend head through the pump body and pipe, which has cooling function; at the same time, a high-frequency induction heating machine and electric push rod pair are used. The blank is preheated to release stress; and the friction is reduced through the atomizing spray head during bending.

Benefits of technology

It effectively extends the service life of the bend, avoids the breaking of the blank, improves the quality of the finished product, and reduces the damage of the bend and copper rows.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a special-shaped red copper upper contact forming, machining and bending device, and relates to the technical field of upper contact production, and the technical scheme is that the special-shaped red copper upper contact forming, machining and bending device comprises a workbench, a forming die is fixedly connected to the top of the workbench, a first U-shaped frame is fixedly connected to the top of the workbench, and four hydraulic cylinders are fixedly embedded in the top of the first U-shaped frame; the bottom ends of the four hydraulic cylinders are fixedly connected with a moving plate, the bottom of the moving plate is fixedly connected with a bending head located over the forming die, and an empty groove is formed in the bending head. The device has the beneficial effects that the first pump body works, then cooling liquid in the water tank can flow through the empty groove under the action of the second pipeline, the first pipeline, the two hoses and the third pipeline, then the liquid cooling effect on the folded elbow is achieved, and therefore the device has the cooling function; and the temperature of the bending head can be prevented from being higher and higher during long-time bending, so that the service life of the bending head is prolonged.
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Description

Technical Field

[0001] The invention relates to the technical field of upper contact production, and in particular to a forming, processing and bending device for special-shaped copper upper contacts. Background Art

[0002] The upper contact is a part that is often used in the electrical field. When the upper contact is formed, it needs to go through the processing steps of cutting, bending, forging, trimming, etc. When the blank is bent, bending equipment is needed;

[0003] It is found that the existing bending equipment does not have a cooling function when in use. Since there is sliding friction between the bending head and the blank when bending the blank, the temperature of the bending head itself will rise when bending for a long time. Since there is no cooling function, the temperature of the bending head itself cannot be reduced, which affects the service life. In addition, the existing bending equipment does not have the function of preheating the blank, and the stress of the blank itself cannot be released. The blank will split during bending, so it needs to be improved.

[0004] Therefore, it is necessary to invent a special-shaped copper upper contact forming and bending equipment. Summary of the invention

[0005] To this end, the present invention provides a special-shaped copper upper contact forming, processing and bending equipment to solve the problems in the background technology.

[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a forming and bending device for a special-shaped copper upper contact, comprising:

[0007] A workbench, the top of which is fixedly connected to a forming die, the top of which is fixedly connected to a U-shaped frame, the top of which is fixedly embedded with four hydraulic cylinders, the bottom ends of the four hydraulic cylinders are fixedly connected to a moving plate, the bottom of the moving plate is fixedly connected to a bending head located directly above the forming die, and an empty slot is opened inside the bending head;

[0008] A water tank is fixedly connected to the bottom of the workbench, a refrigeration plate is fixedly embedded in the bottom of the water tank, a pump body 1 is fixedly connected to the top of the workbench, hoses are fixedly embedded on both sides of the U-shaped frame 1, the ends of the two hoses pass through the movable plate and extend to the inside of the empty slot, one end of one of the hoses is fixedly connected to a pipe 1, the bottom end of the pipe 1 is fixedly connected to a water outlet of the pump body 1, the water inlet of the pump body 1 is fixedly connected to a pipe 2, the bottom end of the pipe 2 passes through the workbench and extends to the inside of the water tank, and one end of the other hose is fixedly connected to a pipe 3, the bottom end of the pipe 3 passes through the workbench and extends to the inside of the water tank;

[0009] A moving frame is slidably arranged on the top of the workbench and located at the rear side of the forming mold, a moving block is slidably arranged inside the moving frame, two support rods are fixedly connected to the front side of the moving block, a copper bar is arranged on the top of the two support rods, and a stopper is fixedly connected to the front end of the two support rods, and the two stoppers are in contact with the copper bar, and an electric push rod 1 is fixedly connected to the inner wall of the bottom of the moving frame, and the top of the electric push rod 1 is fixedly connected to the bottom of the moving block;

[0010] A U-shaped frame 2 is fixedly connected to the top of the workbench and is located at the rear side of the forming mold. The copper bar runs through the U-shaped frame 2. Two high-frequency induction heating machines are fixedly connected to the top of the workbench. The top sliding sleeve of the U-shaped frame 2 is provided with two connecting plates. The heating coils of the two high-frequency induction heating machines are respectively fixedly connected to the bottom of the two connecting plates. Two electric push rods 2 are fixedly connected to the top of the U-shaped frame 2. The inner ends of the two electric push rods 2 are respectively fixedly connected to the outer sides of the two connecting plates.

[0011] A storage box is fixedly connected to the rear side of the U-shaped frame 1, the inner wall of the bottom of the storage box is fixedly connected to the pump body 2, an atomizing nozzle is provided at the bottom of the storage box, the atomizing nozzle is located between the forming die and the U-shaped frame 2, the liquid inlet of the atomizing nozzle is fixedly connected to a bellows, the top end of the bellows passes through the bottom of the storage box and is fixedly connected to the liquid outlet of the pump body 2;

[0012] An auxiliary component, which is used to use the force of the bending head moving up and down to turn over the coolant in the water tank;

[0013] The moving assembly is used to move the moving frame, the moving block, the support rod and other parts forward, move the copper bar to the forming mold, and move the atomizing nozzle left and right.

[0014] Preferably, the hose is fixedly connected to the movable plate and the bending head, the pipe 2 is fixedly connected to the workbench and the water tank, the pipe 3 is fixedly connected to the workbench and the water tank, the bellows is fixedly connected to the storage box, a liquid adding pipe 1 is fixedly embedded on one side of the water tank, the liquid adding pipe 1 passes through the workbench and is fixedly connected thereto, a liquid adding pipe 2 is fixedly embedded on the top of the storage box, and a switch valve is provided on the outside of the liquid adding pipe 2.

[0015] Preferably, the U-shaped frame of the storage box is fixedly connected with two support rods, the inner walls on both sides of the movable frame are fixedly connected with guide rods, the two guide rods pass through the movable block and are slidably connected thereto, the top of the workbench is fixedly connected with a positioning rod, the positioning rod passes through the movable frame and is slidably connected thereto, the cross-section of the positioning rod is T-shaped, the top of the movable plate is fixedly connected with two connecting blocks, and the two connecting blocks are fixedly mounted on the outside of the two hoses respectively.

[0016] Preferably, the auxiliary component includes two pipes four, both of which are fixedly embedded in the water tank and distributed front and back, both of which are provided with multiple through holes, both of which are provided with a one-way valve one, a box body is fixedly embedded in the top of the U-shaped frame one, the bottom of the box body is set to be open, a piston is slidably provided inside the box body one, and a moving rod is fixedly connected between the piston and the moving plate.

[0017] Preferably, pipes five are fixedly embedded on both sides of the box body, the ends of the two pipes five pass through the workbench and are respectively fixedly connected to the two pipes four, a one-way valve two is fixedly embedded on the top of the box body, solenoid valves are provided on the outside of the two pipes five, and two control switches are provided on the rear side of the molding mold, and the two control switches are respectively electrically connected to the two solenoid valves.

[0018] Preferably, the moving assembly includes a support plate, which is fixedly connected to the top of the workbench and located at the rear side of the moving frame, a motor is fixedly connected to the rear side of the support plate, and two threaded rods are connected to the rear side of the forming mold, both of the threaded rods pass through the support plate and one of the support plates is fixedly connected to the motor output shaft, the two threaded rods are externally sleeved with threaded blocks, the threaded blocks are connected to the threaded rods by threads, the two threaded blocks are externally fixedly sleeved with base blocks, the two base blocks are respectively fixedly connected to the two sides of the moving frame, the two threaded rods are externally fixedly sleeved with sprockets, the two sprockets are externally sleeved with chains, and the two sprockets are connected by chain drive.

[0019] Preferably, the moving assembly also includes two connecting rods, the two connecting rods are fixedly connected to the top of the workbench and are located on one side of the support plate, the two connecting rods are embedded with a rotating shaft 1, the front side of the rotating shaft 1 is provided with a rotating shaft 2, the bottom end of the rotating shaft 2 is connected to the top of the workbench, the outer sleeve of the rotating shaft 2 is provided with a stabilizing block, the stabilizing block is fixedly connected to the top of the workbench, the front end of the rotating shaft 1 is fixedly connected to a bevel gear 1, the front side of the bevel gear 1 is provided with a bevel gear 2 meshingly connected thereto, the bevel gear 2 is sleeved on the outside of the rotating shaft 2 and connected thereto through a one-way bearing, the outside of the rotating shaft 1 is provided with a spiral groove, one of the base blocks is fixedly connected to a pull rod on the rear side, the pull rod is fixedly connected to a protrusion, the protrusion is embedded in the spiral groove and slidably connected thereto.

[0020] Preferably, the moving assembly also includes two fixed rods, the two fixed rods are respectively fixedly connected to both sides of the U-shaped frame two, a reciprocating screw is embedded in the two fixed rods, a sliding seat is provided on the outside of the reciprocating screw, the sliding seat is connected to the reciprocating screw through a ball screw pair, the sliding seat is fixedly connected to the rear side of the atomizing nozzle, a limiting rod is fixedly connected between the two fixed rods, the limiting rod passes through the sliding seat and is slidably connected to the sliding seat, a bevel gear three is fixedly connected to the top end of the rotating shaft two, a bevel gear four is provided on one side of the bevel gear three which is meshed with the bevel gear four, and the bevel gear four is fixedly sleeved on the outside of the reciprocating screw.

[0021] Preferably, the threaded rod is connected to the support plate and the forming mold through bearings, the first rotating shaft is connected to the connecting rod through bearings, the second rotating shaft is connected to the workbench and the stabilizing block through bearings, and the reciprocating screw is connected to the fixed rod through bearings.

[0022] Preferably, support legs are fixedly connected to the four corners of the bottom of the workbench.

[0023] The beneficial effects of the present invention are:

[0024] 1. The present invention works through the pump body 1, and then under the action of the pipeline 2, the pipeline 1, the two hoses and the pipeline 3, the coolant in the water tank can flow through the empty slot, thereby achieving the effect of liquid cooling on the bending head. In this way, the device has a cooling function, which can prevent the temperature of the bending head from getting higher and higher during long-term bending, thereby increasing the service life of the bending head;

[0025] 2. The present invention designs a high-frequency induction heating machine, a connecting plate and an electric push rod 2. The electric push rod 2 can push the two connecting plates to move, so that the heating coils of the two high-frequency induction heating machines wrap the copper bar for mobile heating. In this way, the device has the function of preheating the blank, thereby releasing the stress of the blank itself, and the blank will not split during bending, thereby ensuring the quality of the finished product;

[0026] 3. The present invention designs a storage box, a second pump body and an atomizing nozzle. When the moving assembly works to move the moving frame, the moving block, the support rod and other components forward to move the copper bar to the forming mold, lubricating oil can be sprayed on the surface of the copper bar. In this way, the friction between the bending head and the copper bar can be reduced during bending, thereby reducing damage to the copper bar and the bending head. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0028] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0029] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0030] Figure 2 The main cross-sectional view provided by the present invention Figure 1 ;

[0031] Figure 3 The present invention provides Figure 2 A in the enlarged view;

[0032] Figure 4 The main cross-sectional view provided by the present invention Figure 2 ;

[0033] Figure 5 A side cross-sectional view provided by the present invention;

[0034] Figure 6 The present invention provides Figure 5 The enlarged view of point B in the figure;

[0035] Figure 7 The rear-view stereoscopic Figure 1 ;

[0036] Figure 8 The rear-view stereoscopic Figure 2 ;

[0037] Fig. 9 The present invention provides Figure 8 The enlarged view of point C in the figure;

[0038] Fig.10 The present invention provides Figure 1 The three-dimensional image of the supporting legs, workbench, water tank and other parts are missing;

[0039] Fig.11 The present invention provides Fig.10 Rear view;

[0040] Fig.12 The present invention provides Fig.10 Three-dimensional diagram of the pump body 1, pipeline 1, pipeline 2, pipeline 3, hose, hydraulic cylinder and other components;

[0041] Fig.13 The present invention provides Fig.10 Stereoscopic diagram of the storage box, bellows, reciprocating screw, sliding seat, bevel gear 1, bevel gear 2 and other components;

[0042] Fig.14 The present invention provides Fig.10 A three-dimensional diagram of the medium and high frequency induction heating machine, U-shaped frame 1, electric push rod 2, connecting plate and other components;

[0043] Fig.15 The present invention provides Fig.10 A three-dimensional diagram of the moving frame, threaded rod, rotating shaft 1, spiral groove, base block and other components;

[0044] Fig.16 The present invention provides Fig.15 Exploded stereogram;

[0045] In the figure: 1. workbench; 2. forming die; 3. U-shaped frame 1; 4. hydraulic cylinder; 5. moving plate; 6. bending head; 7. water tank; 8. cooling plate; 9. pump body 1; 10. hose; 11. pipe 1; 12. pipe 2; 13. pipe 3; 14. moving frame; 15. moving block; 16. support rod; 17. copper bar; 18. stopper; 19. electric push rod 1; 20. U-shaped frame 2; 21. high-frequency induction heating machine; 22. connecting plate; 23. electric push rod 2; 24. storage box; 25. pump body 2; 26. atomizing nozzle; 27. bellows; 28. liquid adding pipe 1; 29. ​​liquid adding pipe 2; 30. switch valve; 31. support rod; 32. guide rod; 33. positioning rod ; 34. Connecting block; 35. Pipeline four; 36. One-way valve one; 37. Box; 38. Piston; 39. Moving rod; 40. Pipeline five; 41. One-way valve two; 42. Solenoid valve; 43. Control switch; 44. Support plate; 45. Motor; 46. Threaded rod; 47. Threaded block; 48. Base block; 49. Sprocket; 50. Chain; 51. Connecting rod; 52. Rotating shaft one; 53. Rotating shaft two; 54. Stabilizing block; 55. Bevel gear one; 56. Bevel gear two; 57. Spiral groove; 58. Pull rod; 59. Bump; 60. Fixed rod; 61. Reciprocating screw; 62. Sliding seat; 63. Limit rod; 64. Bevel gear three; 65. Bevel gear four; 66. Support leg. DETAILED DESCRIPTION

[0046] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0047] Refer to the attached Figure 1 -Attached Fig.16 The present invention provides a special-shaped copper upper contact forming and bending equipment, comprising:

[0048] A workbench 1, a forming die 2 is fixedly connected to the top of the workbench 1, a U-shaped frame 3 is fixedly connected to the top of the workbench 1, four hydraulic cylinders 4 are fixedly embedded on the top of the U-shaped frame 3, a moving plate 5 is fixedly connected to the bottom of the four hydraulic cylinders 4, a bending head 6 located directly above the forming die 2 is fixedly connected to the bottom of the moving plate 5, and an empty slot is opened inside the bending head 6;

[0049] A water tank 7 is fixedly connected to the bottom of the workbench 1, a refrigeration sheet 8 is fixedly embedded in the bottom of the water tank 7, a pump body 9 is fixedly connected to the top of the workbench 1, hoses 10 are fixedly embedded on both sides of the U-shaped frame 3, the ends of the two hoses 10 pass through the movable plate 5 and extend to the inside of the empty slot, one end of one of the hoses 10 is fixedly connected to a pipe 11, the bottom end of the pipe 11 is fixedly connected to the water outlet of the pump body 9, the water inlet of the pump body 9 is fixedly connected to a pipe 2 12, the bottom end of the pipe 2 12 passes through the workbench 1 and extends to the inside of the water tank 7, and one end of the other hose 10 is fixedly connected to a pipe 3 13, the bottom end of the pipe 3 13 passes through the workbench 1 and extends to the inside of the water tank 7;

[0050] A moving frame 14 is slidably arranged on the top of the workbench 1 and located at the rear side of the forming mold 2. A moving block 15 is slidably arranged inside the moving frame 14. Two support rods 16 are fixedly connected to the front side of the moving block 15. A copper bar 17 is arranged on the top of the two support rods 16. Stoppers 18 are fixedly connected to the front ends of the two support rods 16. Both stoppers 18 are in contact with the copper bar 17. An electric push rod 19 is fixedly connected to the inner wall of the bottom of the moving frame 14. The top of the electric push rod 19 is fixedly connected to the bottom of the moving block 15.

[0051] The U-shaped frame 20 is fixedly connected to the top of the workbench 1 and is located at the rear side of the forming mold 2. The copper bar 17 runs through the U-shaped frame 20. Two high-frequency induction heating machines 21 are fixedly connected to the top of the workbench 1. The top sliding sleeve of the U-shaped frame 20 is provided with two connecting plates 22. The heating coils of the two high-frequency induction heating machines 21 are respectively fixedly connected to the bottom of the two connecting plates 22. The top of the U-shaped frame 20 is fixedly connected to two electric push rods 23. The inner ends of the two electric push rods 23 are respectively fixedly connected to the outer sides of the two connecting plates 22.

[0052] A storage box 24 is fixedly connected to the rear side of the U-shaped frame 1 3, a pump body 25 is fixedly connected to the inner wall of the bottom of the storage box 24, an atomizing nozzle 26 is provided at the bottom of the storage box 24, the atomizing nozzle 26 is located between the forming mold 2 and the U-shaped frame 20, a bellows 27 is fixedly connected to the liquid inlet of the atomizing nozzle 26, the top end of the bellows 27 passes through the bottom of the storage box 24 and is fixedly connected to the liquid outlet of the pump body 25;

[0053] An auxiliary component, which is used to utilize the force of the bending head 6 moving up and down to turn over the coolant in the water tank 7;

[0054] A moving assembly, which is used to move the moving frame 14, the moving block 15, the support rod 16 and other components forward to move the copper bar 17 onto the forming die 2 and to move the atomizing nozzle 26 left and right;

[0055] The hose 10 is fixedly connected to the movable plate 5 and the bending head 6, the pipe 2 12 is fixedly connected to the workbench 1 and the water tank 7, the pipe 3 13 is fixedly connected to the workbench 1 and the water tank 7, the bellows 27 is fixedly connected to the storage box 24, a liquid adding pipe 1 28 is fixedly embedded on one side of the water tank 7, the liquid adding pipe 1 28 passes through the workbench 1 and is fixedly connected thereto, a liquid adding pipe 29 is fixedly embedded on the top of the storage box 24, and a switch valve 30 is provided on the outside of the liquid adding pipe 29;

[0056] There are two support rods 31 fixedly connected between the U-shaped frame 13 of the storage box 24, and the inner walls of both sides of the moving frame 14 are fixedly connected with guide rods 32, and the two guide rods 32 penetrate the moving block 15 and are slidably connected thereto. A positioning rod 33 is fixedly connected to the top of the workbench 1, and the positioning rod 33 penetrates the moving frame 14 and is slidably connected thereto, and the cross section of the positioning rod 33 is T-shaped. Two connecting blocks 34 are fixedly connected to the top of the moving plate 5, and the two connecting blocks 34 are fixedly sleeved on the outside of the two hoses 10 respectively.

[0057] In this embodiment, the pump body 1 9 works, and then the coolant in the water tank 7 can flow through the empty slot under the action of the pipe 2 12, the pipe 1 11, the two hoses 10 and the pipe 3 13, thereby achieving the effect of liquid cooling on the bending head 6;

[0058] In order to achieve the purpose of turning over the coolant in the water tank 7, the device is implemented by the following technical solutions: the auxiliary component includes two pipes 4 35, the two pipes 4 35 are fixedly embedded in the water tank 7 and the two pipes 4 35 are distributed front and back, the two pipes 4 35 are provided with a plurality of through holes, the two pipes 4 35 are provided with a one-way valve 36, the top of the U-shaped frame 3 is fixedly embedded with a box body 37, the bottom of the box body 37 is set to be open, the box body 37 is slidably provided with a piston 38, and the piston 38 is between the movable plate 5 A moving rod 39 is fixedly connected, and pipes 5 40 are fixedly embedded on both sides of the box body 37. The ends of the two pipes 5 40 pass through the workbench 1 and are fixedly connected to the two pipes 4 35 respectively. A one-way valve 2 41 is fixedly embedded on the top of the box body 37. Solenoid valves 42 are arranged outside the two pipes 5 40. Two control switches 43 are arranged on the rear side of the forming mold 2. The two control switches 43 are electrically connected to the two solenoid valves 42 respectively. The design of the auxiliary component can use the force of the bending head 6 moving up and down to turn over the coolant in the water tank 7;

[0059] In order to achieve the purpose of sending the copper bar 17 to the top of the forming mold 2 and moving the atomizing nozzle 26 left and right, the device adopts the following technical solutions: the moving component includes a support plate 44, the support plate 44 is fixedly connected to the top of the workbench 1 and is located at the rear side of the moving frame 14, the rear side of the support plate 44 is fixedly connected to a motor 45, and the rear side of the forming mold 2 is connected to two threaded rods 46, the two threaded rods 46 both penetrate the support plate 44 and one of the support plates 44 is fixedly connected to the output shaft of the motor 45, the two threaded rods 46 are both sleeved with threaded blocks 47, the threaded blocks 47 are connected to the threaded rods 46 by threads, and the two threaded blocks 46 are connected to the threaded rods 46 by threads. 7 are fixedly sleeved with base blocks 48 on the outside, and the two base blocks 48 are fixedly connected to the two sides of the moving frame 14 respectively, and the two threaded rods 46 are fixedly sleeved with sprockets 49 on the outside, and the two sprockets 49 are sleeved with chains 50 on the outside, and the two sprockets 49 are driven and connected by the chains 50. The moving assembly also includes two connecting rods 51, and the two connecting rods 51 are fixedly connected to the top of the workbench 1 and located on one side of the support plate 44. A rotating shaft 1 52 is embedded in the two connecting rods 51, and a rotating shaft 2 53 is provided on the front side of the rotating shaft 1 52. The bottom end of the rotating shaft 2 53 is connected to the top of the workbench 1, and a stabilizing block 54 is sleeved on the outside of the rotating shaft 2 53. The stabilizing block 54 The rotating shaft 52 is fixedly connected to the top of the workbench 1, and the front end of the rotating shaft 52 is fixedly connected to a bevel gear 55. The front side of the bevel gear 55 is provided with a bevel gear 2 56 meshing with it. The bevel gear 2 56 is sleeved on the outside of the rotating shaft 2 53 and connected with it through a one-way bearing. A spiral groove 57 is opened on the outside of the rotating shaft 52, and a pull rod 58 is fixedly connected to the rear side of one of the base blocks 48. A protrusion 59 is fixedly connected to the pull rod 58. The protrusion 59 is embedded in the spiral groove 57 and slidably connected with it. The moving component also includes two fixed rods 60, which are respectively fixedly connected to both sides of the U-shaped frame 20, and the two fixed rods 60 are embedded with a moving rod 58. The reciprocating screw 61 is provided with a sliding seat 62 on the outside, the sliding seat 62 is connected to the reciprocating screw 61 through a ball screw pair, the sliding seat 62 is fixedly connected to the rear side of the atomizing nozzle 26, a limiting rod 63 is fixedly connected between the two fixed rods 60, the limiting rod 63 passes through the sliding seat 62 and is slidably connected thereto, a bevel gear 3 64 is fixedly connected to the top of the rotating shaft 2 53, a bevel gear 4 65 meshingly connected thereto is provided on one side of the bevel gear 3 64, and the bevel gear 4 65 is fixedly sleeved on the outside of the reciprocating screw 61, and the design of the moving assembly can not only deliver the copper bar 17 to the top of the forming mold 2 but also enable the atomizing nozzle 26 to move left and right;

[0060] In order to reduce wear, the device is implemented by the following technical solutions: the threaded rod 46 is connected to the support plate 44 and the forming mold 2 through a bearing, the rotating shaft 1 52 is connected to the connecting rod 51 through a bearing, the rotating shaft 2 53 is connected to the workbench 1 and the stabilizing block 54 through a bearing, and the reciprocating screw 61 is connected to the fixed rod 60 through a bearing. The bearing connection can reduce wear;

[0061] In order to achieve the purpose of support, the device is implemented by the following technical solution: support legs 66 are fixedly connected to the four corners of the bottom of the workbench 1, and the support legs 66 can support the device.

[0062] The use process of the present invention is as follows: when using the present invention, the switch valve 30 is opened, and then lubricating oil is added to the storage tank 24 through the second liquid adding pipe 29, and then coolant is added to the water tank 7 through the first liquid adding pipe 28, and then the copper bar 17 is placed obliquely on the two support rods 16 from the rear of the device. Since the stopper 18 is designed on the support rod 16, the copper bar 17 can be prevented from sliding off the support rod 16;

[0063] After placing, control the two electric push rods 23 to work, so that the two connecting plates 22 can be pushed to move toward the middle, and then the two heating coils can be moved toward the middle, and when moving, the heating coils will be sleeved on the copper bar 17, so that the copper bar 17 can be moved and heated, and then the copper bar 17 can be preheated, so that the stress of the copper bar 17 itself can be released;

[0064] After the preheating is finished, the electric push rod 23 is controlled to reset the connection plate 22 and the heating coil, and then the motor 45 is controlled to work. The motor 45 drives the threaded rod 46 on the left to rotate. The rotation of the threaded rod 46 on the left drives the chain 50 to rotate. The rotation of the chain 50 drives the threaded rod 46 on the right to rotate, so that the two threaded rods 46 rotate at the same time. The rotation of the two threaded rods 46 drives the two threaded blocks 47 to move forward. The two threaded blocks 47 move forward and drive the two base blocks 48 and the moving frame 14 to move forward, so that the moving block 15, the support rod 16 and the copper bar 17 can move forward, so that the copper bar 17 can be moved to the top of the forming mold 2, and then the electric push rod 19 is controlled to work to make the moving block 15 and the two The support rod 16 moves downward, so that the copper bar 17 can be placed on the forming mold 2, and then the motor 45 is controlled to reverse, so that the two threaded rods 46 can be reversed, and then the two threaded blocks 47, the two base blocks 48, the moving frame 14, the moving plate 5, the support rod 16 and other components will move backward and reset. After resetting, the four hydraulic cylinders 4 are controlled to work, so that the moving plate 5 and the bending head 6 can move downward, and the bending head 6 can contact the copper bar 17 and then bend the copper bar 17. Then, after the end, the hydraulic cylinder 4 is controlled to move the moving plate 5 and the bending head 6 upward and reset, and then the bent copper bar 17 can be taken out manually, and then the copper bar 17 can be placed on the support rod 16 according to the same principle to continue the bending work;

[0065] When bending, the temperature of the bending head 6 itself will rise. At this time, the pump body 1 9 is controlled to work, and then the coolant in the water tank 7 can flow through the empty slot under the action of the pipe 2 12, the pipe 1 11, the two hoses 10 and the pipe 3 13. After the coolant flows through, the heat of the bending head 6 itself can be taken away, thereby achieving a liquid cooling effect on the bending head 6. The temperature of the coolant itself will rise when it absorbs heat, and then the refrigeration plate 8 can be controlled to work, so that the coolant can be cooled, thereby preventing the coolant temperature from rising;

[0066] When the hydraulic cylinder 4 works to move the moving plate 5 and the bending head 6 up and down, the moving rod 39 and the piston 38 can also move up and down. When the moving rod 39 and the piston 38 move downward, the outside air can enter the box body 37 through the one-way valve 2 41. When moving upward, the air in the box body 37 can enter the two pipes 4 35 through the two pipes 5 40 and flow out from the through hole. How to circulate can continuously fill the water tank 7 with air, so that bubbles are generated in the coolant, and then the coolant rolls, so that the coolant can be kept in a stable state. To ensure that the coolant is cooled evenly and thoroughly, when the motor 45 rotates forward to move the base block 48 and other components forward, the two base blocks 48 will contact the two control switches 43. Since the two control switches 43 are electrically connected to the two solenoid valves 42 respectively, after contacting the two control switches 43, the two control switches 43 can control one solenoid valve 42 to open and the other to close, so that the air in the box body 37 can flow out from the through holes on the two pipes 435 in turn, so that bubbles are generated from the front side of the water tank 7 and the back side of the water tank 7;

[0067] When the motor 45 rotates forward to move the two base blocks 48 forward, the pull rod 58 and the protrusion 59 can also be moved forward. Since the protrusion 59 is embedded in the spiral groove 57, when the protrusion 59 moves forward, the shaft 1 52 can be rotated, and the rotation of the shaft 1 52 drives the bevel gear 1 55 to rotate, and the rotation of the bevel gear 1 55 drives the bevel gear 2 56 to rotate, and the rotation of the bevel gear 2 56 drives the shaft 2 53 to rotate, and the rotation of the shaft 2 53 drives the bevel gear 3 64 to rotate, and the rotation of the bevel gear 3 64 drives the bevel gear 4 65 to rotate, and the rotation of the bevel gear 4 65 drives the reciprocating screw 61 to rotate, and the rotation of the reciprocating screw 61 drives the sliding seat 62 and the atomizing nozzle 26 to move left and right continuously, so that the copper bar 17 is placed on the forming mold 2 When the copper bar 17 is placed on the forming mold 2, the atomizing nozzle 26 can be made to move left and right continuously. At this time, the pump body 25 can also be controlled to work. Then, under the action of the bellows 27, the lubricating oil can enter the atomizing nozzle 26 and be sprayed on the surface of the copper bar 17 from the atomizing nozzle 26, thereby realizing the spraying of lubricating oil on the surface of the copper bar 17 when the copper bar 17 is placed on the forming mold 2. In this way, the friction between the bending head 6 and the copper bar 17 can be reduced during bending, thereby reducing the loss. The bevel gear 2 56 is connected to the rotating shaft 2 53 through a one-way bearing, so when the motor 45 is reversed to move the base block 48 and other components backward to reset, the rotating shaft 2 53 will not rotate, thereby avoiding the reciprocating screw 61 from rotating when the base block 48 and other components are reset.

[0068] The above are only preferred embodiments of the present invention. Any person skilled in the art may modify the present invention by using the above technical solutions or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention belongs to the scope of protection claimed by the present invention.

Claims

1. A forming and bending device for special-shaped copper upper contacts, characterized in that: include: A workbench (1), wherein the top of the workbench (1) is fixedly connected to a forming die (2), the top of the workbench (1) is fixedly connected to a U-shaped frame (3), the top of the U-shaped frame (3) is fixedly embedded with four hydraulic cylinders (4), the bottom ends of the four hydraulic cylinders (4) are fixedly connected to a moving plate (5), the bottom of the moving plate (5) is fixedly connected to a bending head (6) located directly above the forming die (2), and an empty groove is opened inside the bending head (6); A water tank (7) is fixedly connected to the bottom of the workbench (1), a refrigeration plate (8) is fixedly embedded in the bottom of the water tank (7), a pump body (9) is fixedly connected to the top of the workbench (1), hoses (10) are fixedly embedded on both sides of the U-shaped frame (3), the ends of the two hoses (10) pass through the movable plate (5) and extend into the empty slot, one end of one of the hoses (10) is fixedly connected to a pipe (11), the bottom end of the pipe (11) is fixedly connected to the water outlet of the pump body (9), the water inlet of the pump body (9) is fixedly connected to a pipe (12), the bottom end of the pipe (12) passes through the workbench (1) and extends into the water tank (7), and one end of the other hose (10) is fixedly connected to a pipe (13), the bottom end of the pipe (13) passes through the workbench (1) and extends into the water tank (7); A moving frame (14) is slidably arranged on the top of the workbench (1) and located at the rear side of the forming mold (2); a moving block (15) is slidably arranged inside the moving frame (14); two support rods (16) are fixedly connected to the front side of the moving block (15); a copper bar (17) is arranged on the top of the two support rods (16); a stopper (18) is fixedly connected to the front end of the two support rods (16); the two stoppers (18) are in contact with the copper bar (17); an electric push rod (19) is fixedly connected to the inner wall of the bottom of the moving frame (14); the top of the electric push rod (19) is fixedly connected to the bottom of the moving block (15); A second U-shaped frame (20) is fixedly connected to the top of the workbench (1) and is located at the rear side of the forming mold (2); the copper bar (17) passes through the second U-shaped frame (20); two high-frequency induction heating machines (21) are fixedly connected to the top of the workbench (1); a sliding sleeve on the top of the second U-shaped frame (20) is provided with two connecting plates (22); the heating coils of the two high-frequency induction heating machines (21) are respectively fixedly connected to the bottom of the two connecting plates (22); two electric push rods (23) are fixedly connected to the top of the second U-shaped frame (20); the inner ends of the two electric push rods (23) are respectively fixedly connected to the outer sides of the two connecting plates (22); A storage box (24) is fixedly connected to the rear side of the U-shaped frame (3); the inner wall of the bottom of the storage box (24) is fixedly connected to the second pump body (25); an atomizing nozzle (26) is provided at the bottom of the storage box (24); the atomizing nozzle (26) is located between the forming mold (2) and the second U-shaped frame (20); the liquid inlet of the atomizing nozzle (26) is fixedly connected to a bellows (27); the top end of the bellows (27) passes through the bottom of the storage box (24) and is fixedly connected to the liquid outlet of the second pump body (25); An auxiliary component, which is used to utilize the force of the bending head (6) moving up and down to stir the coolant in the water tank (7); The moving assembly is used to move the moving frame (14), the moving block (15), the support rod (16) and other components forward to move the copper bar (17) onto the forming mold (2) and to move the atomizing nozzle (26) left and right.

2. The device for forming and bending special-shaped copper upper contacts according to claim 1 is characterized in that: The hose (10) is fixedly connected to the movable plate (5) and the bending head (6); the pipe 2 (12) is fixedly connected to the workbench (1) and the water tank (7); the pipe 3 (13) is fixedly connected to the workbench (1) and the water tank (7); the bellows (27) is fixedly connected to the storage box (24); a liquid adding pipe 1 (28) is fixedly embedded on one side of the water tank (7); the liquid adding pipe 1 (28) passes through the workbench (1) and is fixedly connected thereto; a liquid adding pipe 2 (29) is fixedly embedded on the top of the storage box (24); a switch valve (30) is provided on the outside of the liquid adding pipe 2 (29).

3. The device for forming and bending special-shaped copper upper contacts according to claim 1 is characterized in that: Two support rods (31) are fixedly connected between the U-shaped frame (3) of the storage box (24); guide rods (32) are fixedly connected to the inner walls on both sides of the moving frame (14); the two guide rods (32) penetrate the moving block (15) and are slidably connected thereto; a positioning rod (33) is fixedly connected to the top of the workbench (1); the positioning rod (33) penetrates the moving frame (14) and is slidably connected thereto; the cross section of the positioning rod (33) is T-shaped; two connecting blocks (34) are fixedly connected to the top of the moving plate (5); the two connecting blocks (34) are fixedly sleeved on the outside of the two hoses (10) respectively.

4. The device for forming and bending special-shaped copper upper contacts according to claim 1 is characterized in that: The auxiliary component comprises two pipes (4) (35), the two pipes (4) (35) are fixedly embedded in the water tank (7) and are distributed front and back, the two pipes (4) (35) are provided with a plurality of through holes, the two pipes (4) (35) are provided with a one-way valve (36), a box (37) is fixedly embedded in the top of the U-shaped frame (3), the bottom of the box (37) is set to be open, a piston (38) is slidably provided inside the box (37), and a moving rod (39) is fixedly connected between the piston (38) and the moving plate (5).

5. The device for forming and bending special-shaped copper upper contacts according to claim 4 is characterized in that: Pipelines five (40) are fixedly embedded on both sides of the box (37), the ends of the two pipes five (40) pass through the workbench (1) and are respectively fixedly connected to the two pipes four (35), a one-way valve two (41) is fixedly embedded on the top of the box (37), and solenoid valves (42) are arranged outside the two pipes five (40), and two control switches (43) are arranged on the rear side of the molding die (2), and the two control switches (43) are respectively electrically connected to the two solenoid valves (42).

6. The device for forming and bending special-shaped copper upper contacts according to claim 1 is characterized in that: The moving assembly comprises a support plate (44), wherein the support plate (44) is fixedly connected to the top of the workbench (1) and is located at the rear side of the moving frame (14), a motor (45) is fixedly connected to the rear side of the support plate (44), and two threaded rods (46) are connected to the rear side of the forming mold (2), the two threaded rods (46) both penetrate the support plate (44) and one of the support plates (44) is fixedly connected to the output shaft of the motor (45), the two threaded rods (46) are both sleeved with threaded blocks (47) on the outside, the threaded blocks (47) are connected to the threaded rods (46) by threads, the two threaded blocks (47) are both fixedly sleeved with base blocks (48) on the outside, and the two base blocks (48) are respectively fixedly connected to the two sides of the moving frame (14), the two threaded rods (46) are both fixedly sleeved with sprockets (49) on the outside, the two sprockets (49) are sleeved with chains (50) on the outside, and the two sprockets (49) are driven and connected by the chain (50).

7. The device for forming and bending special-shaped copper upper contacts according to claim 6 is characterized in that: The moving assembly further comprises two connecting rods (51), the two connecting rods (51) are fixedly connected to the top of the workbench (1) and are located on one side of the support plate (44), a rotating shaft (52) is embedded in the two connecting rods (51), a rotating shaft (53) is provided on the front side of the rotating shaft (52), the bottom end of the rotating shaft (53) is connected to the top of the workbench (1), a stabilizing block (54) is sleeved on the outside of the rotating shaft (53), the stabilizing block (54) is fixedly connected to the top of the workbench (1), the rotating shaft (52) is provided on the front side of the rotating shaft (52), the bottom end of the rotating shaft (53) is connected to the top of the workbench (1), the rotating shaft (52) is provided on the front side of the rotating shaft (52), the bottom end of the rotating shaft (53) is connected to the top of the workbench (1), the rotating shaft (54) is provided on the outside of the rotating shaft (53), the stabilizing block (54) is fixedly connected to the top of the workbench (1), the rotating shaft (52) is provided on the front side of the rotating shaft (52), the rotating shaft (53) is provided on the front side of the rotating shaft (52), the rotating shaft (53) is provided on the front side of the rotating shaft (53), the rotating shaft (54) is fixedly connected to the top of the workbench (1), the rotating shaft (52 ... ) is fixedly connected to the front end with a bevel gear 1 (55), and the front side of the bevel gear 1 (55) is provided with a bevel gear 2 (56) meshingly connected thereto, and the bevel gear 2 (56) is sleeved on the outside of the rotating shaft 2 (53) and connected thereto through a one-way bearing, and a spiral groove (57) is provided on the outside of the rotating shaft 1 (52), and a pull rod (58) is fixedly connected to the rear side of one of the base blocks (48), and a protrusion (59) is fixedly connected to the pull rod (58), and the protrusion (59) is embedded in the spiral groove (57) and slidably connected thereto.

8. The device for forming and bending special-shaped copper upper contacts according to claim 7 is characterized in that: The moving assembly also includes two fixed rods (60), the two fixed rods (60) are respectively fixedly connected to the two sides of the U-shaped frame (20), the two fixed rods (60) are embedded with a reciprocating screw (61), the reciprocating screw (61) is externally sleeved with a sliding seat (62), the sliding seat (62) is connected to the reciprocating screw (61) through a ball screw pair, the sliding seat (62) is fixedly connected to the rear side of the atomizing nozzle (26), a limiting rod (63) is fixedly connected between the two fixed rods (60), the limiting rod (63) passes through the sliding seat (62) and is slidably connected thereto, the top end of the rotating shaft (53) is fixedly connected with a bevel gear (64), one side of the bevel gear (64) is provided with a bevel gear (65) meshingly connected thereto, and the bevel gear (65) is fixedly sleeved outside the reciprocating screw (61).

9. The device for forming and bending special-shaped copper upper contacts according to claim 8, characterized in that: The threaded rod (46) is connected to the support plate (44) and the forming mold (2) through bearings, the rotating shaft (52) is connected to the connecting rod (51) through bearings, the rotating shaft (53) is connected to the workbench (1) and the stabilizing block (54) through bearings, and the reciprocating screw (61) is connected to the fixing rod (60) through bearings.

10. The device for forming and bending special-shaped copper upper contacts according to claim 1, characterized in that: Support legs (66) are fixedly connected at the four corners of the bottom of the workbench (1).

Citation Information

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