A rolling system for stainless steel rocket head after welding
By designing a rolling system for post-welding calibration of stainless steel rocket heads, the problem of post-welding deformation is solved, effective leveling and strengthening of welds is achieved, and the safety of storage tanks and production quality is ensured.
Patent Information
- Application Number
- CN202411707618.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-11-27
AI Technical Summary
After the seal head of the existing stainless steel rocket tank is welded, the longitudinal seams and ring seams of the melon petals are prone to deform, resulting in a residual high of the weld, affecting subsequent process production and bringing safety hazards.
A rolling system including weld inner support components and weld compression components is designed, and rolling along the longitudinal weld of the storage tank is rolled to level the weld.
Effectively correct the deformation of welds, eliminate the residual welds, enhance the strength of welds, and ensure the operation safety and production quality of the storage tank.
Smart Images

Figure CN119187984B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of rocket tanks, and in particular to a rolling system used for post-welding shape correction of stainless steel rocket heads. Background Art
[0002] In the current manufacturing process of stainless steel rocket tank heads, after welding, the longitudinal seams and annular seams of the head segments often deform, causing excess height in the welds, thereby affecting the subsequent related process production of the stainless steel rocket tanks, bringing hidden dangers to the safe operation of the tanks, and shortening the fatigue life of the tanks.
[0003] In order to level and strengthen the weld, it is particularly important to design a rolling system for stainless steel rocket heads after welding. Summary of the invention
[0004] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide a rolling system for correcting the shape of stainless steel rocket heads after welding.
[0005] The present invention provides a rolling system for post-weld correction of stainless steel rocket heads, comprising: a weld internal support component and a weld clamping component; the weld internal support component comprises an internal support base and an internal support, the internal support is arranged on the internal support base, and the internal support is used to support the weld from the inside of the tank; the weld clamping component comprises an external pressure component; the external pressure component comprises a rolling mechanism and an external pressure component frame; the rolling mechanism comprises a rolling mechanism frame and a rolling wheel; the rolling wheel is arranged on the rolling mechanism frame; the rolling mechanism frame is slidably connected to the inner side surface of the external pressure component frame, and the rolling wheel can rotate relative to the rolling mechanism frame, so that the rolling wheel rolls along the longitudinal weld of the tank, and cooperates with the internal support to roll the longitudinal weld of the tank; the inner side surface of the external pressure component frame is a profile matched with the tank.
[0006] According to one embodiment of the present invention, the external pressure component also includes a conveying mechanism; the conveying mechanism includes a conveyor belt arranged on the external pressure component frame, and the conveyor belt is fixedly connected to the rolling mechanism frame; the conveyor belt is used to drive the rolling mechanism to move along the inner side surface of the external pressure component frame.
[0007] According to one embodiment of the present invention, the external pressure component also includes a conveyor belt drive mechanism arranged on the external pressure component frame; the conveyor belt drive mechanism includes a conveyor belt drive motor and a conveyor belt drive guide wheel, and the conveyor belt drive motor is fixedly connected to the conveyor belt drive guide wheel; the conveyor belt is sleeved on the conveyor belt drive guide wheel; the conveyor belt drive motor is started to drive the conveyor belt drive guide wheel to drive the conveyor belt to rotate.
[0008] According to one embodiment of the present invention, the rolling mechanism frame is provided with a rotating drive component; the rotating drive component is provided with a rotating motor and a rotatable rotating shaft, and the rolling wheel is connected to the rotating shaft; the rotating motor is started, drives the rotating shaft to drive the rolling wheel to rotate, and rolls welds in different directions.
[0009] According to one embodiment of the present invention, the rolling mechanism frame is provided with a telescopic thrust drive cylinder component; the telescopic thrust drive cylinder component includes a telescopic rod and a drive cylinder, the rolling wheel is connected to the drive cylinder via the telescopic rod, and the drive cylinder is started to drive the telescopic rod to move the rolling wheel closer to or away from the weld through telescopic movement.
[0010] According to one embodiment of the present invention, a rolling groove is provided on the inner side surface of the external pressure component frame; a radially locking upper guide wheel component and a radially locking lower guide wheel component are provided on the end of the rolling mechanism frame away from the rolling wheel; the radially locking upper guide wheel component is provided inside the rolling groove, and the radially locking lower guide wheel component is provided on the outer side surface of the rolling groove; the radially locking upper guide wheel component is provided with a rotatable upper guide wheel, and the radially locking lower guide wheel component is provided with a rotatable lower guide wheel, and the upper guide wheel and the lower guide wheel roll synchronously along the inner and outer sides of the rolling groove to provide guidance for the movement of the rolling wheel.
[0011] According to one embodiment of the present invention, the weld clamping component also includes an external pressure guide component; the external pressure guide component includes a base guide rail and a base bracket, and the base bracket is connected to the external pressure component frame; the base bracket can move along the base guide rail to drive the external pressure component to approach or move away from the weld.
[0012] According to one embodiment of the present invention, the inner support base is provided with an inner support base guide rail, and the inner support can move along the inner support base guide rail to approach or move away from the weld.
[0013] According to one embodiment of the present invention, a vertical locking mechanism is arranged at the top of the external pressure component frame near the storage tank, and a lock that cooperates with the vertical locking mechanism is arranged at the top of the inner support; the vertical locking mechanism includes an annular rotating rod and a rotating driving machine, and the rotating driving machine is started to drive the annular rotating rod to rotate so that the annular rotating rod is locked or disengaged with the lock, thereby locking or unlocking the rolling mechanism frame and the inner support.
[0014] According to one embodiment of the present invention, it also includes a top cover column arranged in the middle of the head; a horizontal locking mechanism is arranged on the external pressure component frame near the top end of the head; the horizontal locking mechanism includes a horizontal locking motor and a locking rod, and the locking rod is rotatably connected to the external pressure component frame through the horizontal locking motor; when the horizontal locking motor is started, the locking rod is driven to rotate horizontally towards or away from the top cover column, so that the locking rod is locked or disengaged from the top cover column, and the external pressure component frame and the top cover column are locked or unlocked.
[0015] The rolling system for correcting the shape of a stainless steel rocket head after welding can realize rolling and leveling of the weld by cooperating with the rolling mechanism and the inner support.
[0016] It should be understood that the foregoing general description and the following detailed description are merely exemplary and illustrative and are not intended to limit the scope of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following drawings are part of the specification of the present invention, and illustrate exemplary embodiments of the present invention. Together with the description of the specification, the accompanying drawings are used to explain the principles of the invention.
[0018] Figure 1 This is a stereoscopic diagram of a rolling system for correcting the shape of a stainless steel rocket head after welding according to an embodiment of the present invention;
[0019] Figure 2 is a three-dimensional diagram of an external pressure component according to an embodiment of the present invention;
[0020] Figure 3 is a three-dimensional diagram of a rolling mechanism according to an embodiment of the present invention;
[0021] Figure 4 is an exploded view of an external pressure component of an embodiment of the present invention;
[0022] Figure 5 is a three-dimensional diagram of a rolling mechanism according to an embodiment of the present invention;
[0023] Figure 6 is a three-dimensional diagram of a transmission mechanism according to an embodiment of the present invention;
[0024] Figure 7 is a perspective view of a conveyor belt linker according to an embodiment of the present invention;
[0025] Figure 8 is a perspective view of a conveyor belt drive mechanism according to an embodiment of the present invention;
[0026] Fig. 9 is a side view of a conveyor belt drive mechanism according to an embodiment of the present invention;
[0027] Fig.10 is a cross-sectional view of an external pressure component according to an embodiment of the present invention;
[0028] Fig.11 is a three-dimensional diagram of a conveyor belt pressing guide wheel according to an embodiment of the present invention;
[0029] Fig.12 is a three-dimensional diagram of a conveyor belt locking mechanism according to an embodiment of the present invention;
[0030] Fig.13 is a three-dimensional diagram of a weld pressing component according to an embodiment of the present invention;
[0031] Fig.14 is a three-dimensional diagram of a weld inner support component according to an embodiment of the present invention;
[0032] Fig.15 is a side view of a weld inner support component according to an embodiment of the present invention;
[0033] Fig.16 is a three-dimensional diagram of a vertical locking mechanism according to an embodiment of the present invention;
[0034] Fig.17 is a side view of an external pressure component according to an embodiment of the present invention;
[0035] Fig.18 It is a three-dimensional diagram of a horizontal locking mechanism according to an embodiment of the present invention.
[0036] Description of reference numerals:
[0037] 1 weld internal support component; 2 weld clamping component; 1-1 internal support base; 1-2 limit drive cylinder; 1-3 internal support base guide rail; 1-4 limit block; 1-5 internal support; 1-6 lock; 1-7 linear gear guide rail; 1-8 gear drive motor; 1-9 gear; 2-1 external pressure base guide rail; 2-2 base bracket; 2-3 external pressure component; 2-3-1 external pressure component frame; 2-3-2 left connecting plate; 2-3-3 right connecting plate; 2-3-4 rolling mechanism; 2-3-5 conveyor belt driving mechanism; 2-3-6 conveying mechanism; 2-3-7 conveyor belt clamping guide wheel; 2-3-8 conveyor belt locking mechanism; 2-3-9 left cover plate; 2-3-10 right cover plate; 2-3-11 horizontal locking mechanism; 2-3-12 vertical locking mechanism ; 2-3-4-1 rolling wheel; 2-3-4-2 telescopic thrust electric cylinder component; 2-3-4-3 rotating drive component; 2-3-4-4 radial locking lower guide wheel component; 2-3-4-5 radial locking upper guide wheel component; 2-3-4-6 rolling mechanism frame; 2-3-4-7 rolling groove; 2-3-5-1 conveyor belt drive motor; 2-3-5-2 conveyor belt drive guide wheel; 2-3-5-3 drive motor flange; 2-3-6-1 conveyor belt; 2-3-6-2 conveyor belt connector; 2-3-6-3 conveyor guide wheel; 2-3-6-2-1 locking screw; 2-3-9-1 rolling bearing seat; 2-3-12-1 rotating motor base; 2-3-12-2 rotating driver; 2-3-12-3 annular rotating rod. DETAILED DESCRIPTION
[0038] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only configured to explain the present invention and are used to illustrate the principles of the present invention, and are not configured to limit the present invention. In addition, the structural components in the drawings are not necessarily drawn to scale. For example, the sizes of some structural components or areas in the drawings may be enlarged for other structural components or areas to help understand the embodiments of the present invention.
[0039] The directional words appearing in the following description are all directions shown in the figures, and do not limit the specific structure of the embodiments of the present invention. In the description of the present invention, it should be noted that, unless otherwise specified, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0040] In addition, the terms "include", "comprise", "have" or any other variations thereof are intended to cover non-exclusive inclusion, so that a structure or component including a series of elements includes not only those elements, but also other mechanical elements that are not explicitly listed or inherent in the structure or component. In the absence of more restrictions, the elements defined by the sentence "include..." do not exclude the existence of other identical elements in the article or device including the elements.
[0041] Spatially related terms such as "below", "beneath", "under", "low", "above", "on", "high", etc. are used to facilitate description to explain the positioning of one element relative to a second element, indicating that these terms are intended to cover different orientations of the device in addition to orientations different from those shown in the figures. In addition, for example, "one element is above / below another element" can mean that the two elements are in direct contact, or that there are other elements between the two elements. In addition, terms such as "first", "second", etc. are also used to describe various elements, regions, parts, etc., and do not specifically refer to the meaning of order or sequence, and should not be regarded as limiting. Similar terms are used throughout the description to represent similar elements.
[0042] In the process of describing the present invention below, in certain scene descriptions, only "rocket", "launch vehicle", "spacecraft", "space launch vehicle" or "missile" may be used. This is only for the convenience of description, and its connotation is not limited to the specific words used. Generally, the rocket of the present invention includes not only space launch vehicles for carrying satellites or spacecraft or other probes, but also various types of missiles, rockets and other weapons for carrying military payloads, as well as similar products that can send payloads into the air. When interpreting the above specific words, those skilled in the art shall not limit the rocket to only one of the launch vehicle, space launch vehicle or missile based on the specific words used to describe the scene, thereby narrowing the scope of protection of the present invention.
[0043] For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by showing examples of the present invention.
[0044] Figure 1 This is a stereoscopic diagram of a rolling system for correcting the shape of a stainless steel rocket head after welding according to an embodiment of the present invention; Figure 2 is a three-dimensional diagram of an external pressure component according to an embodiment of the present invention; Figure 3 is a three-dimensional diagram of a rolling mechanism according to an embodiment of the present invention; Figure 4 is an exploded view of an external pressure component of an embodiment of the present invention; Figure 5 is a three-dimensional diagram of a rolling mechanism according to an embodiment of the present invention; Figure 6is a three-dimensional diagram of a transmission mechanism according to an embodiment of the present invention; Figure 7 is a perspective view of a conveyor belt linker according to an embodiment of the present invention; Figure 8 is a perspective view of a conveyor belt drive mechanism according to an embodiment of the present invention; Fig. 9 is a side view of a conveyor belt drive mechanism according to an embodiment of the present invention; Fig.10 is a cross-sectional view of an external pressure component according to an embodiment of the present invention; Fig.11 is a three-dimensional diagram of a conveyor belt pressing guide wheel according to an embodiment of the present invention; Fig.12 is a three-dimensional diagram of a conveyor belt locking mechanism according to an embodiment of the present invention; Fig.13 is a three-dimensional diagram of a weld pressing component according to an embodiment of the present invention; Fig.14 is a three-dimensional diagram of a weld inner support component according to an embodiment of the present invention; Fig.15 is a side view of a weld inner support component according to an embodiment of the present invention; Fig.16 is a three-dimensional diagram of a vertical locking mechanism according to an embodiment of the present invention; Fig.17 is a side view of an external pressure component according to an embodiment of the present invention; Fig.18 It is a three-dimensional diagram of a horizontal locking mechanism according to an embodiment of the present invention.
[0045] like Figure 1-3 As shown in Figure 13, the present invention provides a rolling system for post-weld correction of stainless steel rocket heads, including: a weld internal support component 1 and a weld clamping component 2. The weld internal support component 1 includes an internal support base 1-1 and an internal support 1-5, the internal support 1-5 is arranged on the internal support base 1-1, and the internal support 1-5 is used to support the weld from the inside of the tank. The weld clamping component 2 includes an external pressure component 2-3. The external pressure component 2-3 includes a rolling mechanism 2-3-4 and an external pressure component frame 2-3-1. The rolling mechanism 2-3-4 includes a rolling mechanism frame 2-3-4-6 and a rolling wheel 2-3-4-1. The rolling wheel 2-3-4-1 is arranged on the rolling mechanism frame 2-3-4-6. The rolling mechanism frame 2-3-4-6 is slidably connected to the inner side of the external pressure component frame 2-3-1, and the rolling wheel 2-3-4-1 can rotate relative to the rolling mechanism frame 2-3-4-6, so that the rolling wheel 2-3-4-1 rolls along the longitudinal weld of the tank and cooperates with the inner support 1-5 to roll the longitudinal weld of the tank. The inner side of the external pressure component frame 2-3-4-6 is a profile that matches the tank.
[0046] In this embodiment, the rolling wheel 2-3-4-1 can move along the inner side of the external pressure component frame 2-3-1 (i.e., the side of the rolling mechanism frame 2-3-4-6 facing the tank) to roll along the longitudinal weld of the tank and cooperate with the inner support 1-5 to roll and level the longitudinal seam of the tank (such as the head melon slice or the short barrel melon slice). The external pressure component frame 2-3-1 can be a roughly triangular shape as a whole, such as a right triangle. The inner side of the external pressure component frame 2-3-1 adopts a profiling structure, which can be adapted to the shape of the tank (head melon slice). For example, the inner side of the external pressure component frame 2-3-1 can be an elliptical arc surface structure, and its arc surface features are consistent with the arc surface features of the head melon slice. For example, the side of the inner support 1-5 used to support the weld can be designed with a profiling design, that is, its arc surface matches the inner surface of the short barrel or the head. For example, the thickness of the inner support 1-5 can be 30~60mm.
[0047] like Figure 3 and Figure 4 As shown, according to one embodiment of the present invention, in addition to the rolling mechanism 2-3-4 and the external pressure component frame 2-3-1, the external pressure component 2-3 also includes a conveying mechanism 2-3-6. The conveying mechanism 2-3-6 includes a conveyor belt 2-3-6-1 arranged on the external pressure component frame 2-3-1, and the conveyor belt 2-3-6-1 is fixedly connected to the rolling mechanism frame 2-3-4-6. The conveyor belt 2-3-6-1 is used to drive the rolling mechanism 2-3-4 to move along the inner side of the external pressure component frame 2-3-1.
[0048] In this embodiment, the conveyor belt 2-3-6-1 can be a flexible conveyor belt.
[0049] According to one embodiment of the present invention, the external pressure component frame 2-3-1 is provided with a rotatable transmission guide wheel 2-3-6-3, and the conveyor belt 2-3-6-1 is sleeved on the transmission guide wheel 2-3-6-3.
[0050] In this embodiment, for example, the transmission guide wheel 2-3-6-3 can be installed on the rolling bearing sleeve of the external pressure component frame 2-3-1. A transmission guide wheel 2-3-6-3 can be set at each end of the external pressure component frame 2-3-1, for example, a transmission guide wheel 2-3-6-3 is set near each of the three corners of the external pressure component frame 2-3-1 that is triangular in shape as a whole.
[0051] like Figure 5-7 As shown, according to one embodiment of the present invention, the two ends of the conveyor belt 2-3-6-1 are connected by a conveyor belt linker 2-3-6-2, and the rolling mechanism frame 2-3-4-6 is fixedly connected to the conveyor belt linker 2-3-6-2.
[0052] In this embodiment, for example, both ends of the conveyor belt 2-3-6-1 can be locked with the conveyor belt linker 2-3-6-2 by locking screws 2-3-6-2-1 (such as four screws). A circular hole can be opened in the middle of the conveyor belt linker 2-3-6-2 for connecting with the rolling mechanism frame 2-3-4-6.
[0053] like Figure 2 , 4 , 8 and 9, according to one embodiment of the present invention, the external pressure component 2-3 also includes a conveyor belt drive mechanism 2-3-5 arranged on the external pressure component frame 2-3-1. The conveyor belt drive mechanism 2-3-5 includes a conveyor belt drive motor 2-3-5-1 and a conveyor belt drive guide wheel 2-3-5-2, and the conveyor belt drive motor 2-3-5-1 is fixedly connected to the conveyor belt drive guide wheel 2-3-5-2. The conveyor belt 2-3-6-1 is sleeved on the conveyor belt drive guide wheel 2-3-5-2. The conveyor belt drive motor 2-3-5-1 is started to drive the conveyor belt drive guide wheel 2-3-5-2 to drive the conveyor belt 2-3-6-1 to rotate.
[0054] In this embodiment, the conveyor belt drive mechanism 2-3-5 can be installed on the external pressure component frame 2-3-1 through the drive motor flange 2-3-5-3. For example, the conveyor belt drive mechanism 2-3-5 can be installed on the rolling bearing seat 2-3-9-1 of the external pressure component frame 2-3-1. The conveyor belt drive mechanism 2-3-5 can be arranged at the right angle of the external pressure component frame 2-3-1 in a right-angled triangle, and the two conveyor guide wheels 2-3-6-3 are arranged at the acute angle. The conveyor belt drive guide wheel 2-3-5-2 can be arranged on the rotating shaft of the conveyor belt drive motor 2-3-5-1. The rolling system can drive the conveyor belt 2-3-6-1 through the conveyor belt drive motor 2-3-5-1 to drive the rolling mechanism 2-3-4 to move along the external pressure component frame 2-3-1 (for example, uniform motion).
[0055] like Figure 3 As shown, according to one embodiment of the present invention, the rolling mechanism frame 2-3-4-6 is provided with a rotating driving component 2-3-4-3. The rotating driving component 2-3-4-3 is provided with a rotating motor and a rotatable rotating shaft, and the rolling wheel 2-3-4-1 is connected to the rotating shaft. When the rotating motor is started, the rotating shaft is driven to drive the rolling wheel 2-3-4-1 to rotate, so as to roll the welds in different directions.
[0056] The rolling system of this embodiment can adjust the orientation of the rolling wheel 2-3-4-1 by the rotating motor to achieve the rolling of the short cylinder longitudinal seam and the butt annular seam between the short cylinder and the head. For example, the rotating motor can rotate at least 110°. The rotating motor can be connected to the rolling mechanism frame 2-3-4-6 by screws, rivets or welding. The axis of the rotating motor can coincide with the axis of the rolling mechanism frame 2-3-4-6.
[0057] According to one embodiment of the present invention, the rolling mechanism frame 2-3-4-6 is provided with a telescopic thrust drive cylinder component 2-3-4-2. The telescopic thrust drive cylinder component 2-3-4-2 includes a telescopic rod and a drive cylinder, and the rolling wheel 2-3-4-1 is connected to the drive cylinder via the telescopic rod. When the drive cylinder is started, the drive telescopic rod drives the rolling wheel 2-3-4-1 to approach or move away from the weld by telescoping.
[0058] In this embodiment, for example, the telescopic thrust electric cylinder component 2-3-4-2 can be connected to the rotating shaft of the rotating drive component 2-3-4-3 by screws or pins. The rolling wheel 2-3-4-1 can be installed on the wheel seat of the telescopic rod of the telescopic thrust electric cylinder component 2-3-4-2 by pins. The central axis of the telescopic thrust electric cylinder component 2-3-4-2 (for example, the central axis of the telescopic rod) can coincide with the axis of the rotating shaft of the rotating drive component 2-3-4-3.
[0059] According to one embodiment of the present invention, the telescopic thrust electric cylinder component 2-3-4-2 can be arranged on the rotating shaft of the rotating driving component 2-3-4-3, and the rolling wheel 2-3-4-1 is arranged on the telescopic rod of the telescopic thrust electric cylinder component 2-3-4-2. The rotating motor of the rotating driving component 2-3-4-3 is started, and the rotating shaft is driven to drive the telescopic thrust electric cylinder component 2-3-4-2 and the rolling wheel 2-3-4-1 to rotate, so as to roll the welds in different directions.
[0060] According to one embodiment of the present invention, a rolling groove 2-3-4-7 is provided on the inner side of the external pressure component frame 2-3-1. A radially locking upper guide wheel component 2-3-4-5 and a radially locking lower guide wheel component 2-3-4-4 are provided on one end of the rolling mechanism frame 2-3-4-6 away from the rolling wheel 2-3-4-1. The radially locking upper guide wheel component 2-3-4-5 is provided inside the rolling groove 2-3-4-7, and the radially locking lower guide wheel component 2-3-4-4 is provided on the outer side of the rolling groove 2-3-4-7. The radially locking upper guide wheel component 2-3-4-5 is provided with a rotatable upper guide wheel, and the radially locking lower guide wheel component 2-3-4-4 is provided with a rotatable lower guide wheel, and the upper guide wheel and the lower guide wheel synchronously roll along the inner and outer sides of the rolling groove 2-3-4-7 to provide guidance for the movement of the rolling wheel 2-3-4-1.
[0061] In this embodiment, the rolling mechanism 2-3-4 moves along the rolling groove 2-3-4-7 under the driving action of the conveyor belt 2-3-6-1, and the rolling wheel 2-3-4-1 rolls along the weld (longitudinal weld) and applies pressure to the weld to correct the weld deformation and eliminate the excess height of the weld. The rolling groove 2-3-4-7 cooperates with the radial locking upper guide wheel component 2-3-4-5 and the radial locking lower guide wheel component 2-3-4-4 to achieve radial limitation of the rolling mechanism 2-3-4. In addition, the rolling groove 2-3-4-7 can provide a motion track and radial support for the radial locking upper guide wheel component 2-3-4-5. For example, the rolling groove 2-3-4-7 can be an elliptical arc groove. The rolling groove 2-3-4-7 can be a through structure with a T-shaped cross section (i.e., through the thickness direction of the external pressure component frame 2-3-1), and the upper guide wheel is arranged at the top of the T-shaped through structure. The rolling groove 2-3-4-7 can be roughly an elliptical arc surface, parallel to the side of the external pressure component frame 2-3-1 relative to the short cylinder. The groove width of the rolling groove 2-3-4-7 can be 40-80mm. The upper guide wheel and the lower guide wheel can be rolling bearings.
[0062] According to one embodiment of the present invention, a conveyor belt groove 2-3-4-8 is provided on the inner side surface of the external pressure component frame 2-3-1, and the conveyor belt groove 2-3-4-8 is used to provide a conveying space for the conveyor belt 2-3-6-1.
[0063] In this embodiment, for example, two conveyor belt grooves 2-3-4-8 are arranged on the inner side of the external pressure component frame 2-3-1, and the two conveyor belt grooves 2-3-4-8 are arranged on both sides of the rolling groove 2-3-4-7. The groove width of the conveyor belt groove 2-3-4-8 can be 40-80 mm.
[0064] like Figure 4 As shown, according to one embodiment of the present invention, the external pressure component 2-3 is provided with two sets of conveying mechanisms 2-3-6, and the rolling mechanism frame 2-3-4-6 is provided between the two sets of conveyor belts 2-3-6-1.
[0065] In this embodiment, for example, two sets of conveying mechanisms 2-3-6 can be respectively arranged on two side surfaces of the external pressure component frame 2-3-1. The external pressure component frame 2-3-1 can adopt a symmetrical structure in the thickness direction.
[0066] According to one embodiment of the present invention, for example, a left cover plate 2-3-9 or a right cover plate 2-3-10 may be respectively provided on both sides of the external pressure component frame 2-3-1 to increase the structural strength of the external pressure component frame 2-3-1.
[0067] According to one embodiment of the present invention, for example, the driving motor flange 2-3-5-3 of the conveyor belt driving mechanism 2-3-5 can be connected to the left cover plate 2-3-9 or the right cover plate 2-3-10 by screws.
[0068] like Figure 2 , 4 , 11 and 12, according to one embodiment of the present invention, the external pressure component also includes a conveyor belt clamping guide wheel 2-3-7 and a conveyor belt locking mechanism 2-3-8. The conveyor belt locking mechanism 2-3-8 is fixed to the external pressure component frame 2-3-1 by screws, and the conveyor belt clamping guide wheel 2-3-7 is arranged between the conveyor belt locking mechanism 2-3-8 and the conveyor belt 2-3-6-1. The conveyor belt clamping guide wheel 2-3-7 is provided with a rotatable clamping wheel, and the clamping wheel is in contact with the conveyor belt 2-3-6-1. The conveyor belt locking mechanism 2-3-8 is provided with a fastener, and the fastener is tightened to make the clamping wheel clamp the conveyor belt 2-3-6-1.
[0069] The rolling system of this embodiment can adjust the locking degree of the conveyor belt 2-3-6-1 by the conveyor belt locking mechanism 2-3-8 by adjusting the fastener. For example, the conveyor belt pressing guide wheel 2-3-7 and the conveyor belt locking mechanism 2-3-8 can be arranged at a right angle of the outer pressure component frame 2-3-1 in a right-angled triangle. The fastener can be a screw, and the pressure applied by the fastener to the conveyor belt pressing guide wheel 2-3-7 can be adjusted by adjusting the tightening degree of the fastener.
[0070] like Figure 1 and 13 As shown, according to one embodiment of the present invention, in addition to the external pressure component 2-3, the weld pressing component 2 also includes an external pressure guide component. The external pressure guide component includes an external pressure base guide rail 2-1 and a base bracket 2-2, and the base bracket 2-2 is connected to the external pressure component frame 2-3-1. The base bracket 2-2 can move along the external pressure base guide rail 2-1 to drive the external pressure component 2-3 to approach or move away from the weld.
[0071] In this embodiment, the two sides of the external pressure component frame 2-3-1 are respectively provided with a left connecting plate 2-3-2 and a right linking plate 2-3-3 near the external pressure guide component, and the base bracket 2-2 is fixedly connected to the external pressure component frame 2-3-1 through the left connecting plate 2-3-2 and the right linking plate 2-3-3. For example, the left connecting plate 2-3-2 and the right linking plate 2-3-3 can be fixedly connected to the left cover plate 2-3-9 and the right cover plate 2-3-10 respectively. The external pressure guide component can be provided with multiple external pressure base guide rails 2-1. For example, the external pressure guide component is provided with three external pressure base guide rails 2-1, the middle one is a driving guide rail, and the two sides are sliding guide rails.
[0072] like Figure 1 , 13 As shown in Figures 14 and 14, according to one embodiment of the present invention, the inner support 1-5 can move relative to the inner support base 1-1 to get closer to or farther away from the weld.
[0073] In this embodiment, the inner support 1-5 moves relative to the inner support base 1-1 and away from the weld, thereby providing space for the rotation of the melon slices or the head.
[0074] like Fig.14 As shown, according to one embodiment of the present invention, the inner support base 1-1 is provided with an inner support base guide rail 1-3, and the inner support 1-5 can move along the inner support base guide rail 1-3 to approach or move away from the weld.
[0075] In this embodiment, the setting travel direction of the inner support base guide rail 1-3 is the radial direction of the melon slice or the head. The inner support base guide rail 1-3 can provide guidance and limit for the inner support 1-5.
[0076] According to one embodiment of the present invention, the inner support base 1-1 is provided with a limit drive cylinder 1-2. The inner support 1-5 is provided with a limit block 1-4 corresponding to the limit drive cylinder 1-2. When the inner support 1-5 moves to the rolling position, the limit drive cylinder 1-2 extends, and the inner support 1-5 is limited by the limit block 1-4.
[0077] In this embodiment, a rectangular hole may be provided on the side of the inner support base guide rail 1-3 facing the limit drive cylinder 1-2, and a limit block 1-4 may be provided on the side of the inner support 1-5 facing the rectangular hole, and the limit block 1-4 extends out of the rectangular hole. The limit drive cylinder 1-2 may be a pneumatic cylinder. The limit block 1-4 may be L-shaped. The limit drive cylinder 1-2 may include a telescopic cylinder and a (circular arc-shaped) limit rod. When the inner support 1-5 reaches the rolling position, the telescopic cylinder extends to push the limit rod out to block the limit block 1-4, so that the inner support 1-5 does not move during the entire rolling process.
[0078] like Fig.15 As shown, the inner support base 1-1 is provided with a linear gear guide rail 1-7, and the inner support 1-5 is provided with a gear 1-9 meshing with the linear gear guide rail 1-7. The gear 1-9 moves along the linear gear guide rail 1-7, driving the inner support 1-5 to move along the inner support base guide rail 1-3.
[0079] In this embodiment, the linear gear guide 1-7 is parallel to the inner support base guide 1-3. The gear 1-9 can be installed on the rotating shaft of the gear drive motor 1-8 to be driven by the gear drive motor 1-8. The linear gear guide 1-7, the gear drive motor 1-8 and the gear 1-9 cooperate to achieve the linear motion of the inner support 1-5 relative to the inner support base guide 1-3.
[0080] like Figure 2 , 14As shown in Figures 16 and 16, according to one embodiment of the present invention, a vertical locking mechanism 2-3-12 is provided at the top of the external pressure component frame 2-3-1 near the tank, and a lock buckle 1-6 cooperating with the vertical locking mechanism 2-3-12 is provided at the top of the inner support 1-5. The vertical locking mechanism 2-3-12 includes an annular rotating rod 2-3-12-3 and a rotating driving machine 2-3-12-2. The rotating driving machine 2-3-12-2 is started to drive the annular rotating rod 2-3-12-3 to rotate, so that the annular rotating rod 2-3-12-3 is locked or disengaged with the lock buckle 1-6, and the external pressure component frame 2-3-1 and the inner support 1-5 are locked or unlocked.
[0081] In this embodiment, when the longitudinal seam of the short tube or the head melon slice is rolled, the rolling mechanism frame 2-3-4-6 and the inner support 1-5 are locked by locking the annular rotating rod 2-3-12-3 with the lock buckle 1-6, thereby ensuring the rolling effect of the rolling mechanism.
[0082] For example, the rotary drive machine 2-3-12-2 can be a motor. The rotary drive machine 2-3-12-2 can be rotatably connected to the external pressure component frame 2-3-1 through the rotary motor base 2-3-12-1. The lock buckle 1-6 can be set on the top of the non-rolling surface (i.e., the vertical surface) of the inner support 1-5. The annular rotating rod 2-3-12-3 can be an annular rod with an opening, one end of the opening is connected to the rotating shaft of the rotary drive machine 2-3-12-2, and is connected to one side of the external pressure component frame 2-3-1 (such as the left cover 2-3-9) through the rotary motor base 2-3-12-1, and the other end is rotatably connected to the other side of the external pressure component frame 2-3-1 (such as the right cover 2-3-10). The rotating motor base 2-3-12-1 is started, and the rotating shaft of the rotating motor base 2-3-12-1 rotates, driving the annular rotating rod 2-3-12-3 to rotate relative to the external pressure component frame 2-3-1 to move toward or away from the lock buckle 1-6 to lock or disengage with it.
[0083] like Figure 4 , 17 As shown in Figures 18 and 18, according to one embodiment of the present invention, the rolling system also includes a top cover column 3 arranged in the middle of the head. A horizontal locking mechanism 2-3-11 is arranged on the external pressure component frame 2-3-1 near the top of the head. The horizontal locking mechanism 2-3-11 includes a horizontal locking motor 2-3-11-1 and a locking rod 2-3-11-2, and the locking rod 2-3-11-2 is rotatably connected to the external pressure component frame 2-3-1 through the horizontal locking motor 2-3-11-1. The horizontal locking motor 2-3-11-1 is started to drive the locking rod 2-3-11-2 to rotate horizontally close to or away from the top cover column 3, so that the locking rod 2-3-11-2 is locked or disengaged from the top cover column 3, and the external pressure component frame 2-3-1 is locked or unlocked with the top cover column 3.
[0084] In this embodiment, for example, the top cover column 3 can be provided with a groove corresponding to the locking rod 2-3-11-2 to lock the locking rod 2-3-11-2.
[0085] The above-mentioned embodiments of the present invention can be combined with each other and have corresponding technical effects.
[0086] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rolling system for correcting the shape of stainless steel rocket heads after welding, characterized in that: include: Weld seam internal support components and weld seam clamping components; The weld inner support component comprises an inner support base and an inner support, the inner support is arranged on the inner support base, and the inner support is used to support the weld from the inside of the tank; the weld pressing component comprises an external pressure component; the external pressure component comprises a rolling mechanism and an external pressure component frame; the rolling mechanism comprises a rolling mechanism frame and a rolling wheel; the rolling wheel is arranged on the rolling mechanism frame; the rolling mechanism frame is slidably connected to the inner side surface of the external pressure component frame, and the rolling wheel can rotate relative to the rolling mechanism frame so that the rolling wheel rolls along the longitudinal weld of the tank and cooperates with the inner support to roll the longitudinal weld of the tank; the inner side surface of the external pressure component frame is a profile that matches the tank; A rolling groove is arranged on the inner side surface of the external pressure component frame; a radially locking upper guide wheel component and a radially locking lower guide wheel component are arranged on the end of the rolling mechanism frame away from the rolling wheel; the radially locking upper guide wheel component is arranged inside the rolling groove, and the radially locking lower guide wheel component is arranged on the outer side surface of the rolling groove; the radially locking upper guide wheel component is provided with a rotatable upper guide wheel, and the radially locking lower guide wheel component is provided with a rotatable lower guide wheel, and the upper guide wheel and the lower guide wheel roll synchronously along the inner and outer sides of the rolling groove to provide guidance for the movement of the rolling wheel.
2. The rolling system according to claim 1, characterized in that: The external pressure component also includes a conveying mechanism; the conveying mechanism includes a conveyor belt arranged on the external pressure component frame, and the conveyor belt is fixedly connected to the rolling mechanism frame; the conveyor belt is used to drive the rolling mechanism to move along the inner side of the external pressure component frame.
3. The rolling system according to claim 2, characterized in that: The external pressure component also includes a conveyor belt driving mechanism arranged on the external pressure component frame; the conveyor belt driving mechanism includes a conveyor belt driving motor and a conveyor belt driving guide wheel, and the conveyor belt driving motor is fixedly connected to the conveyor belt driving guide wheel; the conveyor belt is sleeved on the conveyor belt driving guide wheel; the conveyor belt driving motor is started to drive the conveyor belt driving guide wheel to drive the conveyor belt to rotate.
4. The rolling system according to claim 1, characterized in that: The rolling mechanism frame is provided with a rotating driving component; the rotating driving component is provided with a rotating motor and a rotatable rotating shaft, and the rolling wheel is connected to the rotating shaft; the rotating motor is started, and drives the rotating shaft to drive the rolling wheel to rotate, so as to roll the welds in different directions.
5. The rolling system according to claim 1, characterized in that: The rolling mechanism frame is provided with a telescopic thrust drive cylinder component; the telescopic thrust drive cylinder component includes a telescopic rod and a drive cylinder, the rolling wheel is connected to the drive cylinder through the telescopic rod, and the drive cylinder is started to drive the telescopic rod to drive the rolling wheel to approach or move away from the weld through telescopic movement.
6. The rolling system according to claim 1, characterized in that: The weld pressing component also includes an external pressure guide component; the external pressure guide component includes a base guide rail and a base bracket, and the base bracket is connected to the external pressure component frame; the base bracket can move along the base guide rail to drive the external pressure component to approach or move away from the weld.
7. The rolling system according to claim 1, characterized in that: The inner support base is provided with an inner support base guide rail, and the inner support can move along the inner support base guide rail to approach or move away from the welding seam.
8. The rolling system according to claim 7, characterized in that: A vertical locking mechanism is arranged on the frame of the external pressure component near the top of the storage tank, and a lock buckle cooperating with the vertical locking mechanism is arranged on the top of the inner support; the vertical locking mechanism includes an annular rotating rod and a rotating driving machine, and the rotating driving machine is started to drive the annular rotating rod to rotate so that the annular rotating rod is locked or disengaged with the lock buckle, thereby locking or unlocking the frame of the rolling mechanism and the inner support.
9. The rolling system according to claim 1, characterized in that: It also includes a top cover column arranged in the middle of the head; a horizontal locking mechanism is arranged on the top end of the external pressure component frame near the head; the horizontal locking mechanism includes a horizontal locking motor and a locking rod, and the locking rod is rotatably connected to the external pressure component frame through the horizontal locking motor; when the horizontal locking motor is started, the locking rod is driven to rotate horizontally towards or away from the top cover column, so that the locking rod is locked or disengaged from the top cover column, and the external pressure component frame and the top cover column are locked or unlocked.
Citation Information
Patent Citations
Cylinder weld joint leveling machine
CN115770801A
Device coining weld zone of rims for large and middle types wheels and straightening it to radiused surface
JP2000263294A