Demolding Device for Suspension Trough Side Form of Maglev Track Beam

By designing a side mold release device for the suspension groove for the magnetolev track beam, the lifting and demolding of the side mold template is assisted by using the pushing mechanism and the positioning mechanism to assist in the lifting and demolding of the side mold template, the problem of difficulty in the removal process of the side mold template is solved, and a safer and more efficient demolding process is achieved.

CN119189001BActive Publication Date: 2025-06-27CHINA RAILWAY 23RD CONSTR BUREAU LTD +1
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Patent Information

Application Number
CN202411568729.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-06-27
Estimated Expiration
2044-11-05

AI Technical Summary

Technical Problem

The process of taking out the side mold template of the suspension groove of the maglev track beam is relatively difficult, and it is prone to bumps and jams.

Method used

A suspended groove side mold release device for magnetic floating track beams is designed, including a cylinder, a pushing mechanism and a positioning mechanism. By utilizing the presence of the inspection hole, the positioning mechanism positiones the cylinder on the wall of the inspection hole, and the pushing mechanism abuts at the bottom of the back of the surface of the side mold template to help lift and release the side mold template.

Benefits of technology

It effectively reduces the difficulty of removing the side mold template, reduces the risk of bumps and jamming, and improves the rapid and convenient way of demolding and removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a demoulding device for the side mould of a suspension tank of a maglev track beam, which comprises a column body and a pushing mechanism arranged in the column body. The pushing end of the pushing mechanism faces upwards and penetrates through the top of the column body. The demoulding device also comprises a positioning mechanism arranged on the column body, and the positioning mechanism is used for positioning the column body on the hole wall of the inspection hole of the maglev track beam. The present invention provides a demoulding device for the side mould of a suspension tank of a maglev track beam, so as to solve the problems that the removal process of the side mould template of the suspension tank of the maglev track beam is relatively difficult and prone to bumping and jamming, and achieve the purpose of reducing the difficulty of removing the side mould template of the suspension tank of the maglev track beam.
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Description

Technical Field

[0001] The present invention relates to the technical field of maglev track technology, and particularly to a demolding device for the side mold of a suspension groove of a maglev track beam. Background Art

[0002] The track beam is an important part of the maglev track; in the field of high-speed maglev, the distance between the train magnet and the magnet on the track beam directly affects the change of magnetic buoyancy. In order to ensure the stable development of lift and resistance when the vehicle takes off and lands, and at the same time ensure the driving comfort of the vehicle in the middle section of the line, very strict requirements are put forward for the construction accuracy of the traditional maglev track beam, resulting in the difficulty for the traditional in-situ casting construction process to meet such accuracy requirements.

[0003] In the prior art, the applicant of this case first proposed a brand-new maglev track beam structure and applied for patents such as "Track Beam Structure and Its Forming Method for Ultra-High-Speed Maglev Track Test Section" and "An Assembled Maglev Track Beam" earlier; in such prior art, the idea of pre-burying sleeves during the on-site pouring process was proposed to facilitate the connection of subsequent magnet modules.

[0004] With the continuous in-depth research, the applicant found that since the lateral width of the suspension groove of this type of new track beam is only 40 - 50 cm, the distance between the two side mold templates is relatively narrow; and the volume of the concrete component to be cast and formed is large. Therefore, according to the traditional template setting idea, relatively thick side mold templates are required; if the thickness of the single-side template increases by 5 cm, the width of the working space will be reduced by a total of 10 cm, which undoubtedly exacerbates the operation difficulty. To overcome the above deficiencies, the applicant proposed a technical idea of setting a number of backing ribs on the outer wall of the side mold template to reinforce the side mold template, and submitted a patent application on the same day as this application. Through the setting of the backing ribs, the side mold template can use a relatively thin thickness and is only relatively thicker at the backing ribs, avoiding the significant increase in operation difficulty caused by the overall excessive thickness of the template. However, after setting the backing ribs, the demolding difficulty of the side mold template increases accordingly; during the process of hoisting and removing the side mold template after demolding, the lifted backing ribs swing left and right, easily causing a large number of knocks with the backing ribs on the other side and even getting stuck with each other, making it difficult to remove the template. Summary of the Invention

[0005] The present invention provides a demolding device for the side mold of a suspension groove of a maglev track beam to solve the problem that the side mold template of the suspension groove of the maglev track beam is difficult to remove and is prone to knocks and jams, and achieve the purpose of reducing the demolding difficulty of the side mold template of the suspension groove of the maglev track beam.

[0006] The present invention is achieved through the following technical solutions:

[0007] A demoulding device for the side mold of a suspended groove of a maglev track beam comprises a column, a pushing mechanism arranged in the column, the pushing end of the pushing mechanism faces upward and passes through the top of the column; and a positioning mechanism arranged on the column, the positioning mechanism is used to position the column on the wall of a maintenance hole of the maglev track beam.

[0008] In view of the problem that the side mold template of the suspension groove of the maglev track beam is difficult to remove and prone to collision and jamming, the present invention proposes a side mold demoulding device for the suspension groove of the maglev track beam, wherein the interior of the column is a hollow structure capable of accommodating a push mechanism, and the top of the hollow structure is open, so that the push end of the push mechanism can pass through the top of the column. The positioning mechanism can use any positioning method that can be implemented by a person skilled in the art to position the column on the wall of the inspection hole of the maglev track beam.

[0009] The present application makes full use of the inspection hole on the bottom plate of the high-speed maglev track beam. In the process of casting the track beam in sections, the bottom plate and the inspection hole thereon have been pre-constructed, and then the side formwork is installed on the bottom plate and the suspension groove is cast; when the solidification is completed and the formwork needs to be removed, the device is carried from the inspection hole into the space between the two side formworks of the suspension groove wall, and then the column is positioned on the inspection hole wall of the maglev track beam through the positioning mechanism, and then the pushing mechanism is started to make the pushing mechanism abut against the bottom of the back rib on the surface of the side formwork, and after the side formwork is removed, the side formwork is lifted by a crane. During the process of lifting the formwork template upward out of the suspended trough, the jacking mechanism below is lifted synchronously, so that the side formwork template during the lifting process is subjected to a thrust from bottom to top, which can make the bottom of the side formwork template always under force, and part of the gravity is always loaded on the top of the column, thereby reducing the probability and amplitude of lateral shaking of the side formwork template, reducing the risk of collision between the lifted side formwork template and the opposite side formwork or concrete trough wall, and reducing the risk of jamming between the opposite side formwork templates due to the existence of back ribs, which is conducive to the quick and convenient demoulding and removal of the side formwork template used for forming the trough wall of the suspended trough.

[0010] The pushing mechanism in the present application can be implemented by any linear drive device with lifting and pushing functions in the prior art, such as a cylinder, a hydraulic cylinder, an electric push rod, a lifting rod or a lifting platform.

[0011] Furthermore, the column has a cavity formed at the top, and the cavity is used to receive the push mechanism. When the device is not needed, the push mechanism is received in the cavity, which is beneficial to protecting the push mechanism and convenient for the applicant to enter the space between the templates on both sides of the wall of the suspension tank through the inspection hole.

[0012] Further, the positioning mechanism includes first strip-shaped grooves formed on opposite sides of the column surface, and the long axis of the first strip-shaped groove is parallel to the pushing direction of the pushing mechanism; the positioning mechanism further includes a suspension plate connected in the first strip-shaped groove, and the top end of the suspension plate is hinged in the first strip-shaped groove through a folding hinge.

[0013] When the device is not in use, the suspension plate is stored in the corresponding first strip-shaped groove. When the positioning mechanism is needed for positioning, first lift the column above the inspection hole so that the suspension plates on both sides can open above the inspection hole, and then lower the column so that the suspension plates on both sides are respectively placed on the top surfaces of the bottom plates on opposite sides of the top of the inspection hole; since the suspension plate is hinged by a folding hinge and cannot continue to open when opened to a specified angle, the stability of the temporary suspension and positioning of the column can be ensured.

[0014] Further, the positioning mechanism further includes a second strip-shaped groove formed on the column surface and a limit post connected in the second strip-shaped groove, and the top end of the limit post is hinged in the second strip-shaped groove.

[0015] When the device is not in use, the limit post is stored in the second strip-shaped groove. After the suspension plate is suspended, the limit post is also rotated out in this solution so that the end of the limit post away from the hinged position with the second strip-shaped groove abuts against the hole wall of the inspection hole, thereby providing lateral limitation to the column. At the same time, the friction force between the limit post and the groove wall is utilized to improve the stability of the device.

[0016] Further, a groove is formed at the bottom end of the limit post, and a friction block is slidably fitted in the groove. The friction block is connected to the bottom of the groove through a plurality of elastic members. In order to avoid interference during the process of the limit post rotating to abut against the hole wall and at the same time improve the adaptability of the limit post to different size errors of the inspection hole, the bottom end of the limit post is set as a floating structure in this solution. Through a plurality of elastic members, the friction block can float along the axial direction of the limit post, which is beneficial to the limit post rotating to a state where its axis is perpendicular to the hole wall and it will not be unable to rotate in place due to the obstruction of the hole wall during the rotation process.

[0017] In addition, for the limit post rotated to a state perpendicular to the groove wall, the elastic members inside it are in a compressed state, which can push the friction block, so that there is a large pressure between the friction block and the hole wall, and thus the friction force between the two is large, which is more beneficial to improving the stability of the limit post abutting against the hole wall; at the same time, for inspection holes with different size errors, the limit post of this solution also has stronger adaptability.

[0018] Further, the limiting post is a telescopic post, which has stronger versatility for inspection holes of different sizes; its telescopic method can adopt any existing telescopic method, such as two sleeved tubes connected by threads, etc. A plurality of convex teeth and / or concave teeth are arranged on one side surface of the friction block away from the direction where the groove is located, so as to increase the surface roughness of the friction block, and further increase the friction coefficient between the friction block and the hole wall.

[0019] Further, a push block is rotatably connected to the top end of the pushing mechanism, an extension rod is detachably connected to the push block, the axis of the extension rod is perpendicular to the pushing direction of the pushing mechanism, and the rotation axis of the push block is collinear with the axis of the pushing mechanism.

[0020] Under certain working conditions, there may be no back ribs directly opposite above the inspection hole, or the back rib to be pushed is not directly above the hole wall of the inspection hole. At this time, it is difficult for the top end of the pushing mechanism to directly abut against the lower part of the back rib, which is not convenient for the required pushing operation. Based on this, in this solution, a push block is rotatably connected to the top end of the pushing mechanism, and an extension rod is detachably connected to the push block. The extending direction of the extension rod is adjusted by rotating the push block, and the extension rod extends to the lower part of the back rib, so that the pushing control range of the pushing mechanism can be significantly expanded, and the versatility of the present application can be significantly increased and the applicable range can be expanded.

[0021] Further, a threaded through hole is formed in the push block, and the axis of the threaded through hole is perpendicular to the pushing direction of the pushing mechanism; the threaded through hole is used to connect the extension rod.

[0022] In this solution, the connecting rod is detachably connected to the push block by means of screw thread cooperation through the threaded through hole, which can avoid automatic sliding along the axis, ensure the installation stability of the connecting rod, and further improve the bearing stability of the back rib and the side formwork.

[0023] Further, the extension rod includes a threaded section and a smooth rod section, and the threaded section is matched with the threaded through hole. In this solution, the threaded section of the extension rod is directly connected to the threaded through hole, and the smooth rod section is located directly below the back rib.

[0024] Further, considering that the connecting rod with a threaded section and a smooth rod section structure has a fixed connection position with the threaded through hole, that is, the position of the smooth rod section relative to the push block is also fixed, there will inevitably be problems of insufficient adaptability and difficulty for the smooth rod section to extend to the lower part of the back rib. Based on this, a preferred technical solution is also proposed for the extension rod. The extension rod is integrally a screw rod, and further includes a first threaded sleeve and a second threaded sleeve that are matched with the screw rod; an external thread matched with the threaded through hole is arranged on the outer wall of the first threaded sleeve; the outer wall of the second threaded sleeve is smooth.

[0025] In this solution, both the first threaded sleeve and the second threaded sleeve can be movably sleeved outside the extension rod. The first threaded sleeve is used to connect with the threaded through-hole, and the second threaded sleeve, as a bearing component, is adjusted below the backing strip, and its smooth outer wall is used for bearing to avoid serious damage to the formwork backing strip caused by the existence of threads. In this solution, the positions of the first threaded sleeve and the second threaded sleeve on the extension rod can be flexibly adjusted, so they can be flexibly adjusted according to specific working conditions, enabling this application to be applicable to the combined use of backing strips and inspection holes in more different relative position relationships, significantly improving the versatility of this application.

[0026] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0027] 1. The demoulding device for the floating trough side formwork of the maglev track beam of the present invention makes full use of the inspection holes on the bottom floor of the high-speed maglev track beam, enabling the bottom of the side formwork to always be stressed, with part of the gravity always loaded on the top of the column body, thereby reducing the probability and amplitude of lateral shaking of the side formwork, reducing the risk of collision between the lifted side formwork and the opposite side formwork or the concrete trough wall, and also reducing the risk of jamming between the opposite side formworks due to the existence of the backing strip, which is beneficial to quickly and conveniently complete the demoulding and removal of the side formwork for forming the floating trough wall.

[0028] 2. In the demoulding device for the floating trough side formwork of the maglev track beam of the present invention, the bottom end of the limit post is set as a floating structure, and through a number of elastic members, the friction block can float along the axial direction of the limit post, which is beneficial to rotating the limit post to a state where its axis is perpendicular to the hole wall, and it will not be unable to rotate in place due to the obstruction of the hole wall during the rotation process; for inspection holes with different dimensional errors, the limit posts of this solution also have stronger adaptability.

[0029] 3. In the demoulding device for the floating trough side formwork of the maglev track beam of the present invention, by extending the extension rod below the backing strip, the pushing control range of the pushing mechanism can be significantly expanded, significantly increasing the versatility of this application and expanding the scope of application.

[0030] 4. In the demoulding device for the floating trough side formwork of the maglev track beam of the present invention, the positions of the first threaded sleeve and the second threaded sleeve on the extension rod can be flexibly adjusted according to specific working conditions, enabling this application to be applicable to the combined use of backing strips and inspection holes in more different relative position relationships, significantly improving the versatility of this application. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The drawings described herein are used to provide a further understanding of the embodiments of the present invention, form a part of this application, and do not constitute a limitation to the embodiments of the present invention. In the drawings:

[0032] Figure 1 is a top view of a specific embodiment of the present invention;

[0033] Figure 2 is a sectional view taken along the line A-A in Figure 1 ;

[0034] Figure 3 is a sectional view taken along the line B-B in Figure 1 ;

[0035] Figure 4 is Figure 3 a partial enlarged view at C in

[0036] Figure 5 a side view of the present invention in the using state of the specific embodiment;

[0037] Figure 6 a schematic structural view of the extension rod in the specific embodiment of the present invention;

[0038] Figure 7 a schematic structural view of different extension rods in the specific embodiment of the present invention;

[0039] Figure 8 a schematic structural view of the second threaded sleeve in the specific embodiment of the present invention;

[0040] Figure 9 a partial schematic view of the side formwork to be lifted in the specific embodiment of the present invention;

[0041] Figure 10 a sectional view of the anchor plate in the specific embodiment of the present invention;

[0042] Figure 11 a sectional view of the first positioning portion and the second positioning portion in the specific embodiment of the present invention;

[0043] Figure 12 a sectional view of the positioning cylinder in the specific embodiment of the present invention;

[0044] Figure 13 a sectional view of the starting pin in the specific embodiment of the present invention;

[0045] Figure 14 a schematic view of the side formwork in the working state in the specific embodiment of the present invention;

[0046] Figure 15 is Figure 14 a partial enlarged view at D in

[0047] Figure 16 is Figure 14 a partial enlarged view at E in

[0048] Reference numerals in the drawings and the corresponding component names:

[0049] 1 - Side formwork template, 2 - Anchor plate, 3 - Sleeve, 4 - First seal, 5 - Second seal, 6 - First through hole, 7 - Second through hole, 8 - Annular step, 9 - Cylinder edge, 10 - First occupying part, 11 - Second occupying part, 12 - Mounting plate, 13 - Threaded hole, 14 - Threaded blind hole, 15 - Positioning groove, 16 - Positioning through hole, 17 - Positioning cylinder, 18 - Positioning block, 19 - Notch, 20 - Accommodating space, 21 - Mounting block, 22 - Mounting groove, 23 - Tension spring, 24 - Starting pin, 25 - Reduced diameter part, 26 - Thrust inclined plane, 27 - Pin cap, 28 - Nut, 29 - Back brace, 30 - Assembly groove, 31 - Bearing seat, 32 - Bearing, 33 - Rotating shaft, 34 - Roller, 35 - Compression spring, 36 - Inspection hole, 37 - Base, 101 - Cylinder body, 102 - Thrust mechanism, 103 - Thrust block, 104 - Extension rod, 1041 - Threaded section, 1042 - Smooth rod section, 105 - Threaded through hole, 106 - First strip-shaped groove, 107 - Hanging plate, 108 - Second strip-shaped groove, 109 - Limit post, 110 - Groove, 111 - Friction block, 112 - Elastic member, 113 - First threaded sleeve, 114 - Second threaded sleeve. Detailed implementation mode

[0050] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below in conjunction with embodiments and the accompanying drawings. The illustrative embodiments of the present invention and their descriptions are only used to explain the present invention and do not limit the present invention. In the description of the present application, it should be understood that the orientation or positional relationships indicated by terms such as "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "high", "low", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as limiting the protection scope of the present application.

[0051] Embodiment 1:

[0052] As Figures 1 to 3 shown, the demolding device for the suspension groove side formwork of the maglev track beam includes a cylinder body 101 and a thrust mechanism 102 arranged inside the cylinder body 101. The thrust end of the thrust mechanism 102 faces upward and penetrates through the top of the cylinder body 101. It further includes a positioning mechanism arranged on the cylinder body 101, and the positioning mechanism is used to position the cylinder body 101 on the hole wall of the inspection hole of the maglev track beam. The cylinder body 101 is provided with a cavity from the top, and the cavity is used to accommodate the thrust mechanism 102.

[0053] The positioning mechanism in this embodiment includes first strip-shaped grooves 106 opened on opposite sides of the surface of the column 101, and the major axis of the first strip-shaped groove 106 is parallel to the pushing direction of the pushing mechanism 102; it further includes a suspension plate 107 connected in the first strip-shaped groove 106, and the top end of the suspension plate 107 is hinged in the first strip-shaped groove 106 through a folding hinge; the positioning mechanism further includes a second strip-shaped groove 108 opened on the surface of the column 101 and a limit post 109 connected in the second strip-shaped groove 108, and the top end of the limit post 109 is hinged in the second strip-shaped groove 108.

[0054] In this embodiment, the hinge between the suspension plate 107 and the first strip-shaped groove 106 and the hinge between the limit post 109 and the second strip-shaped groove 108 are both realized by using a right-angle self-locking folding hinge in the prior art. This type of hinge can limit the maximum rotation angle to 90° and will not automatically reset after rotating 90°. It is widely used in various fields of daily life such as furniture and office supplies, and can improve the positioning stability of the positioning mechanism in this application.

[0055] The pushing mechanism 102 in this application can be realized by using a cylinder, a hydraulic cylinder, an electric push rod or a jack, etc.

[0056] Preferably, the column 101 is a square column, which is convenient for fitting with the hole wall of the inspection hole.

[0057] Embodiment 2:

[0058] A demolding device for the side mold of the suspension groove of a maglev track beam. On the basis of Embodiment 1, as Figure 4 shown, this embodiment also opens a groove 110 at the bottom end of the limit post 109, and a friction block 111 is slidably fitted in the groove 110, and the friction block 111 is connected to the bottom of the groove 110 through a plurality of elastic members 112.

[0059] In a more preferred implementation manner, the limit post 109 is a telescopic post.

[0060] In a more preferred implementation manner, a plurality of convex teeth and / or concave teeth are provided on one side surface of the friction block 111 away from the direction where the groove 110 is located.

[0061] Embodiment 3:

[0062] A demolding device for the side mold of the suspension groove of a maglev track beam. On the basis of Embodiment 1 or 2, as Figures 1 to 5 shown, the top end of the pushing mechanism 102 is rotatably connected with a pushing block 103, and an extension rod 104 is detachably connected to the pushing block 103. The axis of the extension rod 104 is perpendicular to the pushing direction of the pushing mechanism 102, and the rotation axis of the pushing block 103 is collinear with the axis of the pushing mechanism 102.

[0063] A threaded through-hole 105 is formed in the pushing block 103, and the axis of the threaded through-hole 105 is perpendicular to the pushing direction of the pushing mechanism 102; the threaded through-hole 105 is used to connect the extension rod 104.

[0064] Among them, the pushing block 103 can be rotatably connected to the top end of the pushing mechanism 102 by setting a rotating shaft or a bearing.

[0065] This embodiment provides the following two specific structures of the extension rod:

[0066] Structure 1: As Figure 6 shown, the extension rod 104 includes a threaded section 1041 and a smooth rod section 1042, and the threaded section 1041 is matched with the threaded through-hole 105.

[0067] It should be noted that Figure 6 shows extension rods with three different layout methods, and more suitable extension rods can be selected according to specific working conditions for use; in addition to Figure 6 the three layout methods shown, other different ways of arranging the threaded section 1041 and the smooth rod section 1042 that can be equivalently replaced or thought of by those skilled in the art can also be applied to this embodiment.

[0068] Structure 2: As Figure 7 shown, the extension rod 104 is a screw rod, and further includes a first threaded sleeve 113 and a second threaded sleeve 114 that are matched with the screw rod; an external thread that is matched with the threaded through-hole 105 is provided on the outer wall of the first threaded sleeve 113; the outer wall of the second threaded sleeve 114 is smooth.

[0069] Preferably, each screw rod corresponds to one first threaded sleeve 113 and at least one second threaded sleeve 114.

[0070] In a more preferred implementation manner, the second threaded sleeve 114 can also adopt a square structure as Figure 8 shown. When it is located below the backing strip, rotate the second threaded sleeve 114 to make one of its planes face up, thereby increasing the contact area between the second threaded sleeve 114 and the backing strip, which is more conducive to improving the pushing effect and better protecting the backing strip, and reducing the risk of damage.

[0071] Embodiment 4:

[0072] Based on the use method of the floating tank side formwork demoulding device described in any one of Embodiments 1 to 3, the method includes the following steps:

[0073] S1. When the side formwork template needs to be removed, carry this device through the inspection hole into the space between the two side formwork on the wall of the suspension tank, and position the column 101 on the hole wall of the inspection hole of the maglev track beam through the positioning mechanism.

[0074] S2. Install the extension rod 104 on the pushing block 103, and rotate the pushing block 103 so that the smooth part on the extension rod 104 is directly below the backing strip to be pushed.

[0075] S3. Start the pushing mechanism so that the smooth part on the extension rod 104 abuts against the bottom of the backing strip to be pushed.

[0076] S4. Hoist the side formwork template upward. During the hoisting process, the pushing mechanism is lifted synchronously.

[0077] Preferably, the method of positioning the column 101 on the hole wall of the inspection hole of the maglev track beam through the positioning mechanism includes:

[0078] S101. Lift the column 101 as a whole above the inspection hole 36, open the suspension plates 107 on both sides, and lower the column 101 so that the suspension plates 107 on both sides are respectively placed on the surfaces of the bases 37 on both sides of the inspection hole 36.

[0079] S102. Press one side wall of the column 101 against the hole wall of the inspection hole 36, and define the hole wall on this side in contact with the column 101 as the first hole wall.

[0080] S103. Open the limit post 109 so that the friction block 111 firmly abuts against the hole wall of the inspection hole 36, and define the hole wall on this side abutted by the friction block 111 as the second hole wall; the first hole wall and the second hole wall are respectively the opposite side walls of the inspection hole 36.

[0081] S104. If the length of the limit post 109 is adjustable, adjust the length of the limit post 109 to make the abutment between the friction block 111 and the second hole wall more stable.

[0082] Example 5:

[0083] Based on any of the above embodiments, the side formwork to be lifted is as Figures 9 - 16 shown:

[0084] It includes a side formwork template 1 and a sleeve 3. A number of anchor plates 2 are detachably connected to the inner wall of the side formwork template 1, and the sleeve 3 is detachably connected to the anchor plate 2 and the axis of the sleeve 3 is perpendicular to the inner wall of the side formwork template 1; one end of the sleeve 3 is closed and the other end is open, the open end of the sleeve 3 faces the outside of the side formwork template 1, and the closed end of the sleeve 3 faces the inside of the side formwork template 1; a first seal 4 is provided between the anchor plate 2 and the side formwork template 1, and a second seal 5 is provided between the anchor plate 2 and the sleeve 3.

[0085] A first through hole 6 is opened on the side mold template 1, and a second through hole 7 is opened on the anchor plate 2. The aperture of the first through hole 6 is larger than the aperture of the second through hole 7. The sleeve 3 is assembled in the second through hole 7. When the anchor plate 2 is connected to the side mold template 1, the first through hole 6 and the second through hole 7 are coaxial.

[0086] An annular step 8 is provided on the hole wall of the second through hole 7 , and the outer diameter of the annular step 8 is smaller than or equal to the hole diameter of the first through hole 6 ; a tube rim 9 matching the annular step 8 is provided on the open end of the sleeve 3 .

[0087] It also includes a first place-occupying portion 10 for inserting into the interior of the sleeve 3 and a second place-occupying portion 11 for entering the first through hole 6, and the first place-occupying portion 10 is fixedly connected to the second place-occupying portion 11; a mounting plate 12 is provided at one end of the second place-occupying portion 11 away from the first place-occupying portion 10, and a plurality of threaded holes 13 are provided on the mounting plate 12, and a threaded blind hole 14 matching the threaded hole 13 is provided on the outer wall of the side mold template 1.

[0088] The first sealing member 4 and the second sealing member 5 can both be sealing rings or annular sealing pads. Preferably, the first sealing member 4 is arranged on the inner wall of the side mold template 1, and the second sealing member 5 is arranged on the inner wall of the tube edge 9.

[0089] The first position occupying portion 10 and the second position occupying portion 11 are integrally formed, and the mounting plate 12 and the second position occupying portion 11 are welded.

[0090] The outer wall of the anchor plate 2 is provided with a plurality of positioning grooves 15 , and the side mold template 1 is provided with positioning through holes 16 facing the positioning grooves 15 ; it also includes a connecting component passing through the positioning through holes 16 and inserted into the positioning grooves 15 , and the connecting component is used to connect the anchor plate 2 .

[0091] The connecting component includes a positioning cylinder 17 for inserting into the positioning through hole 16 and the positioning groove 15, the bottom of the positioning cylinder 17 is radially slidably matched with a positioning block 18, and the side wall of the positioning cylinder 17 is provided with a notch 19 facing the positioning block 18; the groove wall of the positioning groove 15 is provided with an accommodating space 20 opposite to the notch 19, and the accommodating space 20 is used to accommodate the positioning block 18; and it also includes a starting mechanism for driving the positioning block 18 to slide radially.

[0092] Preferably, the positioning block 18 can slide in the radial direction via a slide rail or a slide groove.

[0093] A mounting block 21 is arranged at the bottom of the positioning cylinder 17 , and a plurality of positioning blocks 18 are evenly distributed outside the mounting block 21 ; a mounting groove 22 is arranged on the radially inward end surface of the positioning block 18 , and a tension spring 23 is connected between the bottom of the mounting groove 22 and the mounting block 21 .

[0094] The starting mechanism includes a starting pin 24 for inserting into the interior of the positioning cylinder 17. One end of the starting pin 24 is provided with a reduced-diameter portion 25, and the other end is provided with a pin cap 27. On one side surface of the positioning block 18 facing the mouth direction of the positioning cylinder 17, a pushing inclined surface 26 matching the reduced-diameter portion 25 is provided. The pushing inclined surface 26 is inclined gradually from the outside to the inside along the radial direction towards the bottom of the positioning cylinder 17.

[0095] The outer wall of the positioning cylinder 17 is provided with an external thread; the inner wall of the pin cap 27 is provided with an internal thread matching the external thread; and a nut 28 matching the positioning cylinder 17 is further included.

[0096] In this embodiment, the cross-section of the pin cap 27 is concave-shaped, and the open end faces the direction where the reduced-diameter portion 25 is located; and along the radial direction, the annular space gap between the pin cap 27 and the starting pin 24 matches the wall thickness of the positioning cylinder 17. When the outer end of the positioning cylinder 17 abuts against the outer end of the pin cap 27, the end of the reduced-diameter portion 25 just abuts against the mounting block 21, and at this time, each positioning block 18 slides radially outwards to the maximum stroke.

[0097] A plurality of back ribs 29 are provided on the outer wall of the side mold template 1. Assembly grooves 30 are formed on the surface of the back ribs 29. Two opposite bearing seats 31 are slidably fitted in the assembly grooves 30. A rotating shaft 33 is rotatably connected between the two bearing seats 31 through a bearing 32. A roller 34 is fixedly sleeved on the rotating shaft 33. The sliding direction of the bearing seats 31 is perpendicular to the outer wall of the side mold template 1. A compression spring 35 is connected between the bearing seats 31 and the bottom of the assembly grooves 30. In the natural state, a part of the roller 34 is located outside the assembly grooves 30.

[0098] The back ribs 29 in this embodiment can be arranged horizontally and / or vertically. At least one assembly groove 30 and its internal structure are provided on each back rib 29.

[0099] The side mold structure of this embodiment has the following advantages:

[0100] The purpose of synchronously completing the construction of the anchor plate and the sleeve during the forming process of the suspension tank is achieved, and the problem of difficult later installation of the anchor plate due to the too narrow horizontal space inside the suspension tank is solved; the sleeve can be installed after the side formwork and the anchor plate are installed, thereby avoiding the problem that the sleeve is easily damaged by collision due to the limited working space when the side formwork is positioned after the sleeve is installed in advance; the temporary positioning of the sleeve can be realized, the sleeve falling off is avoided, and the use safety and the stability of the sleeve consolidation are significantly improved; it can ensure that the anchor plate cannot fall off automatically, the stable temporary connection of the anchor plate is realized, and the connection structure of the anchor plate operates from the outside of the side formwork and is located inside the anchor plate, which will not interfere with the consolidation between the anchor plate and the concrete, and effectively realizes the temporary connection of the anchor plate in a narrow space, significantly improving the construction convenience; after the starting mechanism is taken out, each positioning block can automatically contract and reset, which is convenient for removing the formwork after the concrete has set; after the starting mechanism is inserted, each positioning block can clamp the starting mechanism, which is beneficial to maintaining the stable position of the starting mechanism; the side formwork is reinforced by the backing strip, so that the side formwork can use a relatively thin thickness and is only relatively thicker at the backing strip, thereby avoiding the problem that the overall thickness of the formwork is too thick and the operation difficulty is significantly increased; the risk of collision damage to the side formwork and the wall of the formed suspension tank can be reduced, and the side formwork can also be guided, which is more conducive to quickly removing the side formwork after demoulding.

[0101] The specific embodiments described above further elaborate on the purpose, technical solutions, and beneficial effects of the present invention. It should be understood that the above description is only the specific embodiments of the present invention and is not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

[0102] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. In addition, the term "connected" used in this text, without special explanation, can be directly connected or indirectly connected through other components.

Claims

1. A side mold demoulding device for a suspension groove of a maglev track beam, characterized in that: It comprises a column (101), a pushing mechanism (102) arranged in the column (101), the pushing end of the pushing mechanism (102) facing upwards and passing through the top of the column (101); and also comprises a positioning mechanism arranged on the column (101), the positioning mechanism being used to position the column (101) on the wall of a maintenance hole of a maglev track beam; The positioning mechanism comprises a first strip groove (106) formed on two opposite sides of the surface of the column (101), the long axis of the first strip groove (106) being parallel to the pushing direction of the pushing mechanism (102); the positioning mechanism also comprises a hanging plate (107) connected to the first strip groove (106), the top end of the hanging plate (107) being hinged in the first strip groove (106) via a folding hinge; The positioning mechanism further comprises a second strip groove (108) formed on the surface of the column (101), and a limiting column (109) connected to the second strip groove (108), wherein the top end of the limiting column (109) is hinged in the second strip groove (108).

2. The demoulding device for the side mold of the suspension groove of the maglev track beam according to claim 1 is characterized in that: The column (101) has a cavity formed on the top, and the cavity is used to accommodate the pushing mechanism (102).

3. The demoulding device for the side mold of the suspension groove of the magnetic levitation track beam according to claim 1 is characterized in that: A groove (110) is formed at the bottom end of the limiting column (109), a friction block (111) is slidably fitted in the groove (110), and the friction block (111) is connected to the bottom of the groove (110) via a plurality of elastic members (112).

4. The side mold demoulding device of the suspension groove for the maglev track beam according to claim 3 is characterized in that: The limiting column (109) is a telescopic column; and a plurality of convex teeth and / or concave teeth are provided on a surface of a side of the friction block (111) away from the direction where the groove (110) is located.

5. The demoulding device for the side mold of the suspension groove of the maglev track beam according to claim 1 is characterized in that: The top end of the pushing mechanism (102) is rotatably connected to a pushing block (103), and the pushing block (103) is detachably connected to an extension rod (104), the axis of the extension rod (104) is perpendicular to the pushing direction of the pushing mechanism (102), and the rotation axis of the pushing block (103) is colinear with the axis of the pushing mechanism (102).

6. The side mold demoulding device of the suspension groove for the maglev track beam according to claim 5 is characterized in that: The pushing block (103) is provided with a threaded through hole (105), the axis of the threaded through hole (105) being perpendicular to the pushing direction of the pushing mechanism (102); the threaded through hole (105) is used to connect the extension rod (104).

7. The demoulding device for the side mold of the suspension groove of the maglev track beam according to claim 6 is characterized in that: The extension rod (104) comprises a threaded section (1041) and a smooth rod section (1042); the threaded section (1041) matches the threaded through hole (105).

8. The demoulding device for the side mold of the suspension groove of the maglev track beam according to claim 6 is characterized in that: The extension rod (104) is a screw rod, and further comprises a first threaded sleeve (113) and a second threaded sleeve (114) matching the screw rod; the outer wall of the first threaded sleeve (113) is provided with an external thread matching the threaded through hole (105); and the outer wall of the second threaded sleeve (114) is smooth.

Citation Information

Patent Citations

  • Automatic demolding device for ceramic material forming

    CN217891341U