New energy automobile aluminum frame raw material intelligent cutting equipment and cutting technology thereof
By using water spray devices and cleaning mechanisms in automotive aluminum frame cutting equipment, the thermal deformation problem during the cutting process is solved, ensuring the accuracy of the frame and the operation efficiency of the equipment.
Patent Information
- Application Number
- CN202411550402.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-11-01
AI Technical Summary
During the cutting process of automotive aluminum frames, the local temperature is too high due to the high thermal conductivity of the aluminum material and the heat generated by friction of the cutting tool, which affects the frame shape and dimensional accuracy.
A new energy vehicle aluminum frame intelligent cutting equipment was designed, and the water spray device was used for cooling, which was cooled through the combined structure of rotating blocks and water troughs, and the debris and impurities produced by cutting were removed through the cleaning mechanism and the adhesion mechanism. Avoid equipment friction and adhesion problems.
Effective cooling to prevent thermal deformation, maintain frame size and shape accuracy, and cleaning mechanisms and adhesion mechanisms improve the operating efficiency and reliability of the equipment.
Smart Images

Figure CN119187683A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cutting technology, and in particular to intelligent cutting equipment and a cutting process for raw materials of aluminum frames of new energy vehicles. Background Art
[0002] Intelligent cutting of automotive aluminum frame materials is an advanced manufacturing technology. This technology uses specially designed intelligent cutting equipment to perform precise processing on automotive aluminum frame materials. The equipment includes structures such as a cutting box, a cutting unit, a side limit unit, and a top limit unit. The cutting box provides stable support for the whole. The conveying device of the cutting unit can accurately convey the aluminum profile to the cutting position. The hydraulic cylinder drives the cutting machine body to complete the cutting action. The side limit unit and the top limit unit accurately limit the aluminum profile from different directions to prevent deviation during cutting. The entire cutting process is automated and intelligent, effectively ensuring cutting accuracy, quality and efficiency, while focusing on safety protection and maintenance convenience, which greatly meets the needs of new energy vehicle aluminum frame production for high-quality cutting technology.
[0003] When cutting the aluminum frame material of the automobile, due to the high thermal conductivity of aluminum, a large amount of heat will still be generated during the cutting process due to the friction between the cutting tool and the aluminum material, which may cause the local temperature of the aluminum frame material to be too high and thermal deformation to occur, changing its original shape, and affecting the size accuracy and shape accuracy of the frame. Summary of the invention
[0004] In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve the technical problems is as follows: the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles and the cutting process thereof described in the present invention include a cutting frame, the top of the cutting frame is provided with a placement groove, the bottom of the cutting frame is evenly provided with supporting feet, the outer surface of the cutting frame is fixedly connected with a fixing plate 1, the outer surface of the fixing plate 1 is fixedly connected with a telescopic rod 1, the output end of the telescopic rod 1 is fixedly connected with a loading plate, the bottom of the cutting frame is fixedly connected with a bottom unit, the top of the cutting frame is fixedly connected with a top unit, and the end of the placement groove close to the telescopic rod 1 is fixedly connected with a space plate;
[0005] The bottom unit comprises a support plate 1, which is symmetrically arranged at both ends of the cutting frame, a servo motor 1 is fixedly connected to the outer surface of the support plate 1, a screw rod 1 is fixedly connected to the output end of the servo motor 1, a mobile platform is threadedly connected to the outer surface of the screw rod 1, a cutting unit is fixedly connected to the top of the mobile platform, and a flushing unit is fixedly connected to the end of the mobile platform away from the cutting unit;
[0006] The cutting unit includes a second fixed plate, which is symmetrically arranged on the top of the moving platform, a second servo motor is fixedly connected to the top of the second fixed plate, a first rotating shaft is fixedly connected to the output end of the second servo motor, a rotating block is fixedly connected to the end of the first rotating shaft away from the second servo motor, a cutter is fixedly connected to the outer surface of the rotating block, a notch is arranged at the center of the rotating block, water grooves are evenly arranged on the rotating block, and the water grooves run through the notch to the outer surface of the cutter.
[0007] Preferably, the bottom of the supporting plate 1 is fixedly connected to both ends of the cutting frame, and the bottom of the fixing plate 2 is fixedly connected to the top of the moving platform.
[0008] Preferably, the flushing unit includes a fixed plate three, the top of the fixed plate three is fixedly connected with a water spray device, the end of the water spray device close to the cutter is fixedly connected with a nozzle, the end of the water spray device away from the nozzle is fixedly connected with a water receiving pipe, the outer surface of the water spray device is fixedly connected with a support plate two, and the bottom of the support plate two is fixedly connected with a cleaning mechanism.
[0009] Preferably, the cleaning mechanism includes two support columns, one end of the support column away from the second support plate is fixedly connected to a circular plate, the opposite surfaces of the two circular plates are provided with sliding grooves, the outer surfaces of the sliding grooves are evenly provided with sliding blocks, the outer surfaces of the sliding blocks are slidably connected to the sliding grooves, the end of the sliding block close to the first screw is fixedly connected to a brush, and the end of the sliding block away from the brush is fixedly connected to a water blocking plate.
[0010] Preferably, the bottom of the fixed plate three is fixedly connected to the top of the movable platform, and one end of the support column is fixedly connected to the bottom of the support plate two.
[0011] Preferably, the top unit includes a support plate three, and the support plate three is symmetrically arranged at both ends of the support frame. The top of the support plate three is fixedly connected to a top plate, and the top of the top plate is fixedly connected to a hydraulic device. The output end of the hydraulic device is provided with a telescopic rod two, and the bottom of the telescopic rod two is fixedly connected to a pressing mechanism.
[0012] Preferably, the pressing mechanism includes a pressing plate, a pressing pad is symmetrically arranged at the bottom of the pressing plate, the pressing pad is fixedly connected to the bottom of the pressing pad, a side air outlet plate is symmetrically arranged at the bottom of the pressing pad, the inner wall of the pressing plate is fixedly connected to a telescopic spring, the end of the telescopic spring away from the side air outlet plate is fixedly connected to an air pressure plate, an inclined block is arranged at the end of the air pressure plate away from the telescopic spring, a connecting column is fixedly connected to the top of the inclined block, an adhesion mechanism is fixedly connected to the outer surface of the side air outlet plate, the outer surface of the air pressure plate is slidably connected to the inner wall of the pressing plate, and the top of the connecting column is fixedly connected to the bottom of the top plate.
[0013] Preferably, the adhesion mechanism includes an inner plate, the outer surface of the inner plate is fixedly connected to a servo motor three, the output end of the servo motor three is fixedly connected to a screw rod two, the outer surface of the screw rod two is threadedly connected to a moving block one, the outer surface of the moving block one is rotatably connected to a rotating shaft two, the outer surface of the rotating shaft two is sleeved with an adhesion sleeve, the end of the rotating shaft two away from the moving block one is rotatably connected to the moving block two, and the inner wall of the moving block two is slidably connected to a guide rod.
[0014] Preferably, the bottom of the support plate three is fixedly connected to the outer surface of the cutting frame, the top of the pressing plate is fixedly connected to the bottom of the telescopic rod two, and the outer surface of the inner plate is fixedly connected to the outer surface of the side air outlet plate.
[0015] A cutting process of an intelligent cutting device for aluminum frame raw materials of a new energy vehicle comprises the following steps:
[0016] S1: Place the aluminum frame material of the car into the placement slot, and use the telescopic rod to drive the loading plate to push the frame material to the gap of the placement slot to facilitate subsequent cutting;
[0017] S2: The hydraulic device in the top unit will move the telescopic rod 2 downward, so that the black wire pressing mechanism will fix the frame material and the wind will blow it, while the adhesion mechanism will clean the waste generated by cutting;
[0018] S3: The mobile platform will move along the screw rod 1 and drive the cutting unit to cut the frame material;
[0019] S4: During the cutting process of the cutting unit, the flushing mechanism flushes the cutting unit and drives the cleaning mechanism to remove the debris on the screw rod.
[0020] The beneficial effects of the present invention are as follows:
[0021] 1. The present invention sets a bottom unit. During the cutting process, due to the high thermal conductivity of aluminum, a large amount of heat will still be generated due to the friction between the cutting tool and the aluminum material, which may cause the local temperature of the aluminum frame material to be too high and thermal deformation to occur, changing its original shape, so that the size accuracy and shape accuracy of the frame are affected. The water spray device will spray cooling water from the nozzle, and the nozzle is directly facing the notch. The water will enter the notch. The centrifugal force generated by the rotation of the rotating block will cause the water to flow out from the water trough, which can not only cool down the temperature generated by cutting, but also the outflowing water will flow along the outer wall of the cutter and take away the debris adhering to the cutter.
[0022] 2. The present invention sets a cleaning mechanism, water will flush the water blocking plate, thereby driving the sliding block and the support rod to rotate along the sliding groove, and then driving the brush to brush the screw rod 2, so as to brush away the debris that falls on the screw rod 2 when cutting the raw material, thereby preventing these aluminum chips from entering between the screw rod and the moving platform of the equipment, increasing the friction between the components, and affecting the normal operation of the equipment.
[0023] 3. The present invention sets a pressing mechanism. When the pressing plate moves downward, the connecting column and the inclined block move upward relative to the air pressure plate, thereby driving the air pressure plate to move in the direction of the telescopic spring, and compressing the air in the pressing plate to be ejected from the side air outlet plate, blowing away the debris produced by previous cutting and adhering to the top of the frame material and the pressing pad.
[0024] 4. The present invention provides an adhesion mechanism, and the adhesion sleeve can adhere to the debris that cannot be blown off on the pressing pad and the frame material. At the same time, the adhesion sleeve can also adhere to impurities such as dust that are difficult to blow off, thereby avoiding the existence of a gap between the pressing pad and the frame material, resulting in insufficient pressing and the possibility of movement of the raw material frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the present invention.
[0026] Figure 2 It is a bottom view of the structure of the present invention.
[0027] Figure 3 It is a structural schematic diagram of the bottom unit of the present invention.
[0028] Figure 4 It is a schematic structural diagram of the cutting unit of the present invention.
[0029] Figure 5 It is a partial structural schematic diagram of the cutting unit of the present invention.
[0030] Figure 6 It is a structural schematic diagram of the flushing unit of the present invention.
[0031] Figure 7 It is a structural schematic diagram of the cleaning mechanism of the present invention.
[0032] Figure 8 It is a structural schematic diagram of the top unit of the present invention.
[0033] Fig. 9 It is a structural schematic diagram of the pressing mechanism of the present invention.
[0034] Fig.10 It is a structural sectional view of the pressing mechanism of the present invention.
[0035] Fig.11 It is a structural schematic diagram of the adhesion mechanism of the present invention.
[0036] Fig.12 It is a cutting process block diagram of the present invention.
[0037] In the figure: 1, cutting frame; 2, placement slot; 3, support foot; 4, fixed plate 1; 5, telescopic rod 1; 6, loading plate; 7, bottom unit; 8, top unit; 9, space plate; 71, support plate 1; 72, servo motor 1; 73, screw rod 1; 74, moving platform; 75, cutting unit; 76, flushing unit; 751, fixed plate 2; 752, servo motor 2; 753, shaft 1; 754, rotating block; 755, cutter; 756, notch; 757, water channel; 761, fixed plate 3; 762, water spray device; 763, nozzle; 764, water pipe; 765, support plate 2; 766, cleaning mechanism; 7661, support column; 76 62. round plate; 7663. sliding groove; 7664. sliding block; 7665. supporting rod; 7666. water blocking plate; 7667. brush; 81. supporting plate three; 82. top plate; 83. hydraulic device; 84. telescopic rod two; 85. pressing mechanism; 851. pressing plate; 852. pressing pad; 853. side air outlet plate; 854. telescopic spring; 855. air pressure plate; 856. inclined block; 857. connecting column; 858. adhesion mechanism; 8581. inner plate; 8582. servo motor three; 8583. screw rod two; 8584. moving block one; 8585. rotating shaft two; 8586. adhesion sleeve; 8587. moving block two; 8588. guide rod. DETAILED DESCRIPTION
[0038] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0039] Example 1, using Figure 1-Figure 12 An intelligent cutting device for aluminum frame raw materials for new energy vehicles and a cutting process thereof according to one embodiment of the present invention are described as follows.
[0040] like Figure 1-Figure 2As shown, an intelligent cutting device for aluminum frame raw materials of new energy vehicles and a cutting process thereof of the present invention include a cutting frame 1, a placement slot 2 is arranged on the top of the cutting frame 1, supporting feet 3 are evenly arranged on the bottom of the cutting frame 1, a fixing plate 4 is fixedly connected to the outer surface of the cutting frame 1, a telescopic rod 5 is fixedly connected to the outer surface of the fixing plate 4, a loading plate 6 is fixedly connected to the output end of the telescopic rod 5, a bottom unit 7 is fixedly connected to the bottom of the cutting frame 1, a top unit 8 is fixedly connected to the top of the cutting frame 1, and a space plate 9 is fixedly connected to one end of the placement slot 2 close to the telescopic rod 5;
[0041] When the present invention is working, the frame material needs to be placed in the placement groove 2, and the frame material is moved by the telescopic rod 5 and the loading plate 6. Then, the frame material is pressed and fixed by the top unit 8 and the debris is removed before pressing. Finally, the bottom unit 7 will cut the raw material frame and keep the tool at room temperature.
[0042] like Figure 3 As shown, the bottom unit 7 includes a support plate 71, which is symmetrically arranged at both ends of the cutting frame 1, and the outer surface of the support plate 71 is fixedly connected to a servo motor 72, and the output end of the servo motor 72 is fixedly connected to a screw rod 73, and the outer surface of the screw rod 73 is threadedly connected to a moving platform 74, and the top of the moving platform 74 is fixedly connected to a cutting unit 75, and the end of the moving platform 74 away from the cutting unit 75 is fixedly connected to a flushing unit 76;
[0043] When the servo motor 1 72 drives the screw rod 1 73 to rotate, and then drives the moving platform 74 to move along the screw rod, the cutting unit 75 will also start to work.
[0044] like Figure 4-Figure 5 As shown, the cutting unit 75 includes a second fixed plate 751, which is symmetrically arranged on the top of the moving platform 74. A second servo motor 752 is fixedly connected to the top of the second fixed plate 751. A rotating shaft 753 is fixedly connected to the output end of the second servo motor 752. A rotating block 754 is fixedly connected to the end of the rotating shaft 753 away from the second servo motor 752. A cutter 755 is fixedly connected to the outer surface of the rotating block 754. A notch 756 is arranged at the center of the rotating block 754. Water grooves 757 are evenly arranged on the rotating block 754. The water grooves 757 extend from the notch 756 to the outer surface of the cutter 755.
[0045] Servo motor 2 752 drives shaft 1 753 to rotate, and then drives rotating block 754 and cutter 755 to rotate, and cuts the frame material. However, in the cutting process, due to the high thermal conductivity of aluminum, a large amount of heat will still be generated due to the friction between the cutting tool and the aluminum material. The water spray device 762 sprays cooling water from the nozzle 763. The nozzle 763 is directly facing the notch 756. The water will enter the notch 756. The centrifugal force generated by the rotation of the rotating block 754 will cause the water to flow out from the water trough 757, which can not only cool down the temperature generated by the cutting, but also when the water pressure sprayed by the water spray device 762 is small, the outflowing water will flow along the outer wall of the cutter 755 and take away the debris adhering to the cutter 755.
[0046] The bottom of the supporting plate 1 71 is fixedly connected to both ends of the cutting frame 1 , and the bottom of the fixing plate 2 751 is fixedly connected to the top of the moving platform 74 .
[0047] like Figure 6 As shown, the flushing unit 76 includes a fixed plate three 761, the top of the fixed plate three 761 is fixedly connected with a water spray device 762, the end of the water spray device 762 close to the cutter 755 is fixedly connected with a nozzle 763, the end of the water spray device 762 away from the nozzle 763 is fixedly connected with a water receiving pipe 764, the outer surface of the water spray device 762 is fixedly connected with a support plate two 765, and the bottom of the support plate two 765 is fixedly connected with a cleaning mechanism 766.
[0048] The water receiving pipe 764 will be connected to the water source when working, thereby ensuring that the water spraying device 762 can work normally.
[0049] The specific workflow is as follows:
[0050] During operation, servo motor 1 72 drives screw rod 1 73 to rotate, thereby driving mobile platform 74 to move along the screw rod, servo motor 2 752 drives shaft 1 753 to rotate, thereby driving rotating block 754 and cutter 755 to rotate, and cutting the frame material. During the cutting process, water spray device 762 sprays cooling water from nozzle 763, and nozzle 763 is directly opposite to notch 756. Water will enter notch 756. The centrifugal force generated by the rotation of rotating block 754 will cause water to flow out from water trough 757, which can not only cool down the temperature generated by cutting, but also when the water pressure sprayed by water spray device 762 is small, the outflowing water will flow along the outer wall of cutter 755 and take away the debris adhering to cutter 755.
[0051] Example 2, using Figure 1-Figure 12 An intelligent cutting device for aluminum frame raw materials for new energy vehicles and a cutting process thereof according to one embodiment of the present invention are described as follows.
[0052] like Figure 7As shown, an intelligent cutting device and cutting process for aluminum frame raw materials of new energy vehicles of the present invention, on the basis of embodiment one, a cleaning mechanism 766 includes a support column 7661, and the number of support columns 7661 is two. The end of the support column 7661 away from the support plate 2 765 is fixedly connected with a circular plate 7662, and the opposite surfaces of the two circular plates 7662 are provided with sliding grooves 7663, and the outer surfaces of the sliding grooves 7663 are evenly provided with sliding blocks 7664, and the outer surfaces of the sliding blocks 7664 are slidably connected with the sliding grooves 7663. The end of the sliding block 7664 close to the screw rod 1 73 is fixedly connected with a brush 7667, and the end of the sliding block 7664 away from the brush 7667 is fixedly connected with a water blocking plate 7666.
[0053] When the water pressure controlled by the water spray device 762 and the power of the servo motor 2 752 are large, the water flowing out of the water trough 757 will flow to the cleaning mechanism 766, and the falling water will flush the water blocking plate 7666, thereby driving the sliding block 7664 and the support rod 7665 to rotate along the sliding groove 7663, and then driving the brush 7667 to brush the screw rod 2 8583, brushing away the debris that falls on the screw rod 2 8583 when cutting the raw material, thereby preventing these aluminum chips from entering between the screw rod and the moving platform 74 of the equipment, increasing the friction between the components, and affecting the normal operation of the equipment.
[0054] The bottom of the fixing plate 3 761 is fixedly connected to the top of the moving platform 74 , and one end of the supporting column 7661 is fixedly connected to the bottom of the supporting plate 2 765 .
[0055] like Figure 8 As shown, the top unit 8 includes a support plate three 81, and the support plate three 81 is symmetrically arranged at both ends of the support frame. The top of the support plate three 81 is fixedly connected to a top plate 82, and the top of the top plate 82 is fixedly connected to a hydraulic device 83. The output end of the hydraulic device 83 is provided with a telescopic rod two 84, and the bottom of the telescopic rod two 84 is fixedly connected to a pressing mechanism 85.
[0056] After completing the cutting at one end, the telescopic rod 5 will push the frame material to move a specific distance and then cut it again. The top mechanism needs to achieve a reciprocating motion before each cutting.
[0057] like Figure 9-10As shown, the pressing mechanism 85 includes a pressing plate 851, a pressing pad 852 is symmetrically arranged at the bottom of the pressing plate 851, the pressing pad 852 is fixedly connected to the bottom of the pressing pad 852, a side air outlet plate 853 is symmetrically arranged at the bottom of the pressing pad 852, the inner wall of the pressing plate 851 is fixedly connected to a telescopic spring 854, the end of the telescopic spring 854 away from the side air outlet plate 853 is fixedly connected to a pressure plate 855, the end of the pressure plate 855 away from the telescopic spring 854 is provided with an inclined block 856, the top of the inclined block 856 is fixedly connected to a connecting column 857, the outer surface of the side air outlet plate 853 is fixedly connected to an adhesion mechanism 858, the outer surface of the pressure plate 855 is slidably connected to the inner wall of the pressing plate 851, and the top of the connecting column 857 is fixedly connected to the bottom of the top plate 82.
[0058] The hydraulic device 83 drives the telescopic rod 84 to move downward so that the pressing plate 851 and the pressing pad 852 fix the frame material, preventing the frame from moving away during the cutting process. At the same time, when the pressing plate 851 moves downward, the connecting column 857 and the inclined block 856 move upward relative to the air pressure plate 855, thereby driving the air pressure plate 855 to move in the direction of the telescopic spring 854, and compressing the air in the pressing plate 851 to be ejected from the side air outlet plate 853, blowing away the debris generated by the previous cutting and adhering to the top of the frame material and the pressing pad 852.
[0059] like Fig.11 As shown, the adhesion mechanism 858 includes an inner plate 8581, the outer surface of the inner plate 8581 is fixedly connected to a servo motor three 8582, the output end of the servo motor three 8582 is fixedly connected to a screw rod two 8583, the outer surface of the screw rod two 8583 is threadedly connected to a moving block one 8584, the outer surface of the moving block one 8584 is rotatably connected to a rotating shaft two 8585, the outer surface of the rotating shaft two 8585 is sleeved with an adhesion sleeve 8586, the end of the rotating shaft two 8585 away from the moving block one 8584 is rotatably connected to a moving block two 8587, and the inner wall of the moving block two 8587 is slidably connected to a guide rod 8588.
[0060] Before the pressing plate 851 is about to contact the frame material, the servo motor three 8582 will drive the screw two 8583 to rotate, and then drive the moving block one 8584 and the moving block two 8587 to move along the direction of the guide rod 8588, so that the adhesive sleeve 8586 can adhere to the pressing pad 852 and the debris on the frame material that cannot be blown away. At the same time, the adhesive sleeve 8586 will also adhere to impurities such as dust that are difficult to blow away, thereby avoiding the gap between the pressing pad 852 and the frame material, resulting in insufficient pressing and the possibility of movement of the raw material frame.
[0061] The bottom of the support plate 3 81 is fixedly connected to the outer surface of the cutting frame 1 , the top of the pressing plate 851 is fixedly connected to the bottom of the telescopic rod 2 84 , and the outer surface of the inner plate 8581 is fixedly connected to the outer surface of the side air outlet plate 853 .
[0062] like Fig.12 As shown, a cutting process of an intelligent cutting device for aluminum frame raw materials of new energy vehicles includes the following steps:
[0063] S1: Place the aluminum frame material of the automobile into the placement slot 2, and drive the loading plate 6 through the telescopic rod 5 to push the frame material to the gap of the placement slot 2 to facilitate subsequent cutting;
[0064] S2: The hydraulic device 83 in the top unit 8 moves the telescopic rod 2 84 downward, so that the black wire pressing mechanism 85 fixes the frame material and blows it with wind, while the adhesion mechanism 858 cleans the waste generated by cutting;
[0065] S3: The mobile platform 74 moves along the screw rod 73 and drives the cutting unit 75 to cut the frame material;
[0066] S4: During the cutting process of the cutting unit 75 , the flushing mechanism flushes the cutting unit 75 and drives the cleaning mechanism 766 to remove the debris on the screw rod 73 .
[0067] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. An intelligent cutting device for aluminum frame raw materials of new energy vehicles, comprising a cutting frame (1), characterized in that: The top of the cutting frame (1) is provided with a placement groove (2), the bottom of the cutting frame (1) is evenly provided with supporting feet (3), the outer surface of the cutting frame (1) is fixedly connected with a fixing plate (4), the outer surface of the fixing plate (4) is fixedly connected with a telescopic rod (5), the output end of the telescopic rod (5) is fixedly connected with a loading plate (6), the bottom of the cutting frame (1) is fixedly connected with a bottom unit (7), the top of the cutting frame (1) is fixedly connected with a top unit (8), and the end of the placement groove (2) close to the telescopic rod (5) is fixedly connected with a space plate (9); The bottom unit (7) comprises a support plate (71) which is symmetrically arranged at two ends of the cutting frame (1); a servo motor (72) is fixedly connected to the outer surface of the support plate (71); a screw rod (73) is fixedly connected to the output end of the servo motor (72); a moving platform (74) is threadedly connected to the outer surface of the screw rod (73); a cutting unit (75) is fixedly connected to the top of the moving platform (74); and a flushing unit (76) is fixedly connected to one end of the moving platform (74) away from the cutting unit (75); The cutting unit (75) comprises a second fixing plate (751), wherein the second fixing plate (751) is symmetrically arranged on the top of the moving platform (74), the top of the second fixing plate (751) is fixedly connected to a second servo motor (752), the output end of the second servo motor (752) is fixedly connected to a first rotating shaft (753), the end of the first rotating shaft (753) away from the second servo motor (752) is fixedly connected to a rotating block (754), the outer surface of the rotating block (754) is fixedly connected to a cutter (755), a notch (756) is arranged at the center of the rotating block (754), and water channels (757) are evenly arranged on the rotating block (754), and the water channels (757) penetrate from the notch (756) to the outer surface of the cutter (755).
2. According to claim 1, the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles is characterized by: The bottom of the first support plate (71) is fixedly connected to the two ends of the cutting frame (1), and the bottom of the second fixed plate (751) is fixedly connected to the top of the moving platform (74).
3. According to claim 1, the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles is characterized by: The flushing unit (76) comprises a fixing plate three (761), the top of the fixing plate three (761) is fixedly connected to a water spray device (762), one end of the water spray device (762) close to the cutter (755) is fixedly connected to a spray head (763), one end of the water spray device (762) away from the spray head (763) is fixedly connected to a water receiving pipe (764), the outer surface of the water spray device (762) is fixedly connected to a supporting plate two (765), and the bottom of the supporting plate two (765) is fixedly connected to a cleaning mechanism (766).
4. According to claim 3, the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles is characterized by: The cleaning mechanism (766) comprises a support column (7661), wherein the number of the support columns (7661) is two, and one end of the support column (7661) away from the second support plate (765) is fixedly connected to a circular plate (7662), and the opposing surfaces of the two circular plates (7662) are provided with sliding grooves (7663), and the outer surfaces of the sliding grooves (7663) are evenly provided with sliding blocks (7664), and the outer surfaces of the sliding blocks (7664) are slidably connected to the sliding grooves (7663), and one end of the sliding block (7664) close to the first screw rod (73) is fixedly connected to a brush (7667), and one end of the sliding block (7664) away from the brush (7667) is fixedly connected to a water blocking plate (7666).
5. According to claim 4, the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles is characterized by: The bottom of the fixed plate three (761) is fixedly connected to the top of the movable platform (74), and one end of the support column (7661) is fixedly connected to the bottom of the support plate two (765).
6. The intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to claim 1 is characterized by: The top unit (8) comprises a support plate three (81), wherein the support plate three (81) is symmetrically arranged at two ends of the support frame, the top of the support plate three (81) is fixedly connected to a top plate (82), the top of the top plate (82) is fixedly connected to a hydraulic device (83), the output end of the hydraulic device (83) is provided with a telescopic rod two (84), and the bottom of the telescopic rod two (84) is fixedly connected to a pressing mechanism (85).
7. The intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to claim 6 is characterized by: The pressing mechanism (85) comprises a pressing plate (851), a pressing pad (852) is symmetrically arranged at the bottom of the pressing plate (851), a pressing pad (852) is fixedly connected to the bottom of the pressing pad (852), a side air outlet plate (853) is symmetrically arranged at the bottom of the pressing pad (852), a telescopic spring (854) is fixedly connected to the inner wall of the pressing plate (851), and one end of the telescopic spring (854) away from the side air outlet plate (853) is fixedly connected to the side air outlet plate (853). There is an air pressure plate (855), and an inclined block (856) is provided at one end of the air pressure plate (855) away from the telescopic spring (854), and a connecting column (857) is fixedly connected to the top of the inclined block (856), and an adhesion mechanism (858) is fixedly connected to the outer surface of the side air outlet plate (853). The outer surface of the air pressure plate (855) is slidably connected to the inner wall of the pressing plate (851), and the top of the connecting column (857) is fixedly connected to the bottom of the top plate (82).
8. The intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to claim 7 is characterized in that: The adhesion mechanism (858) comprises an inner plate (8581), the outer surface of the inner plate (8581) is fixedly connected to a servo motor three (8582), the output end of the servo motor three (8582) is fixedly connected to a screw rod two (8583), the outer surface of the screw rod two (8583) is threadedly connected to a moving block one (8584), the outer surface of the moving block one (8584) is rotatably connected to a rotating shaft two (8585), the outer surface of the rotating shaft two (8585) is sleeved with an adhesion sleeve (8586), the end of the rotating shaft two (8585) away from the moving block one (8584) is rotatably connected to a moving block two (8587), and the inner wall of the moving block two (8587) is slidably connected to a guide rod (8588).
9. The intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to claim 8 is characterized by: The bottom of the support plate three (81) is fixedly connected to the outer surface of the cutting frame (1), the top of the pressing plate (851) is fixedly connected to the bottom of the telescopic rod two (84), and the outer surface of the inner plate (8581) is fixedly connected to the outer surface of the side air outlet plate (853).
10. The cutting process is realized by using the intelligent cutting equipment for aluminum frame raw materials of new energy vehicles according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: placing the automobile aluminum frame material into the placement slot (2), and driving the loading plate (6) through the telescopic rod (5) to push the frame material into the gap of the placement slot (2) to facilitate subsequent cutting; S2: The hydraulic device (83) in the top unit (8) moves the telescopic rod 2 (84) downward, so that the black wire pressing mechanism (85) fixes the frame material and blows it with wind, while the adhesion mechanism (858) cleans the waste generated by cutting; S3: The moving platform (74) moves along the screw rod (73) and drives the cutting unit (75) to cut the frame material; S4: During the cutting process of the cutting unit (75), the flushing mechanism flushes the cutting unit (75) and drives the cleaning mechanism (766) to remove the debris on the screw rod (73).
Citation Information
Patent Citations
Novel blade of cutting machine
CN106994534A
Cutting device for aluminum profile producing and machining
CN110842272A
Automobile part cutting equipment with cooling function
CN112659200A
Vertical pneumatic aluminum material cutting machine
CN115213474A
Material processing device for aircraft manufacturing
CN118123503A
