Intelligent detection equipment for box suction mold
By designing intelligent inspection equipment for box suction molds, real-time detection and adjustment of mold deformation is achieved using mechanical structures, the problem of difficult timely detection of mold abnormalities in the prior art is solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202411701740.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-26
AI Technical Summary
It is difficult for existing box suction molds to detect mold abnormalities in a timely manner during work, resulting in the production of bad products, increase production costs, and affect the company's reputation and brand image. At the same time, long-term pressure will cause the mold to deform, affecting the dimensional accuracy, structural strength and aesthetic appearance of the product.
An intelligent inspection equipment for box suction molds is designed, including an operating table and a testing table. Through mechanical structures such as wire disks, sliding mass blocks, springs and swing rods, real-time detection and adjustment of mold deformation is achieved, ensuring production continuity and improving Product quality.
Timely detection and adjustment of mold deformation is achieved, the occurrence of defective products is reduced, the dimensional accuracy, structural strength and appearance of the product are improved, the production cost is reduced, and the reputation of the enterprise is guaranteed.
Smart Images

Figure CN119189149B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of box suction moulds, and more specifically, particularly relates to an intelligent detection device for box suction moulds. Background Art
[0002] In life, box suction molds bring us many benefits. Through precise design and manufacturing, box suction molds can ensure high-precision molding of box parts. The use of box suction molds for production can realize automated or semi-automated production processes, greatly improving production efficiency. Compared with manual operation, mold production can significantly reduce production time and labor costs, while reducing the impact of human factors on product quality.
[0003] The prior art still has the following problems:
[0004] First, in the blister process, it is difficult for people to detect mold abnormalities in time when the mold is working. When the mold is deformed, defective products may continue to be produced, resulting in a large number of defective products and increased production costs. Moreover, after these problematic products flow into the market, they will also affect the company's reputation and brand image. Failure to respond to the mold situation in time may lead to production interruptions, which may cause the entire production line to stagnate, affecting production progress and causing economic losses to the company.
[0005] Second, after the plastic sheet is heated and softened, it is adsorbed on the mold surface and vacuumed to the mold. At this time, the gas inside the mold is sucked away and the mold will be under pressure. If the mold is under this pressure for a long time, it is easy to deform. Mold deformation will bring many adverse consequences. From the quality point of view, due to the change in the shape of the mold, the size of the product formed by vacuum molding may deviate and fail to meet the precision standards required by the design. The structural strength of the product may also be affected, becoming fragile and vulnerable, reducing the durability of the product. In terms of product appearance, the deformed mold will make the product surface uneven and bumpy, seriously affecting the appearance of the product, affecting the transaction between manufacturers and buyers, and causing property losses.
[0006] Therefore, in view of this, the existing structure and defects are studied and improved, and an intelligent detection equipment for box suction mold is provided, in order to achieve a more practical and valuable purpose. Summary of the invention
[0007] The present invention provides a box suction mold intelligent detection device, which is used to overcome the above-mentioned defects in the prior art.
[0008] The purpose and effect of the intelligent detection device for box suction mold of the present invention are achieved by the following specific technical means:
[0009] A box suction mold intelligent detection device comprises an operating table and a detection table, wherein a cooling cavity and a mechanical movement cavity are arranged in the operating table, wherein a detection table is arranged in the mechanical movement cavity, wherein the detection table is arranged on a transverse support plate, wherein the transverse support plate is arranged on a longitudinal support plate, wherein the longitudinal support plate is fixed in the operating table, wherein a fourth cavity is arranged in the detection table, wherein a wire drum is rotatably arranged in the center of the fourth cavity, wherein two first fixing plates are respectively fixedly arranged on both sides of the wire drum, wherein a transverse first supporting rod is also arranged on the first fixing plate, wherein the wire drum is connected to a first driving mechanism, wherein a sliding sleeve is arranged on the first supporting rod A first sliding mass block, wherein the first sliding mass block is connected with an elastic pull wire, the elastic pull wire is connected to the wall of the fourth cavity, a pull ring is arranged at one end of the first sliding mass block close to the wire drum, a pull wire is arranged between the pull ring and the wire drum, a swing rod is hinged at one end of the first sliding mass block extending outside the opening of the fourth cavity, a third cavity is arranged in the swing rod, a magnetic block and a second sliding mass block are arranged in the third cavity, the second sliding mass block slides in the third cavity, the magnetic block is fixed in the third cavity, a magnetic block is connected between the side of the swing rod and the first sliding mass block A sixth spring, a fixed mass block is arranged at the end of the swing rod, a rotating ring is arranged at the opening of the fourth cavity for transverse rotation, the rotating ring is sleeved outside the first sliding mass block, a plurality of sliding grooves are opened on the inner ring wall of the rotating ring, a second support rod is arranged on the side of the first sliding mass block, the second support rod slides in the sliding groove, an annular cavity is arranged in the rotating ring, a first sliding rod, a partition, a fifth spring and a transmission gear are arranged in the annular cavity, the partition is fixed in the annular cavity, the first sliding rod passes through the partition, the first sliding rod slides in the partition, the partition The annular cavity is divided into an inner cavity and an outer cavity. The part of the first sliding rod located in the inner cavity is connected to the transmission gear through an intermittent rotation mechanism so that the transmission gear rotates intermittently. The part of the first sliding rod located in the outer cavity is sleeved with a fifth spring. The fifth spring pushes the first sliding rod away from the partition. The first sliding rod is provided with a push plate at one end facing the rocker rod. The push plate and the rocker rod are in conflict with each other. The wall of the inner cavity is provided with an annular groove connected with the fourth cavity. The inner wall of the fourth cavity is fixedly provided with an annular rack near the inner wall of the annular groove. The transmission gear is meshed with the annular rack.
[0010] A further technical solution, the first drive includes a tension sensor, a second incomplete gear, a rotating rod and a sliding shell, a sliding plate is arranged in the fixed shell, the sliding plate slides in the fixed shell, a second spring is arranged between the sliding plate and the fixed shell, a sliding shell is arranged on the side of the sliding plate, a rotating rod is arranged in the sliding shell, two second incomplete gears are respectively arranged on the outer side of the sliding shell, one end of the rotating rod is abutted against the fixed shell, the other end of the rotating rod is connected to the wire drum, the lateral support plate is provided with a tension sensor, the signal output end is connected to the signal receiving end of the motor, and the motor is connected to the second incomplete gear.
[0011] A further technical solution is that a fifth cavity is provided in the detection table, a second fixed block and a telescopic rod are provided in the fifth cavity, the second fixed block slides in the fifth cavity, the telescopic rod passes through the second fixed block, a protrusion is provided on the telescopic rod, a fourth spring is provided between the protrusion and the second fixed block, one end of the telescopic rod is in contact with the support shell, and a second slider is provided at the other end of the telescopic rod, and the second slider is in contact with the rotating rod.
[0012] A further technical solution is that a second air cavity is provided in the transverse support plate, a first slider is provided in the second air cavity, a first spring is provided between the first slider and the tension sensor, an air pump is provided in the operating table, the air pump is fixed in the operating table, and the operating table and the second air cavity are connected by a second air pipe.
[0013] A further technical solution is that a supporting shell is provided on the outside of the testing table, a box suction mold is provided on the outside of the supporting shell, a plurality of holes are opened on the box suction mold, a gap is generated between the supporting shell and the box suction mold, a box suction material is provided on the outside of the box suction mold, a first air pipe is provided in the longitudinal supporting plate, and the first air pipe and the gap are connected through the holes.
[0014] According to a further technical solution, a first air cavity is provided in the transverse support plate, the transverse support plate is in contact with the box-absorbing material, an elastic plate is provided between the first air cavity and the box-absorbing material, and the first air cavity and the second air cavity are connected via holes.
[0015] According to a further technical solution, a first cavity is provided in the rotating rod, a plurality of second fixing plates are provided in the first cavity, and the plurality of second fixing plates are in contact with the second sliding block.
[0016] According to a further technical solution, the pull ring is rotationally connected to the first sliding mass block, and the pull ring is connected to the pull wire.
[0017] According to a further technical solution, a cooling system is provided in the cooling cavity, and the cooling cavity and the mechanical motion cavity are connected via a pipeline.
[0018] According to a further technical solution, an image display is provided on the operating table, a bracket is provided at the bottom of the operating table, and an outlet baffle is provided at the outlet of the operating table.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The wire drum rotates, and the wire drum pulls the pull wire, and the pull wire pulls the first sliding mass block, releasing the pull wire. The first sliding mass block hits the deformed part of the mold, and the sixth spring pushes the rocker bar. The second sliding mass block slides in the third cavity, causing the rocker bar to swing, and the fixed mass block hits the deformed part of the mold. When the first sliding mass block slides inward, the fixed mass block pushes the push plate, and the push plate pushes the first sliding rod. The first sliding rod drives the transmission gear to rotate, and the convex teeth on the transmission gear contact the rack set on the fourth cavity, causing the rotating ring to rotate. The rotation of the rotating ring drives the second support rod to swing, and the second support rod drives the first sliding mass block to rotate. The first sliding mass block drives the rocker bar to change its position, and knocks on the deformed part from different angles. When the mold is deformed, the deformed part can be adjusted in time to ensure the continuity of production and reduce the economic losses caused by shutdowns. It can also better guarantee the appearance and quality of the produced items, making the product appearance smoother and more beautiful, and the quality better.
[0021] The start of the vacuum pump extracts the air in the gap between the support shell and the box suction mold, and at the same time extracts the air in the gap between the box suction material and the box suction mold, and transmits the air into the second air cavity. The air pushes the first slider to move, and the first slider pushes the air into the support shell to maintain the air pressure inside and outside the mold to prevent deformation of the mold. After the gas between the gaps is extracted, the external air pressure is greater than the internal pressure, and the elastic plate squeezes the air in the first air cavity. The air further pushes the first slider and continues to fill the support shell with gas, so that the pressure inside and outside the mold is relatively stable, thereby ensuring the dimensional accuracy and structural strength of the product, making it more durable and reliable, and improving the overall quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 2 It is a front view structural schematic diagram of the present invention;
[0026] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at the middle BB;
[0027] Figure 4 for Figure 3 A schematic diagram of the structure of the partial enlarged view at center A;
[0028] Figure 5 for Figure 4 The structural schematic diagram of the local enlarged view at E in the middle;
[0029] Figure 6 for Figure 5 A schematic diagram of the structure of the local enlarged view at G in the middle;
[0030] Figure 7 for Figure 6 Schematic diagram of the cross-sectional structure of the rotating ring at CC;
[0031] Figure 8 for Figure 6 A schematic diagram of the structure of the local enlarged view at H in the middle;
[0032] Fig. 9 for Figure 4 The structural schematic diagram of the local enlarged view at D in the middle;
[0033] Fig.10 for Figure 4 The structural schematic diagram of the partial enlarged view at C in the middle;
[0034] Fig.11 for Figure 4 The structural schematic diagram of the local enlarged view at F in the middle;
[0035] Fig.12 for Figure 4 Schematic diagram of the structure of the partial enlarged view at point B in the middle.
[0036] Description of reference numerals:
[0037] outlet baffle 11, bracket 12, cooling system 13, image display 14, cooling chamber 15, box suction material 16, box suction mold 17, support shell 18, vacuum pump 19, inspection table 20, first air pipe 21, elastic plate 22, first air cavity 23, first slider 24, first spring 25, second spring 26, slide plate 27, second air pipe 28, longitudinal support plate 29, transverse support plate 30, second air cavity 31, first support rod 32, first sliding mass block 33, second support rod 34, first sliding rod 35, transmission gear 36, baffle 38, pull ring 39, elastic pull wire 40, pull wire 41, telescopic rod 42, fourth spring 43, second non Complete gear 44, sliding shell 45, rotating rod 46, fixed shell 47, wire drum 48, first fixed plate 49, first cavity 50, second fixed plate 51, second slider 52, fifth spring 53, annular cavity 54, fixed mass block 55, third cavity 56, magnetic block 57, second sliding mass block 58, sixth spring 59, operating table 60, fourth cavity 61, rotating ring 62, partition 63, push plate 64, rocker rod 65, tension sensor 66, fifth cavity 67, second fixed block 68, rotating shaft 69, mechanical motion cavity 70, sliding plate 71, second sliding plate 72, connecting rod 73, ring plate 74, fixed rod 75, seventh spring 76. DETAILED DESCRIPTION
[0038] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0039] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] See attached Figure 1 To Attachment Fig.12A box suction mold intelligent detection device includes an operating table 60 and a detection table 20, wherein a cooling chamber 15 and a mechanical movement chamber 70 are arranged in the operating table 60, and a detection table 20 is arranged in the mechanical movement chamber 70, wherein the detection table 20 is arranged on a transverse support plate 30, wherein the transverse support plate 30 is arranged on a longitudinal support plate 29, wherein the longitudinal support plate 29 is fixed in the operating table 60, wherein a fourth cavity 61 is arranged in the detection table 20, wherein a wire drum 48 is rotatably arranged in the center of the fourth cavity 61, wherein two first fixing plates 49 are respectively fixedly arranged on both sides of the wire drum 48, wherein a transverse first supporting rod 32 is also arranged on the first fixing plate 49, wherein the wire drum 48 is connected to a first driving mechanism, wherein the first supporting rod 32 slides upward The movable sleeve is provided with a first sliding mass block 33, the first sliding mass block 33 is connected with an elastic pull wire 40, the elastic pull wire 40 is connected to the wall of the fourth cavity 61, a pull ring 39 is provided at one end of the first sliding mass block 33 close to the wire drum 48, a pull wire 41 is provided between the pull ring 39 and the wire drum 48, the first sliding mass block 33 is extended to the end outside the opening of the fourth cavity 61 and is hinged with a swing rod 65, a third cavity 56 is provided in the swing rod 65, a magnetic block 57 and a second sliding mass block 58 are provided in the third cavity 56, the second sliding mass block 58 slides in the third cavity 56, the magnetic block 57 is fixed in the third cavity 56, the side of the swing rod 65 and the first sliding mass block A sixth spring 59 is connected between the mass blocks 33, a fixed mass block 55 is arranged at the end of the swing rod 65, a rotating ring 62 is rotatably arranged at the opening of the fourth cavity 61, the rotating ring 62 is sleeved outside the first sliding mass block 33, a plurality of slide grooves are opened on the inner ring wall of the rotating ring 62, a second support rod 34 is arranged on the side of the first sliding mass block 33, the second support rod 34 slides in the slide groove, an annular cavity 54 is arranged in the rotating ring 62, a first sliding rod 35, a partition 63, a fifth spring 53 and a transmission gear 36 are arranged in the annular cavity 54, the partition 63 is fixed in the annular cavity 54, the first sliding rod 35 passes through the partition 63, the first sliding rod 35 is arranged in the partition 63, the partition 63 divides the annular cavity 54 into an inner cavity and an outer cavity, the part of the first sliding rod 35 located in the inner cavity is connected to the transmission gear 36 through an intermittent rotation mechanism, so that the transmission gear 36 rotates intermittently, the part of the first sliding rod 35 located in the outer cavity is sleeved with a fifth spring 53, the fifth spring 53 pushes the first sliding rod 35 away from the partition 63, the first sliding rod 35 is provided with a push plate 64 at one end facing the rocker 65, the push plate 64 and the rocker 65 are in conflict, the wall of the inner cavity is provided with an annular groove connected to the fourth cavity 61, the fourth cavity 61 is fixedly provided with an annular rack near the inner wall of the annular groove, and the transmission gear 36 is meshed with the annular rack.
[0042] In this embodiment, the intermittent rotation mechanism includes a sliding plate 71, a second sliding plate 72, a fixing rod 75 and a rotating shaft 69. The sliding plate 71 and the second sliding plate 72 slide in the annular cavity 54. The sliding plate 71 and the second sliding plate 72 are fixedly connected by a connecting rod 73. Two ring plates 74 are arranged between the sliding plate 71 and the second sliding plate 72. The two ring plates 74 are respectively fixedly connected to the sliding plate 71 and the second sliding plate 72. The ring plates 74 are provided with wavy protrusions. A track is formed between the two sliding plates, an opening is provided at the center of the second sliding plate 72, the rotating shaft 69 passes through the opening horizontally and enters the end between the sliding plate 71 and the second sliding plate 72 and is connected with a fixing rod 75, the fixing rod 75 is restricted in the track, a seventh spring 76 is provided between the end surface of the rotating shaft 69 and the sliding plate 71, one end of the rotating shaft 69 away from the second sliding plate 72 is fixedly connected to the baffle 38, the baffle 38 is fixedly connected to the inner wall of the annular cavity 54, and the transmission gear 36 is fixedly sleeved on the rotating shaft 69.
[0043] The movement principle of the intermittent rotation mechanism is similar to the telescopic structure of a ballpoint pen. Through the collision of the pull ring 39 and the sliding plate 71, the rotating shaft 69 reciprocates in the gap between the sliding plate 71 and the second sliding plate 72. The fixed rod 75 is restricted by the track, thereby driving the rotating shaft 69 to rotate intermittently. The rotating shaft 69 will drive the transmission gear 36 to rotate intermittently. The convex teeth on the transmission gear 36 are engaged with the rack on the fourth cavity 61. The transmission gear 36 will drive the rotating ring 62 to rotate intermittently, thereby realizing the change of the angle of the rotating ring 62 and achieving the function of multi-angle knocking.
[0044] The wire drum 48 rotates, and the wire drum 48 pulls the draw wire 41, and the draw wire 41 pulls the first sliding mass block 33. The first sliding mass block 33 pulls the elastic draw wire 40, and the elastic draw wire 40 pulls the first sliding mass block 33 to retract. When the wire drum 48 releases the restriction on the draw wire 41, under the elastic force of the elastic draw wire 40, the first sliding mass block 33 hits the deformed part of the mold. When the first sliding mass block 33 pops out, the sixth spring 59 pulls the rocker arm 65 to move laterally. Since in the default state, the rocker arm 65 forms an acute angle with the first sliding mass block 33, when the rocker arm 65 moves with the first sliding mass block 33, the second sliding mass block 58 naturally slides in the third cavity 56 until the second sliding mass block 58 moves to the extreme position of the third cavity 56, the end mass of the rocker arm 65 increases, and when the rocker arm 65 drives the fixed mass block 55 to hit the deformed part of the mold, the momentum of the impact is further increased, and the effect of one-time impact recovery is improved.
[0045] When the speed of the rocker arm 65 decreases, the tendency of the second sliding mass block 58 to move toward the end of the third cavity 56 decreases, and the second sliding mass block 58 is attracted by the magnetic block 57 to reset. At the same time, the rocker arm 65 pushes the first sliding rod 35 to retract.
[0046] Preferably, the first drive includes a tension sensor 66, a second incomplete gear 44, a rotating rod 46 and a sliding shell 45, a slide plate 27 is arranged in the fixed shell 47, the slide plate 27 slides in the fixed shell 47, a second spring 26 is arranged between the slide plate 27 and the fixed shell 47, a sliding shell 45 is arranged on the side of the slide plate 27, a rotating rod 46 is arranged in the sliding shell 45, two second incomplete gears 44 are respectively arranged on the outer side of the sliding shell 45, one end of the rotating rod 46 is abutted against the fixed shell 47, and the other end of the rotating rod 46 is connected to the wire drum 48, the lateral support plate 30 is provided with a tension sensor 66, the signal output end of the tension sensor 66 is connected to the signal receiving end of the motor, and the shaft of the motor is fixedly connected to the axis of the second incomplete gear 44.
[0047] In this embodiment, the tension sensor 66 is used to detect the tension of the first spring 25 and transmit the signal to the motor, and the motor drives the second incomplete gear 44 to rotate.
[0048] Preferably, a fifth cavity 67 is provided in the detection table 20, and a second fixed block 68 and a telescopic rod 42 are provided in the fifth cavity 67. The second fixed block 68 slides in the fifth cavity 67, and the telescopic rod 42 passes through the second fixed block 68. A protrusion is provided on the telescopic rod 42, and a fourth spring 43 is provided between the protrusion and the second fixed block 68. One end of the telescopic rod 42 is in contact with the support shell 18, and a second slider 52 is provided at the other end of the telescopic rod 42, and the second slider 52 is in contact with the rotating rod 46.
[0049] Preferably, a second air cavity 31 is provided in the transverse support plate 30, a first slider 24 is provided in the second air cavity 31, a first spring 25 is provided between the first slider 24 and the tension sensor 66, an air pump 19 is provided in the operating table 60, the air pump 19 is fixed in the operating table 60, and the operating table 60 and the second air cavity 31 are connected through a second air pipe 28.
[0050] Preferably, a support shell 18 is provided on the outside of the detection table 20, a box suction mold 17 is provided on the outside of the support shell 18, a plurality of holes are opened on the box suction mold 17, a gap is generated between the support shell 18 and the box suction mold 17, a box suction material 16 is provided on the outside of the box suction mold 17, a first air pipe 21 is provided in the longitudinal support plate 29, and the first air pipe 21 and the gap are connected through the holes.
[0051] In this embodiment, the box suction material 16 is a material with thermoplastic properties. In packaging, manufacturing and other industrial fields, materials that can be molded after heating are very common. They allow the shape and size to be changed by heating to adapt to different application requirements.
[0052] Preferably, a first air cavity 23 is provided in the transverse support plate 30, the transverse support plate 30 is in contact with the box-absorbing material 16, an elastic plate 22 is provided between the first air cavity 23 and the box-absorbing material 16, and the first air cavity 23 and the second air cavity 31 are connected through holes.
[0053] Preferably, a first cavity 50 is disposed in the rotating rod 46 , and a plurality of second fixing plates 51 are disposed in the first cavity 50 . The plurality of second fixing plates 51 are in contact with the second sliding block 52 .
[0054] Preferably, the pull ring 39 is rotatably connected to the first sliding mass block 33 , and the pull ring 39 is connected to the pull wire 41 .
[0055] Preferably, a cooling system 13 is provided in the cooling chamber 15, and the cooling chamber 15 and the mechanical motion chamber 70 are connected via a pipeline.
[0056] Preferably, an image display 14 is disposed on the operating table 60 , a bracket 12 is disposed at the bottom of the operating table 60 , and an outlet baffle 11 is disposed at the outlet of the operating table 60 .
[0057] Specific use of the present invention:
[0058] The present invention is an intelligent detection device for box suction molds. In the suction molding process, the positions of the support shell 18, the box suction mold 17 and the box suction material 16 are first fixed, and the vacuum pump 19 is started. The vacuum pump is started to extract the air in the gap between the support shell and the box suction mold, and at the same time, the air in the gap between the box suction material and the box suction mold is extracted, and the air is transmitted to the second air cavity 31. The air pushes the first slider 24 to move, and the first slider 24 pushes the air into the support shell 18 to maintain the air pressure inside and outside the mold to prevent deformation of the mold. After the gas between the gaps is extracted, the external air pressure is greater than the internal pressure, and the elastic plate 22 squeezes the air in the first air cavity 23. The air further pushes the first slider 24 to continue to fill the support shell 18 with gas.
[0059] When the mold is deformed, the gas in the support shell 18 will fill the second air cavity 31, pushing the first slider 24 to move, the second support rod 34 pulls the first spring 25, the first spring 25 pulls the tension sensor 66, the tension sensor 66 is used to detect the tension of the first spring 25, and transmits the signal to the motor at the same time. The motor drives the second incomplete gear 44 to rotate, and the tension sensor 66 rotates to drive the sliding shell 45 to rise. The inner wall of the sliding shell 45 is provided with a threaded rack, and the rotating rod 46 is provided with a convex tooth. The convex tooth and the threaded rack are meshed, and the sliding shell 45 rises, driving the rotating rod 46 to rotate, and the rotation of the rotating rod 46 drives the wire drum 48 to rotate. The wire drum 48 rotates, and the wire drum 48 pulls the pull wire 41, so that the pull wire 41 is wound around the wire drum 48, and the pull wire 41 pulls the first sliding mass block 33, and the first sliding mass block 33 pulls the elastic pull wire 40, and the elastic pull wire 40 pulls the first sliding mass block 33 to retract. When the wire drum 48 releases the restriction on the pull wire 41 , under the elastic force of the elastic pull wire 40, the first sliding mass block 33 hits the deformed part of the mold. When the first sliding mass block 33 pops out, the sixth spring 59 pulls the rocker arm 65 to move laterally. Since in the default state, the rocker arm 65 forms an acute angle with the first sliding mass block 33, when the rocker arm 65 moves with the first sliding mass block 33, the second sliding mass block 58 naturally slides in the third cavity 56 until the second sliding mass block 58 moves to the extreme position of the third cavity 56, and the end mass of the rocker arm 65 increases. When the rocker arm 65 drives the fixed mass block 55 to hit the deformed part of the mold, the momentum of the impact is further increased, and the effect of one-time impact recovery is improved. When the speed of the rocker arm 65 decreases, the tendency of the second sliding mass block 58 to move toward the end of the rocker arm 65 decreases, and the second sliding mass block 58 is attracted by the magnetic block 57 to reset. At the same time, the rocker arm 65 pushes the first sliding rod 35 to retract to continuously knock on the deformed part.
[0060] When the first sliding mass block 33 slides inward, the fixed mass block 55 pushes the push plate 64, the push plate 64 pushes the first sliding rod 35, and the first sliding rod 35 pushes the intermittent rotating mechanism. The movement principle of the intermittent rotating mechanism is similar to the telescopic structure of a ballpoint pen. Through the collision of the pull ring 39 and the sliding plate 71, the rotating shaft 69 reciprocates in the gap between the sliding plate 71 and the second sliding plate 72. The fixed rod 75 is restricted by the track, thereby driving the rotating shaft 69 to rotate intermittently. The rotating shaft 69 will drive the transmission gear 36 to rotate intermittently. The convex teeth on the transmission gear 36 are meshed with the rack on the fourth cavity 61. The transmission gear 36 will drive the rotating ring 62 to rotate intermittently, thereby realizing the change of the angle of the rotating ring 62 and achieving the function of multi-angle knocking.
[0061] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An intelligent detection device for box suction mold, characterized by: It includes an operating table and a detection table, a cooling cavity and a mechanical movement cavity are arranged in the operating table, a detection table is arranged in the mechanical movement cavity, the detection table is arranged on a transverse support plate, the transverse support plate is arranged on a longitudinal support plate, the longitudinal support plate is fixed in the operating table, a fourth cavity is arranged in the detection table, a wire drum is rotatably arranged in the center of the fourth cavity, two first fixed plates are respectively fixed on both sides of the wire drum, a transverse first support rod is also arranged on the first fixed plate, the wire drum is connected to a first driving mechanism, a first sliding mass block is slidably sleeved on the first support rod, and the The first sliding mass block is connected with an elastic pull wire, which is connected to the wall of the fourth cavity. A pull ring is provided at one end of the first sliding mass block close to the wire drum, and a pull wire is provided between the pull ring and the wire drum. One end of the first sliding mass block extending outside the opening of the fourth cavity is hinged with a swing rod, a third cavity is provided in the swing rod, a magnetic block and a second sliding mass block are provided in the third cavity, the second sliding mass block slides in the third cavity, the magnetic block is fixed in the third cavity, a sixth spring is connected between the side of the swing rod and the first sliding mass block, A fixed mass block is arranged at the end of the pendulum rod, a rotating ring is arranged at the opening of the fourth cavity for transverse rotation, the rotating ring is sleeved outside the first sliding mass block, a plurality of sliding grooves are opened on the inner ring wall of the rotating ring, a second support rod is arranged on the side of the first sliding mass block, the second support rod slides in the sliding groove, an annular cavity is arranged in the rotating ring, a first sliding rod, a partition, a fifth spring and a transmission gear are arranged in the annular cavity, the partition is fixed in the annular cavity, the first sliding rod passes through the partition, the first sliding rod slides in the partition, and the partition moves the The annular cavity is divided into an inner cavity and an outer cavity. The part of the first sliding rod located in the inner cavity is connected to the transmission gear through an intermittent rotation mechanism so that the transmission gear rotates intermittently. The part of the first sliding rod located in the outer cavity is sleeved with a fifth spring. The fifth spring pushes the first sliding rod away from the partition. A push plate is provided at one end of the first sliding rod facing the rocker rod. The push plate and the rocker rod are in conflict with each other. The wall of the inner cavity is provided with an annular groove connected to the fourth cavity. An annular rack is fixedly provided on the inner wall of the fourth cavity close to the annular groove, and the transmission gear is meshed with the annular rack.
2. According to claim 1, the intelligent detection equipment for box suction mold is characterized by: The first drive includes a tension sensor, a second incomplete gear, a rotating rod and a sliding shell. A sliding plate is arranged in the fixed shell, and the sliding plate slides in the fixed shell. A second spring is arranged between the sliding plate and the fixed shell. A sliding shell is arranged on the side of the sliding plate. A rotating rod is arranged in the sliding shell. Two second incomplete gears are respectively arranged on the outer side of the sliding shell. One end of the rotating rod is abutted against the fixed shell, and the other end of the rotating rod is connected to the wire drum. The lateral support plate is provided with a tension sensor, and the signal output end is connected to the signal receiving end of the motor, and the motor is connected to the second incomplete gear.
3. According to claim 2, the intelligent detection equipment for box suction mold is characterized by: A fifth cavity is provided in the detection table, a second fixed block and a telescopic rod are provided in the fifth cavity, the second fixed block slides in the fifth cavity, the telescopic rod passes through the second fixed block, a protrusion is provided on the telescopic rod, a fourth spring is provided between the protrusion and the second fixed block, one end of the telescopic rod is in contact with the support shell, a second slider is provided at the other end of the telescopic rod, and the second slider is in contact with the rotating rod.
4. The intelligent detection device for box suction mold according to claim 2 is characterized in that: A second air cavity is arranged in the transverse support plate, a first slider is arranged in the second air cavity, a first spring is arranged between the first slider and the tension sensor, an air pump is arranged in the operating table, the air pump is fixed in the operating table, and the operating table and the second air cavity are connected through a second air pipe.
5. According to claim 4, the intelligent detection equipment for box suction mold is characterized by: A support shell is arranged on the outside of the detection table, a box suction mold is arranged on the outside of the support shell, a plurality of holes are opened on the box suction mold, a gap is generated between the support shell and the box suction mold, a box suction material is arranged on the outside of the box suction mold, a first air pipe is arranged in the longitudinal support plate, and the first air pipe and the gap are connected through the holes.
6. The intelligent detection device for box suction mold according to claim 5 is characterized by: A first air cavity is arranged in the transverse support plate, the transverse support plate is in contact with the box-absorbing material, an elastic plate is arranged between the first air cavity and the box-absorbing material, and the first air cavity and the second air cavity are connected through holes.
7. The intelligent detection device for box suction mold according to claim 3 is characterized by: A first cavity is arranged in the rotating rod, a plurality of second fixing plates are arranged in the first cavity, and the plurality of second fixing plates are in contact with the second sliding block.
8. The intelligent detection device for box suction mold according to claim 1 is characterized by: The pull ring is rotationally connected to the first sliding mass block, and the pull ring is connected to the pull wire.
9. The intelligent detection device for box suction mold according to claim 1 is characterized by: A cooling system is arranged in the cooling cavity, and the cooling cavity and the mechanical motion cavity are connected via a pipeline.
10. The intelligent detection device for box suction mold according to claim 9 is characterized in that: An image display is arranged on the operating table, a bracket is arranged at the bottom of the operating table, and an outlet baffle is arranged at the outlet of the operating table.
Citation Information
Patent Citations
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CN108454072A
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