Anti-hollowing construction method of novel heat-preservation nano heat-insulation gel material used on concrete surface

The novel anti-air-drum construction method using a thermal insulation nano-insulating gel material addresses labor and cost inefficiencies by employing efficient application techniques, reducing hollowing and safety hazards while maintaining high construction quality.

CN119195357AActive Publication Date: 2024-12-27CHINA METALLURGICAL CONSTR ENG GRP
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Patent Information

Application Number
CN202411214273.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-31
Publication Date
2024-12-27
Estimated Expiration
2044-08-31

AI Technical Summary

Technical Problem

Existing construction methods for thermal insulation on concrete surfaces are labor-intensive, prone to hollowing, and increase costs due to the need for special maintenance and material application, leading to inefficiencies and safety hazards.

Method used

A novel anti-air-drum construction method using a thermal insulation nano-insulating gel material, involving steps like base treatment, spraying two-component vitrified tile adhesive, insulation reinforcement, anti-cracking layer, and putty layer construction, which includes using an oil-free air compressor for efficient application and embedding glass fiber mesh.

Benefits of technology

Reduces hollowing rates, saves labor and material costs, eliminates safety hazards, and accelerates construction progress while maintaining high quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an anti-hollowing construction method of a novel heat-preservation nano heat-insulation gel material for a concrete surface. The anti-hollowing construction method comprises the following construction steps: S1, treating a base layer; s2, double-component vitrified brick back glue is sprayed; s3, thermal insulation screeding is made on the wall surface; s4, constructing a heat insulation layer; s5, an anti-crack layer is formed, and an alkali-resistant glass fiber net is pressed in; and S6, constructing a putty layer and making a facing layer. The double-component vitrified brick back glue is sprayed, the hollowing rate is low, special treatment is not needed, the material cost, the labor cost and the like are saved, potential safety hazards caused by repairing are eliminated, and the construction progress is accelerated.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to a novel anti-air-drum construction method of a heat-insulating nanometer heat-insulating gel material used on a concrete surface. Background Art

[0002] Prior art (1): Manual slurry beating and hair removal. The main construction process is: base treatment → preparation of polymer cement mortar for standby use → slurry beating and hair removal → burr maintenance → preparation of insulation layer ash cake → insulation material on the wall → anti-cracking mortar (with embedded fiberglass mesh). The main operation method is: use a paddle made of folded wire mesh, then dip an appropriate amount of slurry on the back of the paddle, beat it hard and pull it quickly to form a rough bottom and sharp top thorn-like hair surface, so that the base treatment is uniform and firm, and then start maintenance on the second day after slurry beating. When the weather is dry, it is advisable to maintain it 5 hours after slurry beating. The maintenance period should be no less than 3 days. The maintenance effect should be such that it cannot be broken by hand. When the hand is pressed on the slurry, there is a burr feeling before the insulation material can be put on the wall.

[0003] However, the prior art has the following shortcomings: after beating and shaking off the hair, special personnel need to be arranged for regular maintenance, which will increase labor costs; at the same time, if individual parts are not properly maintained or too much water is sprayed during maintenance, it may lead to insufficient burr strength and cause burrs to fall off, eventually leading to hollowing in the later stage.

[0004] Existing technology 2: Applying interface agent on the base layer, that is, applying interface treatment agent on the aluminum form concrete base layer with a manual roller. After testing this construction technology at the construction site, it was found that the insulation layer is prone to large-area hollowing, and rectification will increase labor and material costs. Summary of the invention

[0005] In view of this, the present invention provides a novel heat-insulating nano-insulating gel material anti-air drum construction method used on the concrete surface, which reduces later repairs, improves project quality, reduces material consumption, reduces project costs, and speeds up construction progress.

[0006] The present invention provides a novel heat-insulating nano-insulating gel material anti-drum construction method for concrete surface, which adopts the following technical scheme:

[0007] A novel anti-air-drum construction method of a thermal insulation nano-insulation gel material used on a concrete surface comprises the following construction steps:

[0008] S1: basic treatment;

[0009] S2: Spray two-component vitrified tile adhesive;

[0010] S3: Make thermal insulation reinforcement on the wall;

[0011] S4: Insulation layer construction;

[0012] S5: Anti-cracking layer and pressed alkali-resistant glass fiber mesh;

[0013] S6: Putty layer construction and finishing layer.

[0014] Optionally, in S2, the vitrified tile adhesive powder and the vitrified tile liquid are mixed evenly in a certain proportion, and the two-component vitrified tile adhesive after fine sieving is placed in a spraying device for spraying.

[0015] Optionally, the spraying equipment is an oil-free air compressor having a feed pipe and a nozzle, and the two-component vitrified tile adhesive is sprayed through the feed pipe and the nozzle.

[0016] Optionally, in S4, after the thermal insulation layer is constructed, the wall anti-cracking layer is constructed

[0017] Optionally, the anti-cracking layer is formed by applying anti-cracking mortar.

[0018] Optionally, the crack-resistant mortar is embedded with a glass fiber mesh.

[0019] Optionally, the thermal insulation layer is a thermal insulation nano-insulation gel, which is constructed by applying it on the backing of the vitrified tiles that have reached the strength requirements.

[0020] In summary, the present invention includes at least one of the following beneficial technical effects: low hollowing rate, no need for special treatment, saving costs such as materials and labor, eliminating safety hazards caused by repairs, and accelerating construction progress. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.

[0023] Explanation of the accompanying reference numerals: 1. Base layer; 2. Two-component vitrified tile adhesive; 3. Insulation layer; 4. Anti-cracking layer; 5. Putty layer; 6. Finishing layer. DETAILED DESCRIPTION

[0024] The following describes the embodiments of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.

[0025] The following is combined with Figure 1 The present invention is described in further detail.

[0026] The embodiment of the invention discloses a novel anti-cavitation construction method of a thermal insulation nanometer heat insulating gel material used on a concrete surface.

[0027] Reference Figure 1 A novel anti-air-drum construction method of a thermal insulation nano-insulation gel material used on a concrete surface includes the following construction steps:

[0028] S1: base 1 processing;

[0029] S2: spray two-component vitrified tile adhesive 2;

[0030] S3: making thermal insulation ribs on the wall to form thermal insulation layer 3;

[0031] S4: Insulation layer construction;

[0032] S5: Putty layer 5 is constructed and finishing layer 6 is made.

[0033] The use of spray-coated two-component vitrified tile adhesive 2 has a low hollowing rate and does not require special treatment, saving costs such as materials and labor, eliminating safety hazards caused by repairs, and speeding up construction progress.

[0034] Among them, in S1, the base layer 1 is processed as follows:

[0035] The on-site base treatment was not roughened or roughened. After the wall surface was rinsed clean with water, the two-component vitrified tile was sprayed.

[0036] In S2, the vitrified tile adhesive powder and the vitrified tile liquid are mixed evenly in a certain proportion, and the two-component vitrified tile adhesive 2 after fine screening is put into the spraying equipment for spraying.

[0037] The spraying equipment is an oil-free air compressor, which has a feeding pipe and a nozzle, and the two-component vitrified tile adhesive 2 is sprayed out through the feeding pipe and the nozzle.

[0038] Specifically, the spraying two-component vitrified tile adhesive 2 is intended to improve the bonding strength between adhesive materials and solve common problems such as hollowing and falling off. It is composed of vitrified tile adhesive powder and vitrified tile liquid material, which are mixed in a specific ratio before use. It has high strength and water resistance, deformation resistance, long-lasting anti-falling and impact resistance, and can effectively prevent hollowing.

[0039] In this embodiment, spraying is adopted on site for construction. The vitrified tile adhesive powder and the vitrified tile liquid are prepared in a ratio of 1:2.5 (by weight). After being fully stirred, they are allowed to stand for 3 minutes and then stirred again before use. The stirred adhesive should be used up within 2 hours.

[0040] Two-component vitrified tile adhesive 2 has the following advantages:

[0041] Strong bonding: can effectively bond to smooth, low-water-absorption base surfaces to prevent hollowing and falling off.

[0042] Weather resistance and durability: It has high water resistance, weather resistance and heat resistance, good durability, and is suitable for a variety of indoor and outdoor environments.

[0043] Anti-seepage and anti-cracking: It is compatible with cement mortar, has excellent anti-seepage properties, and can effectively resist the occurrence of cracks.

[0044] Green and environmentally friendly: non-toxic and harmless, in line with environmental protection requirements, safer to use.

[0045] Easy construction: no need to wait for drying, which simplifies the construction process and improves efficiency.

[0046] Among them, in S3, the insulation reinforcement is an important step in the construction of the exterior wall insulation project, which aims to ensure the thickness and flatness of the insulation layer 3 and improve the construction quality. The following are the specific steps and key points of the insulation reinforcement:

[0047] Preparation for rib punching: Clean and position, and lay out the lines before construction. Clean all construction surfaces, determine the thickness according to the requirements of the construction design, and use an infrared level to mark the horizontal and vertical standard lines.

[0048] Making rib strips: When making ribs, use the most convex point of the wall as the basis to make the finished surface of the Zhaopu rib.

[0049] Squaring the Yin and Yang corners: When squaring the Yin and Yang corners for plastering, you should first make a baseline at the Yin and Yang corners, use a square ruler to square the outer corner first, then pop out the plastering reference line at the wall corners and ceiling, and make plaster cakes and ribs on the upper and lower ends of the reference line.

[0050] Through this series of steps, the thermal insulation ribs can effectively ensure the construction quality and effect of the thermal insulation layer 3.

[0051] In S4, after the construction of the heat insulation layer is completed, the wall anti-cracking layer 4 is constructed. The anti-cracking layer 4 is applied with anti-cracking mortar.

[0052] The construction method of applying anti-cracking mortar mainly includes the following steps:

[0053] Preliminary preparation:

[0054] Material preparation: anti-cracking mortar, clean water, mixing tools, construction tools, etc.

[0055] Base layer 1 treatment: Ensure that base layer 1 is clean, flat, free of oil and dust, and repair cracks or holes.

[0056] Mixing anti-crack mortar:

[0057] Mix ingredients in proportion: Mix anti-cracking mortar powder and clean water in proportion.

[0058] Stir evenly: Use an electric stirrer to make sure there is no lumps or dry powder, and to form a uniform slurry.

[0059] Construction of anti-crack mortar:

[0060] Apply the base mortar: Apply evenly on the surface of the two-component vitrified tile adhesive 2, with a thickness of 1-2 mm.

[0061] Laying anti-cracking mesh: Before the base mortar dries, lay the anti-cracking mesh made of fiberglass mesh and compact it.

[0062] Apply surface mortar: Apply the second layer of mortar evenly on the anti-cracking net with a thickness of 2-3 mm.

[0063] Maintenance and anti-cracking mortar:

[0064] Moisturizing maintenance: Cover the mortar surface to keep it moist and prevent it from drying out too quickly.

[0065] Prevent vibration: Avoid vibration or impact on the construction site.

[0066] The thermal insulation layer is thermal insulation nano gel, which is applied by coating. Thermal insulation nano gel has excellent thermal insulation effect, and its advantages are as follows

[0067] Superior thermal insulation performance: Nano aerogel thermal insulation material has nanopore super thermal insulation performance. Its total thermal conductivity of powder and block are extremely low at room temperature and pressure. It is one of the materials with the lowest thermal conductivity in the field of high-temperature thermal insulation in the world.

[0068] Unique flame resistance: This gel material is able to maintain its insulating properties at high temperatures, significantly outperforming other lightweight insulation materials.

[0069] Environmentally friendly and non-toxic: The product is made of environmentally friendly materials, is non-toxic and harmless, meets national environmental protection standards, and is harmless to the human body.

[0070] Easy construction: The thermal insulation nano-insulation gel is easy to construct and does not require special tools. It can be applied directly, saving labor time and costs.

[0071] In S5, the putty layer 5 is constructed and the finishing layer 6 is made, and the finishing layer 6 is latex paint.

[0072] The hollowing problem that is easy to occur after the thermal insulation material is applied to the exterior wall is relatively common, and there is no more economical and practical solution. After testing various base layer 1 treatment methods on the construction site, it was found that after the vitrified tile back glue spray treatment, the base layer 1 is rougher and has higher strength. After the thermal insulation gel is applied, no hollowing problem is found.

[0073] Preparation and application of vitrified tile adhesive. Mix the vitrified tile adhesive powder and vitrified tile liquid in a certain proportion, sieve through a drain basin, and put the two-component vitrified tile adhesive 2 into the air compressor tank. Use an oil-free air compressor to evenly spray the two-component vitrified tile adhesive 2 on the base layer 1.

[0074] After the strength of the vitrified tile backing glue reaches the standard requirements, thermal insulation ribs can be made on the wall. After the strength of the ribs reaches the standard requirements, the new thermal insulation nano-insulation gel can be constructed on the wall.

[0075] The present invention eliminates the process of spraying water for each layer, and uses a device that can improve efficiency to replace manual slurry beating and hair removal, which not only solves the burr quality problem, but also speeds up the construction progress and saves material and labor costs.

[0076] The invention has good application effect and broad prospects. Compared with the prior art, the invention has less comprehensive material loss, lower labor cost, lower hollowing rate and higher construction efficiency; it also reduces later repairs, improves project quality, reduces material consumption, reduces project costs and speeds up construction progress.

[0077] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core ideas. The above are only preferred implementation methods of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can also make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. A novel anti-air-drum construction method of thermal insulation nano-insulation gel material used on concrete surface, characterized in that: The construction steps include: S1: basic treatment; S2: Spray two-component vitrified tile adhesive; S3: Make thermal insulation reinforcement on the wall; S4: Insulation layer construction; S5: Anti-cracking layer and pressed alkali-resistant glass fiber mesh; S6: Putty layer construction and finishing layer.

2. The novel heat-insulating nanometer heat-insulating gel material anti-drum construction method for concrete surface according to claim 2, characterized in that: In S2, the vitrified tile adhesive powder and the vitrified tile liquid are mixed evenly in a certain proportion, and the two-component vitrified tile adhesive after fine screening is put into the spraying equipment for spraying.

3. The novel heat-insulating nanometer heat-insulating gel material anti-drum construction method for concrete surface according to claim 2, characterized in that: The spraying equipment is an oil-free air compressor, which has a feeding pipe and a nozzle, and the two-component vitrified tile adhesive is sprayed through the feeding pipe and the nozzle.

4. The novel heat-insulating nanometer heat-insulating gel material anti-air-drum construction method for concrete surface according to claim 1, characterized in that: In S4, after the construction of the heat insulation layer is completed, the wall anti-cracking layer is constructed.

5. The novel heat-insulating nanometer heat-insulating gel material anti-drum construction method for concrete surface according to claim 4, characterized in that: The anti-cracking layer is made by applying anti-cracking mortar.

6. The novel heat-insulating nanometer heat-insulating gel material anti-air-drum construction method for concrete surface according to claim 5, characterized in that: The anti-cracking mortar is embedded with glass fiber mesh.

7. The novel heat-insulating nanometer heat-insulating gel material anti-air-drum construction method for concrete surface according to claim 1, characterized in that: The thermal insulation layer is a thermal insulation nano-insulation gel, which is constructed by applying it on the back adhesive of the vitrified tiles that have reached the strength requirements.

Citation Information

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