Conductive foam connection device
By designing a fine-adjustable stamping mechanism in the conductive foam connection device, the problem of difficult to fine-adjust the position of the plastic film in the prior art is solved, and the precise connection between the conductive foam and the plastic film is achieved.
Patent Information
- Application Number
- CN202411712855.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-11-27
AI Technical Summary
The existing conductive foam connection device is difficult to fine-tune the position of the plastic film before stamping the conductive foam, resulting in the inability to complete precise positioning.
A conductive foam connection device is designed, including a sticking mechanism, a stamping mechanism and a conveying mechanism. Before inserting the positioning hole of the plastic film, the lifting and laying unit lifts the pressing wheel so that the position of the plastic film can be fine-tuned to complete the precise positioning.
The plastic film is temporarily loosened before stamping the conductive foam, allowing its position to be fine-tuned, ensuring accurate positioning and effective connection.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic connection, and in particular to a conductive foam connection device. Background Art
[0002] Foam is a special plastic, which is made of plastic particles. Foam can be divided into PU foam, anti-static foam, conductive foam, aluminum foil foam, CR foam, etc. Among them, conductive foam is widely used in electronic products such as PDP TV, LCD monitor, LCD TV, mobile phone, notebook computer, MP3, communication cabinet, medical equipment, as well as military and aerospace fields. Plastic film is a plastic film, which can be made of PET, BOPP, PVC, PP, PE and other materials.
[0003] A plastic product purchased by a customer from our company requires two types of conductive foams to be connected to the surface of a plastic film. These two types of conductive foams are arranged in multiples along the length direction of the plastic film, one to one, and the corresponding conductive foams are very close. Among them, the length direction of the first type of conductive foam corresponds to the length direction of the plastic film; the length direction of the second type of conductive foam corresponds to the width direction of the plastic film, and it needs to be flattened when connected. Based on comprehensive consideration of product requirements, production efficiency, material saving, production line length and other factors, our company's technical personnel designed a production process of multiple connections:
[0004] One-time connection: unwind the plastic film, connect the first conductive foam one by one to the surface of the plastic film by pasting, and then rewind the plastic film.
[0005] Secondary connection: unwind the rewound plastic film again, and stick the second conductive foam on the surface of the plastic film one by one; and punch the second conductive foam stuck on the surface of the plastic film to flatten it; in this way, the connection of the second conductive foam can be completed.
[0006] During the secondary connection, since the first conductive foam and the second conductive foam are very close to each other, before punching the second conductive foam, the plastic film needs to be positioned with the help of the positioning holes on the plastic film to ensure accurate punching of the second conductive foam and avoid punching of the first conductive foam. However, the existing conductive foam connection device often keeps the plastic film in a taut state; in this case, the plastic film cannot be positioned because it is difficult to fine-tune the position. Summary of the invention
[0007] The object of the present invention is to provide a conductive foam connecting device, which can complete the connection between the conductive foam and the plastic film; and before punching the conductive foam, the plastic film can be temporarily loosened so that the position of the plastic film can be fine-tuned to complete the positioning.
[0008] To achieve the above object, the technical solution adopted by the present invention is:
[0009] The conductive foam connecting device comprises: a pasting mechanism for pasting the conductive foam on the plastic film, a stamping mechanism arranged on the right side of the pasting mechanism and stamping the conductive foam pasted on the plastic film, and a conveying mechanism arranged on the right side of the stamping mechanism and driving the plastic film to move to the right; wherein the stamping mechanism comprises: a stamping table, a first lifting seat located above the stamping table, a first power source for driving the first lifting seat to move up and down, a die and a first positioning rod installed at the bottom of the first lifting seat; the conveying mechanism comprises: a roller for supporting the plastic film, a third power source for driving the roller to rotate, a pressure wheel located above the roller, and a lifting and placing unit for driving the pressure wheel to swing up and down; when the first positioning rod moves downward with the first lifting seat to position the plastic film, the lifting and placing unit lifts the pressure wheel away from the roller; when the first positioning rod moves upward with the first lifting seat to be separated from the plastic film, the lifting and placing unit puts down the pressure wheel so that the pressure wheel cooperates with the roller to clamp the plastic film.
[0010] Optionally, the roller is installed on a support platform, and the surface of the support platform supports the plastic film; the lifting unit includes: a swing frame with a right part rotatably connected to the support platform, and a supporting member for supporting the left part of the swing frame; the left part of the swing frame is installed with a wheel axle extending in the front-to-back direction, and the pressure wheel is installed on the wheel axle; the middle part of the supporting member is rotatably installed on the suspension; the left part of the swing frame is connected to the entrusted member; when the first lifting seat moves downward to drive the left part of the supporting member to rotate downward, the right part of the supporting member rotates upward and applies force to the entrusted member to lift the left part of the swing frame upward; when the first positioning rod moves upward with the first lifting seat to separate from the plastic film, the first lifting seat releases the left part of the supporting member, and the left part of the swing frame automatically falls with the pressure wheel, and drives the supporting member to reset.
[0011] Optionally, a pressing piece extending in the up-down direction is installed on the right side of the first lifting seat, and a first roller is installed on the left part of the supporting member; the first lifting seat applies force to the circumference of the first roller through the lower part of the pressing piece to press the left part of the supporting member; the pressing piece includes: a main rod part, a frustum part, and a pressing part connected in sequence from top to bottom; the diameter of the frustum part gradually decreases from top to bottom, and the pressing part is spherical or hemispherical; a second roller is installed on the right part of the supporting member, and force is applied to the entrusted member through the circumference of the second roller to lift the left part of the swing frame.
[0012] Optionally, the conveying mechanism also includes: an anti-jump unit; the anti-jump unit includes: a pressing piece and a compression spring that drives the pressing piece to return downward; the pressing piece is located at the top end of the left part of the swing frame to transmit the downward pressure applied by the compression spring to the left part of the swing frame.
[0013] Optionally, a third roller is installed at the bottom of the pressing member; the top of the left part of the swing frame has an arc-shaped notch that cooperates with the third roller; the anti-jump unit also includes: a bracket, a guide rod installed on the bracket; the bracket includes: a vertical part, a horizontal folding part located at the top of the vertical part; the horizontal folding part is provided with a first threaded hole running through from top to bottom; the guide rod includes: a screw section that cooperates with the first threaded hole, and a guide section extending downward from the bottom end of the screw section; the compression spring is sleeved on the guide section, the diameter of the screw section is larger than the diameter of the guide section, the upper end of the compression spring abuts against the lower end of the screw section, and the lower end of the compression spring abuts against the top of the pressing member; the top of the pressing member has a guide hole extending downward for the guide section of the guide rod to be inserted.
[0014] Optionally, the vertical portion is provided with a strip hole extending in the up-down direction; the pressing member is connected to a limiting plate on one side of the vertical portion through a first bolt; the limiting plate and the pressing member are relatively restricted on both sides of the vertical portion, and the rod of the first bolt passes through the strip hole.
[0015] Optionally, the wheel axle is provided with a slot extending along its length direction; the pressure wheel is rotatably mounted on the inner cylinder through a bearing, and the inner cylinder is sleeved on the wheel axle; one end of the inner cylinder extends from the side of the bearing, and a second threaded hole radially penetrating the protruding part is provided; the second threaded hole is installed with a second bolt, and the rod of the second bolt is against the slot of the wheel axle.
[0016] Optionally, two swing frames are provided, distributed at the front and rear of the support platform; the left parts of the two swing frames are connected by a cantilever; the right parts of the two swing frames are rotatably mounted on an axle rod through bearings, and the axle rod is mounted on the lower part of the support platform; the supported member is mounted in the middle of the cantilever; the axle is located on the right side of the cantilever, and the front and rear ends of the axle are respectively connected to the corresponding swing frames; the two swing frames are respectively equipped with anti-jump units.
[0017] Optionally, the front and rear ends of the axle are respectively equipped with locking pieces, and the locking pieces include: a connecting plate and a connecting tube; the connecting tube is located on the side of the connecting plate facing the axle, the swing frame is provided with a through hole for the connecting tube to pass through, and the connecting plate is connected to the swing frame by a third bolt; both ends of the axle have prismatic heads, and the connecting tube has a corresponding prismatic groove; the connecting tubes of the two locking pieces are pressed against the axle.
[0018] Optionally, the pasting mechanism includes: a pasting table, a second lifting seat located above the pasting table, a second power source driving the second lifting seat to move up and down, a cutter and a second positioning rod installed at the bottom of the second lifting seat, a support plate located on the left side of the cutter, a winding roller and an unwinding roller located on the left side of the pasting table, and a fourth power source driving the winding roller to rotate; wherein the support plate is higher than the table surface of the pasting table, and a gap is left between the two for the material to pass through.
[0019] The working principle of the present invention is: the conveying mechanism is made to move rightward with the plastic film in a stepping manner, so that the plastic film passes through the pasting mechanism and the stamping mechanism in sequence. When the plastic film stops moving; for the part of the plastic film located at the pasting mechanism, the pasting mechanism will initially paste the conductive foam on the part of the plastic film; for the part of the plastic film located at the stamping mechanism, the stamping mechanism will stamp the corresponding conductive foam of the part of the plastic film to flatten the corresponding conductive foam, thereby completing the connection between the conductive foam and the plastic film. Among them, before the die of the stamping mechanism stamps the conductive foam, the first positioning rod of the stamping mechanism will be inserted into the positioning hole of the plastic film in advance to accurately position the part of the plastic film located at the stamping mechanism, thereby ensuring the accurate stamping of the conductive foam. When the first positioning rod is about to be inserted into the positioning hole of the plastic film, the lifting and placing unit will lift the pressing wheel upward to make the pressing wheel loosen the plastic film, so that the position of the plastic film can be fine-tuned with the insertion of the first positioning rod, thereby completing the accurate positioning of the plastic film. When the first positioning rod moves upward to the positioning hole that is out of the plastic film, the lifting unit will lower the pressure wheel, and the pressure wheel will cooperate with the roller to clamp the plastic film; at this time, the third power source drives the roller to rotate, and the plastic film can be moved to the right to be sent downstream for subsequent processing operations.
[0020] It can be seen that the beneficial effects of the present invention are: the conductive foam and the plastic film can be connected; and before punching the conductive foam, the plastic film can be temporarily loosened, so that the position of the plastic film can be fine-tuned to complete the positioning. In addition, the present invention can also be used for connecting other foam and film materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a front view of the present invention;
[0023] Figure 2 It is a structural schematic diagram of the present invention;
[0024] Figure 3 It is a schematic diagram of connecting the conductive foam and the plastic film of the present invention;
[0025] Figure 4 It is a schematic diagram of the plastic film passing through the punching mechanism and the conveying mechanism;
[0026] Figure 5 It is a schematic diagram of the distribution of supporting parts, entrusted parts, and top pressing parts;
[0027] Figure 6 A schematic diagram of providing a first power source for a stamping mechanism;
[0028] Figure 7 A schematic diagram of providing a first roller and a second roller for a supporting member;
[0029] Figure 8 A schematic diagram of providing a support member for a suspension;
[0030] Fig. 9 This is a schematic diagram of the assembly of the anti-jump unit;
[0031] Fig.10 It is a schematic diagram of the cooperation between the swing frame and the anti-jump unit;
[0032] Fig.11 It is a schematic diagram of the assembly of the swing frame and the wheel axle;
[0033] Fig.12 It is a schematic diagram of the plastic film passing through the pasting mechanism;
[0034] Fig.13 A schematic diagram of the pasting mechanism peeling off the double-sided adhesive release paper on the lower surface of the conductive foam with the help of a support plate;
[0035] Fig.14 Schematic diagram of setting up a support plate for a pasting mechanism.
[0036] Figure numerals: 1, pasting mechanism; 2, stamping mechanism; 3, conveying mechanism; 4, stamping platform; 5, first lifting seat; 6, first power source; 7, die; 8, first positioning rod; 9, roller; 10, third power source; 11, pressure wheel; 12, support platform; 13, swing frame; 14, supporting member; 15, axle; 16, suspension; 17, entrusted member; 18, top pressure member; 19, first roller; 20, second roller; 21, anti-jump unit; 22, pressing member; 23, compression spring; 24, third roller; 25, bracket; 26, guide rod; 27, vertical part; 28, horizontal folding part; 29, first Threaded hole; 30, screw section; 31, guide section; 32, guide hole; 33, strip hole; 34, limit plate; 35, slot; 36, inner tube; 37, second threaded hole; 38, second bolt; 39, cantilever; 40, shaft; 41, locking piece; 42, connecting plate; 43, connecting tube; 44, prism head; 45, prism groove; 46, pasting table; 47, second lifting seat; 48, second power source; 49, cutter; 50, second positioning rod; 51, support plate; 52, winding roller; 53, unwinding roller; 54, fourth power source; 55, connecting piece; 56, connecting part; 57, clamping part. DETAILED DESCRIPTION
[0037] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0038] In the description of the present invention, it should be understood that the terms "front", "rear", "left", "right" and the like indicate directions or positional relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0040] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0042] Example 1
[0043] like Figure 1 to Figure 6As shown, an embodiment of the present invention provides a conductive foam connection device. The conductive foam connection device includes: a pasting mechanism 1 for pasting the conductive foam on the plastic film, a stamping mechanism 2 arranged on the right side of the pasting mechanism 1 and stamping the conductive foam pasted on the plastic film, and a conveying mechanism 3 arranged on the right side of the stamping mechanism 2 and driving the plastic film to move to the right. Among them, the stamping mechanism 2 includes: a stamping table 4, a first lifting seat 5 located above the stamping table 4, a first power source 6 for driving the first lifting seat 5 to move up and down, a die 7 installed at the bottom of the first lifting seat 5, and a first positioning rod 8. It should be understood that from the perspective of saving costs and speeding up the stamping frequency, the first power source 6 is preferably a linear cylinder; of course, according to the actual needs, it can also be changed to other driving devices such as electric push rods and oil cylinders. In order to make full use of the space, the first power source 6 is usually set below the punching table 4; the first lifting seat 5 can be fixedly connected to the first lifting frame below the punching table 4 through the first column, and the first power source 6 can drive the first lifting frame to move up and down, thereby driving the first lifting seat 5 to move up and down; a first guide through hole for the first column to pass through can be set on the punching table 4. In addition, in order to facilitate the first positioning rod 8 to be inserted into the positioning hole of the plastic film, the lower end of the first positioning rod 8 can be set to a spherical crown or a hemispherical shape. The conveying mechanism 3 includes: a roller 9 that supports the plastic film, a third power source 10 that drives the roller 9 to rotate, a pressure wheel 11 located above the roller 9, and a lifting unit that drives the pressure wheel 11 to swing up and down. It should be understood that the third power source 10 can be set as a servo motor or a stepping motor. When the first positioning rod 8 moves downward with the first lifting seat 5 to position the plastic film, the lifting unit lifts the pressure wheel 11 away from the roller 9. When the first positioning rod 8 moves upward with the first lifting seat 5 to be separated from the plastic film, the lifting unit lowers the pressing wheel 11 so that the pressing wheel 11 and the roller 9 can clamp the plastic film. It should be understood that when the pressing wheel 11 and the roller 9 can clamp the plastic film, the third power source 10 can drive the roller 9 to rotate, so that the plastic film can be moved to the right.
[0044] The specific implementation of the present invention is described below: the conveying mechanism 3 is made to move rightward with the plastic film in a stepping manner, so that the plastic film passes through the pasting mechanism 1 and the punching mechanism 2 in sequence. When the plastic film stops moving; for the part of the plastic film located at the pasting mechanism 1, the pasting mechanism 1 will initially paste the conductive foam on the part of the plastic film; for the part of the plastic film located at the punching mechanism 2, the punching mechanism 2 will punch the corresponding conductive foam of the part of the plastic film to flatten the corresponding conductive foam, thereby completing the connection between the conductive foam and the plastic film. Among them, before the die 7 of the punching mechanism 2 punches the conductive foam, the first positioning rod 8 of the punching mechanism 2 will be inserted into the positioning hole of the plastic film in advance to accurately position the part of the plastic film located at the punching mechanism 2, thereby ensuring accurate punching of the conductive foam. When the first positioning rod 8 is about to be inserted into the positioning hole of the plastic film, the lifting and placing unit will lift the pressing wheel 11 upward to make the pressing wheel 11 loosen the plastic film, so that the position of the plastic film can be fine-tuned with the insertion of the first positioning rod 8, thereby completing the accurate positioning of the plastic film. When the first positioning rod 8 moves upward to the positioning hole that is out of the plastic film, the lifting and placing unit will lower the pressing wheel 11, and the pressing wheel 11 will cooperate with the roller 9 to clamp the plastic film; at this time, the third power source 10 drives the roller 9 to rotate, and the plastic film can be moved to the right to be sent downstream for subsequent processing operations. In addition, the present invention can also be used for connecting other foam and film materials.
[0045] Example 2
[0046] like Figure 1 to Figure 5 As shown, on the basis of Example 1, the roller 9 is installed on the support platform 12, and the surface of the support platform 12 supports the plastic film; the lifting unit includes: a swing frame 13 whose right part is rotatably connected to the support platform 12, and a supporting member 14 for supporting the left part of the swing frame 13; the left part of the swing frame 13 is installed with an axle 15 extending in the front-to-back direction, and the pressure wheel 11 is installed on the axle 15; the middle part of the supporting member 14 is rotatably installed on the suspension 16; the left part of the swing frame 13 is connected to the supported member 17; when the first lifting seat 5 moves downward to drive the left part of the supporting member 14 to rotate downward, the right part of the supporting member 14 rotates upward and applies force to the supported member 17 to lift the left part of the swing frame 13 upward; when the first positioning rod 8 moves upward with the first lifting seat 5 to separate from the plastic film, the first lifting seat 5 releases the left part of the supporting member 14, and the left part of the swing frame 13 automatically falls with the pressure wheel 11, and drives the supporting member 14 to reset.
[0047] It should be understood that the table surface of the support 12 is roughly flush with the top of the roller 9; an opening can be set in the support 12 to allow the top of the roller 9 to be exposed and cooperate with the pressure wheel 11 to clamp the plastic film. The suspension 16 can be installed above the punching table 4 or the support 12, and there is a gap between the suspension 16 and the punching table 4 or the support 12 to allow the plastic film to pass through. The middle part of the supporting member 14 is rotatably connected to the suspension 16, and the rotating shaft points to the front and rear direction; when the first lifting seat 5 moves downward with the first positioning rod 8 and the die 7, the first lifting seat 5 will also press down the left part of the supporting member 14, so that the right part of the supporting member 14 rotates upward and applies force to the supported member 17 to lift the left part of the swing frame 13 upward; in this way, the wheel axle 15 installed on the left part of the swing frame 13 can lift the pressure wheel 11 upward away from the roller 9. The lifting and placing unit adopting the above-mentioned structure can better cooperate with the stamping mechanism 2 in synchronization, and the following actions are connected in sequence: as the first lifting seat 5 moves downward; first lift the pressure wheel 11 upward and away from the roller 9; then, the first positioning rod 8 is immediately inserted into the positioning hole of the plastic film, and the position of the plastic film is fine-tuned to position the plastic film; then, the die 7 cooperates with the stamping table 4 to accurately flatten the corresponding conductive foam; then, as the first lifting seat 5 moves upward, the die 7 is separated from the conductive foam, and the first positioning rod 8 is separated from the positioning hole of the plastic film; when the left part of the supporting member 14 is no longer subjected to the downward pressure applied by the first lifting seat 5, the pressure wheel 11 will fall back on the top of the roller 9 under the action of gravity, thereby cooperating with the roller 9 to clamp the plastic film; the third power source 10 drives the roller 9 to rotate, and the plastic film can continue to move to the right.
[0048] Example 3
[0049] like Figure 4 , Figure 5 , Figure 7 , Figure 8 , Fig.10 As shown, on the basis of Example 2, a pressing member 18 extending in the up-down direction is installed on the right side of the first lifting seat 5, and a first roller 19 is installed on the left part of the supporting member 14; the first lifting seat 5 applies force to the circumference of the first roller 19 through the lower part of the pressing member 18 to press the left part of the supporting member 14; the pressing member 18 includes: a main rod portion, a truncated cone portion, and a pressing portion connected in sequence from top to bottom; the diameter of the truncated cone portion gradually decreases from top to bottom, and the pressing portion is spherical or hemispherical; a second roller 20 is installed on the right part of the supporting member 14, and a force is applied to the entrusted member 17 through the circumference of the second roller 20 to lift the left part of the swing frame 13.
[0050] It should be understood that the top pressing member 18 can be installed on the right side of the first lifting seat 5 through the connecting member 55; specifically, the connecting member 55 includes: a connecting portion 56, two clamping portions 57 extending to the right from the connecting portion 56; the connecting portion 56 can be fixedly connected to the right side of the first lifting seat 5 through a fourth bolt; the two clamping portions 57 are provided with grooves on opposite sides to form a match with the main rod portion of the top pressing member 18; one of the clamping portions 57 is provided with a third threaded hole, and the other clamping portion 57 is provided with a light hole, so that the fifth bolt passes through the light hole and is screwed into the third threaded hole, so that the grooves of the two clamping portions 57 can clamp the main rod portion of the top pressing member 18; the fifth bolt is withdrawn from the third threaded hole, so that the main rod portion of the top pressing member 18 can be loosened, thereby adjusting the height of the top pressing member 18. In this way, the height of the top pressing member 18 is adjustable, and the lifting and lowering of the pressure wheel 11 can be controlled more flexibly. In addition, anti-slip grooves can be provided on the main rod portion of the top pressing member 18. In addition, whether the left part of the supporting member 14 is pressed down or the right part of the supporting member 14 is used to lift the receiving member 17 upward, there is a relative displacement in the left and right directions and the friction generated therefrom; the pressing part of the pressing member 18 applies force to the circumference of the first roller 19 to press down the left part of the supporting member 14; the circumference of the second roller 20 applies force to the receiving member 17 to lift the left part of the swing frame 13; the friction can be greatly reduced, thereby greatly reducing the wear. In addition, the strength of the mutual impact between the pressing member 18 and the supporting member 14 at the moment of contact can also be alleviated.
[0051] Example 4
[0052] like Figure 5 , Fig. 9 , Fig.10 As shown, on the basis of Example 2 or Example 3, the conveying mechanism 3 also includes: an anti-jump unit 21; the anti-jump unit 21 includes: a pressing piece 22 and a compression spring 23 that drives the pressing piece 22 to return downward; the pressing piece 22 is located at the top end of the left part of the swing frame 13 to transmit the downward pressure applied by the compression spring 23 to the left part of the swing frame 13.
[0053] It should be understood that if the pressure wheel 11 is purely dependent on gravity to fall back to the top of the roller 9, the pressure wheel 11 may easily rebound upward; in this case, the pressure wheel 11 cannot quickly and stably cooperate with the roller 9 to clamp the plastic film, which will cause the conveying mechanism 3 to be unable to stably and reliably convey the light plastic film to the right; especially in the case of high-frequency stamping of the stamping mechanism 2, the adverse effect on the stability of the conveying mechanism 3 is particularly obvious. By setting the anti-jump unit 21, the above situation can be avoided, ensuring the stability and reliability of the conveying mechanism 3.
[0054] Example 5
[0055] like Figures 9 to 11As shown, on the basis of Example 4, a third roller 24 is installed at the bottom of the pressing member 22; the top of the left part of the swing frame 13 has an arc-shaped notch that cooperates with the third roller 24; the anti-jump unit 21 also includes: a bracket 25, a guide rod 26 installed on the bracket 25; the bracket 25 includes: a vertical portion 27, a horizontal folding portion 28 located at the top of the vertical portion 27; the horizontal folding portion 28 is provided with a first threaded hole 29 running through from top to bottom; the guide rod 26 includes: a screw segment 30 that cooperates with the first threaded hole 29, and a guide segment 31 extending downward from the bottom end of the screw segment 30; the compression spring 23 is sleeved on the guide segment 31, the diameter of the screw segment 30 is larger than the diameter of the guide segment 31, the upper end of the compression spring 23 abuts against the lower end of the screw segment 30, and the lower end of the compression spring 23 abuts against the top of the pressing member 22; the top of the pressing member 22 has a guide hole 32 extending downward for the guide segment 31 of the guide rod 26 to be inserted.
[0056] It should be understood that by screwing the guide rod 26, the height of the guide rod 26 can be adjusted, thereby adjusting the bottom height of the screw section 30 of the guide rod 26; in this way, the degree to which the anti-jump unit 21 presses the left part of the swing frame 13 can be flexibly adjusted. When the left part of the swing frame 13 swings up and down, the left part of the swing frame 13 will also produce left and right displacement relative to the pressing member 22; the pressing member 22 applies pressure to the left part of the swing frame 13 through the third roller 24, which can greatly reduce the friction caused by this left and right displacement, thereby greatly reducing wear. In addition, an arc-shaped notch that cooperates with the third roller 24 is provided at the top of the left part of the swing frame 13, which can prevent the third roller 24 and the pressing member 22 from rotating around the guide rod 26 to a certain extent.
[0057] Example 6
[0058] like Fig. 9 As shown, on the basis of Example 5, the vertical portion 27 is provided with a strip hole 33 extending in the up-down direction; the pressing member 22 is connected to a limiting plate 34 on one side of the vertical portion 27 through a first bolt; the limiting plate 34 and the pressing member 22 are relatively restricted on both sides of the vertical portion 27, and the rod of the first bolt passes through the strip hole 33.
[0059] It should be understood that the above structure can prevent the pressing member 22 from rotating around the guide rod 26 and can prevent the pressing member 22 from shaking back and forth.
[0060] Example 7
[0061] like Figure 3 , Fig.10 , Fig.11As shown, on the basis of any one of Examples 2 to 6, the wheel axle 15 is provided with a slot 35 extending along its length direction; the pressure wheel 11 is rotatably mounted on the inner cylinder 36 through a bearing, and the inner cylinder 36 is sleeved on the wheel axle 15; one end of the inner cylinder 36 extends from the side of the bearing, and a second threaded hole 37 radially penetrating is provided in the protruding part; the second threaded hole 37 is installed with a second bolt 38, and the rod of the second bolt 38 is against the slot 35 of the wheel axle 15.
[0062] It should be understood that in actual production, two pressure wheels 11 are usually provided to respectively press the front and rear sides of the plastic film and avoid pressing the conductive foam; by adopting the above structure, the position of the pressure wheel 11 can be flexibly adjusted by loosening the second bolt 38, thereby adjusting the distance between the two pressure wheels 11 to adapt to plastic films of different widths.
[0063] Example 8
[0064] like Figure 3 , Fig.10 , Fig.11 As shown, on the basis of Example 7, two swing frames 13 are provided, distributed at the front and rear of the support platform 12; the left parts of the two swing frames 13 are connected by a cantilever 39; the right parts of the two swing frames 13 are rotatably mounted on the shaft 40 through bearings, and the shaft 40 is mounted on the lower part of the support platform 12; the supported member 17 is mounted on the middle part of the cantilever 39; the wheel axle 15 is located on the right side of the cantilever 39, and the front and rear ends of the wheel axle 15 are respectively connected to the corresponding swing frames 13; the two swing frames 13 are respectively equipped with anti-jump units 21.
[0065] It should be understood that the right parts of the two swing frames 13 can be installed on the same shaft 40 through bearings, and the front and rear ends of the shaft 40 can be installed on the front and rear sides of the lower part of the support platform 12 respectively.
[0066] Example 9
[0067] like Fig.10 , Fig.11 As shown, on the basis of Example 8, the front and rear ends of the wheel axle 15 are respectively adapted with locking members 41, and the locking member 41 includes: a connecting plate 42 and a connecting tube 43; the connecting tube 43 is located on the side of the connecting plate 42 facing the wheel axle 15, and the swing frame 13 is provided with a through hole for the connecting tube 43 to pass through, and the connecting plate 42 is connected to the swing frame 13 by a third bolt; the two ends of the wheel axle 15 have prismatic heads 44, and the connecting tube 43 has a corresponding prismatic groove 45; the connecting tubes 43 of the two locking members 41 are pressed against the wheel axle 15.
[0068] It should be understood that the above structure facilitates the disassembly and assembly of the wheel axle 15, and it is more convenient to maintain and replace the pressure wheel 11 in the later stage.
[0069] Example 10
[0070] like Figure 1 to Figure 3 , Figure 12 to Figure 14 As shown, on the basis of any one of Examples 1 to 9, the pasting mechanism 1 includes: a pasting table 46, a second lifting seat 47 located above the pasting table 46, a second power source 48 driving the second lifting seat 47 to move up and down, a cutter 49 and a second positioning rod 50 installed at the bottom of the second lifting seat 47, a support plate 51 located on the left side of the cutter 49, a winding roller 52 and an unwinding roller 53 located on the left side of the pasting table 46, and a fourth power source 54 driving the winding roller 52 to rotate; wherein the support plate 51 is higher than the table surface of the pasting table 46, and a gap is left between the two for the tape to pass through.
[0071] It should be understood that from the perspective of cost saving and frequency acceleration, the second power source 48 is preferably a linear cylinder; of course, according to the actual needs, it can also be changed to other driving devices such as electric push rods and oil cylinders. In order to make full use of space, the second power source 48 is usually set below the pasting table 46; the second lifting seat 47 can be fixed to the second lifting frame below the pasting table 46 through the second column, and the second power source 48 can drive the second lifting seat 47 to move up and down by driving the second lifting frame to move up and down; a second guide through hole for the second column to pass through can be set on the pasting table 46. In actual production, the conductive foam can be pre-treated in the upstream process, and double-sided tape can be pasted on the lower surface of the conductive foam; the double-sided tape includes a glue layer and a release paper, and the release paper is located on the side of the glue layer facing away from the conductive foam. The gap between the support plate 51 and the pasting table 46 can allow plastic film, release paper of double-sided tape and other materials to pass through. The pasting mechanism 1 may be provided with two unwinding rollers 53, one for unwinding the plastic film and the other for unwinding the conductive foam; the plastic film may be conveyed to the pasting table 46 from the bottom of the support plate 51 to the right, and the conductive foam may be conveyed to the pasting table 46 from the top of the support plate 51 to the right. The double-sided adhesive release paper peeled off from the lower surface of the conductive foam may bypass the right edge of the support plate 51 and be pulled to the left from the bottom of the support plate 51 to the rewinding roller 52. The rewinding roller 52 is made to rewind the double-sided adhesive release paper peeled off from the lower surface of the conductive foam, and the conductive foam may be conveyed to the right, and the double-sided adhesive release paper on the lower surface of the conductive foam may be peeled off with the help of the right edge of the support plate 51, thereby exposing the adhesive layer on the lower surface of the conductive foam. In this way, the second lifting seat 47 is moved downward with the cutter 49 to cut off the rightmost end of the conductive foam, and the cut conductive foam may be initially pasted on the upper surface of the plastic film with the help of the adhesive layer. The fourth power source 54 may be set as a servo motor or a stepping motor. The two unwinding rollers 53 can be set to rotate passively; or the two unwinding rollers 53 can be respectively adapted to servo motors or stepper motors, and the two unwinding rollers 53 can be set to rotate actively. The winding roller 52 and the unwinding roller 53 can be rotatably mounted on the roller frame through bearings. The second positioning rod 50 can cooperate with the positioning hole of the plastic film to fine-tune the position of the plastic film and position the plastic film to ensure that the conductive foam can be accurately attached to the predetermined position of the plastic film.
[0072] Although specific embodiments of the present invention are described above, those skilled in the art should understand that various changes or modifications may be made to these embodiments without departing from the principles and essence of the present invention, and these changes and modifications are all within the scope of protection of the present invention.
Claims
1. A conductive foam connection device, characterized in that: include: A pasting mechanism (1) for pasting the conductive foam onto the plastic film; and A punching mechanism (2) is disposed on the right side of the pasting mechanism (1) and is used to punch the conductive foam pasted on the plastic film; and A conveying mechanism (3) is arranged on the right side of the punching mechanism (2) and drives the plastic film to move to the right; in, The punching mechanism (2) comprises: a punching platform (4), a first lifting seat (5) located above the punching platform (4), a first power source (6) for driving the first lifting seat (5) to move up and down, a die (7) installed at the bottom of the first lifting seat (5), and a first positioning rod (8); The conveying mechanism (3) comprises: a roller (9) for supporting the plastic film, a third power source (10) for driving the roller (9) to rotate, a pressure wheel (11) located above the roller (9), and a lifting unit for driving the pressure wheel (11) to swing up and down; When the first positioning rod (8) moves downward with the first lifting seat (5) to position the plastic film, the lifting unit lifts the pressing wheel (11) away from the roller (9); When the first positioning rod (8) moves upward with the first lifting seat (5) to be separated from the plastic film, the lifting unit lowers the pressing wheel (11) so that the pressing wheel (11) cooperates with the roller (9) to clamp the plastic film; The roller (9) is mounted on a support platform (12), and the surface of the support platform (12) supports the plastic film; The lifting and placing unit comprises: a swing frame (13) whose right part is rotatably connected to the support platform (12), and a supporting member (14) for supporting the left part of the swing frame (13); A wheel axle (15) extending in the front-rear direction is installed on the left part of the swing frame (13), and the pressure wheel (11) is installed on the wheel axle (15); The middle part of the supporting member (14) is rotatably mounted on the suspension (16); the left part of the swing frame (13) is connected to the supported member (17); When the first lifting seat (5) moves downward to drive the left part of the supporting member (14) to rotate downward, the right part of the supporting member (14) rotates upward and applies force to the supported member (17) to lift the left part of the swing frame (13) upward; When the first positioning rod (8) moves upward with the first lifting seat (5) to be separated from the plastic film, the first lifting seat (5) releases the left part of the supporting member (14), and the left part of the swing frame (13) automatically falls with the pressing wheel (11), and drives the supporting member (14) to reset; A pressing member (18) extending in the up-down direction is installed on the right side of the first lifting seat (5), and a first roller (19) is installed on the left side of the supporting member (14); The first lifting seat (5) applies force to the circumferential surface of the first roller (19) through the lower part of the pressing member (18) to press down the left part of the supporting member (14); The pressing member (18) comprises: a main rod portion, a truncated cone portion, and a pressing portion which are sequentially connected from top to bottom; the diameter of the truncated cone portion gradually decreases from top to bottom, and the pressing portion is in a spherical crown shape or a hemispherical shape; The right part of the supporting member (14) is equipped with a second roller (20), and the circumference of the second roller (20) applies force to the supported member (17) to support the left part of the swing frame (13).
2. The conductive foam connection device according to claim 1, characterized in that: The conveying mechanism (3) further comprises: an anti-jump unit (21); The anti-jump unit (21) comprises: a pressing member (22) and a compression spring (23) for driving the pressing member (22) to return downward; The pressing member (22) is located at the top end of the left portion of the swing frame (13) to transmit the downward pressure applied by the compression spring (23) to the left portion of the swing frame (13).
3. The conductive foam connection device according to claim 2, characterized in that: A third roller (24) is installed at the bottom of the pressing member (22); the top end of the left portion of the swing frame (13) has an arc-shaped notch that matches the third roller (24); The anti-jump unit (21) further comprises: a bracket (25), and a guide rod (26) mounted on the bracket (25); The bracket (25) comprises: a vertical portion (27), and a horizontal folding portion (28) located at the top end of the vertical portion (27); The transverse folding portion (28) is provided with a first threaded hole (29) penetrating vertically; The guide rod (26) comprises: a screw segment (30) matched with the first threaded hole (29), and a guide segment (31) extending downward from the bottom end of the screw segment (30); The compression spring (23) is sleeved on the guide section (31), the diameter of the screw section (30) is larger than the diameter of the guide section (31), the upper end of the compression spring (23) abuts against the lower end of the screw section (30), and the lower end of the compression spring (23) abuts against the top of the pressing member (22); The top of the pressing piece (22) is provided with a guide hole (32) extending downwards for the guide section (31) of the guide rod (26) to be inserted.
4. The conductive foam connection device according to claim 3, characterized in that: The vertical portion (27) is provided with a strip-shaped hole (33) extending in the up-down direction; The side of the pressing member (22) facing the vertical portion (27) is connected to the limiting plate (34) via a first bolt; The limiting piece (34) and the pressing member (22) are relatively restricted on both sides of the vertical portion (27), and the rod portion of the first bolt passes through the strip hole (33).
5. The conductive foam connection device according to any one of claims 2 to 4, characterized in that: The wheel axle (15) is provided with a slot (35) extending along its length direction; The pressing wheel (11) is rotatably mounted on the inner cylinder (36) via a bearing, and the inner cylinder (36) is sleeved on the wheel shaft (15); One end of the inner cylinder (36) extends out from the side of the bearing, and a second threaded hole (37) is provided in the extended portion and penetrates radially; A second bolt (38) is installed in the second threaded hole (37), and the stem of the second bolt (38) is pressed against the slot (35) of the wheel axle (15).
6. The conductive foam connection device according to claim 5, characterized in that: The swing frames (13) are provided with two, which are distributed at the front and rear of the support platform (12); The left parts of the two swing frames (13) are connected via a cantilever (39); The right parts of the two swing frames (13) are rotatably mounted on the shaft rod (40) through bearings, and the shaft rod (40) is mounted on the lower part of the support platform (12); The receiving member (17) is installed in the middle of the cantilever (39); The wheel axle (15) is located on the right side of the cantilever (39), and the front and rear ends of the wheel axle (15) are respectively connected to the corresponding swing frame (13); The two swing frames (13) are respectively equipped with anti-jump units (21).
7. The conductive foam connection device according to claim 6, characterized in that: The front and rear ends of the wheel axle (15) are respectively equipped with locking members (41), and the locking member (41) comprises: a connecting plate (42) and a connecting tube (43); The connecting tube (43) is located on a side of the connecting plate (42) facing the wheel axle (15); the swing frame (13) is provided with a through hole for the connecting tube (43) to pass through; the connecting plate (42) is connected to the swing frame (13) by a third bolt; The two ends of the wheel axle (15) are provided with prism heads (44), and the connecting tube (43) is provided with matching prism grooves (45); The connecting tubes (43) of the two locking members (41) are pressed against the wheel axle (15).
8. The conductive foam connection device according to any one of claims 1 to 4, characterized in that: The pasting mechanism (1) comprises: a pasting platform (46), a second lifting seat (47) located above the pasting platform (46), a second power source (48) for driving the second lifting seat (47) to move up and down, a cutter (49) and a second positioning rod (50) installed at the bottom of the second lifting seat (47), a support plate (51) located on the left side of the cutter (49), a winding roller (52) and an unwinding roller (53) located on the left side of the pasting platform (46), and a fourth power source (54) for driving the winding roller (52) to rotate; The support plate (51) is higher than the table surface of the pasting table (46), and a space is left between the two for the tape to pass through.
Citation Information
Patent Citations
Film pressing device
CN206278752U
A conductive buffer flame retardant foam bonding device
CN221022401U