Multifunctional composite material pipe automatic rolling and pasting device

Abstract

The invention relates to an automatic rolling and pasting device for a composite material pipe, which is matched with automatic rolling and pasting of a composite material tubular product through rotation of a mandrel and linear motion of a working platform, and mainly comprises a pneumatic cylinder and movable cross beam connecting assembly (100), a linear moving panel transmission assembly (200), a pneumatic control assembly (300), a movable cross beam assembly (400), a cross beam (15) and a stand column (7), the pneumatic cylinder and movable cross beam connecting assembly (100) is connected to a cross beam (15), and the cross beam (15) is fixedly installed on a basic supporting table top (6) of the linear movement panel transmission assembly (200) through a stand column (7). The movable cross beam assembly (400) is installed on the lower surface of the pneumatic cylinder and movable cross beam connecting assembly (100), and the pneumatic control assembly (300) is installed on the side face of the linear movement panel transmission assembly (200). In the material rolling process, the material sheets can be heated according to requirements, and the generality of paving and pasting is improved.

Description

Technical Field

[0001] The invention relates to the field of composite material laying in aerospace, and in particular to a prepreg laying device used for cabin heat protection layer and prepreg rolling forming, and is suitable for rotating body structure. Background Art

[0002] Traditional automatic paving machines can only lay regular cylindrical shapes, and are not suitable for products with cone, truncated cone and other shapes. Traditional paving equipment uses a flat plate as a reference and relies on the movement of the upper mechanical arm to lay the tiles, which cannot increase the paving tension. The quality of the paved products is poor, and the formed products are prone to defects such as delamination, looseness, and pores, which affect product performance. In addition, traditional paving equipment does not have the function of heating the sheet, and cannot be used for laying prepregs of some special resins. Summary of the invention

[0003] The purpose of the present invention is to provide a multifunctional composite material tube automatic rolling device, which realizes the automatic rolling of composite material tubes of different diameters and lengths, can adapt to prepregs of various specifications and materials, and improve the high-efficiency and high-quality molding of composite material tubes.

[0004] A composite material tube automatic rolling device, which automatically rolls composite material tubular products by mandrel rotation and work platform linear motion, mainly includes a pneumatic cylinder and movable crossbeam connection assembly 100, a linear moving panel transmission assembly 200, a pneumatic control assembly 300, a movable crossbeam assembly 400, a crossbeam 15 and a column 7; the pneumatic cylinder and movable crossbeam connection assembly 100 is connected to the crossbeam 15, and the crossbeam 15 is fixedly installed on the base support table 6 of the linear moving panel transmission assembly 200 through the column 7; the movable crossbeam assembly 400 is installed on the lower surface of the pneumatic cylinder and movable crossbeam connection assembly 100, and the pneumatic control assembly 300 is installed on the side of the linear moving panel transmission assembly 200;

[0005] The pneumatic cylinder and movable crossbeam connection assembly 100 includes a connecting shaft 16, an upper slider 17, a connecting support 18, a conversion joint 19, a bracket 20, a cylinder 21, an upper connecting plate 22 and two connecting rods 23 on both sides; the cylinder 21 is fixed to the upper connecting plate 22 through the bracket 20, the cylinder 21 is connected to the upper slider 17 through the conversion joint 19 and the connecting support 18, and the upper slider 17 is connected to the movable crossbeam 12 of the movable crossbeam assembly 400 through the connecting shaft 16;

[0006] The linear moving panel transmission assembly 200 includes a lower moving panel 1, an upper moving panel 2, a slider 3, a linear guide 4, a working panel 5, a basic support table 6, a stepping motor 25, a planetary reducer 26, a synchronous belt 27, a synchronous pulley 28, a synchronous pulley bracket 29, a synchronous belt limit angle 30, an Omron travel switch 34, a synchronous pulley installation angle cover 31, a pressure block 42, a linear guide 43 and a movable slider 44. Two linear guides 4 are installed on the basic support table 6, and two movable sliders 3 are installed on each linear guide 4. The lower moving panel 1 is connected to the slider 3, and the lower moving panel 1 is installed There are two linear guide rails 43, each linear guide rail 43 is installed with two movable sliders, the upper movable panel 2 is connected to the movable slider 44, the working panel 5 is connected to the upper movable panel 2, the stepper motor 25 is connected to the planetary reducer 26, the planetary reducer 26 is fixed on the synchronous wheel bracket 29 and connected to the synchronous pulley 28, driving the synchronous belt 27 to rotate, the synchronous belt is connected to the lower movable panel 1 through the pressing block 42, driving the lower movable panel 1 to move, the synchronous belt limit angle 30 is installed on the synchronous belt 27, and the Omron travel switch 34 and the synchronous pulley installation angle cover 31 are fixed on the basic support table 6;

[0007] The pneumatic control assembly 300 mainly includes a pneumatic panel 36, a pneumatic cover plate 37, a pneumatic triplet 38, a reversing valve 39, a speed regulating valve 40 and a pressure regulating valve 41; the pneumatic panel 36 is the basic mounting plate for the control valve body assembly, and the pneumatic cover plate 37 plays a role in protecting the valve body assembly; the pneumatic triplet 38 is composed of a filter, a pressure reducing valve and an oil mist device; the filter plays a filtering role, the pressure regulating valve plays a pressure regulating role, and the oil mist device sprays oil to lubricate the offline components; the reversing valve 39 plays a cylinder reversing role to realize the extension and retraction of the cylinder; the speed regulating valve 40 plays a role in adjusting the speed of the cylinder extension and retraction; the pressure regulating valve 41 plays a role in adjusting the pressure;

[0008] The movable crossbeam assembly 400 includes a rolling core mold 8, a deep groove ball bearing 9, a bearing fixing plate 10, a rolling support arm 11, a movable crossbeam 12, a manually rotating handwheel 13, and a slide rail slider 14; the movable crossbeam 12 is connected to the pneumatic cylinder and the movable crossbeam connection assembly 100 through a connecting rod 23, and a forward and reverse screw 33 is provided at the bottom end of the movable crossbeam 12. Two threaded nuts 32 are installed on the forward and reverse screw 33. The two threaded nuts 32 are respectively connected to two rolling support arms 11, and four slide rail sliders 14 are installed on each rolling support arm. A handwheel is connected to one end of the forward and reverse screws, and the forward and reverse screws are driven to rotate by manually turning the handwheel 13. The deep groove ball bearing 9 is connected to the rolling support arm 11 through the bearing fixing plate 10, and the rolling core mold 8 is connected to the deep groove ball bearing 9. The rotation of the rolling core shaft 8 is realized through the deep groove ball bearing 9.

[0009] The device of the present invention has two movable panels. The work surface includes an upper movable panel 2 that can realize linear movement in the left and right directions and a lower movable panel 1 that can realize linear movement in the front and back directions. The working plane 5 is connected to the upper movable panel 2 by screws, and the working plane moves synchronously with the upper movable panel.

[0010] An automatic limit device for the mobile panel is provided to prevent the mobile panel from exceeding the stroke during linear motion and causing damage to the device. The mobile panel automatically stops moving when the linear motion reaches the limit position through the cooperation of the synchronous belt limit bend 30 and the Omron travel switch 34.

[0011] The device is characterized in that it is suitable for the automatic forming of composite tubular structural parts of different diameters and different lengths, and the forming of tubular structural parts of different diameters can be achieved by replacing the rolling core mold 8.

[0012] The pressing action of the rolling core mold 8 is realized by the cylinder 21. The cylinder is fixed on the upper connecting plate 22 through the bracket 20. The cylinder is connected to the upper slider 18 through the conversion joint 19. The upper slider 18 is connected to the moving crossbeam 12. The moving crossbeam moves downward by extending the pneumatic cylinder and pressing down, and finally drives the rolling core shaft to press down, pressing the prepreg tightly on the working plane. After a rolling stroke is completed, the pneumatic cylinder retracts to separate the rolling core mold from the working panel, and then the working panel is reset to carry out the next action cycle.

[0013] Four slide rail blocks are installed on the upper slide block 17. When the pneumatic cylinder 21 extends and presses down to make the upper slide block move downward, the four slide rail blocks cooperate with the two slide rails installed on the upper connecting plate to achieve precise movement of the upper slide block.

[0014] Two horizontal slide rails 24 are installed on the main load-bearing crossbeam 15, which cooperate with the slider on the upper connecting plate to realize the lateral movement of the entire pressing device. A drag chain is also installed on the upper crossbeam to realize the follow-up movement of the cable and the entire pressing device when the pressing device moves horizontally, avoiding the problem of cable interference.

[0015] The working panel 5 has a heating function. The temperature of the heating plate can be adjusted when the coil is wound. When laying materials that are difficult to roll and adhere at room temperature, the working table is heated to increase the density of the rolled material and reduce internal defects.

[0016] The control cabinet 35 controls the air pressure arm to descend to the lowest position, and then controls the lower plate to move along the x-axis, driving the shaft to rotate so that the sheet is wound around the shaft. At the same time, the pressure gauge on the control cabinet can monitor the pressure of the air pressure arm in real time and adjust it. The control cabinet controls the emergency stop, pause, rise, fall and stop of the moving crossbeam assembly, and the linear movement of the moving panel of the entire device through the circuit.

[0017] A pneumatic control assembly is installed on the right side of the basic work surface. The pneumatic control assembly mainly includes a pneumatic panel 36, a pneumatic cover plate 37, a pneumatic triplet 38, a reversing valve 39, a speed regulating valve 40 and a pressure regulating valve 41. The pneumatic panel 36 is the basic mounting plate for the control valve body assembly, and the pneumatic cover plate 37 plays a role in protecting the valve body assembly. The pneumatic triplet 38 consists of a filter, a pressure reducing valve and an oil mist collector. The filter plays a filtering role, the pressure regulating valve plays a pressure regulating role, and the oil mist collector sprays oil to lubricate the offline components. The reversing valve 39 plays a role in reversing the cylinder to realize the extension and retraction of the cylinder. The speed regulating valve 40 plays a role in adjusting the speed of the cylinder extension and retraction. The pressure regulating valve 41 plays a role in regulating pressure.

[0018] Beneficial effects:

[0019] When the present invention performs automated paving, the horizontal and vertical directions of the mechanical arm are locked and fixed, and only the upward and downward movements are performed. The flat plate is changed to be able to move horizontally and vertically. By adjusting the size of the chuck of the mechanical arm, products in the shape of cones and truncated cones can be paved. After the mechanical arm is lowered to the panel, the sheet is pressed, and the sheet is manually pulled and laid, which can increase the paving tension. At the same time, the sheet can be heated according to needs during the coiling process to improve the workmanship of paving. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 , a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 , a schematic diagram of the overall structural details of the present invention;

[0022] Figure 3 , Figure 1 The enlarged view of point B;

[0023] Figure 4 , Figure 1 A bottom view of the lower structure of the linear moving panel transmission assembly 200;

[0024] Figure 5 , a schematic structural diagram of a moving crossbeam assembly 400 of the present invention;

[0025] Figure 6 ,yes Figure 5 Bottom view;

[0026] Figure 7 ,yes Figure 1 A is the enlarged view;

[0027] Figure 8 , a schematic diagram of the internal structure of the pneumatic control assembly 300 of the present invention;

[0028] Wherein, (a) is a front view of the internal structure of the pneumatic control assembly 300;

[0029] (b) is a three-dimensional diagram of the internal structure of the pneumatic control assembly 300.

[0030] Fig. 9 , a schematic diagram of the three-dimensional structure of the present invention. DETAILED DESCRIPTION

[0031] A composite material tube automatic rolling device, which automatically rolls composite material tubular products by rotating a mandrel and linearly moving a working platform, mainly comprises a pneumatic cylinder and a moving crossbeam connecting assembly 100, a linear moving panel transmission assembly 200, a pneumatic control assembly 300, and a moving crossbeam assembly 400; the pneumatic cylinder and the moving crossbeam connecting assembly 100 are installed on the moving crossbeam assembly 400 and are connected to the crossbeam 15 through the pneumatic cylinder and the moving crossbeam connecting assembly 100, the crossbeam 15 is connected to the base support table 6 through the column 7, and the linear moving panel transmission assembly 200 is installed on the base support table 6. On the base support table 6, the pneumatic control component 300 is installed on the side of the movable panel transmission component 200; wherein, the pneumatic cylinder and the movable crossbeam connection component 100 includes a connecting shaft 16, an upper slider 17, a connecting support 18, a conversion joint 19, a bracket 20, a cylinder 21, an upper connecting plate 22, and two connecting rods 23 on both sides; the cylinder 21 is fixed to the upper connecting plate 22 through the bracket 20, the cylinder 21 is connected to the upper slider 17 through the conversion joint 19 and the connecting support 18, and the upper slider 17 is connected to the movable crossbeam 12 of the movable crossbeam component 400 through the connecting shaft 16;

[0032] The linear movable panel transmission assembly 200 includes a lower movable panel 1, an upper movable panel 2, a slider 3, a linear guide 4, a working panel 5, a basic support table 6, a stepping motor 25, a planetary reducer 26, a synchronous belt 27, a synchronous pulley 28, a synchronous pulley bracket 29, a synchronous belt limit bend 30, an Omron travel switch 34 and a synchronous pulley mounting angle cover 31. Two linear guides 4 are installed on the basic support table 6, and each linear guide 4 is installed with two movable sliders 3. The lower movable panel 1 is connected to the slider 3. Two linear guides 37 are installed on the lower movable panel 1, and each linear guide 37 is installed with two movable sliders 38. The upper movable panel 2 is connected to the slider 38, and the working panel 5 is connected to the upper movable panel 2.

[0033] The bottom is characterized in that it is a basic support table 6 with a size of length × width × height = 2m × 2.2m × 0.6m, with threaded connection holes on the left and right sides of the support table for installing a fixed support frame, and a linear movable table connection installation interface in the middle of the table. A reinforcing rib plate and a support column are provided at the bottom of the work table to improve the overall rigidity of the support table, reduce the deformation of the entire device caused by the rolling shaft support arm pressing down on the work table, and improve the rolling accuracy and equipment service life.

[0034] The device has two movable panels. The work surface includes an upper movable panel 2 that can realize linear movement in the left and right directions and a lower movable panel 1 that can realize linear movement in the front and back directions. The working plane 5 is connected to the upper movable panel 2 by screws, and the working plane moves synchronously with the upper movable panel.

[0035] It is characterized in that the upper and lower movable panels realize linear movement of the movable panels through synchronous belt transmission, the synchronous pulley 28 is used in conjunction with the synchronous belt 27, the lower movable panel 1 realizes linear movement through the synchronous belt 27, the synchronous belt 27 is connected to the lower movable panel 1 through the connecting block 36, the synchronous pulley 28 is installed on the synchronous wheel bracket 29, the synchronous wheel bracket is fixedly connected to the basic support table 6 by bolts, which plays the role of supporting and fixing the synchronous wheel, and at the same time, an angle cover plate 31 is installed on the synchronous pulley to protect the synchronous pulley.

[0036] Linear guide rails 4 and sliders 3 are arranged on both sides of the movable panel. The slide rails are installed on the basic work surface 6. The sliders are connected to the movable panel by screws to play a guiding and supporting role.

[0037] The stepper motor 25 outputs power to move the panel up and down, and the motor output speed is adjusted by the planetary reducer 26. The stepper motor 25 and the planetary reducer 26 jointly adjust the speed of the moving panel, and adjust the appropriate rolling speed according to different working conditions.

[0038] An automatic limit device for the mobile panel is provided to prevent the mobile panel from exceeding the stroke during linear motion and causing damage to the device. The mobile panel automatically stops moving when the linear motion reaches the limit position through the cooperation of the synchronous belt limit bend 30 and the Omron travel switch 34.

[0039] The device is characterized in that it is suitable for the automatic forming of composite tubular structural parts of different diameters and different lengths, and the forming of tubular structural parts of different diameters can be achieved by replacing the rolling core mold 8.

[0040] The rolling core mold 8 is connected to the deep groove ball bearing 9, and the rotation of the rolling core shaft is realized by the deep groove ball bearing, and the deep groove ball bearing is fixed on the bearing fixing plate 10. The deep groove ball bearing 9 is connected to the rolling support arm 11 through the bearing fixing plate 10, and four slide rail sliders 14 are installed on each rolling support arm and fastened by screws.

[0041] A forward and reverse screw rod 33 is provided at the bottom end of the movable crossbeam 12, and two threaded nuts 32 are installed on the forward and reverse screw rod 33. The two threaded nuts 32 are respectively connected to the two rolling support arms 11. One end of the forward and reverse screw rod is connected to a hand wheel. The hand wheel 13 is manually turned to drive the forward and reverse screw rod to rotate, thereby realizing the linear movement of the nut, driving the clamping block to move, and finally realizing the clamping of the deep groove ball bearing and the rolling core mold, so that the chucks at both ends are connected to the core shaft, so as to realize the coordinated use with core shafts of different lengths.

[0042] The pressing action of the rolling core mold 8 is realized by the cylinder 21. The cylinder is fixed on the upper connecting plate 22 through the bracket 20. The cylinder is connected to the upper slider 18 through the conversion joint 19. The upper slider 18 is connected to the moving crossbeam 12. The moving crossbeam moves downward by extending the pneumatic cylinder and pressing down, and finally drives the rolling core shaft to press down, pressing the prepreg tightly on the working plane. After a rolling stroke is completed, the pneumatic cylinder retracts to separate the rolling core mold from the working panel, and then the working panel is reset to carry out the next action cycle.

[0043] Four slide rail blocks are installed on the upper slide block 17. When the pneumatic cylinder 21 extends and presses down to make the upper slide block move downward, the four slide rail blocks cooperate with the two slide rails installed on the upper connecting plate to achieve precise movement of the upper slide block.

[0044] The upper slider 17 is connected to the movable cross beam 12 via a central axis and two connecting rods 23 on both sides, ensuring that the movable cross beam 12 will not tilt during the downward pressing process.

[0045] Two horizontal slide rails 24 are installed on the main load-bearing crossbeam 15, which cooperate with the slider on the upper connecting plate to realize the lateral movement of the entire pressing device. A drag chain is also installed on the upper crossbeam to realize the follow-up movement of the cable and the entire pressing device when the pressing device moves horizontally, avoiding the problem of cable interference.

[0046] The working panel 5 has a heating function. The temperature of the heating plate can be adjusted when the coil is wound. When laying materials that are difficult to roll and adhere at room temperature, the working table is heated to increase the density of the rolled material and reduce internal defects.

[0047] The control cabinet 35 controls the air pressure arm to descend to the lowest position, and then controls the lower plate to move along the x-axis, driving the shaft to rotate so that the sheet is wound around the shaft. At the same time, the pressure gauge on the control cabinet can monitor the pressure of the air pressure arm in real time and adjust it. The control cabinet controls the emergency stop, pause, rise, fall and stop of the moving crossbeam assembly, and the linear movement of the moving panel of the entire device through the circuit.

[0048] A pneumatic control assembly is installed on the right side of the basic work surface. The pneumatic control assembly mainly includes a pneumatic panel 36, a pneumatic cover plate 37, a pneumatic triplet 38, a reversing valve 39, a speed regulating valve 40 and a pressure regulating valve 41. The pneumatic panel 36 is the basic mounting plate for the control valve body assembly, and the pneumatic cover plate 37 plays a role in protecting the valve body assembly. The pneumatic triplet 38 consists of a filter, a pressure reducing valve and an oil mist collector. The filter plays a filtering role, the pressure regulating valve plays a pressure regulating role, and the oil mist collector sprays oil to lubricate the offline components. The reversing valve 39 plays a role in reversing the cylinder to realize the extension and retraction of the cylinder. The speed regulating valve 40 plays a role in adjusting the speed of the cylinder extension and retraction. The pressure regulating valve 41 plays a role in regulating pressure.

[0049] A composite material tube automatic rolling device, which automatically rolls composite material tubular products by mandrel rotation and work platform linear motion, mainly includes a pneumatic cylinder and movable beam connection assembly 100, a linear movable panel transmission assembly 200, a pneumatic control assembly 300, and a movable beam assembly 400; the pneumatic cylinder and movable beam connection assembly 100 is installed on the movable beam assembly 400 and connected to the beam 15 through the pneumatic cylinder and movable beam connection assembly 100, the beam 15 is connected to the basic support table 6 through the column 7, the linear movable panel transmission assembly 200 is installed on the basic support table 6, and the pneumatic control assembly 300 is installed on the side of the movable panel transmission assembly 200;

[0050] The pneumatic cylinder and movable crossbeam connection assembly 100 includes a connecting shaft 16, an upper slider 17, a connecting support 18, a conversion joint 19, a bracket 20, a cylinder 21, an upper connecting plate 22, and two connecting rods 23 on both sides; the cylinder 21 is fixed to the upper connecting plate 22 through the bracket 20, the cylinder 21 is connected to the upper slider 17 through the conversion joint 19 and the connecting support 18, and the upper slider 17 is connected to the movable crossbeam 12 of the movable crossbeam assembly 400 through the connecting shaft 16;

[0051] The linear movable panel transmission assembly 200 includes a lower movable panel 1, an upper movable panel 2, a slider 3, a linear guide 4, a working panel 5, a basic support table 6, a stepping motor 25, a planetary reducer 26, a synchronous belt 27, a synchronous pulley 28, a synchronous pulley bracket 29, a synchronous belt limit bend 30, an Omron travel switch 34 and a synchronous pulley mounting angle cover 31. Two linear guides 4 are installed on the basic support table 6, and each linear guide 4 is installed with two movable sliders 3. The lower movable panel 1 is connected to the slider 3. Two linear guides 37 are installed on the lower movable panel 1, and each linear guide 37 is installed with two movable sliders 38. The upper movable panel 2 is connected to the slider 38, and the working panel 5 is connected to the upper movable panel 2.

[0052] The bottom is a basic support table 6 with a size of length × width × height = 2m × 2.2m × 0.6m. There are threaded connection holes on the left and right sides of the support table for installing a fixed support frame, and a linear movable table connection installation interface in the middle of the table. A reinforcing rib plate and a support column are provided at the bottom of the work table to improve the overall rigidity of the support table, reduce the deformation of the entire device caused by the rolling shaft support arm pressing down on the work table, and improve the rolling accuracy and equipment life.

[0053] This device has two movable panels. The work surface includes an upper movable panel 2 that can realize linear movement in the left and right directions and a lower movable panel 1 that can realize linear movement in the front and back directions. The working plane 5 is connected to the upper movable panel 2 by screws, and the working plane moves synchronously with the upper movable panel.

[0054] The upper and lower movable panels realize linear movement of the movable panels through synchronous belt transmission. The synchronous pulley 28 is used in conjunction with the synchronous belt 27. The lower movable panel 1 realizes linear movement through the synchronous belt 27. The synchronous belt 27 is connected to the lower movable panel 1 through the connecting block 36. The synchronous pulley 28 is installed on the synchronous wheel bracket 29. The synchronous wheel bracket is fixedly connected to the base support table 6 by bolts to support and fix the synchronous wheel. At the same time, an angle cover plate 31 is installed on the synchronous pulley to protect the synchronous pulley.

[0055] Linear guide rails 4 and sliders 3 are arranged on both sides of the movable panel. The slide rails are installed on the basic work surface 6. The sliders are connected to the movable panel by screws to play a guiding and supporting role.

[0056] The stepper motor 25 outputs power to move the panel up and down, and the motor output speed is adjusted by the planetary reducer 26. The stepper motor 25 and the planetary reducer 26 jointly adjust the speed of the moving panel, and adjust the appropriate rolling speed according to different working conditions.

[0057] An automatic limit device for the mobile panel is provided to prevent the mobile panel from exceeding the stroke during linear motion and causing damage to the device. The mobile panel automatically stops moving when the linear motion reaches the limit position through the cooperation of the synchronous belt limit bend 30 and the Omron travel switch 34.

[0058] The device is suitable for the automatic forming of composite tubular structural parts of different diameters and different lengths, and the forming of tubular structural parts of different diameters can be achieved by replacing the rolling core mold 8.

[0059] The rolling core mold 8 is connected to the deep groove ball bearing 9, and the rotation of the rolling core shaft is realized by the deep groove ball bearing, and the deep groove ball bearing is fixed on the bearing fixing plate 10. The deep groove ball bearing 9 is connected to the rolling support arm 11 through the bearing fixing plate 10, and four slide rail sliders 14 are installed on each rolling support arm and fastened by screws.

[0060] A forward and reverse screw rod 33 is provided at the bottom end of the movable crossbeam 12, and two threaded nuts 32 are installed on the forward and reverse screw rod 33. The two threaded nuts 32 are respectively connected to the two rolling support arms 11. One end of the forward and reverse screw rod is connected to a hand wheel. The hand wheel 13 is manually turned to drive the forward and reverse screw rod to rotate, thereby realizing the linear movement of the nut, driving the clamping block to move, and finally realizing the clamping of the deep groove ball bearing and the rolling core mold, so that the chucks at both ends are connected to the core shaft, so as to realize the coordinated use with core shafts of different lengths.

[0061] The pressing action of the rolling core mold 8 is realized by the cylinder 21. The cylinder is fixed on the upper connecting plate 22 through the bracket 20. The cylinder is connected to the upper slider 18 through the conversion joint 19. The upper slider 18 is connected to the moving crossbeam 12. The moving crossbeam moves downward by extending the pneumatic cylinder and pressing down, and finally drives the rolling core shaft to press down, pressing the prepreg tightly on the working plane. After a rolling stroke is completed, the pneumatic cylinder retracts to separate the rolling core mold from the working panel, and then the working panel is reset to carry out the next action cycle.

[0062] Four slide rail blocks are installed on the upper slide block 17. When the pneumatic cylinder 21 extends and presses down to make the upper slide block move downward, the four slide rail blocks cooperate with the two slide rails installed on the upper connecting plate to achieve precise movement of the upper slide block.

[0063] The slider 17 is connected to the movable cross beam 12 via a central axis and two connecting rods 23 on both sides, so as to ensure that the movable cross beam 12 will not tilt during the downward pressing process.

[0064] Two horizontal slide rails 24 are installed on the main load-bearing crossbeam 15, which cooperate with the slider on the upper connecting plate to realize the lateral movement of the entire pressing device. A drag chain is also installed on the upper crossbeam to realize the follow-up movement of the cable and the entire pressing device when the pressing device moves horizontally, avoiding the problem of cable interference.

[0065] The working panel 5 has a heating function. The temperature of the heating plate can be adjusted when the coil is wound. When laying materials that are difficult to roll and adhere at room temperature, the working table is heated to increase the density of the rolled material and reduce internal defects.

[0066] The control cabinet 35 controls the air pressure arm to descend to the lowest position, and then controls the lower plate to move along the x-axis, driving the shaft to rotate so that the sheet is wound around the shaft. At the same time, the pressure gauge on the control cabinet can monitor the pressure of the air pressure arm in real time and adjust it. The control cabinet controls the emergency stop, pause, rise, fall and stop of the moving crossbeam assembly, and the linear movement of the moving panel of the entire device through the circuit.

[0067] A pneumatic control assembly is installed on the right side of the basic work surface. The pneumatic control assembly mainly includes a pneumatic panel 36, a pneumatic cover plate 37, a pneumatic triplet 38, a reversing valve 39, a speed regulating valve 40 and a pressure regulating valve 41. The pneumatic panel 36 is the basic mounting plate for the control valve body assembly, and the pneumatic cover plate 37 plays a role in protecting the valve body assembly. The pneumatic triplet 38 consists of a filter, a pressure reducing valve and an oil mist collector. The filter plays a filtering role, the pressure regulating valve plays a pressure regulating role, and the oil mist collector sprays oil to lubricate the offline components. The reversing valve 39 plays a role in reversing the cylinder to realize the extension and retraction of the cylinder. The speed regulating valve 40 plays a role in adjusting the speed of the cylinder extension and retraction. The pressure regulating valve 41 plays a role in regulating pressure.

[0068] Before using the device, check that the device circuit connection is correct, wipe the work surface and upper beam components clean, ensure that there is no dirt on the work surface, and prevent the inclusion of dirt during the rolling process from affecting the final quality of the composite material product.

[0069] Before the formal automatic rolling and pasting, the device is first run in an empty run, mainly to ensure the positive and negative linear movement of the Z axis of the moving beam assembly of the device, the positive and negative movement of the X and Y axes of the working panel and the reliable operation of the travel limit device.

[0070] Rotate the knob of the operating control box to the up position, lift the pneumatic arm to the highest position along the positive direction of the z-axis, place the selected rolling mandrel in the middle of the chuck, align the mounting holes of the chuck and the mandrel, and another person slowly turns the handwheel in a clockwise direction to slowly clamp the chuck through forward and reverse screws, linear guide rails, sliders, etc., until the rolling mandrel is finally clamped between the two chucks, and ball bearings are installed on the outside of the rolling mandrel as fixed and sliding shafts at both ends of the shaft. The mandrel can achieve free rotation along the axial direction through deep groove ball bearings.

[0071] Adjust the position of the working panel, and realize its movement to the maximum displacement in the negative direction of the X direction by adjusting the lower movable panel, and make the working panel repositioned in the middle position of the rolling axis by adjusting the upper movable panel. The working principle of the upper and lower movable panels is to achieve the output of the appropriate rolling speed through the stepper motor and the planetary reducer assembly, transmit power through the synchronous belt, and realize the guidance and reliability of linear motion through the linear guide rail and the slider installed on the upper and lower movable panels.

[0072] After the working panel and rolling shaft are adjusted to the appropriate position, the prepreg or sheet prepared in advance is laid flat on the working plane to ensure that it is laid flat and wrinkles and bubbles are prohibited.

[0073] The material properties and paving process of the composite material raw materials can be used to determine whether the material needs to be preheated during the paving process. If necessary, turn on the heating control switch to heat the working panel to the specified temperature.

[0074] After the sheet is laid and preheated to the predetermined temperature, the knob of the operating control box is adjusted to the downward gear, so that the air pressure arm moves along the negative direction of the z-axis until it is in close contact with the sheet. The pressure gauge on the control cabinet can be used to monitor the pressure of the air pressure arm in real time and adjust it to adjust the pressure of the rolling core shaft on the sheet.

[0075] After the rolling core shaft presses the sheet, one person pulls and tensions the sheet to provide a certain rolling tension to the sheet. The sheet is parallel to the working plane. The remote control handle makes the panel move at a constant speed along the positive direction of the x-axis, tightly wraps the sheet around the shaft, and grabs the remaining sheet to increase the winding tension. The force is enough for the shaft to just rotate with the movement of the panel.

[0076] When the panel moves to the maximum value along the positive direction of the x-axis, stop the control handle, rotate the knob to the up position, and lift the air pressure arm to the highest position.

[0077] When the rolling mandrel rises to the highest position and stops, use the mobile control handle to move the work plane along the negative direction of the x-axis to the maximum value, and repeat steps 8 and 9 until the paving is completed.

[0078] After the paving is completed, the working panel and the rolling mandrel are restored to the initial position. One person holds the rolled mandrel and the product with his hands, and the other person slowly turns the handwheel in a counterclockwise direction to slowly loosen the chuck through the forward and reverse screws, linear guide rails, sliders, etc., and finally the rolling mandrel is separated from the two chucks.

[0079] The rolled mandrel and the sheet rolled on it are removed, vacuum bagging is performed, and the product is heated and pressurized in an autoclave for curing, and finally the product is cured and formed.

Claims

1. An automatic rolling device for composite material tubes, which automatically rolls composite material tubular products by coordinating the rotation of a core shaft and the linear motion of a working platform, and mainly comprises a pneumatic cylinder and a movable crossbeam connection component (100), a linear movable panel transmission component (200), a pneumatic control component (300), a movable crossbeam component (400), a crossbeam (15) and a column (7); the pneumatic cylinder and the movable crossbeam connection component (100) are connected to the crossbeam (15), and the crossbeam (15) is fixedly mounted on a base support table (6) of the linear movable panel transmission component (200) through the column (7); the movable crossbeam component (400) is mounted on the lower surface of the pneumatic cylinder and the movable crossbeam connection component (100), and the pneumatic control component (300) is mounted on the side of the linear movable panel transmission component (200); in, The pneumatic cylinder and movable crossbeam connection assembly (100) comprises a connection shaft (16), an upper slider (17), a connection support (18), a conversion joint (19), a bracket (20), a cylinder (21), an upper connection plate (22) and two connecting rods (23) on both sides; the cylinder (21) is fixed to the upper connection plate (22) through the bracket (20), the cylinder (21) is connected to the upper slider (17) through the conversion joint (19) and the connection support (18), and the upper slider (17) is connected to the movable crossbeam (12) of the movable crossbeam assembly (400) through the connection shaft (16); The linear movable panel transmission assembly (200) comprises a lower movable panel (1), an upper movable panel (2), a slider (3), a linear guide rail (4), a working panel (5), a basic support table (6), a stepping motor (25), a planetary reducer (26), a synchronous belt (27), a synchronous pulley (28), a synchronous pulley bracket (29), a synchronous belt limit angle (30), an Omron travel switch (34), a synchronous pulley installation angle cover plate (31), a pressure block (42), a linear guide rail (43) and a movable slider (44). Two linear guide rails (4) are installed on the basic support table (6), and two movable sliders (3) are installed on each linear guide rail (4). The lower movable panel (1) is connected to the sliders (3). The lower movable panel ( 1) is provided with two linear guide rails (43), each linear guide rail (43) is provided with two movable sliders (44), an upper movable panel (2) is connected with the movable sliders (44), a working panel 5 is connected with the upper movable panel (2), a stepping motor (25) is connected with a planetary reducer (26), the planetary reducer (26) is fixed on a synchronous wheel bracket (29) and connected with a synchronous pulley (28), driving a synchronous belt (27) to rotate, the synchronous belt is connected with a lower movable panel (1) through a pressing block (42), driving the lower movable panel (1) to move, a synchronous belt limit angle (30) is provided on the synchronous belt (27), an Omron travel switch (34) and a synchronous pulley installation angle cover plate (31) are fixed on a base support table (6); The pneumatic control assembly (300) mainly includes a pneumatic panel (36), a pneumatic cover plate (37), a pneumatic triplet (38), a reversing valve (39), a speed regulating valve (40) and a pressure regulating valve (41); the pneumatic panel (36) is a basic mounting plate for the control valve body assembly, and the pneumatic cover plate (37) plays a role in protecting the valve body assembly; the pneumatic triplet (38) is composed of a filter, a pressure reducing valve and an oil mist collector; the filter plays a filtering role, the pressure regulating valve plays a pressure regulating role, and the oil mist collector sprays oil to lubricate the offline components; the reversing valve (39) plays a cylinder reversing role to realize the extension and retraction of the cylinder; the speed regulating valve (40) plays a role in adjusting the speed of the cylinder extension and retraction; the pressure regulating valve (41) plays a role in adjusting the pressure; The movable crossbeam assembly (400) comprises a rolling core mold (8), a deep groove ball bearing (9), a bearing fixing plate (10), a rolling support arm (11), a movable crossbeam (12), a manual rotating hand wheel (13), and a slide rail slider (14); the movable crossbeam (12) is connected to the pneumatic cylinder and the movable crossbeam connecting assembly (100) through a connecting rod (23); a forward and reverse screw rod (33) is arranged at the bottom end of the movable crossbeam (12), and two threaded nuts (32) are installed on the forward and reverse screw rods (33) The two threaded nuts (32) are respectively connected to the two rolling support arms (11), and four slide rail sliders (14) are installed on each rolling support arm. One end of the forward and reverse screws is connected to a hand wheel, and the forward and reverse screws are driven to rotate by manually turning the hand wheel (13). The deep groove ball bearing (9) is connected to the rolling support arm (11) through the bearing fixing plate (10), and the rolling core mold (8) is connected to the deep groove ball bearing (9), and the rotation of the rolling core shaft (8) is realized through the deep groove ball bearing (9).

2. The automatic rolling device for composite material tubes according to claim 1, characterized in that: The device has two movable panels, the work surface comprises an upper movable panel (2) capable of linear movement in the left and right directions and a lower movable panel (1) capable of linear movement in the front and back directions, the work plane (5) is connected to the upper movable panel (2) by screws, and the work plane moves synchronously with the upper movable panel.

3. The automatic rolling device for composite material tubes according to claim 1, characterized in that: An automatic limit device for the movable panel is provided to prevent the movable panel from exceeding the travel during the linear motion process and causing damage to the device. The movable panel automatically stops moving when the linear motion reaches the limit position through the cooperation of the synchronous belt limit bend (30) and the Omron travel switch (34).

4. According to claim 1, it is characterized in that The device is suitable for the automatic molding of composite tubular structural parts of different diameters and different lengths, and the molding of tubular structural parts of different diameters can be achieved by replacing the rolling core mold (8).

5. The automatic rolling device for composite material tubes according to claim 1, characterized in that: The pressing action of the rolling core mold 8 is realized by the cylinder (21). The cylinder is fixed on the upper connecting plate (22) through the bracket (20). The cylinder is connected to the upper slider (17) through the conversion joint (19). The upper slider (18) is connected to the movable crossbeam (12). The movable crossbeam moves downward by extending the pneumatic cylinder and pressing down. Finally, the rolling core shaft is driven to press down, and the prepreg is tightly pressed on the working plane. After a rolling stroke is completed, the pneumatic cylinder retracts to separate the rolling core mold from the working panel, and then the working panel is reset to perform the next action cycle.

6. The automatic rolling device for composite material tubes according to claim 1, characterized in that: Four slide rail blocks are installed on the upper slide block (17). When the pneumatic cylinder (21) extends and presses downward to make the upper slide block move downward, the four slide rail blocks cooperate with two slide rails installed on the upper connecting plate to achieve accurate movement of the upper slide block.

7. The automatic rolling device for composite material tubes according to claim 1, characterized in that: Two horizontal slide rails (24) are installed on the main load-bearing crossbeam (15) to cooperate with the slider on the upper connecting plate to realize the lateral movement of the entire pressing device; a drag chain is also installed on the upper crossbeam to realize the follow-up movement of the cable and the entire pressing device when the pressing device moves horizontally, thereby avoiding the problem of cable interference.

8. The automatic rolling device for composite material tubes according to claim 1, characterized in that: The working panel 5 has a heating function. The temperature of the heating plate can be adjusted when the coil is wound. When laying materials that are difficult to roll and adhere at room temperature, the working table is heated to increase the density of the rolled material and reduce internal defects.

9. The automatic rolling device for composite material tubes according to claim 1, characterized in that: The control cabinet (35) controls the air pressure arm to descend to the lowest position, and then controls the lower plate to move along the x-axis, driving the shaft rod to rotate so that the sheet is wound around the shaft; at the same time, the pressure of the air pressure arm can be monitored in real time through the pressure gauge on the control cabinet and adjusted. The control cabinet controls the emergency stop, pause, rise, fall and stop of the moving crossbeam assembly, and the linear movement of the moving panel of the entire device through the circuit.

10. The automatic rolling device for composite material tubes according to claim 1, characterized in that: A pneumatic control assembly is installed on the right side of the basic workbench. The pneumatic control assembly mainly includes a pneumatic panel (36), a pneumatic cover plate (37), a pneumatic triplet 38), a reversing valve (39), a speed regulating valve (40) and a pressure regulating valve (41); the pneumatic panel (36) is the basic mounting plate for the control valve body assembly, and the pneumatic cover plate (37) plays a role in protecting the valve body assembly; the pneumatic triplet (38) is composed of a filter, a pressure reducing valve and an oil mist collector; the filter plays a filtering role, the pressure regulating valve plays a pressure regulating role, and the oil mist collector sprays oil to lubricate the offline components; the reversing valve (39) plays a cylinder reversing role to realize the extension and retraction of the cylinder; the speed regulating valve (40) plays a role in adjusting the speed of the cylinder extension and retraction; and the pressure regulating valve (41) plays a role in adjusting the pressure.

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