Automatic assembly machine for marbles and caps

Abstract

The application discloses a kind of automatic assembly machine of color ball and cover, including assembly table, transplanting frame is fixedly installed in assembly table, transplanting mechanism is fixedly installed on transplanting frame, the bottom end of transplanting mechanism is fixedly installed with taking mechanism, the upper surface one side of assembly table is fixedly installed with several evenly arranged ball cover feeder, the upper surface other side of assembly table is fixedly installed with several evenly arranged ball feeder, ball cover feeder and ball feeder are linear vibration feeder, the tail end of ball cover feeder and located outside assembly table is provided with ball cover feeder, the tail end of ball feeder and located outside assembly table is provided with ball feeder, the automatic assembly machine of color ball and cover of the application, it can complete the split type feeding work of color ball and cover, simultaneously by the cooperation use of transplanting mechanism and taking mechanism, can carry out automatic taking, assembly and discharging work to color ball, with the automatic assembly characteristics of color ball production.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of color ball production, in particular to an automatic assembling machine for color balls and covers. BACKGROUND

[0002] Color balls are distinguished by different colors to achieve different use purposes or decorative effects.

[0003] Metal color balls are different color balls made of metal, which can be used to decorate buildings or other objects and are widely used in modern society.

[0004] When producing metal color balls, the ball body and the cover need to be pressed and assembled so that the cover is pressed and fitted on the tail knob of the ball body, facilitating the subsequent fixation and use of the color ball.

[0005] However, the traditional pressing and assembling of the ball body and the cover are mostly manually pressed by workers, which greatly reduces the pressing and assembling efficiency of the ball body and the cover, the overall production speed of the color ball, and the labor cost, thereby increasing the production cost of the color ball and reducing the economic benefits of the enterprise. Therefore, the traditional assembling of the ball body and the cover has the problems of low efficiency and high assembly cost. Therefore, the present application provides an automatic assembling machine for color balls and covers. SUMMARY

[0006] The present application aims to provide an automatic assembling machine for color balls and covers to solve the problems in the background art.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solution: an automatic assembling machine for color balls and covers, comprising an assembling table, wherein the assembling table is fixedly installed with a transplanting rack, the transplanting rack is fixedly installed with a transplanting mechanism at the bottom, the bottom of the transplanting mechanism is fixedly installed with a material taking mechanism, one side of the upper surface of the assembling table is fixedly installed with a plurality of evenly arranged ball cover feeders, the other side of the upper surface of the assembling table is fixedly installed with a plurality of evenly arranged ball body feeders, the ball cover feeder and the ball body feeder are both linear vibration feeders, the tail end of the ball cover feeder and the tail end of the ball body feeder are both provided with a ball cover feeder and a ball body feeder, respectively, and the top ends of the ball cover feeder and the ball body feeder are provided with a discharging channel.

[0008] Preferably, the bottom end of the discharging channel is placed below the assembling table and is provided with a receiving box.

[0009] Preferably, an angle of the assembling table top surface is fixedly installed with a control panel through a support rod, the control panel is composed of a display screen and a plurality of buttons.

[0010] Preferably, the ball cover feeding machine and the ball feeding machine are both plate type lifting feeding machines, and equally spaced feeding blocks are arranged on the feeding plates of the ball cover feeding machine and the ball feeding machine.

[0011] Preferably, the transplanting mechanism comprises two fixed frame plates, the two fixed frame plates are symmetrically installed on the transplanting frame, and a sliding plate is slidably connected between the upper surfaces of the two fixed frame plates.

[0012] Preferably, a transplanting cylinder is arranged at each of the front and rear ends of the sliding plate, the transplanting cylinder is fixedly installed on the transplanting frame, and the output rod of the transplanting cylinder is fixedly connected with the sliding plate.

[0013] Preferably, a lifting cylinder is fixedly installed at the center position of the upper surface of the sliding plate, and the output rod of the lifting cylinder is fixedly connected with the material taking mechanism.

[0014] Preferably, the material taking mechanism comprises a material taking center plate, side sliding plates are slidably connected to the front and rear ends of the material taking center plate, and a plurality of equally spaced linearly distributed fixed blocks are fixedly installed on the side sliding plates.

[0015] Preferably, a material taking clamp jaw is arranged on one side of each fixed block, the material taking clamp jaw is slidably connected with the side sliding plate, and the material taking clamp jaw and the fixed block are connected through a spring.

[0016] Preferably, gear plates are fixedly installed at the center positions of the upper surfaces of the two side sliding plates, a driving gear is meshingly connected between the two gear plates, the driving gear is rotatably installed on the upper surface of the material taking center plate through a bearing, and the driving gear is connected with the output shaft of a rotary motor.

[0017] Compared with the prior art, the present application has the following advantages:

[0018] The automatic assembling machine for colored balls and covers can complete the split feeding work of the colored balls and the covers, and through the cooperation of the transplanting mechanism and the material taking mechanism, the automatic taking, assembling and discharging of the colored balls can be realized, the manual assembling operation is not needed, the machine is used to replace the manual operation for automatic production, the assembling efficiency of the colored balls and the covers is effectively improved, the overall production speed of the colored balls is improved, the labor cost is effectively reduced, the production cost is reduced, the economic benefits of enterprises are improved, the cost reduction and benefit increase are achieved, and the practicability is better. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 The left view perspective structure schematic diagram of the automatic assembly machine of the embodiment of the present application;

[0020] Figure 2 The right view perspective structure schematic diagram of the automatic assembly machine of the embodiment of the present application;

[0021] Figure 3 The upper surface assembly structure schematic diagram of the assembly table of the embodiment of the present application;

[0022] Figure 4 The structure schematic diagram of the transplanting mechanism of the embodiment of the present application;

[0023] Figure 5 The bottom view structure schematic diagram of the transplanting mechanism of the embodiment of the present application;

[0024] Figure 6 The structure schematic diagram of the A area of the embodiment of the present application; Figure 5

[0025] Figure 7 The structure schematic diagram of the blanking passage of the embodiment of the present application.

[0026] In the figure: 1, assembly table; 2, transplanting frame; 3, transplanting mechanism; 301, fixed frame plate; 302, sliding plate; 303, transplanting cylinder; 304, lifting cylinder; 4, material taking mechanism; 401, material taking center plate; 402, side sliding plate; 403, fixed block; 404, material taking clamp jaw; 405, spring; 406, gear plate; 407, driving gear; 5, ball cover feeder; 6, ball body feeder; 7, ball cover feeding machine; 8, ball body feeding machine; 9, blanking passage; 10, material receiving box; 11, control panel. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0028] ​In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0030] Please refer to Figures 1-7 , the present application provides an embodiment: a kind of automatic assembly machine of color ball and cover, including assembly table 1, assembly table 1 is fixedly installed with transplanting frame 2, transplanting frame 2 is fixedly installed with transplanting mechanism 3, the bottom of transplanting mechanism 3 is fixedly installed with taking mechanism 4;

[0031] Wherein, referring to the drawings Figure 4 It is shown that transplanting mechanism 3 includes fixed frame plate 301, fixed frame plate 301 is two, two fixed frame plates 301 are symmetrically installed on transplanting frame 2, and the upper surface between two fixed frame plates 301 is slidably connected with sliding plate 302, sliding plate 302 is provided with transplanting cylinder 303 at the front and rear ends, transplanting cylinder 303 is fixedly installed on transplanting frame 2, the output rod of transplanting cylinder 303 is fixedly connected with sliding plate 302, and lifting cylinder 304 is fixedly installed on the upper surface center position of sliding plate 302, the output rod of lifting cylinder 304 is fixedly connected with taking mechanism 4;

[0032] According to the above structure, the two transplanting cylinders 303 can drive the sliding plate 302 at the top end to linearly displace left and right by relative operation;

[0033] Referring to the drawings Figure 4When the left cylinder rod body extends, the right cylinder rod body retracts, and the sliding plate 302 moves to the right. When the left cylinder rod body retracts, the right cylinder rod body extends, and the sliding plate 302 can be driven to move to the left. Through the relative operation of the two groups of cylinders, the sliding plate 302 below can be driven to move linearly left and right, facilitating the moving and taking material work.

[0034] The lifting cylinder 304 drives the bottom end of the taking mechanism 4 to ascend and descend, so that the taking and placing of the material can be performed during the lifting.

[0035] Further, referring to the specific description of the drawings Figure 5 and Figure 6 To illustrate the specific structure of the taking mechanism 4, the taking mechanism 4 includes a taking center plate 401, the front and rear ends of the taking center plate 401 are slidably connected with side sliding plates 402, a plurality of fixed blocks 403 are linearly and equidistantly arranged on the side sliding plates 402, taking clamps 404 are arranged on one side of each fixed block 403, the taking clamps 404 are slidably connected with the side sliding plates 402, the taking clamps 404 and the fixed blocks 403 are connected through springs 405, gear plates 406 are fixedly installed on the upper surfaces of the two side sliding plates 402, a driving gear 407 is meshingly connected between the two gear plates 406, the driving gear 407 is rotatably installed on the upper surface of the taking center plate 401 through a bearing, and the driving gear 407 is connected with the output shaft of a rotating motor (the rotating motor is not shown in the figure because it is blocked).

[0036] This structure, referring to the specific description of the drawings Figure 6 When the taking mechanism 4 takes the ball, the lifting cylinder 304 drives the taking mechanism 4 to descend as a whole, and the taking clamps 404 on the front and rear ends of the two side sliding plates 402 touch the outer wall of the ball during the descent of the taking mechanism 4.

[0037] During the continuous descent, the outer wall of the ball pushes the taking clamps 404 to the sides, so that the taking clamps 404 on the two sides slide to the outside of the ball, and the distance between the two taking clamps 404 gradually increases.

[0038] During the sliding displacement of the taking clamps 404 to the side of the ball, the springs 405 are stretched, so that the springs 405 are in a stretched state. When the springs 405 are stretched, an inward elastic force is generated. Through the elastic force of the stretched springs 405, the two taking clamps 404 can clamp the colored ball therebetween, so that the taking and clamping of the colored ball can be completed, and the use effect of the taking and placing of the ball is achieved.

[0039] When the color ball needs to be discharged, the rotating motor is arranged to drive the driving gear 407 to rotate, and when the driving gear 407 rotates, the front and rear side slides 402 are driven to move relatively by the gear plate 406, that is, the front side slide 402 moves to the left, and the right side slide 402 moves to the right.

[0040] The relative displacement of the two side slides 402 can drive the material taking clamping jaws 404 thereon to move relatively, and at this time, the two material taking clamping jaws 404 on the outside of the ball body increase the distance due to relative movement, and the color ball body falls freely without being clamped by the material taking clamping jaws 404, so as to complete the automatic discharge of the color ball.

[0041] A plurality of uniformly arranged ball cover feeders 5 are fixedly installed on one side of the upper surface of the assembly table 1, and a plurality of uniformly arranged ball body feeders 6 are fixedly installed on the other side of the upper surface of the assembly table 1. The ball cover feeder 5 and the ball body feeder 6 are both linear vibration feeders, which are mature products in the market and can vibrate and convey the products in a straight line and adjust the posture of the products during vibration and conveying. They are mature and widely used products in the market, and the detailed structure and working principle will not be described in detail.

[0042] The ball cover feeder 5 and the ball body feeder 6 are arranged to respectively feed the ball body and the ball cover in a straight vibration manner with a specified posture, so as to convey the ball body and the ball cover to one end close to the transplanting mechanism 3.

[0043] The tail end of the ball cover feeder 5 and the outside of the assembly table 1 are provided with a ball cover feeder 7, and the tail end of the ball body feeder 6 and the outside of the assembly table 1 are provided with a ball body feeder 8.

[0044] In this embodiment, referring to the drawings, the ball cover feeder 7 and the ball body feeder 8 are both plate type lifting feeders, and the feeding plates of the ball cover feeder 7 and the ball body feeder 8 are provided with feeding blocks at equal intervals. Figure 1 and Figure 2 As shown in the drawings, the ball cover feeder 7 and the ball body feeder 8 are both plate type lifting feeders, and the feeding plates of the ball cover feeder 7 and the ball body feeder 8 are provided with feeding blocks at equal intervals. In actual use, one ball cover or ball body can be placed between two adjacent feeding blocks, so as to have the use characteristic of quantitative feeding.

[0045] In addition, it should be noted that the plate type lifting feeder is a mature product in the prior art and is widely used in industrial production. Its specific structure and working principle are already disclosed and mature technical features, and the detailed structure and working principle will not be described in detail.

[0046] In this embodiment, in order to facilitate the unloading of the assembled finished product, a unloading channel 9 is provided between the top of the ball cover feeder 5 and the ball feeder 6, and the assembled ball can be unloaded through the unloading channel 9.

[0047] Furthermore, for the unloading and transfer of the assembled spheres, please refer to the attached instruction manual for details. Figure 1 As shown, a receiving box 10 is placed at the bottom of the feeding channel 9 and below the assembly table 1. The four corners of the bottom of the receiving box 10 are equipped with casters so that it can be easily pulled out and transferred when the assembled spheres are full.

[0048] In this embodiment, in order to facilitate the operation and parameter control of the assembly machine, a control panel 11 is fixedly installed at one corner of the upper surface of the assembly table 1 by a support rod. The control panel 11 consists of a display screen and several buttons.

[0049] Working principle: Before use, pour the ball caps to be assembled into the ball cap feeder 7, and pour the balls to be assembled into the ball feeder 8;

[0050] In actual use, the ball cover feeder 7 and ball body feeder 8 can work, and the ball cover feeder 7 and ball body feeder 8 can transport a certain amount of balls to several ball cover feeders and ball body feeders 6 respectively.

[0051] At this time, the ball cover feeder 5 and the ball body feeder 6 can respectively perform direct vibration feeding of the ball body and the ball cover in a specified posture, thereby conveying the ball body and the ball cover to one end close to the transplanting mechanism 3.

[0052] After the sphere and spherical cap are transported, the two transplanting cylinders 303 can then be used for operation. Please refer to the instruction manual for details. Figure 1 As shown, when the transplanting cylinder 303 is working, the driving rod of the left transplanting cylinder 303 extends, while the driving rod of the right transplanting cylinder 303 retracts. At this time, the sliding plate 302 moves from left to right, so that the material taking mechanism 4 is placed directly above the ball feeder 6.

[0053] Then, the lifting cylinder 304 is set to work. When the lifting cylinder 304 works, it drives the material picking mechanism 4 to descend. During the descent of the material picking mechanism 4, the picking claws 404 on the two side slides 402 at the front and rear ends will touch the outer wall of the ball.

[0054] During the continuous descent, the outer wall of the sphere will push against the material-picking claws 404 on both sides, causing the material-picking claws 404 on both sides to slide outwards from the sphere. At this time, the distance between the two material-picking claws 404 gradually increases.

[0055] During the sliding displacement of the material-picking jaws 404 towards the side of the ball, the spring 405 will be stretched, thus putting the spring 405 in a stretched state. When the spring 405 is stretched, it will generate an inward rebound force. The spring 405 can use the stretching and rebound force of the spring 405 to clamp the colored ball between the two material-picking jaws 404, thereby completing the material-picking and clamping work of the colored ball, which has the effect of lowering the material picking.

[0056] After the material taking mechanism 4 finishes taking the material, the lifting cylinder 304 drives the material taking mechanism 4 to rise and reset through the rod body. Then the two transfer cylinders 303 operate relative to each other. At this time, the transfer cylinder 303 at the left end drives the rod body to retract, while the transfer cylinder 303 at the right end drives the rod body to extend. During this process, the sliding plate 302 drives the material taking mechanism 4 at the bottom end to move from right to left to directly above the ball cover.

[0057] Then, the lifting cylinder 304 drives the material picking mechanism 4 to descend through the rod. During the descent of the material picking mechanism 4, the protrusion on the ball at its bottom end will be inserted into the ball cover, thereby completing the pressing and assembly work between the ball cover and the ball.

[0058] After the assembly is completed, the two transfer cylinders 303 operate relative to each other, causing the material handling mechanism 4 to move directly above the material feeding channel 9;

[0059] The rotating motor can drive the drive gear 407 to rotate. When the drive gear 407 rotates, it will drive the side slides 402 at both ends to move relative to each other through the gear plate 406. That is, the front side slide 402 moves to the left, while the right side slide 402 moves to the right.

[0060] The relative displacement of the two side slide plates 402 can drive the material-picking claws 404 on them to move relative to each other. At this time, the distance between the two material-picking claws 404 on the outside of the ball increases due to the relative movement. After the colored ball is no longer held by the material-picking claws 404, it falls freely, thus completing the automatic feeding process of the colored ball.

[0061] After the material is released, the colored balls can enter the receiving box 10 through the feeding channel 9. After the receiving box 10 is full, they can be extracted and transferred.

[0062] To sum up, the automatic assembling machine for the colored ball and the cover body can complete the split feeding work of the colored ball and the cover body, and through the cooperation of the transplanting mechanism and the material taking mechanism, the automatic material taking, assembling and discharging work of the colored ball can be realized, and the automatic assembling characteristics of the colored ball production are achieved, manual assembling operation is not needed, and the automatic production through the machine instead of the manual work can effectively improve the assembling efficiency of the colored ball and the cover body, improve the overall production speed of the colored ball, effectively reduce the labor cost investment, reduce the production cost, improve the economic benefits of enterprises, has the actual use effect of reducing the cost and increasing the efficiency, and is more practical.

[0063] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. Thus, the present embodiments are to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims shall be construed as limiting the scope of the claims.

Claims

1. An automatic assembly machine for colored balls and covers, comprising an assembly table (1), characterized in that, The assembly platform (1) is fixedly equipped with a transplanting frame (2), and a transplanting mechanism (3) is fixedly installed on the transplanting frame (2). A material-taking mechanism (4) is fixedly installed at the bottom end of the transplanting mechanism (3). Several evenly arranged ball cover feeders (5) are fixedly installed on one side of the upper surface of the assembly platform (1), and several evenly arranged ball feeders (6) are fixedly installed on the other side of the upper surface of the assembly platform (1). Both the ball cover feeders (5) and the ball feeders (6) are linear vibrating feeders. A ball cover feeder (7) is set at the tail end of the ball cover feeder (5) and outside the assembly platform (1). A ball feeder (8) is set at the tail end of the ball feeder (6) and outside the assembly platform (1). A discharge channel (9) is set between the top ends of the ball cover feeder (5) and the ball feeder (6). The material-taking mechanism (4) includes... The assembly includes a material-receiving center plate (401), with side slide plates (402) slidably connected to both the front and rear ends of the material-receiving center plate (401). Several equally spaced linearly distributed fixing blocks (403) are fixedly installed on the side slide plates (402). Each fixing block (403) has a material-receiving gripper (404) on one side. The material-receiving gripper (404) is slidably connected to the side slide plate (402). The material-receiving gripper (404) is connected to the fixing block (403) by a spring (405). A gear plate (406) is fixedly installed at the center of the upper surface of each of the two side slide plates (402). A drive gear (407) meshes between the two gear plates (406). The drive gear (407) is rotatably mounted on the upper surface of the material-receiving center plate (401) through a bearing. The drive gear (407) is connected to the output shaft of a rotary motor.

2. The automatic assembly machine for colored balls and covers according to claim 1, characterized in that: A receiving box (10) is placed at the bottom of the unloading channel (9) and below the assembly table (1).

3. The automatic assembly machine for colored balls and covers according to claim 1, characterized in that: A control panel (11) is fixedly installed at one corner of the upper surface of the assembly platform (1) by a support rod. The control panel (11) consists of a display screen and several buttons.

4. The automatic assembly machine for colored balls and covers according to claim 1, characterized in that: Both the ball cover feeder (7) and the ball feeder (8) are plate-type lifting feeders. Both the ball cover feeder (7) and the ball feeder (8) have equally spaced feeding blocks on their feeding plates.

5. The automatic assembly machine for colored balls and covers according to claim 1, characterized in that: The transplanting mechanism (3) includes two fixed frame plates (301), which are symmetrically installed on the transplanting machine frame (2). A sliding plate (302) is slidably connected between the upper surfaces of the two fixed frame plates (301).

6. The automatic assembly machine for colored balls and covers according to claim 5, characterized in that: The sliding plate (302) is provided with transplanting cylinders (303) at both the front and rear ends. The transplanting cylinders (303) are fixedly installed on the transplanting machine frame (2). The output rod of the transplanting cylinder (303) is fixedly connected to the sliding plate (302).

7. The automatic assembly machine for colored balls and covers according to claim 5, characterized in that: A lifting cylinder (304) is fixedly installed at the center of the upper surface of the sliding plate (302), and the output rod of the lifting cylinder (304) is fixedly connected to the material handling mechanism (4).

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