A method for erecting an assembled high-pile wharf

By using integrated equipment for erecting beams and slabs on high-piled piers and utilizing the beams under the pier as a foothold, stable lifting and transportation of prefabricated parts between the shore and the pier is achieved, solving the problem of prefabricated pier construction being affected by sea conditions and improving construction efficiency and safety.

CN119195055BActive Publication Date: 2025-09-19CCCC FOURTH HARBOR ENG CO LTD +1

Patent Information

Application Number
CN202411344571.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-19
Estimated Expiration
2044-09-25

AI Technical Summary

Technical Problem

In the existing technology, the construction of prefabricated docks is greatly affected by sea conditions, and the installation accuracy of prefabricated components is poor, which affects construction efficiency and safety.

Method used

The high-pile wharf beam and slab erection equipment is integrated, including crossbeams, outriggers, longitudinal beams and a hoisting trolley. Through the coordination of the outriggers and crossbeams, and using the crossbeams under the wharf as a foothold, the equipment moves between the shore and the wharf, and the hoisting trolley is used to lift and transport prefabricated parts.

Benefits of technology

The impact of waves on prefabricated parts during transportation and installation is reduced or avoided, which improves construction efficiency and safety and reduces construction costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of dock construction technology, and specifically to a method for erecting an assembled high-pile dock, which uses an integrated device for erecting beams and slabs of a high-pile dock, the device comprising a crossbeam, a leg disposed under the crossbeam and capable of moving laterally, a longitudinal beam disposed on the crossbeam and capable of moving laterally, and a hoisting trolley disposed on the longitudinal beam and capable of moving longitudinally; the method comprises: erecting the device on the shore; driving the device to move to the dock area by means of a plurality of the legs; laying tracks along the length of the dock by means of the hoisting trolley, so that the bottom of the leg can drive the entire device to move along the length of the dock, and hoisting the prefabricated parts from the shore to the dock area for installation by means of the hoisting trolley, until all the prefabricated parts are installed. The present invention realizes the hoisting and transportation of prefabricated parts between the shore and the dock area through the device, reducing or even avoiding the influence of the waves on the prefabricated parts during transportation and installation.
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Description

Technical Field

[0001] The present invention relates to the technical field of wharf construction, and in particular to a method for erecting an assembled high-pile wharf. Background Art

[0002] Prefabricated construction, a new trend, has been gradually adopted in the field of wharf construction. Prefabricated wharf construction involves hoisting prefabricated components (such as prefabricated beams and prefabricated panels) between pre-arranged lower beams of the wharf, completing the erection of the prefabricated wharf.

[0003] Docks are typically tens of meters from the shore, connected by approach bridges. Currently, prefabricated components are often transported to the dock's designated location for installation using floating cranes. These cranes rise and fall with the waves, which can easily cause the lifted components to collide with other equipment on the construction site or leave prefabricated components suspended in the air after being lowered but not yet released from the lifting gear. Consequently, the current method of suspending prefabricated components is significantly affected by sea conditions, resulting in poor installation accuracy and an inability to guarantee continuous construction, impacting the efficiency and safety of dock construction. Summary of the Invention

[0004] The purpose of the present invention is to overcome the technical problem in the prior art that wharf construction is greatly affected by sea conditions, and to provide a method for erecting an assembled combined high-pile wharf.

[0005] A method for erecting an assembled high-pile wharf comprises arranging a plurality of wharf lower crossbeams within the wharf, wherein the plurality of wharf lower crossbeams are spaced apart along the wharf direction;

[0006] A high-pile wharf beam-slab erection integrated device is used, the device comprising a crossbeam, legs, a longitudinal beam, and a hoisting trolley; the longitudinal beam is arranged on the crossbeam and can move along the length of the crossbeam; the hoisting trolley is arranged on the longitudinal beam and can move along the length of the longitudinal beam; at least three legs are distributed along the length of the crossbeam and arranged at the bottom of the crossbeam, the length of the legs is adjustable, and the tops of at least two of the legs can move along the length of the crossbeam, and the bottoms of the legs can move longitudinally via tracks;

[0007] The following steps are involved:

[0008] A1. Setting up the equipment on the shore;

[0009] A2. Using the lower beam of the dock as a foothold, the device is driven by the plurality of legs to move from the shore toward the dock area until the front end of the beam moves to the dock area and the rear end of the beam remains at the shore;

[0010] A3. Use a hoisting trolley to lay tracks along the length of the wharf so that the bottom of the legs can drive the entire equipment to move along the length of the wharf. Use the hoisting trolley to lift the prefabricated parts from the shore to the wharf for installation until all prefabricated parts are installed.

[0011] Preferably, the legs that can move along the length direction of the beam are defined as movable legs;

[0012] In step A2, the method of using the lower beam of the dock as a foothold and driving the device forward by the plurality of legs includes:

[0013] B1, wherein at least two movable legs support the crossbeam, the remaining legs are shortened, and the crossbeam carries the remaining legs forward along the length direction of the crossbeam on the two movable legs;

[0014] B2, the remaining legs and one of the movable legs support the crossbeam, the other movable leg is shortened, and the other movable leg moves under the crossbeam along the length direction of the crossbeam;

[0015] B3, the remaining legs and the other movable leg support the crossbeam, one of the movable legs is shortened, and the one movable leg moves forward under the crossbeam along the length direction of the crossbeam;

[0016] B4. Repeat steps B1-B3 to make the entire device move forward along the length direction of the beam.

[0017] Preferably, the support legs include a front support leg, a middle support leg and a rear support leg distributed in sequence from the front end to the rear end of the beam, the tops of the front support legs and the middle support legs can move along the length direction of the beam, and the rear support legs are fixedly connected to the rear end of the beam.

[0018] Preferably, the front legs are moved to the side of the dock range that is farthest from the shore;

[0019] The middle supporting leg moves to the side of the dock range closest to the shore, or the middle supporting leg moves to between the dock range and the shore.

[0020] Preferably, the device further comprises a front support member, wherein the front support member is fixed to the front end of the crossbeam;

[0021] In step A2, when all the legs are located between the midpoint and the rear end of the beam along the length direction, the suspended beam section from the midpoint to the front end of the beam along the length direction is temporarily supported by the front support member.

[0022] Preferably, in step A1, when erecting the legs of the equipment, several sections of track are detachably installed in advance at the bottom of each leg;

[0023] In step A3, the method of laying tracks along the length direction of the wharf by using a lifting trolley so that the bottom of the legs can drive the entire device to move along the length direction of the wharf includes:

[0024] C1. Use a hoisting trolley to lift the remaining rails from the shore to the rail ends at the bottom of the support and splice them;

[0025] C2. All supports drive the entire device to move on the spliced ​​track, so that the supports move above the other tracks and expose the part of the track that was previously at the bottom of the supports;

[0026] C3. Use a hoisting trolley to lift the exposed part of the track from one end at the bottom of the support to the other end and splice it;

[0027] C4. Repeat steps C2-C3 to move the entire device forward along the length of the dock.

[0028] Preferably, the distance between two adjacent lower cross beams of the pier is one span;

[0029] In step A3, the method of lifting the prefabricated components from the shore to the wharf for installation by a lifting trolley includes:

[0030] D1. Move the equipment to the first span and use a hoisting trolley to lift multiple prefabricated parts from the shore to the space between the front and middle legs for installation;

[0031] D2. Move the equipment one span along the length of the wharf, and use the hoisting trolley to lift the prefabricated parts to the area blocked by the front and middle legs in the previous step for installation;

[0032] D3. Use a lifting trolley to lift multiple prefabricated parts from the shore to the area between the front outrigger and the middle outrigger for installation;

[0033] D4. Repeat steps D2-D3.

[0034] Preferably, the distance between two adjacent lower cross beams of the pier is one span;

[0035] The prefabricated parts include prefabricated beams and prefabricated panels;

[0036] In step A3, the method of lifting the prefabricated components from the shore to the wharf for installation by a lifting trolley includes:

[0037] D1. Move the equipment to the first span, use a hoisting trolley to lift multiple precast beams from the shore to the space between the front and middle outriggers for arrangement, and cast the arranged precast beams and the adjacent lower crossbeams of the wharf into one piece;

[0038] D2. Move the equipment one span along the length of the wharf, and use the hoisting trolley to lift the precast beam to the area blocked by the front and middle legs in the previous step, and then cast the arranged precast beam into one piece with the adjacent lower cross beam of the wharf;

[0039] D3. Use a hoisting trolley to lift multiple precast beams from the shore to the area between the front and middle outriggers for arrangement, and then cast the arranged precast beams together with the adjacent lower cross beams of the pier;

[0040] D4, repeat steps D2-D3;

[0041] D5. When the concrete poured between the precast beam and the adjacent lower beam of the pier reaches the setting period, the equipment is withdrawn and multiple precast panels are hoisted from the shore to the precast beam between the front and middle legs by a hoisting trolley for installation;

[0042] D6. Move the equipment one span along the length of the wharf, and use a hoisting trolley to lift the prefabricated panel to the prefabricated beam at the area blocked by the front and middle legs in the previous step for installation;

[0043] D7. Use a hoisting trolley to lift multiple prefabricated panels from the shore to the prefabricated beams between the front legs and the middle legs for installation;

[0044] D8. Repeat steps D6-D7 until all prefabricated beams have been installed with prefabricated panels;

[0045] D9. Repeat steps D2-D8 until all precast beams and all precast panels are installed.

[0046] Preferably, the method further comprises the step of installing the prefabricated components of the approach bridge by means of a hoisting trolley.

[0047] Preferably, in step A2, when the supporting legs leave the shore, a support gantry is installed at the bottom of the supporting legs to adapt to the height difference between the shore and the lower crossbeam of the pier.

[0048] Compared with the prior art, the present invention has the following beneficial effects:

[0049] 1. The present invention provides a method for erecting an assembled combined high-pile wharf. By using corresponding equipment, the lifting and transportation of prefabricated parts between the shore and the wharf range can be realized, reducing or even avoiding the influence of waves on the prefabricated parts during transportation and installation; at the same time, through the cooperation of multiple legs and beams, the equipment can be moved to the range between the shore and the wharf with the beam under the wharf as the foothold, which is convenient for the arrangement of the equipment. Moreover, the top of the beam under the wharf is located on the sea surface, so the equipment will not be excessively disturbed by waves when moving between the shore and the wharf range; at the same time, for the equipment that has been moved between the shore and the wharf range, the track can be lifted to the support legs by a lifting trolley, so that the entire equipment can be subsequently moved along the length direction of the wharf, so that the lifting trolley can lift prefabricated parts in the entire wharf range. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] Figure 1 This is a longitudinal schematic diagram of the equipment moving to the dock area in Example 1 of the present invention.

[0051] Figure 2 This is a schematic diagram of the longitudinal steps of the plurality of legs driving the device to advance to the dock area in Example 1 of the present invention.

[0052] Figure 3 This is a transverse schematic diagram of the installation of the prefabricated beam at the front support leg in Example 1 of the present invention.

[0053] Figure 4 This is a transverse schematic diagram of the installation of the prefabricated beam at the middle leg in Example 1 of the present invention.

[0054] Figure 5 This is a top view schematic diagram of the equipment setting up prefabricated parts in Example 1 of the present invention.

[0055] Markings in the figure:

[0056] 1- Hoisting trolley, 2- Longitudinal beam, 3- Traveling mechanism, 4- Cross beam, 5- Front support, 6- Front outrigger, 7- Middle outrigger, 8- Rear outrigger, 9- Track, 10- Counter roller device, 11- Wheel box, 12- Underside cross beam of wharf, 13- Precast beam, 14- Precast panel, 15- Approach bridge, 16- Shore. DETAILED DESCRIPTION

[0057] The present invention will be further described in detail below in conjunction with test examples and specific embodiments. However, this should not be understood as limiting the scope of the present invention to the following embodiments, and all technologies implemented based on the present invention fall within the scope of the present invention.

[0058] Unless otherwise specified, in the description of the specific embodiments of the present invention, the terms indicating orientation or positional relationships such as "upper," "lower," "left," "right," "center," "inside," and "outside" are based on the orientation or positional relationships shown in the accompanying drawings, or are the orientation or positional relationships in which the invented product / device / apparatus is placed when it is conventionally used. These terms of orientation or positional relationships are merely for the purpose of facilitating the description of the present invention or simplifying the description of the specific embodiments to facilitate a quick understanding of the solutions by technicians. They do not indicate or imply that a particular device / component / element must have a specific orientation or be constructed and operated in a specific positional relationship. Therefore, they should not be construed as limitations on the present invention.

[0059] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel" and the like appear, it does not mean that the corresponding devices / components / elements are required to be absolutely horizontal or vertical or overhanging or parallel, but may be slightly tilted or have deviations. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but may be slightly tilted. Alternatively, it can be simply understood that the corresponding devices / components / elements are set in directions such as "horizontal", "vertical", "overhanging", and "parallel", and can have an error / deviation of ±10% relative to the corresponding direction setting, more preferably an error / deviation within ±8%, more preferably an error / deviation within ±6%, more preferably an error / deviation within ±5%, and more preferably an error / deviation within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the solution of the present invention.

[0060] In addition, the expressions "first", "second", "third", etc. that appear in the terms are merely descriptions used to distinguish the same or similar components and should not be understood as emphasizing or implying the relative importance of specific components.

[0061] In addition, in the description of the embodiments of the present invention, "several," "plurality," and "a number" represent at least two. It can also be any number such as two, three, four, five, six, seven, eight, nine, or even more than nine.

[0062] Furthermore, in the description of the technical solution of the present invention, unless otherwise expressly specified, defined, or limited, the terms "disposed," "installed," "connected," "connected," "provided with," "laid," and "arranged" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections. They may be welded, riveted, bolted, threaded, or other commonly used connection methods in the art. Such connections may be mechanical, electrical, or communicative; they may be direct, indirect via an intermediate medium, or internally connected between two components.

[0063] Example 1

[0064] A pier is arranged at shore 16, with the pier being several hundred meters long and its length (hereinafter referred to as the pier direction) roughly parallel to the shore. Within the pier construction area (hereinafter referred to as the pier area), multiple pier lower crossbeams 12 are pre-placed, spaced along the pier direction. The length of the pier lower crossbeams 12 is roughly perpendicular to the pier direction, and the distance between two adjacent pier lower crossbeams 12 is one span. The pier lower crossbeams 12 can be constructed from shore 16 to the pier area, so they are not subject to, or are not excessively subject to, the effects of sea conditions.

[0065] The longitudinal direction is the direction of the wharf, and the length direction of the beam 12 under the wharf is the transverse direction.

[0066] This embodiment provides a method for erecting an assembled high-pile wharf, which uses an integrated device for erecting beams and slabs of a high-pile wharf. Figure 1 As shown, it includes a crossbeam 4, supporting legs, a longitudinal beam 2 and a lifting trolley 1; wherein, when the equipment is erected and used, the longitudinal beam 2 is arranged longitudinally and the crossbeam 4 is arranged transversely.

[0067] Wherein, the longitudinal beam 2 is arranged on the top of the cross beam 4, and the longitudinal beam 2 can move on the cross beam 4 along the length direction (transverse direction) of the cross beam 4, wherein the longitudinal beam 2 can be moved transversely on the cross beam 4 by arranging a running mechanism 3 at the bottom of the longitudinal beam 2, wherein the running mechanism 3 is provided with a transverse moving wheel, and the transverse moving wheel is in rolling cooperation with the guide rail at the top of the cross beam 4; the hoisting trolley 1 is arranged on the top of the longitudinal beam 2, and the hoisting trolley 1 can move on the longitudinal beam 2 along the length direction (longitudinal direction) of the longitudinal beam 2, at this time, the hoisting trolley 1 can move longitudinally and transversely between the two ends of the cross beam 4 and the two ends of the longitudinal beam 2. Wherein, as Figure 3 、 Figure 4 As shown, the cross beam 4 is located under the longitudinal beam 2 at the middle beam section of the longitudinal beam 2, and the length of the longitudinal beam 2 is close to 3 times the width of each support leg in the longitudinal direction, so that the hoisting trolley 1 can at least move on the longitudinal beam 2 to both sides of all supports in the longitudinal direction.

[0068] At least three of the legs are distributed along the length direction of the beam 4 and are arranged at the bottom of the beam 4, so as to support the beam 4 and its upper parts and keep them away from the sea surface. The length of the legs is adjustable, and the adjustment method can be to set a jack at the bottom of the leg and adjust the length of the leg by raising and lowering the jack.

[0069] The tops of at least two of the legs can move along the length direction of the beam 4. If the legs are movable legs, a reverse roller device 10 can be provided on the tops of the movable legs, and the reverse roller device 10 is installed on the beam 4; the movable legs are connected to the beam 4 through the reverse roller device 10 to support the beam 4. At the same time, the reverse roller device 10 serves as a driving mechanism, and the reverse roller device 10 rotates to realize the relative transverse movement of the beam 4 and the movable legs, that is, when the beam 4 is stationary, the movable legs are driven to move transversely along the beam 4 by the reverse roller device 10, and when the movable legs are stationary, the beam 4 is driven to move transversely by the reverse roller device 10.

[0070] The bottom of the support leg can move longitudinally through the track 9, and the support leg can be in contact with the track 9 through the wheel box 11. The track 9 is extended longitudinally and the movement of the support leg on the track 9 is achieved through the wheel box 11.

[0071] The following steps are involved:

[0072] A1. Setting up equipment on the shore 16. The setting up method may be transportation or on-site assembly;

[0073] A2. Using the lower crossbeam 12 of the wharf as a foothold, the equipment is driven by the multiple legs to move from the shore 16 toward the wharf area until the front end of the crossbeam 4 in the equipment moves to the wharf area and the rear end of the crossbeam 4 is still located at the shore 16, so that the hoisting trolley 1 can lift the prefabricated parts from the shore 16 to the wharf area in the horizontal direction for installation;

[0074] A3. Use the hoisting trolley 1 to lay out the track 9 along the length of the wharf so that the bottom of the legs can drive the entire equipment to move along the length of the wharf. Use the hoisting trolley 1 to lift the prefabricated parts from the shore 16 to the wharf for installation until all the prefabricated parts are installed.

[0075] By adopting relevant equipment, the lifting and transportation of prefabricated parts between the shore 16 and the dock range can be realized, reducing or even avoiding the influence of waves on the prefabricated parts during transportation and installation; at the same time, through the cooperation of multiple legs and beams 4, the equipment can be moved to the area between the shore 16 and the dock range with the lower beam 12 of the dock as the foothold, which is convenient for the arrangement of the equipment, and the top of the lower beam 12 of the dock is located on the sea surface, so the equipment will not be excessively disturbed by waves when moving between the shore 16 and the dock range; at the same time, for the equipment that has been moved between the shore 16 and the dock range, the track 9 can be lifted to the support legs by the lifting trolley 1, so that the entire equipment can be subsequently moved along the length direction of the dock, so that the lifting trolley 1 can lift prefabricated parts over the entire dock range.

[0076] The entire process will not be overly affected by the waves, and the time required for hoisting, transporting and installing prefabricated parts is shorter. Moreover, based on large-scale construction of the entire wharf range, the cost of a single device is lower, thereby improving the construction efficiency and safety of the wharf erection.

[0077] In one or more embodiments, the legs that can move along the length direction of the beam 4 are defined as movable legs;

[0078] In step A2, the method of using the lower crossbeam 12 of the dock as a foothold and driving the device forward by the plurality of legs includes:

[0079] B1, wherein at least two movable legs support the crossbeam 4, and the remaining legs are shortened and suspended in the air, and the crossbeam 4 carries the remaining legs and moves forward along the length direction of the crossbeam 4 on the two movable legs;

[0080] B2, the remaining legs and one of the movable legs support the beam 4, the other movable leg is shortened and suspended in the air, and the other movable leg moves along the length direction of the beam 4 under the beam 4;

[0081] B3, the remaining legs and the other movable leg support the beam 4, one of the movable legs is shortened and suspended in the air, and the one of the movable legs moves along the length direction of the beam 4 under the beam 4;

[0082] B4. Through continuous cycles of steps B1-B3, the entire device moves forward along the length direction of the beam 4.

[0083] The footing of the legs supporting the beam 4 may be the beam 12 under the pier or the shore 16 depending on the location.

[0084] In one or more embodiments, the number of the support legs can be three, and the three support legs are respectively a front support leg 6, a middle support leg 7 and a rear support leg 8, and the front support leg 6, the middle support leg 7 and the rear support leg 8 are distributed in sequence from the front end to the rear end of the beam 4, wherein the front support leg 6 and the middle support leg 7 serve as movable support legs, that is, the top of the front support leg 6 and the middle support leg 7 can move along the length direction of the beam 4, and the rear support leg 8 is fixedly connected to the rear end of the beam 4.

[0085] Among them, the front support leg 6 and the middle support leg 7 will move to the sea surface. By moving the front support leg 6 and the rear support leg 8 relative to the beam 4, the front support leg 6 and the rear support leg 8 can be directly moved to a foothold on the beam 12 under the pier for easy rest. The rear support leg 8 is located at the rear end of the beam 4 and its position remains on the shore 16, so there is no need to make it movable.

[0086] Based on this, Figure 2 As shown, in step A2, the method of using the lower beam 12 of the dock as a foothold and driving the device forward by a plurality of legs includes:

[0087] B1, the front legs 6 and the middle legs 7 support the crossbeam 4, the rear legs 8 are shortened and suspended in the air, and the crossbeam 4 moves forward along the length direction of the crossbeam 4 with the rear legs 8 on the front legs 6 and the middle legs 7;

[0088] B2, the rear legs 8 and the middle legs 7 support the crossbeam 4, the front legs 6 are shortened and suspended in the air, and the front legs 6 move forward along the length direction of the crossbeam 4 under the crossbeam 4;

[0089] B3, the front legs 6 and the front legs 6 support the crossbeam 4, the middle legs 7 are shortened and suspended in the air, and the middle legs 7 move forward along the length direction of the crossbeam 4 under the crossbeam 4;

[0090] B4. Through continuous cycles of steps B1-B3, the entire device moves forward along the length direction of the beam 4. When the entire device moves to the desired position, all the legs support the beam 4 at the same time.

[0091] Among them, considering that during the process of hoisting the prefabricated parts to the dock area for installation, the hoisting trolley 1 and the longitudinal beam 2 both need to be moved to the corresponding position along the length direction of the cross beam 4, at which time the load on this part of the cross beam 4 is relatively large, therefore, in one or more examples, the front legs 6 can be moved to the side of the dock area farthest from the shore 16; the middle legs 7 can be moved to the side of the dock area closest to the shore 16, or the middle legs 7 can be moved between the dock area and the shore 16. In this case, the front legs 6 and the middle legs 7 are respectively located on both sides of the dock area, ensuring the support performance of the front legs and the middle legs 7 for the hoisting trolley 1 during the installation of the prefabricated parts at the dock area.

[0092] In one or more embodiments, the device may further include a front support member 5 , wherein the front support member 5 is fixed to the front end of the crossbeam 4 .

[0093] In step A2, when all the legs are located between the midpoint and the rear end of the beam 4 along the length direction, for example, when the front legs 6 and the middle legs 7 are located between the midpoint and the rear end of the beam 4 at a certain point in time when the equipment moves forward, when part of the beam section from the midpoint to the front end of the beam 4 is suspended in the air, the front support member 5 temporarily supports the suspended beam section from the midpoint to the front end of the beam 4 along the length direction.

[0094] Among them, the front support member 5 is only used to temporarily support the front end of the beam 4 when the front end of the beam 4 is suspended in the air, so as to avoid the equipment from tipping forward or excessive stress in the suspended part of the front end of the beam 4. It does not involve the subsequent support of the beam 4 during the transportation and installation of the prefabricated parts. Therefore, the load-bearing capacity requirements of the front support member 5 are relatively low, and the weight of the front support member 5 can be much lower than the front support leg 6, thereby reducing the load on the front end of the beam 4 when it is suspended in the process of moving from the shore 16 to the dock range, reducing the possible damage to the front end of the beam 4, or reducing the possibility of imbalance between the front and rear ends of the beam 4.

[0095] The front support member 5 may be a column without any other functional components.

[0096] In order to enable the entire equipment to move along the length direction of the wharf, in one or more embodiments, in step A1, when erecting the legs of the equipment, several sections of track 9 are detachably installed in advance at the bottom of each leg, wherein the length of each section of track 9 is one span, and the two ends of each section of track 9 can be directly placed on the lower cross beams 12 of two adjacent wharves. At this time, the overall length of the several sections of track 9 is adapted to the width of the legs in the longitudinal direction, so that the legs will not cause too much obstruction to the two ends of the track 9 at the bottom thereof, thereby facilitating the hoisting trolley 1 to add or reduce the track 9 at the end of the bottom track 9.

[0097] The several segments can be one segment, two ends, three segments or even more segments, wherein the figure shows two segments.

[0098] When the equipment moves to the corresponding position and supports the beam 4 through all the legs, the several sections of track 9 at the bottom of the legs also support the legs, and the length direction of the track 9 is parallel to the length direction of the dock.

[0099] In step A3, the method of laying the track 9 along the length direction of the wharf by the hoisting trolley 1 so that the bottom of the legs can drive the entire device to move along the length direction of the wharf includes:

[0100] C1. Use the hoisting trolley 1 to lift the other rails 9 from the shore 16 to the end of the rail 9 at the bottom of the support and splice them, so that the overall length of the rail 9 is increased, so that the production can move on the rail 9;

[0101] C2. All supports drive the entire device to move on the spliced ​​rails 9, so that the supports move above the other rails 9. At this time, the other rails 9 participate in supporting the supports, and the part of the rail 9 that was previously at the bottom of the support is exposed. At this time, the exposed part of the rail 9 does not support the supports and can be disassembled;

[0102] C3. Use the hoisting trolley 1 to lift the exposed part of the track 9 from one end at the bottom of the support to the other end and splice it;

[0103] C4. Repeat steps C2-C3 to move the entire device along the length of the dock.

[0104] Through this method, the entire equipment can be moved along the length direction of the wharf. The entire process fully utilizes the lifting function of the hoisting trolley 1, and there is no need to transport the track 9 separately, which will not be excessively disturbed by the waves. At the same time, in the process of the entire equipment moving along the length direction of the wharf, the track 9 is paved in a circular manner, and there is no need to use too much track 9, which greatly reduces the cost of laying the track 9. At the same time, considering that some prefabricated parts (such as prefabricated beams 13 and prefabricated panels 14) need to be laid between the adjacent wharf lower beams 12, by disassembling the track 9, it is possible to avoid obstruction of the corresponding prefabricated parts operation when the track 9 is erected on the two wharf lower beams 12.

[0105] To complete the installation of the prefabricated components, in one or more embodiments, in step A3, the method of lifting the prefabricated components from the shore 16 to the dock area by the hoisting trolley 1 for installation includes:

[0106] D1. Move the equipment to the first span (i.e., the position of the two adjacent lower cross beams 12 of the pier at the outermost edge), and use the hoisting trolley 1 to lift multiple prefabricated parts from the shore 16 to the position between the front legs 6 and the middle legs 7 for installation. During the installation process, the hoisting trolley 1 and the prefabricated parts are located between the front legs 6 and the middle legs 7, and can be stably supported by the front legs 6 and the middle legs 7. However, due to the obstruction of the front legs 6 and the middle legs 7, the hoisting trolley 1 is temporarily unable to lift the prefabricated parts to the position where the front legs 6 or the middle legs 7 are located for installation;

[0107] D2. Move the equipment one span along the length of the wharf so that the area blocked by the front legs 6 and the middle legs 7 in the previous step is no longer blocked by the front legs 6 and the middle legs 7. Use the hoisting trolley 1 to lift the prefabricated component to the area blocked by the front legs 6 and the middle legs 7 in the previous step for installation. During the installation process, the hoisting trolley 1 and the prefabricated component are on the side of the front legs 6 or the middle legs 7. Since this step requires less area to be installed and takes less time, the equipment will not be subjected to lateral loads for a long time.

[0108] D3. Use the hoisting trolley 1 to lift multiple prefabricated parts from the shore 16 to the space between the front support leg 6 and the middle support leg 7 for installation;

[0109] D4. Repeat steps D2-D3, installing prefabricated parts along the length of the wharf one by one with two spans as a cycle.

[0110] Among them, when the prefabricated parts include prefabricated beams 13 and prefabricated panels 14, the prefabricated beams 13 after installation need to be cast into one piece with the adjacent lower crossbeams 12 of the pier, and the prefabricated panels 14 are paved on the prefabricated beams 13 after the casting reaches the setting period, and other operations still need to be performed on the prefabricated panels 14 after the prefabricated panels 14 are paved.

[0111] Based on this, in the case where the prefabricated parts include prefabricated beams 13 and prefabricated panels 14, in one or more examples, in step A3, the method of lifting the prefabricated parts from the shore 16 to the dock area for installation by the hoisting trolley 1 includes:

[0112] D1. Move the equipment to the first span and use the hoisting trolley 1 to lift multiple precast beams 13 from the shore 16 to the space between the front legs 6 and the middle legs 7 for arrangement. The arranged precast beams 13 are then cast together with the adjacent lower cross beams 12 of the wharf to complete the installation of the precast beams 13.

[0113] D2. Move the equipment one span along the length of the wharf. Use the hoisting trolley 1 to lift the precast beam 13 to the area blocked by the front legs 6 and the middle legs 7 in the previous step. Then, cast the arranged precast beam 13 and the adjacent lower cross beam 12 of the wharf into one piece, thus completing the installation of the precast beam 13.

[0114] D3. Use the hoisting trolley 1 to hoist multiple precast beams 13 from the shore 16 to the space between the front legs 6 and the middle legs 7 for arrangement. The arranged precast beams 13 are then cast together with the adjacent lower cross beams 12 of the dock to complete the installation of the precast beams 13.

[0115] D4, repeat steps D2-D3;

[0116] D5. When the concrete poured between the precast beam 13 and the adjacent lower cross beam 12 reaches the setting period, the equipment is withdrawn, and multiple precast panels 14 are hoisted from the shore 16 to the precast beam 13 between the front support leg 6 and the middle support leg 7 by the hoisting trolley 1 for installation;

[0117] D6. Move the equipment one span along the length of the wharf, and use the hoisting trolley 1 to lift the prefabricated panel 14 to the prefabricated beam 13 at the area blocked by the front legs 6 and the middle legs 7 in the previous step for installation;

[0118] D7. Use the hoisting trolley 1 to lift multiple prefabricated panels 14 from the shore 16 to the prefabricated beam 13 between the front support leg 6 and the middle support leg 7 for installation;

[0119] D8, repeat steps D6-D7 until all prefabricated beams 13 have been installed with prefabricated panels 14;

[0120] D9, such as Figure 4As shown, steps D2 to D8 are continuously cycled until all prefabricated beams 13 and all prefabricated panels 14 are installed.

[0121] The assembly of the prefabricated panel 14 and the prefabricated beam 13 is as follows: Figure 5 shown.

[0122] In one or more embodiments, considering that there may be a large height difference between the shore 16 and the landing point of the support pier lower beam 12, it is impossible to support the support at the corresponding landing point by adjusting the height of the support itself. Therefore, in step A2, when the support leg leaves the shore, based on the height difference between the shore 16 and the landing point of the pier lower beam 12, a support gantry with a suitable height is installed at the bottom of the support leg, wherein the support gantry is used to increase the height of the support leg after it leaves the shore 16, can be regarded as a component of the support, and the support gantry can move on the track 9.

[0123] Specifically, the support gantry can be erected when the bracket just leaves the shore. At this time, the bracket is close to the shore 16, and the construction workers can erect the support gantry on the shore 16, which is convenient for construction and is less affected by waves.

[0124] In one or more embodiments, after completing the installation of all prefabricated beams 13 and all prefabricated panels 14 within the wharf range, the step of installing prefabricated parts of the approach bridge 15 by means of the hoisting trolley 1 may be further included.

[0125] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A method for erecting an assembled high-pile wharf, characterized in that: A plurality of pier lower cross beams (12) are arranged within the pier, the plurality of pier lower cross beams (12) are spaced apart along the pier direction, and the distance between two adjacent pier lower cross beams (12) is one span; A high-pile wharf beam-slab erection integrated device is used, the device comprising a crossbeam (4), legs, a longitudinal beam (2) and a hoisting trolley (1); the longitudinal beam (2) is arranged on the crossbeam (4) and can move along the length direction of the crossbeam (4); the hoisting trolley (1) is arranged on the longitudinal beam (2) and can move along the length direction of the longitudinal beam (2); at least three legs are distributed along the length direction of the crossbeam (4) and arranged at the bottom of the crossbeam (4); a jack is arranged on the top of the leg, and the length of the leg is adjustable by raising and lowering the jack, and a reverse roller device is arranged on the top of at least two legs, and the reverse roller device is installed on the crossbeam. The reverse roller device serves as a driving mechanism, and the relative movement of the crossbeam and the legs is achieved by rotating the reverse roller device, and the bottom of the leg can move longitudinally through a track (9); The following steps are involved: A1. The equipment is set up on the shore (16). When setting up the legs of the equipment, several sections of track (9) are detachably installed at the bottom of each leg in advance. The length of each section of track is one span. The two ends of each section of track can be directly placed on the lower crossbeams of two adjacent docks. The overall length of the several sections of track 9 is adapted to the width of the legs in the longitudinal direction. A2, with the lower cross beam (12) of the dock as a foothold, the device is driven by a plurality of the legs to move from the shore (16) toward the dock range until the front end of the cross beam (4) in the device moves to the dock range and the rear end of the cross beam (4) is still located at the shore (16), the device further comprising a front support member (5), the front support member (5) being fixed to the front end of the cross beam (4), when all the legs are located between the midpoint and the rear end of the cross beam (4) along the length direction, the front support member (5) temporarily supports the suspended beam section from the midpoint to the front end of the cross beam (4) along the length direction, and when the legs leave the shore, a support gantry is installed at the bottom of the legs to adapt to the height difference between the shore (16) and the lower cross beam (12) of the dock; A3. Using a hoisting trolley (1), a track (9) is laid out along the length of the wharf, so that the bottom of the legs can drive the entire device to move along the length of the wharf, and the prefabricated parts are hoisted from the shore (16) to the wharf area for installation by the hoisting trolley (1) until all the prefabricated parts are installed; The legs that can move along the length direction of the beam (4) are defined as movable legs; In step A2, the method of using the lower cross beam (12) of the dock as a foothold and driving the device from the shore (16) toward the dock range through a plurality of the legs includes: B1, wherein at least two movable legs support the crossbeam (4), the remaining legs are shortened, and the crossbeam (4) carries the remaining legs on the two movable legs and moves forward along the length direction of the crossbeam (4); B2, the remaining legs and one of the movable legs support the crossbeam (4), the other movable leg is shortened, and the other movable leg moves forward under the crossbeam (4) along the length direction of the crossbeam (4); B3, the remaining legs and the other movable leg support the crossbeam (4), one of the movable legs is shortened, and one of the movable legs advances under the crossbeam (4) along the length direction of the crossbeam (4); B4, looping steps B1-B3, so that the entire device moves forward along the length direction of the beam (4); In step A3, the method of laying out the track (9) along the length direction of the wharf by the hoisting trolley (1) so that the bottom of the support leg can drive the entire device to move along the length direction of the wharf includes: C1. Use a hoisting trolley (1) to lift the other rails (9) from the shore (16) to the end of the rail (9) at the bottom of the support and splice them; C2. All supports drive the entire device to move on the spliced ​​track (9), so that the supports move above the other tracks (9) and expose the part of the track (9) that was previously at the bottom of the supports; C3, using a lifting trolley (1), lift the exposed portion of the track (9) from one end currently located at the bottom of the support to the other end and splice it; C4, looping steps C2-C3, so that the entire device moves forward along the length of the wharf; The supporting legs comprise a front supporting leg (6), a middle supporting leg (7) and a rear supporting leg (8) which are sequentially distributed along the direction from the front end to the rear end of the crossbeam (4); the tops of the front supporting leg (6) and the middle supporting leg (7) are movable along the length direction of the crossbeam (4); and the rear supporting leg (8) is fixedly connected to the rear end of the crossbeam (4); In step A3, the front support leg (6) moves to the side of the dock range that is farthest from the shore (16); the middle support leg (7) moves to the side of the dock range that is closest to the shore (16), or the middle support leg (7) moves to between the dock range and the shore (16); the prefabricated parts include prefabricated beams (13) and prefabricated panels (14); the method of lifting the prefabricated parts from the shore (16) to the dock range for installation by using a lifting trolley (1) includes: D1. Move the equipment to the first span, and use a hoisting trolley (1) to lift multiple precast beams (13) from the shore (16) to the space between the front support leg (6) and the middle support leg (7) for arrangement, and cast the arranged precast beams (13) and the adjacent lower cross beams (12) of the pier into one piece; D2, move the equipment along the length direction of the wharf by one span, and use the hoisting trolley (1) to lift the precast beam (13) to the area blocked by the front support leg (6) and the middle support leg (7) in the previous step for arrangement, and cast the arranged precast beam (13) and the adjacent wharf lower cross beam (12) into one piece; D3, using a lifting trolley (1) to hoist a plurality of precast beams (13) from the shore (16) to between the front support leg (6) and the middle support leg (7) for arrangement, and casting the arranged precast beams (13) and the adjacent lower cross beams (12) of the pier into one piece; D4. Repeat steps D2-D3, installing prefabricated parts along the length of the wharf one by one with two spans as one cycle; D5. When the concrete poured between the precast beam (13) and the adjacent lower cross beam (12) of the pier reaches the setting period, the equipment is withdrawn, and a plurality of precast panels (14) are hoisted from the shore (16) to the precast beam (13) between the front support leg (6) and the middle support leg (7) by a hoisting trolley (1) for installation; D6. Move the equipment along the length of the wharf by one span, and use the hoisting trolley (1) to lift the prefabricated panel (14) to the prefabricated beam (13) at the area blocked by the front support leg (6) and the middle support leg (7) in the previous step for installation; D7, using a lifting trolley (1) to lift a plurality of prefabricated panels (14) from the shore (16) to the prefabricated beam (13) between the front support leg (6) and the middle support leg (7) for installation; D8, looping steps D6-D7 until all prefabricated beams (13) have been installed with prefabricated panels (14); D9. Repeat steps D2-D8 until all precast beams (13) and all precast panels (14) are installed.

2. The method for erecting an assembled high-pile wharf according to claim 1, wherein: The method further comprises the steps of installing the prefabricated parts of the approach bridge (15) by means of a hoisting trolley (1).

Citation Information

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