A bridge housing high-efficiency welding production line and its use method
By designing a high-efficiency welding production line for bridge shells, including welding mechanisms, cutting mechanisms and loading mechanisms, the problems of low automation and insufficient strength in the prior art are solved, and efficient and automated welding processing is achieved.
Patent Information
- Application Number
- CN202411744981.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The existing bridge shell welding platform has low degree of automation, lacks automatic loading and unloading mechanisms and welding mechanisms, and lacks strength and lacks reinforced structures.
A high-efficiency welding production line for bridge shells is designed, including welding mechanism, cutting mechanism and loading mechanism. The welding mechanism adopts a conveying roller and an internal ring gear welding gun structure. The cutting mechanism realizes automatic installation of the reinforcement ring through the flip frame and the engagement arm. The loading mechanism uses an adsorption plate and a loading motor to realize automatic loading of the bridge shell.
The automation level and cutting efficiency of the high-efficiency welding production line of bridge shells are improved, efficient welding processing is achieved, and the overall strength of the production line is enhanced.
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Figure CN119188010B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, in particular to a bridge housing high-efficiency welding production line and a use method thereof. Background Art
[0002] The axle housing is the base for installing the main reducer, differential, half-axle and wheel assembly. Its main function is to support and protect the main reducer, differential and half-axle. Generally speaking, the ordinary non-disconnecting drive axle housing is a rigid hollow beam supported on the left and right driving wheels. The main reducer, differential, half-axle and other transmission parts are installed in it. The axle housing is connected to the frame or car body through the longitudinal leaf spring. It is an important part of the drive axle and one of the main components of the running system. The drive axle housing should have sufficient strength and rigidity, small mass, and easy to disassemble and adjust the main reducer. The drive axle housing can be divided into three types from the structural point of view: integral axle housing, separable axle housing and combined axle housing.
[0003] The patent application with publication number CN116833664A discloses a vehicle rear axle housing welding platform, including a welding platform, a rear axle housing and a mounting seat for installing a leaf spring. A positioning component is fixed at one end of the upper surface of the welding platform along the length direction, and a bearing component is movably provided at the other end of the upper surface of the welding platform along the length direction. The rear axle housing is positioned and fixed above the welding platform by the positioning component and the bearing component. The vehicle rear axle housing welding platform provided by the invention is provided with a fixed docking component on the welding platform. The mounting seat for installing a leaf spring is clamped, positioned and docked with the rear axle housing by the fixed docking component, so that manual docking is not required. After docking, it is also supported and fixed by the fixed docking component, so that after docking, it can be welded without manual support, avoiding the problem of instability during welding caused by traditional manual support, thereby affecting the welding quality.
[0004] The above disclosed bridge shell welding platform has a general degree of automation, is time-consuming and labor-intensive, lacks an automatic loading and unloading mechanism and welding mechanism, and has general strength and lacks a reinforcement structure. Therefore, in view of the above status quo, it is urgent to develop an efficient bridge shell welding production line to overcome the shortcomings in current practical applications. Summary of the invention
[0005] The purpose of the present invention is to provide an efficient bridge shell welding production line and its use method in order to solve the problems that the existing bridge shell welding platform has a general degree of automation, is time-consuming and labor-intensive, lacks an automatic loading and unloading mechanism and a welding mechanism, has general strength, and lacks a reinforcement structure.
[0006] To achieve the above-mentioned purpose, the technical solution of the present invention is: an efficient welding production line for a bridge shell, comprising a welding mechanism, a feeding mechanism and a feeding mechanism, the welding mechanism comprising a conveying roller, the feeding mechanism being arranged in the middle of the conveying roller, and the feeding mechanism being arranged at the inlet end of the conveying roller; the feeding mechanism comprising a storage frame, in which a plurality of groups of reinforcing rings are placed, symmetrical clamping seats are arranged on both sides of the storage frame, a vertical plate is fixedly arranged at the bottom of one side of the storage frame, a penetrating swinging cavity is arranged on the top of the clamping seat, and a feeding claw is movably installed in the swinging cavity; a turning groove of a V-shaped structure is also arranged on the vertical plate, a lifting plate is also slidably arranged on the inner side of the vertical plate, a rotating cavity is arranged on the top of the lifting plate, a rotating shaft is movably arranged in the rotating cavity, and the An eccentrically arranged engaging arm is connected to the outer side of the rotating shaft, and a turning frame is fixedly arranged on the inner side of the rotating shaft. When the engaging arm reciprocates along the turning groove, the turning frame can be turned; the feeding mechanism includes a mounting seat and a placement bin, and a plurality of bridge housings are stored in the placement bin. A rotating seat is movably arranged on the inner side of the mounting seat, and a sliding arm is slidably arranged inside the rotating seat. A linkage shaft is fixedly arranged on the inner side of the sliding arm, and an adsorption plate cooperating with the placement bin is fixedly arranged on the bottom of the linkage shaft; the welding mechanism also includes a support frame spanning the end of the conveying roller, a sliding table is slidably arranged between the support frames, a downward-facing hanging barrel is arranged in the middle of the sliding table, an inner gear ring is movably arranged on the bottom of the hanging barrel, and symmetrical welding guns are movably arranged on both sides of the inner gear ring.
[0007] As a further solution of the present invention: the two sides of the bridge housing include symmetrical bridge arms, the bottom of the placement bin is provided with a limit groove cooperating with the bridge arm, and multiple groups of reset springs 2 are arranged on the inner wall of the placement bin, and the inner side of the reset spring 2 is connected with an extrusion plate; a feeding motor is also installed on the mounting seat, and the output end of the feeding motor is connected with a feeding swing arm, and the end of the feeding swing arm is connected with a linkage plate, and a swing plate is also movably arranged on the mounting seat, and the swing plate is located between the rotating seat and the feeding motor, and the other end of the linkage plate is movably connected to the middle part of the swing plate; the bottom of the sliding arm is movably connected to the top of the swing plate.
[0008] As a further solution of the present invention: a sliding cavity cooperating with the sliding arm is opened inside the rotating seat; a pump machine 2 is installed on the back of the adsorption plate, and a plurality of suction cups 2 are arranged on the bottom of the adsorption plate.
[0009] As a further solution of the present invention: the feeding claw includes an inner hook plate, and swing holes cooperating with the feeding claw are opened on the inner walls on both sides of the swing cavity; a clamping plate inclined toward the inside is provided on the top of the hook plate, and a seesaw is fixedly provided on the outer side of the hook plate, and multiple groups of return springs are connected to the inner side of the seesaw, and the feeding claw is connected to the outer wall of the clamping seat through the return spring.
[0010] As a further solution of the present invention: a unloading motor is also installed on the vertical plate, a unloading swing arm is installed on the output end of the unloading motor, the end of the unloading swing arm is movably connected to the bottom of the lifting plate through a linkage arm, and a plurality of anti-slip strips are also arranged on the inner wall of the clamping plate.
[0011] As a further solution of the present invention: the turning groove includes a first vertical portion and a second vertical portion on the upper and lower sides, and a horizontal portion is arranged at the connection between the first vertical portion and the second vertical portion; a bearing cooperating with the rotating shaft is also installed inside the rotating chamber; a plurality of groups of suction cups are installed at the diagonal bottom of the flip frame, and a pump is installed on the top of the flip frame; an inner push rod cooperating with the seesaw is fixedly arranged on the outer side of the engaging arm, and an outer push rod cooperating with the seesaw is fixedly arranged on the outer side of the flip frame.
[0012] As a further solution of the present invention: the top of the support frame is connected to a top plate, a lifting cylinder is installed in the middle of the top plate, and the output end of the lifting cylinder is connected to the sliding table; symmetrical sliding grooves are opened on the inner wall of the support frame, and sliding blocks cooperating with the sliding grooves are arranged on both sides of the sliding table.
[0013] As a further solution of the present invention: a T-rail is provided at the bottom of the hanging barrel, and a T-slot matching the T-rail is opened at the top of the inner gear ring; a rotating motor is also installed on the sliding table, and a driving gear meshing with the inner gear ring is installed at the output end of the rotating motor.
[0014] As a further solution of the present invention: a symmetrical swing seat is arranged on the side wall of the inner gear ring, the welding gun is movably installed on the swing seat, a horizontal plate is arranged at the bottom of the inner gear ring, a double-axis cylinder is installed in the middle of the horizontal plate, and the output ends on both sides of the double-axis cylinder are provided with engaging frames cooperating with the welding gun.
[0015] As a further solution of the present invention: a method for using a bridge shell high-efficiency welding production line, comprising: S. conveying the bridge shell in the placement bin to the conveying roller through an adsorption plate; S. when the bridge shell is transported to the bottom of the unloading mechanism, the reinforcement ring in the upper storage frame is placed on the bridge shell through the turning frame; S. after the bridge shell and the reinforcement ring are conveyed to the bottom of the welding mechanism, the welding gun is started, and the connection between the bridge shell and the reinforcement ring is welded 360 degrees through the inner gear ring.
[0016] The present invention provides an axle housing high-efficiency welding production line and a method of using the same through improvement. Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention can stack the bridge shell and the reinforcement ring to be welded and convey them to the bottom of the welding mechanism through the unloading mechanism and the loading mechanism. Under the cooperation of the linkage plate and the swing plate, the sliding arm will slide along the rotating seat while deflecting. When the adsorption plate is in a vertical position, the suction cup 2 can adsorb the bridge shell in the placement bin. When the adsorption plate is in a horizontal position, the bridge shell is just conveyed to the conveying roller. When the lifting plate moves up and down along the vertical plate, the meshing arm will reciprocate along the steering groove, thereby realizing the flipping of the flip frame. When the meshing arm enters the horizontal part from the second vertical part, the flip frame will flip 90 degrees, and when the meshing arm enters the first vertical part from the horizontal part, the flip frame will flip 90 degrees again. At this time, the inner and outer push rods on both sides will squeeze the seesaw upward, and the hook plate will be separated from the reinforcement ring of the bottom layer. The clamping plates on both sides will deflect inward and clamp all the reinforcement rings except the bottom. This design is ingenious and effective, which improves the automation level and unloading efficiency of the bridge shell high-efficiency welding production line.
[0018] 2. The present invention can freely adjust the position of the welding gun in the vertical and horizontal directions through the inner gear ring and the lifting cylinder, so as to efficiently weld the connection between the bridge shell and the reinforcement ring. Since the size of the engagement frame is slightly larger than the welding gun, the deflection angle of the welding gun can be freely adjusted under the drive of the double-axis cylinder. This design is ingenious and effective, which improves the welding efficiency of the bridge shell high-efficiency welding production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments:
[0020] Figure 1 It is a three-dimensional structural diagram of the present invention;
[0021] Figure 2 It is a partial three-dimensional structural diagram of the feeding mechanism in the present invention;
[0022] Figure 3 It is a three-dimensional structural diagram of the adsorption plate in the present invention;
[0023] Figure 4 It is a three-dimensional structural diagram of the axle housing and the reinforcement ring in the present invention;
[0024] Figure 5 It is a three-dimensional structural diagram of the feeding mechanism in the present invention;
[0025] Figure 6 It is a three-dimensional structural diagram of the storage frame in the present invention;
[0026] Figure 7It is a three-dimensional structural diagram of the unloading claw and the turning frame in the present invention;
[0027] Figure 8 It is a three-dimensional structural diagram of the lifting plate of the present invention;
[0028] Fig. 9 It is a three-dimensional structural diagram of the turning frame of the present invention;
[0029] Fig.10 It is a partial cross-sectional view of the welding mechanism in the present invention. Figure 1 ;
[0030] Fig.11 It is a partial cross-sectional view of the welding mechanism in the present invention. Figure 2 .
[0031] Description of reference numerals:
[0032] 1. Welding mechanism; 101. Conveying roller; 102. Bridge housing; 103. Bridge arm; 104. Reinforcement ring; 105. Support frame; 106. Top plate; 107. Sliding table; 108. Slide; 109. Sliding block; 110. Lifting cylinder; 111. Suspension tube; 112. T-rail; 113. Internal gear ring; 114. T-slot; 115. Rotating motor; 116. Driving gear; 117. Swinging seat; 118. Welding gun; 119. Cross plate; 120. Double-axis cylinder; 121. Engaging frame;
[0033] 2. Material discharging mechanism; 201. Storage frame; 202. Clamping seat; 203. Vertical plate; 204. Swinging cavity; 205. Swinging hole; 206. Material discharging claw; 207. Hook plate; 208. Seesaw; 209. Return spring 1; 210. Clamping plate; 211. Steering groove; 212. First vertical part; 213. Second vertical part; 214. Horizontal part; 215. Material discharging motor; 216. Material discharging swing arm; 217. Linkage arm; 218. Lifting plate; 219. Anti-slip strip; 220. Rotating cavity; 221. Bearing; 222. Rotating shaft; 223. Engaging arm; 224. Turning frame; 225. Pump 1; 226. Suction cup 1; 227. Inner ejector rod; 228. Outer ejector rod;
[0034] 3. Feeding mechanism; 301. Mounting seat; 302. Feeding motor; 303. Feeding swing arm; 304. Linkage plate; 305. Swinging plate; 306. Rotating seat; 307. Sliding cavity; 308. Sliding arm; 309. Linkage shaft; 310. Adsorption plate; 311. Pump machine 2; 312. Suction cup 2; 313. Placement bin; 314. Reset spring 2; 315. Extrusion plate; 316. Limiting groove. DETAILED DESCRIPTION
[0035] The following will be combined with the attached Figures 1 to 11The technical solution of the present invention is described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] The present invention provides a bridge housing high-efficiency welding production line through improvement, such as Figure 1-Figure 11 As shown, it includes a welding mechanism 1, a feeding mechanism 2 and a loading mechanism 3. The welding mechanism 1 includes a conveying roller 101, the feeding mechanism 2 is arranged in the middle of the conveying roller 101, and the loading mechanism 3 is arranged at the inlet end of the conveying roller 101; the feeding mechanism 2 includes a storage frame 201, and a plurality of reinforcing rings 104 are placed in the storage frame 201. Symmetrical clamping seats 202 are arranged on both sides of the storage frame 201, and a vertical plate 203 is fixedly arranged at the bottom of one side of the storage frame 201. A penetrating swing cavity 204 is opened on the clamping seat 202, and a feeding claw 206 is movably installed in the swing cavity 204; a V-shaped steering groove 211 is also opened on the vertical plate 203, and a lifting plate 218 is also slidably arranged on the inner side of the vertical plate 203. A rotating cavity 220 is arranged on the top of the lifting plate 218, and a rotating shaft 222 is movably arranged in the rotating cavity 220. The outer side of the rotating shaft 222 is connected to an eccentrically arranged meshing arm 223. A turning frame 224 is fixedly arranged on the inner side of the shaft 222, and when the engaging arm 223 reciprocates along the steering groove 211, the turning frame 224 can be turned; the feeding mechanism 3 includes a mounting seat 301 and a placement bin 313, and multiple groups of bridge shells 102 are stored in the placement bin 313. A rotating seat 306 is movably arranged on the inner side of the mounting seat 301, and a sliding arm 308 is slidably arranged inside the rotating seat 306. A linkage shaft 309 is fixedly arranged on the inner side of the sliding arm 308, and an adsorption plate 310 cooperating with the placement bin 313 is fixedly arranged at the bottom of the linkage shaft 309; the welding mechanism 1 also includes a support frame 105 spanning the end of the conveying roller 101, and a sliding table 107 is slidably arranged between the support frames 105. A downward-facing suspension barrel 111 is arranged in the middle of the sliding table 107, and an inner gear ring 113 is movably arranged at the bottom of the suspension barrel 111, and symmetrical welding guns 118 are movably arranged on both sides of the inner gear ring 113.
[0037] In this embodiment: the bridge housing high-efficiency welding production line is mainly divided into three parts: welding mechanism 1, unloading mechanism 2 and loading mechanism 3. When the production line is working, the loading swing arm 303 is first driven to rotate by the loading motor 302, thereby further driving the swing plate 305 to swing back and forth relative to the mounting seat 301. When the adsorption plate 310 moves to a vertical position, the pump 2 311 is started again, and the bridge housing 102 is fixed to the bottom of the adsorption plate 310 under the action of multiple groups of suction cups 2 312. When the adsorption plate 310 swings 90 degrees and moves to a horizontal position, the pump 2 311 is turned off again, and the bridge housing 102 is placed on the conveying roller 101. When the bridge housing 102 is conveyed to the bottom of the unloading mechanism 2 by the conveying roller 101, the unloading motor 215 is started. When the engagement arm 223 enters the first vertical portion 212 from the second vertical portion 213, the inner push rod 227 and the outer push rod 228 on both sides will press the seesaw 208 upward, and the hook plate 207 will be separated from the bottom reinforcement ring 104, and the clamping plates 210 on both sides will deflect inward and clamp all reinforcement rings 104 except the bottom reinforcement ring 104, and the bottom reinforcement ring 104 will be fixed to the suction cup 1 226. When moving from top to bottom, the engagement arm 223 enters the horizontal portion 214 and the second vertical portion 213 from the first vertical portion 212 in turn, and the turning frame 224 realizes a 180-degree turn and then places the reinforcement ring 104 on the bridge housing 102. After the bridge housing 102 and the reinforcement ring 104 are transported to the bottom of the welding mechanism 1, the welding gun 118 and the rotating motor 115 are started to perform 360-degree all-round welding processing on the connection.
[0038] See attached Figure 1 -Attached Figure 3 The two sides of the bridge housing 102 include symmetrical bridge arms 103, and the bottom of the placement bin 313 is provided with a limit groove 316 that cooperates with the bridge arm 103. A plurality of sets of return springs 314 are arranged on the inner wall of the placement bin 313, and the inner side of the return spring 314 is connected with an extrusion plate 315; a feeding motor 302 is also installed on the mounting seat 301, and the output end of the feeding motor 302 is connected to a feeding swing arm 303, and the end of the feeding swing arm 303 is connected to a linkage plate 304; a swing plate 305 is also movably arranged on the mounting seat 301, and the swing plate 305 is located between the rotating seat 306 and the feeding motor 302, and the other end of the linkage plate 304 is movably connected to the middle part of the swing plate 305; the bottom of the sliding arm 308 is movably connected to the top of the swing plate 305.
[0039] In this embodiment, in order to automatically push multiple groups of bridge housings 102 to a position close to the adsorption plate 310, a pressing plate 315 is designed, and under the action of the limit groove 316, the bridge housing 102 is more stable when sliding. When the feeding swing arm 303 drives the linkage plate 304 to move, the swing plate 305 can swing back and forth relative to the mounting seat 301, and the swing amplitude is 90 degrees, thereby driving the adsorption plate 310 to switch back and forth between the vertical and horizontal states.
[0040] See attached Figure 2 -Attached Figure 3 A sliding cavity 307 cooperating with the sliding arm 308 is provided inside the rotating seat 306; a pump 311 is installed on the back of the adsorption plate 310, and a plurality of suction cups 312 are provided at the bottom of the adsorption plate 310.
[0041] In this embodiment: when the adsorption plate 310 moves to a vertical position, the adsorption plate 310 is located on the side of the placement bin 313. Then the pump 2 311 is started, and the bridge housing 102 is fixed to the bottom of the adsorption plate 310 under the action of the multiple groups of suction cups 2 312. When the adsorption plate 310 swings 90 degrees and moves to a horizontal position, the adsorption plate 310 and the conveying roller 101 remain parallel. Then the pump 2 311 is closed, and the bridge housing 102 is placed on the conveying roller 101.
[0042] See attached Figure 5 and attached Figure 7 The unloading claw 206 includes an inner hook plate 207, and swing holes 205 cooperating with the unloading claw 206 are opened on the inner walls of the swing cavity 204 on both sides; a clamping plate 210 inclined toward the inside is arranged on the top of the hook plate 207, and a seesaw 208 is fixedly arranged on the outer side of the hook plate 207, and multiple groups of return springs 209 are connected to the inner side of the seesaw 208, and the unloading claw 206 is connected to the outer wall of the clamping seat 202 through the return spring 209.
[0043] In this embodiment, when the inner push rod 227 and the outer push rod 228 are separated from the seesaw 208, the unloading claw 206 returns to its original state under the action of the multiple sets of return springs 209. At this time, the hook plate 207 deflects inward, and the clamping plates 210 on both sides deflect outward and separate from all the reinforcing rings 104. At this time, the upper reinforcing ring 104 falls under the action of gravity, and the hook plates 207 on both sides just lock and limit the bottom of the reinforcing ring 104.
[0044] See attached Figure 5 -Attached Figure 6 A material unloading motor 215 is also installed on the vertical plate 203, and a material unloading swing arm 216 is installed at the output end of the material unloading motor 215. The end of the material unloading swing arm 216 is movably connected to the bottom of the lifting plate 218 through a linkage arm 217, and a plurality of anti-slip strips 219 are also arranged on the inner wall of the clamping plate 210.
[0045] In this embodiment, a feeding motor 215 is provided to drive the lifting plate 218 to reciprocate up and down along the vertical plate 203. When feeding, an anti-slip strip 219 is provided to increase friction and clamping strength to avoid accidental slipping.
[0046] See attached Figure 6 -Attached Figure 7 The steering groove 211 includes a first vertical portion 212 and a second vertical portion 213 on the upper and lower sides, and a horizontal portion 214 is arranged at the connection between the first vertical portion 212 and the second vertical portion 213; a bearing 221 cooperating with the rotating shaft 222 is also installed inside the rotating chamber 220; a plurality of groups of suction cups 226 are installed at the bottom diagonal of the flip frame 224, and a pump 225 is installed on the top of the flip frame 224; an inner push rod 227 cooperating with the seesaw 208 is fixedly arranged on the outer side of the engaging arm 223, and an outer push rod 228 cooperating with the seesaw 208 is fixedly arranged on the outer side of the flip frame 224.
[0047] In this embodiment, the turning groove 211 is a horizontal V-shaped structure. When moving from the bottom to the top, after the engagement arm 223 enters the horizontal part 214 from the second vertical part 213, the flip frame 224 will flip 90 degrees. After the engagement arm 223 enters the first vertical part 212 from the horizontal part 214, the flip frame 224 will flip 90 degrees again. At this time, the inner push rod 227 and the outer push rod 228 on both sides will press the seesaw 208 upwards, and the hook plate 207 will be separated from the bottom reinforcement ring 104. The clamping plates 210 on both sides will deflect inwards and clamp all reinforcement rings 104 except the bottom reinforcement ring 104, and the bottom reinforcement ring 104 will be fixed to the suction cup 1 226. When moving from top to bottom, the engagement arm 223 sequentially enters the horizontal portion 214 and the second vertical portion 213 from the first vertical portion 212 , the overturning frame 224 realizes a 180-degree turn and the reinforcing ring 104 is located below the overturning frame 224 .
[0048] See attached Fig.10 -Attached Fig.11 The top of the support frame 105 is connected to a top plate 106, a lifting cylinder 110 is installed in the middle of the top plate 106, and the output end of the lifting cylinder 110 is connected to the sliding table 107; symmetrical sliding grooves 108 are opened on the inner wall of the support frame 105, and sliders 109 that cooperate with the sliding grooves 108 are set on both sides of the sliding table 107.
[0049] In this embodiment, in order to further adjust the vertical position of the welding gun 118, a lifting cylinder 110 structure is designed.
[0050] See attached Fig.10 -Attached Fig.11A T-shaped rail 112 is provided at the bottom of the hanging cylinder 111, and a T-shaped slot 114 matching the T-shaped rail 112 is opened at the top of the inner gear ring 113; a rotating motor 115 is also installed on the sliding table 107, and a driving gear 116 meshing with the inner gear ring 113 is installed at the output end of the rotating motor 115.
[0051] In this embodiment, in order to drive the multiple welding guns 118 on the inner gear ring 113 to rotate 360 degrees, thereby improving the welding efficiency, the inner gear ring 113 is rotatably arranged at the bottom of the hanging tube 111.
[0052] See attached Fig.10 -Attached Fig.11 A symmetrical swing seat 117 is provided on the side wall of the inner gear ring 113, and a welding gun 118 is movably installed on the swing seat 117. A horizontal plate 119 is provided at the bottom of the inner gear ring 113, and a double-axis cylinder 120 is installed in the middle of the horizontal plate 119. The output ends on both sides of the double-axis cylinder 120 are provided with engaging frames 121 that cooperate with the welding gun 118.
[0053] In this embodiment, in order to adjust the deflection angle of the welding gun 118 and further improve the welding effect, a double-axis cylinder 120 is designed. When the welding gun 118 deflects, in order to increase the degree of freedom and avoid jamming and motion interference, the inner diameter of the engagement frame 121 is slightly larger than the welding gun 118.
[0054] Working principle of the present invention: When the production line is working, the feeding swing arm 303 is first driven to rotate by the feeding motor 302, thereby further driving the swing plate 305 to swing back and forth relative to the mounting seat 301. When the adsorption plate 310 moves to a vertical position, the pump 2 311 is started, and the bridge housing 102 is fixed to the bottom of the adsorption plate 310 under the action of multiple sets of suction cups 2 312. When the adsorption plate 310 swings 90 degrees and moves to a horizontal position, the pump 2 311 is turned off, and the bridge housing 102 is placed on the conveying roller 101. When the bridge housing 102 is conveyed to the bottom of the unloading mechanism 2 by the conveying roller 101, the unloading motor 215 is started. When the engagement arm 223 enters the first vertical portion 212 from the second vertical portion 213, the inner push rod 227 and the outer push rod 228 on both sides will press the seesaw 208 upward, and the hook plate 207 will be separated from the bottom reinforcement ring 104, and the clamping plates 210 on both sides will deflect inward and clamp all reinforcement rings 104 except the bottom reinforcement ring 104, and the bottom reinforcement ring 104 will be fixed to the suction cup 1 226. When moving from top to bottom, the engagement arm 223 enters the horizontal portion 214 and the second vertical portion 213 from the first vertical portion 212 in turn, and the turning frame 224 realizes a 180-degree turn and then places the reinforcement ring 104 on the bridge housing 102. After the bridge housing 102 and the reinforcement ring 104 are transported to the bottom of the welding mechanism 1, the welding gun 118 and the rotating motor 115 are started to perform 360-degree all-round welding processing on the connection.
[0055] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and inventive features disclosed herein.
Claims
1. A bridge housing high-efficiency welding production line, comprising a welding mechanism (1), a feeding mechanism (2) and a loading mechanism (3), characterized in that: The welding mechanism (1) comprises a conveying roller (101), the unloading mechanism (2) is arranged at the middle of the conveying roller (101), and the loading mechanism (3) is arranged at the inlet end of the conveying roller (101); The unloading mechanism (2) comprises a storage frame (201), wherein a plurality of groups of reinforcing rings (104) are placed in the storage frame (201), symmetrical clamping seats (202) are arranged on both sides of the storage frame (201), a vertical plate (203) is fixedly arranged at the bottom of one side of the storage frame (201), a penetrating swing cavity (204) is provided on the clamping seat (202), and a unloading claw (206) is movably installed in the swing cavity (204); a V-shaped steering groove is also provided on the vertical plate (203). (211), a lifting plate (218) is also slidably arranged on the inner side of the vertical plate (203), a rotating chamber (220) is arranged on the top of the lifting plate (218), a rotating shaft (222) is movably arranged in the rotating chamber (220), an eccentrically arranged meshing arm (223) is connected to the outer side of the rotating shaft (222), a turning frame (224) is fixedly arranged on the inner side of the rotating shaft (222), and when the meshing arm (223) reciprocates along the turning groove (211), the turning frame (224) can be turned; The feeding mechanism (3) comprises a mounting seat (301) and a placement bin (313), wherein the placement bin (313) stores a plurality of bridge housings (102), a rotating seat (306) is movably arranged inside the mounting seat (301), a sliding arm (308) is slidably arranged inside the rotating seat (306), a linkage shaft (309) is fixedly arranged inside the sliding arm (308), and an adsorption plate (310) cooperating with the placement bin (313) is fixedly arranged at the bottom of the linkage shaft (309); the welding mechanism (1) further comprises a support frame (105) spanning across the ends of the conveying rollers (101), a sliding table (107) is slidably arranged between the support frames (105), and a downward-facing suspension cylinder is arranged in the middle of the sliding table (107). (111), an inner gear ring (113) is movably mounted at the bottom of the hanging tube (111), and symmetrical welding guns (118) are movably mounted on both sides of the inner gear ring (113); swing holes (205) cooperating with the material discharge claws (206) are opened on the inner walls of both sides of the swing cavity (204); the material discharge claws (206) include an inner hook plate (207); a clamping plate (210) inclined toward the inside is arranged on the top of the hook plate (207), and a seesaw (208) is fixedly arranged on the outer side of the hook plate (207); an inner push rod (227) cooperating with the seesaw (208) is fixedly arranged on the outer side of the meshing arm (223), and an outer push rod (228) cooperating with the seesaw (208) is fixedly arranged on the outer side of the flip frame (224).
2. The bridge housing high-efficiency welding production line according to claim 1 is characterized by: The two sides of the bridge housing (102) include symmetrical bridge arms (103); a limit groove (316) cooperating with the bridge arm (103) is provided at the bottom of the placement bin (313); a plurality of sets of second return springs (314) are provided on the inner wall of the placement bin (313); an extrusion plate (315) is connected to the inner side of the second return spring (314); a feeding motor (302) is also installed on the mounting seat (301); an output end of the feeding motor (302) is connected to the output end of the feeding motor (302). A feeding swing arm (303) is connected, the end of the feeding swing arm (303) is connected to a linkage plate (304), a swing plate (305) is movably provided on the mounting seat (301), the swing plate (305) is located between the rotating seat (306) and the feeding motor (302), the other end of the linkage plate (304) is movably connected to the middle of the swing plate (305); the bottom of the sliding arm (308) is movably connected to the top of the swing plate (305).
3. The bridge housing high-efficiency welding production line according to claim 1 is characterized by: A sliding cavity (307) cooperating with the sliding arm (308) is provided inside the rotating seat (306); a second pump (311) is installed on the back of the adsorption plate (310); and a plurality of groups of second suction cups (312) are provided on the bottom of the adsorption plate (310).
4. The bridge housing high-efficiency welding production line according to any one of claims 1 to 3, characterized in that: The inner side of the seesaw (208) is connected to a plurality of groups of return springs (209), and the unloading claw (206) is connected to the outer wall of the clamping seat (202) via the return springs (209).
5. The bridge housing high-efficiency welding production line according to claim 4 is characterized in that: A material unloading motor (215) is also installed on the vertical plate (203), and a material unloading swing arm (216) is installed at the output end of the material unloading motor (215). The end of the material unloading swing arm (216) is movably connected to the bottom of the lifting plate (218) through a linkage arm (217). A plurality of anti-slip strips (219) are also provided on the inner wall of the clamping plate (210).
6. The bridge housing high-efficiency welding production line according to claim 4 is characterized by: The steering groove (211) comprises a first vertical portion (212) and a second vertical portion (213) at upper and lower sides, and a horizontal portion (214) is provided at the connection between the first vertical portion (212) and the second vertical portion (213); a bearing (221) matched with the rotating shaft (222) is also installed inside the rotating chamber (220); a plurality of groups of suction cups (226) are installed at the bottom diagonal portions of the flip frame (224), and a pump (225) is installed at the top of the flip frame (224).
7. The bridge housing high-efficiency welding production line according to any one of claims 1 to 3, characterized in that: The top of the support frame (105) is connected to a top plate (106), a lifting cylinder (110) is installed in the middle of the top plate (106), and the output end of the lifting cylinder (110) is connected to the sliding table (107); symmetrical sliding grooves (108) are provided on the inner wall of the support frame (105), and sliding blocks (109) that cooperate with the sliding grooves (108) are provided on both sides of the sliding table (107).
8. The bridge housing high-efficiency welding production line according to any one of claims 1 to 3, characterized in that: A T-shaped rail (112) is arranged at the bottom of the hanging cylinder (111), and a T-shaped slot (114) matching with the T-shaped rail (112) is opened at the top of the inner gear ring (113); a rotating motor (115) is also installed on the sliding table (107), and a driving gear (116) meshing with the inner gear ring (113) is installed at the output end of the rotating motor (115).
9. The bridge housing high-efficiency welding production line according to any one of claims 1 to 3, characterized in that: A symmetrical swing seat (117) is provided on the side wall of the inner gear ring (113), and the welding gun (118) is movably mounted on the swing seat (117). A horizontal plate (119) is provided at the bottom of the inner gear ring (113), and a double-axis cylinder (120) is installed in the middle of the horizontal plate (119). The output ends on both sides of the double-axis cylinder (120) are provided with meshing frames (121) that cooperate with the welding gun (118).
10. The method for using the bridge housing high-efficiency welding production line according to any one of claims 1 to 9, characterized in that: S1. The bridge housing (102) in the storage bin (313) is transported to the transport roller (101) through the adsorption plate (310); S2. When the axle housing (102) is transported to the bottom of the unloading mechanism (2), the reinforcing ring (104) in the upper storage frame (201) is placed on the axle housing (102) through the flip frame (224); S3. After the bridge housing (102) and the reinforcement ring (104) are transported to the bottom of the welding mechanism (1), the welding gun (118) is started, and the connection between the bridge housing (102) and the reinforcement ring (104) is welded 360 degrees through the inner gear ring (113).
Citation Information
Patent Citations
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