A new type of food waste treatment device
By designing a new kitchen waste treatment device including solid-liquid separation, oil-water separation, oil-spillator, liquid level detection, overflow pipe and automatic water replenishment device, the flow limiting and separation process of oil-water mixed liquid in existing equipment is solved. The problem of blockage and low drainage efficiency of oil-water separation equipment have achieved a significant improvement in efficient and reliable kitchen waste treatment and environmental economic benefits.
Patent Information
- Application Number
- CN202411699782.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-26
AI Technical Summary
The existing kitchen waste treatment equipment has blockage problems during the flow restriction and separation of oil-water mixed liquid, and the drainage efficiency of the oil-water separation equipment is low, making it difficult to discharge sediments uniformly.
A new type of kitchen waste treatment device is designed, including solid-liquid separation device, oil-water separation device, oil spiller, liquid level detection device, overflow pipe and automatic water replenishment device. The device realizes solid-liquid separation, oil-water separation and liquid level control through technical means such as flow limiting module, air-floating module and constant temperature module, ensuring the stable operation and efficient processing of the equipment.
It realizes efficient solid-liquid separation and oil-water separation of kitchen waste, ensuring reliable oil treatment, accurate liquid level control, and complete overflow and automatic sewage discharge functions, with significant environmental protection and economic benefits.
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Figure CN119191466B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of restaurant and kitchen waste treatment, and in particular to a novel restaurant and kitchen waste treatment device. Background Art
[0002] Kitchen waste is divided into catering waste and kitchen waste. The former is produced from restaurants, canteens, etc., while the latter comes from residents' daily life. Its main characteristics are rich organic matter content, high water content, and easy to rot. Its properties and odor have a bad impact on environmental hygiene and are easy to breed pathogenic microorganisms, mycotoxins and other harmful substances.
[0003] With the increasing requirements for environmental protection, the effective treatment of food waste has become extremely important. The food waste treatment equipment currently on the market has shortcomings in terms of how the oil-water mixture can flow stably into the oil-water separator. In the prior art, the oil-water mixture after the slag-liquid separation flows directly into the oil-water separator without a flow-limiting structure, which can easily affect the separated oil layer in the oil-water separator, and further affect the working effect of the oil-water separator. Therefore, in order to ensure the stable operation of the oil-water separator, the prior art mostly uses a multi-mesh plate and sets a baffle at the liquid outlet of the slag-liquid separation equipment. The above-mentioned prior art has the problem that when blockage occurs, it cannot be quickly cleaned, which affects the flow-limiting effect, and it is also impossible to clean the blockage without stopping the machine and maintaining the flow-limiting function.
[0004] At the same time, the existing oil-water separation equipment is often equipped with a drainage chamber, which holds the separated water to a certain capacity and then discharges it. This technical solution has the disadvantages of low efficiency and large equipment volume, and the sediments deposited at the bottom of the drainage chamber and the oil-water separation chamber are difficult to be discharged uniformly;
[0005] With the increasing environmental protection requirements, the effective treatment of restaurant kitchen waste has become extremely important. The restaurant kitchen waste treatment equipment on the market currently has deficiencies in solid-liquid separation, oil-water separation, grease treatment, liquid level control, overflow sewage discharge, etc., and a more efficient and reliable restaurant kitchen waste treatment equipment is needed. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide a novel device for processing restaurant and kitchen waste.
[0007] In order to achieve the above-mentioned object, the present invention discloses a novel device for processing kitchen waste, comprising:
[0008] A working box body is provided with a liquid inlet on the top of the working box body, an openable and closable drain outlet is provided on the bottom of the working box body, and a drain pipe is provided at the bottom end of the drain outlet.
[0009] A solid-liquid separation device, the solid-liquid separation device includes a separation module and a flow limiting module, the separation module is arranged above the liquid inlet, the flow limiting module is arranged at the liquid outlet of the separation module, and the flow limiting module is used to limit the flow rate of the oil-water mixture flowing out from the liquid outlet end of the separation module to the liquid inlet.
[0010] An oil-water separation device is fixedly arranged in the working box body, and is used for separating the oil-water mixture in the working box body, and the separated oil and fat floats up to form an oil collecting layer.
[0011] An oil spill device is rotatably arranged on the inner side wall of the oil-water separation device, and the grease in the oil collecting layer is discharged through the oil spill device.
[0012] A liquid level detection device floats up and down with the liquid level in the working box, and is used to detect the height of the liquid level in the working box.
[0013] An overflow pipe is arranged in the working box body, one end of the overflow pipe is arranged downwardly adjacent to the bottom of the working box body, and the other end thereof passes through the bottom of the working box body and is arranged to be connected with the drain pipe.
[0014] An automatic water replenishing device is arranged on one side of the working box body, and the automatic water replenishing device is electrically connected to the liquid level detection device. The automatic water replenishing device is controlled to start or shut down according to the liquid level height in the working box body by the liquid level detection device.
[0015] Furthermore, a first working room and a second working room are provided in the working box, the first working room and the second working room are arranged with a height difference along the flow direction of the liquid, the liquid inlet is connected to the first working room, and the upper half of the first working room and the second working room form the oil collecting layer.
[0016] A sedimentation layer is formed at the bottom of the second working chamber to collect waste residues in the oil-water mixture.
[0017] The oil-water separation device is arranged in the first working chamber, the drain port is located at the bottom of the second working chamber, and the liquid level detection device, the overflow pipe and the automatic water replenishment device are respectively arranged in the second working chamber.
[0018] Furthermore, an air flotation module and a constant temperature module are provided in the first working chamber. The air flotation module is provided below the oil-water separation device, and the constant temperature module is provided above the oil-water separation device for heating the oil collecting layer.
[0019] Furthermore, the separation module includes a separation working box, a rotating component and a power module. The separation working box is fixedly arranged above the working box body. A working chamber is obliquely arranged in the separation working box. A screen is fixed in the working chamber. A pressing chamber is formed between the screen and the top of the separation working box. The rotating component is obliquely arranged in the pressing chamber, and a drainage channel is formed between the bottom of the screen and the bottom of the working chamber.
[0020] The liquid outlet is communicated with the liquid discharge channel.
[0021] Furthermore, a liquid guide plate is fixedly arranged at an angle at the liquid outlet, and the flow limiting module includes a flow limiting cover, a first flip plate, and a second flip plate. The flow limiting cover is fixedly arranged between the liquid guide plate and the side wall of the separation working box, and a flow limiting working position is arranged in the flow limiting cover. The first flip plate can be pivotally arranged in the flow limiting working position to form a flow limiting channel between the liquid outlet and the flow limiting working position to limit the flow of liquid flowing out of the liquid outlet. The second flip plate is obliquely arranged between the first flip plate and the liquid outlet. The first flip plate is driven by a driving device to perform a flipping action, and drives the second flip plate to flip outward toward the liquid outlet to the flow limiting working position, replacing the first flip plate to maintain the formation of the flow limiting channel. During the flipping of the second flip plate, the residue blocked between the liquid outlet and the first flip plate is discharged outward.
[0022] Furthermore, an overflow plate is provided in the upper half of the flow limiting cover, and a flood spillway is provided on the overflow plate.
[0023] The flow limiting working position is formed between the overflow plate and the liquid guide plate, the first flip plate is hinged to the overflow plate through a hinge module, and an overflow position is formed between the spillway and the second flip plate and the liquid outlet.
[0024] Furthermore, a connecting through hole is provided on the outer wall of the working box body, the oil overflow device is rotatably arranged on the connecting through hole, one end of the oil overflow device passes through the connecting through hole and is arranged outside the working box body, and an oil-passing notch is provided on the side wall of the oil overflow device located in the working box body.
[0025] An oil discharge passage is disposed inwardly at the end of the oil overflow device located outside the working box body, and the oil-passing notch is communicated with the oil discharge passage.
[0026] The oil overflow device is provided with a rotating handle on the outer periphery of the working box body, a pre-positioning plate is fixedly provided between the rotating handle and the outer side wall of the working box body, a plurality of pre-positioning holes are arranged in an arc array with the connecting through hole as the center of the circle on the pre-positioning plate, and a plug-in through hole is provided on the rotating handle, and the plug-in through hole is plugged into the pre-positioning hole by a pin.
[0027] Furthermore, the liquid level detection device includes a liquid level mounting frame, a detection module and a measuring module. The liquid level mounting frame is fixedly arranged on the side wall inside the working box body, the detection module is fixedly arranged on the top of the liquid level mounting frame, and the measuring module includes a measuring tube sleeve, a detection movable rod and a floating component. The measuring tube sleeve is fixedly arranged on the liquid level mounting frame, the detection movable rod is movably inserted into the measuring tube sleeve, and the floating component is fixedly arranged at the bottom end of the detection movable rod. The floating component floats up and down with the change of the liquid level so that the top end of the detection movable rod is close to or away from the detection module.
[0028] Furthermore, the detection module includes a shell, an annular sensing element, a circular hole portion and a detection circuit, the shell is fixedly arranged on the top of the liquid level mounting bracket, the circular hole portion is arranged on one side of the shell, the annular sensing element is arranged in the shell and is located on the outside of the circular hole portion, the detection circuit is arranged on one side in the shell, and the annular sensing element is electrically connected to the detection circuit.
[0029] The automatic water replenishment device includes a water replenishment pipe and a solenoid valve. The water replenishment pipe includes a water inlet section and a water outlet section. The water outlet section is fixedly arranged in the working box body, and the water inlet section is fixedly penetrated through the side wall of the working box body. The solenoid valve is arranged on the water inlet section, and the solenoid valve is electrically connected to the detection circuit.
[0030] Furthermore, the outer contour of the overflow pipe is N-shaped, the end of the vertical section on one side of the overflow pipe is arranged in the sedimentation layer, and the end of the vertical section on the other side passes through the working box and is fixed on the drain pipe, and the top of the bend of the overflow pipe is higher than the oil collecting layer.
[0031] A vent pipe is arranged on the top of the bend of the overflow pipe.
[0032] Compared with the prior art, the beneficial effects of the present invention are: it can efficiently treat food waste, achieve good solid-liquid separation and oil-water separation effects, reliable grease treatment, precise liquid level control, complete overflow drainage and automatic drainage functions, and has significant environmental protection and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the overall structure of this embodiment;
[0034] Figure 2 is a cross-sectional view of the solid-liquid separation device of this embodiment;
[0035] Figure 3 is a three-dimensional schematic diagram of the current limiting module of this embodiment;
[0036] Figure 4 is a side cross-sectional schematic diagram of the first flip plate of this embodiment in an initial state;
[0037] Figure 5 This is a schematic diagram of the first flip plate of this embodiment flipped upward by 90°;
[0038] Figure 6 It is a three-dimensional schematic diagram of the overall structure of the oil spill device of this embodiment;
[0039] Figure 7 This is a front schematic diagram of the overall structure of the liquid circuit opening and closing device of this embodiment;
[0040] Figure 8 It is a front schematic diagram of the overall structure of the liquid level detection device of this embodiment;
[0041] Fig. 9 2 is a top view of the detection device of this embodiment. DETAILED DESCRIPTION
[0042] In order to make the purpose, technical solutions and advantages of the present invention clearer, the following will be combined with Figure 1-Figure 9 The present invention is further described in detail with reference to the accompanying drawings.
[0043] Reference Figure 1 As shown, a novel device for processing food waste is characterized in that it includes a working box 1, a solid-liquid separation device 2, an oil-water separation device 3, an oil overflow device 4, a liquid level detection device 5, a liquid circuit opening and closing device 6, and an overflow pipe 7.
[0044] A first working chamber 11 and a second working chamber 12 are arranged in the working box 1. The first working chamber 11 and the second working chamber 12 are arranged with a height difference along the flow direction of the liquid. Specifically, the bottom of the second working chamber 12 is lower than the bottom of the first working chamber 11, so that a sedimentation layer 13 is formed at the bottom of the second working chamber 12 to collect waste residues in the oil-water mixture.
[0045] The junction between the first working chamber 11 and the second working chamber 12 at the bottom is inclined along the flow direction of the liquid, so that the waste residue at the bottom of the first working chamber 11 is guided to flow into the sedimentation layer 13 .
[0046] A liquid inlet is arranged on the top of the working box 1, and the liquid inlet is in communication with the first working chamber 11. The solid-liquid separation device 2 is arranged above the liquid inlet.
[0047] The oil-water separation device 3 is fixedly arranged in the middle of the first working room 11. The oil-water separation device 3 of this embodiment is a well-known technology. The oil-water separation structure in the Chinese patent publication number "CN210448178U" can be referred to, and it will not be elaborated here. The top of the first working room 11 and the second working room 12 has an oil collecting layer 14, and the oil overflow device 4 is arranged in the upper half of the first working room 11, and it is located in the oil collecting layer 14.
[0048] A drain outlet 121 is provided at the bottom of the second working chamber 12 , and a liquid circuit opening and closing device 6 is movably provided above the drain outlet 121 for opening or closing the drain outlet 121 . A drain pipe 122 is provided below the drain outlet 121 , and one end of the drain pipe 122 is airtightly connected to the drain outlet 121 .
[0049] The liquid level detection device 5 is fixedly arranged in the upper half of the second working chamber 12 , and the liquid level in the working box 1 is monitored by the liquid level detection device 5 .
[0050] The overflow pipe 7 is arranged between the sediment layer 13 and the drain pipe 122 .
[0051] Furthermore, an air flotation module 111 and a constant temperature module 112 are provided in the first working room 11. In this embodiment, the air flotation module 111 is a well-known technology, and the constant temperature module 112 is a heating rod and its installation method is a well-known technology, which will not be elaborated here.
[0052] The air flotation module 111 is fixedly arranged at the bottom of the first working chamber 11 and is located below the oil-water separation device 3. The air flotation module 111 is arranged to accelerate the separation effect of the oil-water mixture, so that the separation system is more energy-efficient, the separation efficiency is higher, and the oil purity that can be separated is high. The constant temperature module 112 is arranged at the oil collection layer 14, which can effectively prevent the grease from condensing and emulsifying, and can improve the purity of the oil under the action of heat energy.
[0053] Reference Figure 1 and Figure 2 As shown, the solid-liquid separation device 2 includes a separation module and a flow limiting module 22. The separation module includes a separation working box 21, a rotating component 23 and a power module 24. A working chamber 211 is provided in the separation working box 21, and the working chamber 211 is connected to the top of the separation working box 21 as a feed inlet.
[0054] In this embodiment, the working chamber 211 is tilted, the higher end of the working chamber 211 is arranged at the slag discharge port (not shown in the figure), and the lower end of the working chamber 211 is provided with a liquid outlet 212, which is in communication with the outer side of the separation working box 21. The power module 24 is arranged on the outer side surface of the separation working box 21 adjacent to the lower end of the working chamber 211.
[0055] Furthermore, a screen 213 is fixedly provided in the working chamber 211, and a pressing chamber 214 is formed between the screen 213 and the feed port. The rotating component 23 is obliquely rotated and arranged in the pressing chamber 214, one end of the rotating component 23 is rotationally connected to a higher end in the working chamber 211, and the other end thereof passes through a lower end in the working chamber 211 and is transmission-connected to the power module 24.
[0056] In this embodiment, the rotating component 23 is a variable pitch screw.
[0057] The power module 24 of this embodiment is a common and commonly used driving structure for driving circumferential rotation, such as a motor driving a sprocket chain.
[0058] A liquid discharge channel 215 is formed between the bottom of the screen 213 , the bottom of the working chamber 211 , and the liquid outlet 212 .
[0059] A liquid guide plate 26 is fixedly arranged at the liquid outlet 212, and a higher end of the liquid guide plate 26 is fixedly connected to the bottom end of the liquid outlet 212. In this embodiment, the liquid guide plate 26 guides the liquid flowing out of the liquid outlet 212 downward. The flow limiting module 22 is arranged between the liquid outlet 212 and the liquid guide plate 26.
[0060] Reference Figure 3 As shown, the flow limiting module 22 includes a flow limiting cover 221, a first flip plate 222, a second flip plate 223 and a swing arm 224. The bottom and outer side of the flow limiting cover 221 are respectively fixedly connected to the top of the liquid guide plate 26 and the outer side of the separation working box 21. The outer wheel of the flow limiting cover 221 in this embodiment is N-shaped.
[0061] An overflow plate 225 is disposed in the flow limiting cover 221 , and the top and both sides of the overflow plate 225 are fixedly connected to the top and both sides of the flow limiting cover 221 , respectively.
[0062] Furthermore, a flood overflow port 225 - 1 is provided on the overflow plate 225 , and the flood overflow port 225 - 1 is in communication with the liquid outlet 212 .
[0063] Recombination Figure 4 As described above, a flow limiting working position is formed between the bottom of the overflow plate 225 and the top of the liquid guide plate 26. The first flip plate 222 and the second flip plate 223 are movably arranged in the flow limiting working position.
[0064] The first flip plate 222 is flippably arranged in the current limiting working position, and the outer side surface of the first flip plate 222 is hinged to the outer side surface of the overflow plate 225 through the hinge module 226. In the initial state, the first flip plate 222 is flush with the overflow plate 225, so that a current limiting channel 27 is formed between the bottom of the first flip plate 222 and the top of the liquid guide plate 26. One end of the swing arm 224 is fixedly connected to the outer side surface of the first flip plate 222, and the other end of the swing arm 224 is connected to the driving device (not shown in the figure).
[0065] The driving device in this embodiment is any one of a pneumatic cylinder, an oil cylinder, and an electric pole.
[0066] The second flip plate 223 is fixedly arranged at an angle on the inner side of the first flip plate 222. Specifically, the second flip plate 223 is provided with a vertical section 223-1 and an oblique section 223-2. The vertical section 223-1 is fixedly arranged on the inner side of the first flip plate 222. Specifically, when the first flip plate 222 is flush with the overflow plate 225, the oblique section 223-2 is obliquely arranged from the top of the vertical section 223-1 toward the liquid outlet 212, and the higher end of the second flip plate 223 faces the upper half of the liquid outlet 212.
[0067] In this embodiment, the higher end of the second flip plate 223 is located outside the liquid outlet 212 to ensure that when the second flip plate 223 flips downward, its higher end does not interfere with the liquid guide plate 26 to cause rotation failure.
[0068] The hinge module 226 of this embodiment is preferably a torsion spring hinge.
[0069] Furthermore, an overflow position 227 is formed between the overflow plate 225 , the liquid outlet 212 , and the oblique section 223 - 2 , and the overflow port is in conduction with the overflow position 227 .
[0070] Reference Figure 1-Figure 5 As shown, when the device is working, the solid-liquid mixture enters the pressing chamber 214 from the feed port, the power module 24 drives the rotating component 23 to rotate to squeeze the solid-liquid mixture, and the liquid filtered by the screen 213 flows to the liquid outlet 212 through the drainage channel 215, and the flow limiting channel 27 is retained outward to the oil-water separation device 3, and the first flip plate 222 plays a flow limiting role, specifically, the liquid flows into the oil-water separation device 3 at a stable flow rate to ensure the stability of its working effect;
[0071] Some residues are inevitably mixed in the liquid. After long-term use, the residues will accumulate between the first flip plate 222 and the liquid guide plate 26, causing the flow limiting channel 27 to fail. At this time, the liquid flows into the overflow position 227 and flows out from the overflow port, eliminating the flooding caused by blockage.
[0072] At the same time, the driving device drives the swing arm 224 to move upward, thereby driving the first flip plate 222 to flip upward 90 degrees. During the process of the first flip plate 222 flipping upward, the second flip plate 223 is driven to flip downward. During the process of the second flip plate 223 flipping downward, the oblique section 223-2 scrapes the residue downward.
[0073] At the same time, a gap is set between the inclined section 223 - 2 and the top of the liquid guide plate 26 to maintain the flow limiting function.
[0074] In this embodiment, the device realizes the flow limiting function by setting the first flip plate 222. At the same time, the first flow limiting plate can be flipped to change the position of the second flip plate 223 to remove the residue blocking the installation position. Compared with the prior art, this device has a self-cleaning function; further, by setting the overflow position 227 and the overflow port 225-1, the normal operation of the device is guaranteed when the flow limiting module 22 fails.
[0075] The flow limiting, residue removal and flood overflow structures of this embodiment are simple and reasonable, with low production and maintenance costs and stable and reliable effects.
[0076] Reference Figure 1 , Figure 6 As shown, the outer contour section of the oil spiller 4 is C-shaped, and the opening of the outer contour of the oil spiller 4 serves as an oil-passing notch 41. A connecting through hole that is in communication with the first working chamber 11 is provided on the outer side wall of the working box 1, and the oil spiller 4 is rotatably provided on the connecting through hole, and one end of the oil spiller 4 is provided outside the working box 1 through the connecting through hole. The rotating connection structure between the oil spiller 4 and the connecting through hole is a well-known technology and will not be described here. Furthermore, an airtight element (such as a sealing ring, etc.) is provided between the outer periphery of the oil spiller 4 and the connecting through hole to prevent oil leakage.
[0077] The end of the oil overflow device 4 outside the working box 1 is provided with an oil discharge channel 42, and a collecting bucket (not shown) is provided below the end of the oil discharge channel 42. The oil gap 41 is connected to the oil discharge channel 42, and the oil in the oil collecting layer 14 enters the oil discharge channel 42 through the oil gap 41 and is discharged outward.
[0078] The outer periphery of the oil spiller 4 outside the working box 1 is provided with a rotating handle 43, and one end of the rotating handle 43 is fixedly connected to the outer periphery of the oil spiller 4. A pre-positioning plate 15 is provided between the rotating handle 43 and the outer side wall of the working box 1, and the pre-positioning plate 15 is fixedly provided on the outer side wall of the working box 1. The pre-positioning plate 15 is provided with a plurality of pre-positioning holes 151, and the plurality of pre-positioning holes 151 are arranged in an arc array with the connecting through hole as the center.
[0079] The rotating handle 43 is provided with an inserting through hole 431 , and the inserting through hole 431 is inserted into the pre-positioning hole 151 via a pin, thereby limiting the circumferential movement freedom of the oil spiller 4 during operation.
[0080] During operation, the oil-water mixture flows out from the flow limiting channel 27 into the first working room 11, and is separated into oil and water by flowing upward and downward respectively under the action of the oil-water separator 33. The oil at the separation point floats in the oil collecting layer 14, and the separated water flows into the second working room 12.
[0081] According to production needs, the rotating handle 43 is turned to drive the oil overflow device 4 to rotate with the connecting through hole as the center, the plug-in through hole 431 on the rotating handle 43 is aligned with the pre-positioning holes 151 at different positions on the pre-positioning plate 15 and a pin is inserted, and the rotation angle of the oil overflow device 4 is quickly set through the pre-positioning hole 151, and then the direction of the oil notch 41 is adjusted to control the height of the oil collecting layer 14.
[0082] The present embodiment realizes the control of the height of the oil layer by setting a reversible oil overflow device 4. Compared with the existing technology (such as scraping oil, gravity flow) that needs to rely on the thickness of the oil layer to drain the oil, the oil overflow device 4 in the present embodiment can adjust the accumulated height of the oil layer and drain the oil in combination with the working condition of the oil-water separator 33, while saving the manufacturing cost of the equipment.
[0083] Reference Figure 1 , Figure 7 As shown, the liquid circuit opening and closing device 6 includes a lifting power module 61, an opening and closing lifting rod 62, a plugging head 63 and a liquid circuit pipe sleeve 64. A mounting frame 123 is provided on the inner wall of the upper half of the second working room 12. The lifting power module 61 is fixedly arranged on the mounting frame 123. The lifting power module 61 is opposite to the drain outlet 121 up and down.
[0084] In this embodiment, the lifting power module 61 is preferably an electric push rod.
[0085] In this embodiment, the outer contour of the plugging head 63 is in an inverted cone shape, and the material of the plugging head 63 is preferably rubber.
[0086] The opening and closing lifting rod 62 is movably arranged between the drain outlet 121 and the lifting power module 61, one end of the opening and closing lifting rod 62 and the lifting power module 61 are connected to each other through a coupling, and the end of the larger diameter end of the plugging head 63 is fixedly connected to the other end of the opening and closing lifting rod 62. The plugging head 63 is movably inserted into the drain outlet 121.
[0087] Furthermore, a liquid pipe sleeve 64 is fixedly provided on the side wall of the second working chamber 12 , and the outer periphery of the opening and closing lifting rod 62 slides along the liquid pipe sleeve 64 , thereby ensuring that the plug 63 is accurately inserted into the drain port 121 .
[0088] When draining and discharging sewage, the lifting power module 61 drives the opening and closing lifting rod 62 to lift and lower, so that the end of the plugging head 63 with a smaller diameter is lifted upward from the drain port 121 to the second working room 12, so that the water in the second working room 12 and the waste residue in the sediment layer 13 are discharged outward through the drain port 121 and the drain pipe 122. On the contrary, the plugging head 63 is inserted into the drain port 121 to close the liquid path between the second working room 12 and the drain pipe 122.
[0089] Reference Figure 1 , Figure 8 As shown, the liquid level detection device 5 comprises a liquid level mounting frame 51, a detection module 52 and a measurement module 53. The liquid level mounting frame 51 is fixedly arranged on the side wall of the upper half of the second working chamber 12 and is located above the end of the oil collecting layer 14.
[0090] Recombination Figure 8-Figure 9 As shown, the detection module 52 includes a housing 521, an annular sensing element 522, a circular hole portion 523 and a detection circuit (not shown in the figure), wherein the circular hole portion 523 is arranged on one side of the housing, and the circular hole portion 523 is in conduction with the top and the bottom of the housing 521. The annular sensing element 522 and the detection circuit are respectively fixedly arranged in the housing 521. The annular sensing element 522 is arranged concentrically with the circular hole portion 523. The annular sensing element 522 is electrically connected to the signal input and output end of the detection circuit, and the signal output end of the detection circuit is electrically connected to the external controlled device.
[0091] In this embodiment, the annular induction element 522 is an induction coil.
[0092] The outer contour of the liquid level mounting frame 51 of this embodiment is preferably L-shaped, the horizontal section of the liquid level mounting frame 51 serves as the first connection portion 511, and the vertical section serves as the second connection portion 512, and a mounting through hole 511-1 is provided on the first connection portion 511. The detection module 52 is fixedly provided on the second connection portion 512, specifically, the bottom of the housing 521 is fixedly connected to the top of the second connection portion 512, and the circular hole portion 523 is opposite to the mounting through hole 511-1 in the upper and lower parts.
[0093] The measuring module 53 includes a measuring tube sleeve 531, a detection movable rod 532 and a floating component 533. In this embodiment, the floating component 533 is preferably a floating ball. The measuring tube sleeve 531 is arranged in the installation through hole 511-1. The measuring tube sleeve 531 is provided with a tube through hole 531-1, and the tube through hole 531-1 is arranged concentrically with the circular hole 523.
[0094] The detection movable rod 532 is movably arranged in the tube positive through hole 531-1, and a limit portion 532-1 is arranged at one end of the detection movable rod 532. In this embodiment, the limit portion 532-1 is formed integrally with the detection movable rod 532. The limit portion 532-1 is located between the measuring tube positive sleeve 531 and the detection module 52.
[0095] Furthermore, the outer diameter of the limit portion 532-1 is larger than the diameter of the tube positive through hole 531-1. When the bottom of the limit portion 532-1 is in contact with the top of the measuring tube positive sleeve 531, the downward displacement of the detection movable rod 532 is limited to prevent the device from failing.
[0096] The floating component 533 is connected to the other end of the detection movable rod 532 , and the floating component 533 is located below the measuring tube main sleeve 531 .
[0097] Furthermore, a second threaded portion is disposed on the outer periphery of the other end of the detection movable rod 532, and an adjusting portion 533-1 is disposed on the top of the floating component 533. In this embodiment, the adjusting portion 533-1 is formed integrally with the floating component 533.
[0098] The adjusting portion 533 - 1 is provided with a threaded hole from the top downward, and the threaded hole is threadedly connected with the second threaded portion.
[0099] Furthermore, the adjusting portion 533 - 1 is provided with an outer hexagon 533 - 11 . When in use, a tool is applied to the outer hexagon 533 - 11 and rotated, thereby adjusting the relative position of the adjusting portion 533 - 1 on the second threaded portion to fine-tune the setting height of the floating component 533 .
[0100] Furthermore, the measuring tube sleeve 531 is T-shaped in the vertical section, and the outer periphery of the vertical section of the measuring tube sleeve 531 is provided with a first threaded portion 531-2, which is threadedly connected to the mounting through hole 511-1. By rotating the outer periphery of the horizontal section of the measuring tube sleeve 531 to make it rise and fall on the mounting through hole 511-1, the setting height of the floating component 533 is adjusted.
[0101] Reference Figure 1 As shown, the outer contour of the overflow pipe 7 of this embodiment is N-shaped, and the end of the vertical section on one side of the overflow pipe 7 is arranged in the sedimentation layer 13, and the end of the vertical section on the other side passes through the working box 1 and is fixed on the drain pipe 122 to make the sedimentation layer 13 and the drain pipe 122 conductive.
[0102] Furthermore, the top of the bend of the overflow pipe 7 is higher than the oil collecting layer 14 .
[0103] Furthermore, a vent pipe 71 is provided at the top of the bend of the overflow pipe 7 to balance the air pressure between the overflow pipe 7 and the drain pipe 122 to prevent the occurrence of a siphon phenomenon.
[0104] During operation, when the liquid level in the working box 1 exceeds the bend of the overflow pipe 7, a pressure difference is formed between the side of the overflow pipe 7 connected to the sedimentation layer 13 and the other side of the overflow pipe 7 connected to the drain pipe 122, so as to discharge the liquid exceeding the constant liquid level height and the sediment at the bottom to the drain pipe 122.
[0105] Furthermore, an automatic water replenishing device 8 is also provided in the second working room 12. The automatic water replenishing device 8 includes a water replenishing pipe 81 and a solenoid valve 82. The water replenishing pipe 81 includes a water inlet section 811 and a water outlet section 812. The water outlet section 812 is fixedly provided in the second working room 12, and its opening extends to the sedimentation layer 13. The water inlet section 811 is fixedly provided on the side wall of the working box body 1, and the opening of the water inlet section 811 is located outside the working box body 1 for connecting to an external water source. A solenoid valve 82 is provided on the water inlet section 811 located outside the working box body 1, and the solenoid valve 82 is used to control the on-off of the liquid path between the water inlet section 811 and the water outlet section 812. The solenoid valve 82 is electrically connected to the detection circuit of the detection module 52.
[0106] Recombination Figure 1-9 As shown, during operation, the floating component 533 is arranged in the oil collecting layer 14. When the liquid level in the detected device rises, the floating component 533 is pushed upward, and the detection movable rod 532 is driven to slide along the tube positive through hole 531-1, so that the limit portion 532-1 is penetrated into the circular hole portion 523 to change the magnetic field distribution inside the annular sensing element 522 to cause a voltage change, and the voltage change is measured by the detection circuit and an electrical signal is output to control the closing action of the solenoid valve 82; when the liquid level in the working box 1 is lower than the preset position, the floating component 533 drops, and the detection circuit outputs an electrical signal to control the solenoid valve 82 to open, and the water inlet section 811 passes water to realize the automatic water supply and water replenishment function. Since the water inlet section 811 extends into the sedimentation layer 13, when supplying water, it can increase the fluidity of the sediment in the sedimentation layer 13, which helps the sediment to be discharged from the overflow pipe 7 to prevent blockage and drainage.
[0107] In this embodiment, the detection module cooperates with the liftable detection movable rod driven by the floating component to transmit a signal, thereby determining whether the liquid level in the detected device reaches the set position.
[0108] Compared with the liquid level detection device in the prior art, the electrical part of this device does not come into contact with the liquid (oil, liquid), avoiding the functional problems caused by the traditional liquid level sensor directly contacting or approaching the oil layer, or even being affected by the accumulation of oil smoke, thus realizing a separate detection device.
[0109] The overall installation of this embodiment is simple and can be directly installed on the existing detected equipment. In actual use, the device is simple, safe and reliable, which improves the user experience.
[0110] Of course, the above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any modifications made according to the spirit of the main technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A novel device for processing food waste, characterized in that: include: A working box (1), wherein a liquid inlet is provided at the top of the working box (1), a drain outlet (121) is provided at the bottom of the working box (1), a drain pipe (122) is provided at the bottom end of the drain outlet, and a liquid circuit opening and closing device (6) is provided at the drain outlet (121); A solid-liquid separation device (2), the solid-liquid separation device (2) comprising a separation module and a flow limiting module (22), the separation module being arranged above the liquid inlet, and the flow limiting module (22) being arranged at the liquid outlet (212) of the separation module; An oil-water separation device (3), the oil-water separation device (3) being fixedly arranged in the working box (1), and being used for separating the oil-water mixture in the working box (1), and the separated oil and fat floats up to form an oil collecting layer (14); An oil spill device (4), the oil spill device (4) being rotatably disposed on the inner wall of the oil-water separation device (3), and the oil in the oil collecting layer (14) being discharged through the oil spill device (4); A liquid level detection device (5), the liquid level detection device (5) floats up and down along with the liquid level in the working box (1), and the liquid level detection device (5) is used to detect the height of the liquid level in the working box (1); an overflow pipe (7), wherein the outer contour of the overflow pipe (7) is N-shaped, the bend of the overflow pipe (7) is higher than the oil collecting layer (14), the end of one end of the overflow pipe (7) is adjacent to the bottom of the working box (1), and the end of the other end passes through the bottom of the working box (1) and is connected to the drain pipe (122); an automatic water replenishing device (8), the automatic water replenishing device (8) being arranged at one side of the working box (1), the automatic water replenishing device (8) being electrically connected to the liquid level detection device (5), and the automatic water replenishing device (8) being controlled to start or stop according to the liquid level height in the working box (1) by the liquid level detection device (5); The liquid circuit opening and closing device (6) comprises a lifting power module (61), an opening and closing lifting rod (62), a plugging head (63) and a liquid circuit pipe sleeve (64); the lifting power module (61) is fixedly arranged on the top of the working box (1); the liquid circuit pipe sleeve (64) is fixedly arranged on the inner wall of the working box (1); the plugging head (63) is movably arranged above the drain outlet (121); one end of the opening and closing lifting rod (62) is transmission-connected to the lifting power module (61), and the other end is fixedly connected to the plugging head (63); the outer periphery of the opening and closing lifting rod (62) is along the liquid circuit pipe sleeve (64); the lifting power module (61) drives the opening and closing lifting rod (62) to move up and down along the liquid circuit pipe sleeve (64), so that the plugging head (63) blocks or opens the drain outlet (121); The outer contour of the plug (63) is in the shape of an inverted cone.
2. The novel food waste treatment device according to claim 1 is characterized in that: The working box (1) is provided with a first working room (11) and a second working room (12); the first working room (11) and the second working room (12) are arranged with a height difference along the flow direction of the liquid; the liquid inlet is connected to the first working room (11); the upper half of the first working room (11) and the second working room (12) form the oil collecting layer (14); A sedimentation layer (13) is formed at the bottom of the second working chamber (12) to collect waste residues in the oil-water mixture; The oil-water separation device (3) is arranged in the first working chamber, the drain port (121) is located at the bottom of the second working chamber (12), and the liquid level detection device (5), the overflow pipe (7) and the automatic water replenishment device (8) are respectively arranged in the second working chamber (12); An end portion of one end of the overflow pipe (7) is suspended in the sedimentation layer (13), and a vent pipe (71) is provided at the top of the bend of the overflow pipe (7).
3. The novel food waste treatment device according to claim 1 is characterized in that: An air flotation module (111) and a constant temperature module (112) are arranged in the working box (1); the air flotation module (111) is arranged below the oil-water separation device (3); and the constant temperature module (112) is arranged above the oil-water separation device (3) and is used to heat the oil collection layer (14).
4. The novel food waste treatment device according to claim 1 is characterized in that: The separation module comprises a separation working box (21), a rotating component (23) and a power module (24); the separation working box (21) is fixedly arranged above the working box body (1); a working chamber (211) is arranged obliquely in the separation working box (21); a screen (213) is fixedly arranged in the working chamber (211); a pressing chamber (214) is formed between the screen (213) and the top of the separation working box (21); the rotating component (23) is arranged obliquely and rotatably in the pressing chamber (214); a drainage channel (215) is formed between the bottom of the screen (213) and the bottom of the working chamber (211); The liquid outlet (212) is in communication with the liquid discharge channel (215).
5. The novel food waste treatment device according to claim 4 is characterized in that: A liquid guide plate (26) is fixedly arranged at an angle at the liquid outlet (212); the flow limiting module (22) comprises a flow limiting cover (221), a first flip plate (222), and a second flip plate (223); the flow limiting cover (221) is fixedly arranged between the liquid guide plate (26) and the side wall of the separation working box (21); a flow limiting working position is arranged in the flow limiting cover (221); the first flip plate (222) is pivotally arranged in the flow limiting working position, so that a flow limiting channel (27) is formed between the liquid outlet (212) and the flow limiting working position, so as to control the flow of the liquid outlet (212). ), the second flip plate (223) is obliquely arranged between the first flip plate (222) and the liquid outlet (212); the first flip plate (222) is driven by a driving device to flip, and drives the second flip plate (223) to flip outwardly toward the liquid outlet (212) to the flow limiting working position, and replaces the first flip plate (222) to maintain the formation of the flow limiting channel (27); during the flipping process of the second flip plate (223), the residue blocked between the liquid outlet (212) and the first flip plate (222) is discharged outwardly.
6. The novel food waste treatment device according to claim 5 is characterized in that: An overflow plate (225) is provided in the upper half of the flow limiting cover (221), and a flood spillway (225-1) is provided on the overflow plate (225); The flow limiting working position is formed between the overflow plate (225) and the liquid guide plate (26); the first flip plate (222) and the overflow plate (225) are hingedly connected via a hinge module (226); and an overflow position (227) is formed between the spillway (225-1) and the second flip plate (223) and the liquid outlet (212).
7. The novel restaurant kitchen waste treatment device according to claim 1 is characterized in that: A connecting through hole is provided on the outer side wall of the working box (1), the oil overflow device (4) is rotatably arranged on the connecting through hole, one end of the oil overflow device (4) passes through the connecting through hole and is arranged outside the working box (1), and an oil-passing notch (41) is provided on the side wall of the oil overflow device (4) located inside the working box (1); An oil discharge passage (42) is provided inwardly at the end of the oil overflow device (4) located outside the working box (1), and the oil-passing notch (41) is in communication with the oil discharge passage (42); The oil overflow device (4) is provided with a rotating handle (43) on the outer periphery of the working box (1); a pre-positioning plate (15) is fixedly provided between the rotating handle (43) and the outer side wall of the working box (1); a plurality of pre-positioning holes (151) are provided in an arc array on the pre-positioning plate (15) with the connecting through hole as the center; a plug-in through hole (431) is provided on the rotating handle (43); the plug-in through hole (431) and the pre-positioning hole (151) are plugged in by a pin.
8. The novel restaurant kitchen waste treatment device according to claim 1 is characterized in that: The liquid level detection device (5) comprises a liquid level mounting frame (51), a detection module (52) and a measuring module (53); the liquid level mounting frame (51) is fixedly arranged on a side wall in the working box (1); the detection module (52) is fixedly arranged on the top of the liquid level mounting frame (51); the measuring module (53) comprises a measuring tube sleeve (531), a detection movable rod (532) and a floating component (533); the measuring tube sleeve (531) is fixedly arranged on the liquid level mounting frame (51); the detection movable rod (532) is movably inserted into the measuring tube sleeve (531); the floating component (533) is fixedly arranged on the bottom end of the detection movable rod (532); the floating component (533) floats up and down as the height of the liquid level changes, so that the top end of the detection movable rod (532) approaches or moves away from the detection module (52).
9. The novel food waste treatment device according to claim 8 is characterized in that: The detection module (52) comprises a shell (521), an annular sensing element (522), a circular hole portion (523) and a detection circuit; the shell (521) is fixedly arranged on the top of the liquid level mounting frame (51); the circular hole portion (523) is arranged on one side of the shell (521); the annular sensing element (522) is arranged in the shell (521) and is located outside the circular hole portion (523); the detection circuit is arranged on one side in the shell (521); and the annular sensing element (522) is electrically connected to the detection circuit; The automatic water replenishment device (8) comprises a water replenishment pipe (81) and a solenoid valve (82); the water replenishment pipe (81) comprises a water inlet section (811) and a water outlet section (812); the water outlet section (812) is fixedly arranged in the working box (1); the water inlet section (811) is fixedly penetrated through a side wall of the working box (1); the solenoid valve (82) is arranged on the water inlet section (811); and the solenoid valve (82) is electrically connected to the detection circuit.
Citation Information
Patent Citations
Kitchen waste oil-water separation device
CN210448178U
Novel kitchen waste treatment device
CN220012244U
Simple kitchen residue-liquid separation device
CN221141258U