Lifting tray continuous feeding assembly for plastic rear cover

By designing the continuous loading assembly of the lifting tray for plastic back cover, using technologies such as cylinders, belt drives and magnet blocks, the degree of automation and accuracy problems during the loading of the tray is solved, and efficient and stable conveying of the tray is achieved. , improves productivity and continuity.

CN119190875AActive Publication Date: 2024-12-27SHENZHEN BSC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411417489.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2024-12-27
Estimated Expiration
2044-10-11

AI Technical Summary

Technical Problem

The prior art lacks automation in the loading process of plastic back cover, resulting in a large amount of manual intervention, and poor accuracy and stability, affecting production efficiency and continuity.

Method used

A continuous loading assembly for lifting tray for plastic back cover is designed, including a rack, a feeding tray conveyor rack, aggregation tray conveyor rack, a cylinder, belt transmission and magnet block, etc., which are driven by motor, cylinder and belt Achieve automatic loading and unloading of the material tray and precise positioning to avoid offset and tilt.

Benefits of technology

It improves the degree of automation and production efficiency, ensures continuous loading of the material tray, improves loading accuracy and stability, reduces manual intervention, and ensures continuous operation of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of tray feeding assemblies, in particular to a lifting tray continuous feeding assembly for plastic rear covers, which comprises a rack, a discharging tray conveying frame and a collecting tray conveying frame are arranged on two sides of the top of the rack respectively, and a discharging bin and a collecting bin are mounted at one end of the top of the discharging tray conveying frame and one end of the top of the collecting tray conveying frame respectively. A mounting plate is mounted on one side of the machine frame, a conveying assembly used for transferring and storing the trays from the collecting bin to the discharging bin is arranged on the mounting plate, a U-shaped groove is formed in the mounting plate, and the conveying assembly comprises a sleeve frame slidably connected to the U-shaped groove and a driving device mounted on the mounting plate and used for driving the sleeve frame to move. According to the lifting tray continuous feeding assembly for the plastic rear cover, automatic feeding and discharging are achieved, through cooperative work of automatic elements such as the material collecting air cylinder, the discharging air cylinder, the horizontal air cylinder, the vertical air cylinder and the motor, automatic lifting, moving and transferring of the tray are achieved, manual intervention is not needed, and the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the field of tray loading components, in particular to a lifting tray continuous loading component for a plastic back cover. Background Art

[0002] When the plastic back cover of the smart camera is assembled in large quantities, a material tray is generally used for continuous loading. The following defects exist in the loading process.

[0003] (1) Insufficient automation:

[0004] The existing technology lacks an efficient automation mechanism, which results in a lot of manual intervention in the loading and unloading, conveying and transferring of trays. Manual operation may increase the error rate, reduce production efficiency and increase labor costs.

[0005] (2) Poor accuracy and stability:

[0006] The existing technology lacks precise mechanical coordination and stable control mechanisms in the process of positioning, lifting and moving the tray, which may cause the tray to deviate, tilt or fall during transportation, affecting the continuity and stability of the production line.

[0007] Therefore, we propose a lifting tray continuous feeding assembly for plastic back cover to solve the above problems. Summary of the invention

[0008] In order to solve the above technical problems, the present invention provides a lifting tray continuous feeding assembly for a plastic back cover.

[0009] The lifting mechanism is a lifting mechanism for lifting the lifting platform, and the lifting mechanism is a lifting mechanism for lifting the lifting platform. The lifting mechanism comprises a lifting mechanism, and the lifting mechanism comprises a lifting mechanism, a lifting mechanism for lifting the lifting platform, and a lifting mechanism for lifting the lifting platform. The lifting mechanism comprises a lifting mechanism, a lifting mechanism for lifting the lifting platform, and a lifting mechanism for lifting the lifting platform. The lifting mechanism comprises a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism

[0010] Preferably, the inner wall of the annular portion cooperates with the outer side walls of the discharge bin and the collection bin, and a limiting plate for limiting the material tray is fixed on the annular portion.

[0011] Preferably, the driving device includes an electric motor fixed on one side of the mounting plate, a driving pinion is fixed to the output shaft of the electric motor, a rotating shaft is rotatably connected to the mounting plate, a driven large gear meshing with the driving pinion is fixed to one end of the rotating shaft, a rocker arm is fixed to the other end of the rotating shaft, a slide is provided on the rocker arm, and one end of the strip portion is arranged in the slide.

[0012] Preferably, the cross-section of the strip portion located in the U-shaped groove is square, and the cross-section of the strip portion located in the slideway is circular.

[0013] Preferably, a mounting seat is symmetrically fixed on the top of the collecting tray conveyor frame, and a first right-angled trapezoidal block that cooperates with the edge of the collecting tray is slidably connected inside the mounting seat, and one end of the first right-angled trapezoidal block is connected to the mounting seat through a spring.

[0014] Preferably, a first connecting plate is symmetrically fixed to the top of the material tray conveyor frame, a horizontal cylinder is fixed to one side of the first connecting plate, a second connecting plate is fixed to the output end of the horizontal cylinder, a vertical cylinder is fixed to the top of the second connecting plate, and a second right-angled trapezoidal block that cooperates with the edge of the material tray is fixed to the output end of the vertical cylinder.

[0015] Preferably, both side walls of the discharge tray conveyor frame are rotatably connected with a first driving pulley and a first driven pulley, the first driving pulley and the first driven pulley are connected by a first belt transmission, and both side walls of the discharge tray conveyor frame are fixed with a first conveying motor, and the output shaft of the first conveying motor is fixedly connected to one end of the first driving pulley.

[0016] Preferably, both side walls of the collecting tray conveyor frame are rotatably connected with a second driving pulley and a second driven pulley, the second driving pulley and the second driven pulley are connected via a second belt transmission, and both side walls of the discharge tray conveyor frame are fixed with a second conveying motor, and the output shaft of the second conveying motor is fixedly connected to one end of the second driving pulley.

[0017] Preferably, a discharge cylinder is fixed on the discharge tray conveyor frame, and the discharge tray is fixed to the output shaft of the discharge cylinder.

[0018] Preferably, a collecting cylinder is fixed on the collecting tray conveyor frame, and a collecting tray is fixed on the output shaft of the collecting cylinder.

[0019] Compared with the related art, the present invention has the following beneficial effects:

[0020] (1) Improve automation and production efficiency

[0021] Automatic loading and unloading: Through the coordinated work of automatic components such as the collecting cylinder, discharging cylinder, horizontal cylinder, vertical cylinder and electric motor, the automatic lifting, moving and transferring of the material tray are realized without manual intervention, which greatly improves production efficiency.

[0022] Continuous loading: This component can continuously transport the material tray from the discharge bin to the collection bin, and then transfer it from the collection bin to the discharge bin, ensuring the continuous operation of the production line.

[0023] (2)Higher feeding accuracy and stability

[0024] Precise positioning: Through the design of right-angle trapezoidal blocks and magnet blocks, the edge of the tray is accurately positioned and supported, avoiding the deviation and tilt of the tray during transportation.

[0025] Stable conveying: The combination of belt drive and cylinder lifting ensures the stability and reliability of the tray during conveying. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a front schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the back of the overall structure of the present invention;

[0028] Figure 3 It is a schematic diagram of the sleeve structure of the present invention;

[0029] Figure 4 It is a schematic diagram of the internal structure of the mounting base of the present invention;

[0030] Figure 5 Schematic diagram of the relative positions of the horizontal cylinder and the vertical cylinder of the present invention;

[0031] Figure 6 It is a schematic diagram of the relative positions of the discharge cylinder and the collection cylinder of the present invention;

[0032] Figure 7 It is a schematic diagram of the structure of the material tray of the present invention.

[0033] Numbers in the figure: 101, frame; 102, material discharging tray conveying frame; 103, material collecting tray conveying frame; 104, material discharging bin; 105, material collecting bin; 106, mounting plate; 107, material tray; 108, conveying assembly; 109, U-shaped groove; 110, sleeve; 111, driving device; 112, annular part; 113, strip part; 114, slide; 115, right-angle trapezoidal magnet block; 116, square magnet; 117, strip magnet block; 118, limit plate; 119, motor; 120, driving pinion; 121, rotating shaft; 122, driven large gear; 123, swing rod; 12 4. Slide; 125. Mounting seat; 126. First right-angle trapezoidal block; 127. Spring; 128. First connecting plate; 129. Horizontal cylinder; 130. Second connecting plate; 131. Vertical cylinder; 132. Second right-angle trapezoidal block; 133. First driving pulley; 134. First driven pulley; 135. First belt; 136. First conveying motor; 137. Second driving pulley; 138. Second driven pulley; 139. Second belt; 140. Second conveying motor; 141. Discharging cylinder; 142. Discharging tray; 143. Collecting cylinder; 144. Collecting tray. DETAILED DESCRIPTION

[0034] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.

[0035] Please refer to Figures 1 to 6 A lifting tray continuous feeding assembly for plastic back cover, with a frame 101 as a support base. On the top of the frame 101, a material discharging tray conveyor frame 102 and a material collecting tray conveyor frame 103 are arranged on both sides, respectively, and they are responsible for placing and collecting the material trays. The material discharging bin 104 and the material collecting bin 105 are respectively installed at one end of the top of the two conveyor frames for storing the material trays.

[0036] The top of the collecting tray conveyor frame 103 is symmetrically fixed with mounting seats 125, and the first right-angled trapezoidal blocks 126 are cleverly designed in these mounting seats to match the edge of the material tray 107. One end of these right-angled trapezoidal blocks is connected to the mounting seats through springs 127, so that they can move flexibly when under pressure and quickly reset after the pressure disappears. The collecting cylinder 143 is fixed on the collecting tray conveyor frame, and its output shaft is connected to the collecting tray 144, and the lifting and lowering of the collecting tray is driven by the expansion and contraction of the cylinder.

[0037] Feed tray 107 Figure 7 As shown, an outwardly protruding edge is provided at the top edge, and an array of accommodating grooves are provided on the top of the material tray 107 for accommodating plastic back covers, so as to facilitate large-scale automated assembly of plastic back covers.

[0038] In order to realize the smooth conveying of the material tray, the two side walls of the collecting tray conveying frame 103 are rotatably connected to the second driving pulley 137 and the second driven pulley 138, which are closely connected through the second belt 139. The two side walls of the unloading tray conveying frame 102 are fixed with the second conveying motor 140, and the output shaft of the motor is connected to one end of the second driving pulley to provide power for the rotation of the belt.

[0039] When the collecting cylinder 143 is started, it will drive the collecting tray 144 to rise, thereby lifting the trays on the second belt 139. As the trays rise, their edges will squeeze the first right-angled trapezoidal block 126, compressing the spring 127. Once the edge of the tray passes over the right-angled trapezoidal block, the collecting tray 144 will continue to rise, lifting all the trays in the collecting bin 105 by a certain distance. At this time, the right-angled trapezoidal block is reset under the action of the spring. When the collecting cylinder drives the collecting tray to descend, the edge of the tray at the bottom will be blocked by the right-angled trapezoidal block, thereby ensuring that the trays can be collected one by one.

[0040] On the top of the tray conveyor frame 102, the first connecting plates 128 are symmetrically fixed, and a horizontal cylinder 129 is installed on one side of these connecting plates. The output end of the horizontal cylinder is connected to the second connecting plate 130, and the top of the second connecting plate is fixed to the vertical cylinder 131. The output end of the vertical cylinder is connected to the second right-angle trapezoidal block 132 that matches the edge of the tray 107 for supporting and moving the tray.

[0041] The two side walls of the unloading tray conveyor frame 102 are also rotatably connected to the first driving pulley 133 and the first driven pulley 134, which are connected by the first belt 135. The first conveying motor 136 is fixed to the two side walls of the unloading tray conveyor frame to provide power for the first driving pulley. The unloading cylinder 141 is fixed to the unloading tray conveyor frame, and its output shaft is connected to the unloading tray 142 for lifting and lowering the tray.

[0042] During the discharge process, the second right-angled trapezoidal block 132 will support the edge of the bottom tray in the discharge bin 104. When it is necessary to discharge, the discharge cylinder 141 will drive the discharge tray 142 to rise, contact the bottom of the bottom tray and lift all the trays. Then, the horizontal cylinder 129 will drive the vertical cylinder 131 and the second right-angled trapezoidal block to move outward, so that the right-angled trapezoidal block is withdrawn from the edge of the tray. Next, the vertical cylinder 131 will drive the right-angled trapezoidal block to rise so that it is directly opposite the second-to-last tray at the bottom. Then, the horizontal cylinder drives the right-angled trapezoidal block to move again, so that it returns to the bottom of the tray edge. Finally, the discharge cylinder 141 drives the discharge tray to descend, so that the bottom tray moves to the first belt. Under the action of gravity, the remaining trays in the discharge bin will move downward and contact the second right-angled trapezoidal block. Then, the vertical cylinder drives the right-angled trapezoidal block to move downward to prepare for the next discharge.

[0043] In order to realize the automatic transfer of the material tray from the collecting bin to the discharging bin, a mounting plate 106 is installed on one side of the frame 101. The mounting plate is designed with a conveying assembly 108 and a U-shaped groove 109 for conveying the material tray. The conveying assembly includes a sleeve frame 110 slidably connected to the U-shaped groove and a driving device 111 for driving the sleeve frame to move.

[0044] The driving device is composed of a motor 119, a driving pinion 120, a driven large gear 122, a rotating shaft 121 and a swing rod 123. The motor is fixed to one side of the mounting plate, and its output shaft is connected to the driving pinion. The driving pinion meshes with the driven large gear, thereby driving the rotating shaft and the swing rod to rotate. A slideway 124 is designed on the swing rod, and one end of the strip portion 113 of the sleeve is arranged in the slideway, so that the sleeve can slide along the U-shaped groove.

[0045] The sleeve frame 110 is composed of an annular portion 112 and a strip portion 113. A slide groove 114 is symmetrically designed on the annular portion, and a right-angled trapezoidal magnet block 115 for supporting the edge of the material tray is slidably connected in the slide groove. A square magnet 116 and a strip magnet block 117 that match the right-angled trapezoidal magnet block are fixed to the collection tray conveyor frame and the discharge tray conveyor frame respectively.

[0046] When the material tray needs to be transferred from the material collection bin to the material discharge bin, the motor 119 will drive the driving pinion to rotate, and then drive the driven large gear, the rotating shaft and the rocker arm to rotate. This causes the sleeve to slide along the U-shaped groove. During the sliding process, the right-angled trapezoidal magnet block will contact the edge of the material tray and shrink along the chute. When the annular portion moves to the material tray facing the bottom layer, under the repulsive force of the square magnet, the right-angled trapezoidal magnet block will reset and face the bottom edge of the material tray facing the bottom layer. Then the annular portion will rise along the material collection bin and lift all the material trays together. Then it will move to the material discharge bin along the track of the U-shaped groove. When the annular portion moves to the position facing the bar magnet block, although there is an attractive force between the bar magnet block and the right-angled trapezoidal magnet block, because the right-angled trapezoidal magnet block contacts the bottom edge of the material tray at the bottom layer and the material tray has a large mass, the right-angled trapezoidal magnet block will move along the chute. When the bottom material tray in the annular portion contacts the top material tray in the material discharge bin, the friction between the right-angled trapezoidal magnet block and the edge of the material tray disappears instantly. At this time, there is an attraction between the bar magnet block and the right-angled trapezoidal magnet block, which makes the right-angled trapezoidal magnet block move along the slideway. When the annular part rises in the opposite direction, the edge of the material tray is freed from the restraint of the right-angled trapezoidal magnet block, and the material tray will remain in the discharge bin.

[0047] In addition, the inner wall of the annular portion cooperates with the outer wall of the discharge bin and the collection bin, so that the trays can be neatly stacked together. A limit plate 118 is also fixed on the annular portion to limit the position of the trays. The cross section of the strip portion in the U-shaped groove is square, and the cross section in the slideway is circular. This design ensures that the sleeve can move smoothly along the track of the U-shaped groove.

[0048] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A lifting tray continuous feeding assembly for a plastic back cover, characterized in that: The machine comprises a frame (101), wherein a material discharging tray conveying frame (102) and a material collecting tray conveying frame (103) are respectively arranged on both sides of the top of the frame (101), and a material discharging bin (104) and a material collecting bin (105) are respectively installed on one end of the top of the material discharging tray conveying frame (102) and the material collecting tray conveying frame (103), and a mounting plate (106) is installed on one side of the frame (101), and a conveying assembly (108) for transferring a material tray (107) from the material collecting bin (105) to the material discharging bin (104) is arranged on the mounting plate (106), and a U-shaped groove (109) is arranged on the mounting plate (106), and the conveying assembly (108) comprises a sleeve frame (110) slidably connected to the U-shaped groove (109) and a sleeve frame (110) installed on the mounting plate (110). 06) is provided with a driving device (111) for driving the sleeve frame (110) to move, the sleeve frame (110) comprises an annular portion (112) and a strip portion (113) arranged at one end of the annular portion (112), and the strip portion (113) is slidably connected in the U-shaped groove (109), the annular portion (112) is symmetrically provided with a slide groove (114), a right-angled trapezoidal magnet block (115) for supporting the edge of the material tray (107) is slidably connected in the slide groove (114), a square magnet (116) matching with the right-angled trapezoidal magnet block (115) is symmetrically fixed on the collecting tray conveying frame (103), and a strip magnet block (117) matching with the right-angled trapezoidal magnet block (115) is symmetrically fixed on the discharging tray conveying frame (102).

2. The lifting tray continuous feeding assembly for plastic back cover according to claim 1, characterized in that: The inner wall of the annular portion (112) cooperates with the outer walls of the discharge bin (104) and the collection bin (105), and a limiting plate (118) for limiting the material tray (107) is fixed on the annular portion (112).

3. The lifting tray continuous feeding assembly for plastic back cover according to claim 1, characterized in that: The driving device (111) comprises a motor (119) fixed to one side of a mounting plate (106); a driving pinion (120) is fixed to the output shaft of the motor (119); a rotating shaft (121) is rotatably connected to the mounting plate (106); a driven large gear (122) meshing with the driving pinion (120) is fixed to one end of the rotating shaft (121); a swing rod (123) is fixed to the other end of the rotating shaft (121); a slideway (124) is provided on the swing rod (123); and one end of the strip portion (113) is arranged in the slideway (124).

4. The lifting tray continuous feeding assembly for plastic back cover according to claim 3, characterized in that: The cross-section of the strip portion (113) located in the U-shaped groove (109) is square, and the cross-section of the strip portion (113) located in the slideway (124) is circular.

5. The lifting tray continuous feeding assembly for plastic back cover according to claim 1, characterized in that: A mounting seat (125) is symmetrically fixed on the top of the collecting tray conveyor frame (103), and a first right-angled trapezoidal block (126) that cooperates with the edge of the material tray (107) is slidably connected inside the mounting seat (125), and one end of the first right-angled trapezoidal block (126) is connected to the mounting seat (125) via a spring (127).

6. The lifting tray continuous feeding assembly for plastic back cover according to claim 1, characterized in that: A first connecting plate (128) is symmetrically fixed to the top of the material tray conveyor frame (102), a horizontal cylinder (129) is fixed to one side of the first connecting plate (128), a second connecting plate (130) is fixed to the output end of the horizontal cylinder (129), a vertical cylinder (131) is fixed to the top of the second connecting plate (130), and a second right-angled trapezoidal block (132) that cooperates with the edge of the material tray (107) is fixed to the output end of the vertical cylinder (131).

7. The lifting tray continuous feeding assembly for plastic back cover according to claim 1, characterized in that: Both side walls of the material discharging tray conveyor frame (102) are rotatably connected with a first driving pulley (133) and a first driven pulley (134); the first driving pulley (133) and the first driven pulley (134) are transmission-connected via a first belt (135); both side walls of the material discharging tray conveyor frame (102) are fixed with a first conveying motor (136); an output shaft of the first conveying motor (136) is fixedly connected to one end of the first driving pulley (133).

8. The lifting tray continuous feeding assembly for plastic back cover according to claim 1, characterized in that: The two side walls of the collecting tray conveyor frame (103) are rotatably connected with a second driving pulley (137) and a second driven pulley (138), and the second driving pulley (137) and the second driven pulley (138) are connected by a second belt (139). The two side walls of the discharge tray conveyor frame (102) are fixed with a second conveying motor (140), and the output shaft of the second conveying motor (140) is fixedly connected to one end of the second driving pulley (137).

9. The lifting tray continuous feeding assembly for plastic back cover according to claim 1, characterized in that: A discharge cylinder (141) is fixed on the discharge tray conveyor frame (102), and a discharge tray (142) is fixed to the output shaft of the discharge cylinder (141).

10. The lifting tray continuous feeding assembly for plastic back cover according to claim 1, characterized in that: A material collecting cylinder (143) is fixed on the material collecting tray conveying frame (103), and a material collecting tray (144) is fixed on the output shaft of the material collecting cylinder (143).

Citation Information

Patent Citations

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