A plate heat exchanger
By designing an isometric dispersion mechanism, cleaning mechanism and auxiliary mechanism in the plate heat exchanger, the problem of cumbersome and low efficiency of the plate heat exchange plates in the environment of high corrosion is solved, and a more efficient cleaning process and higher equipment work efficiency is achieved.
Patent Information
- Application Number
- CN202411323774.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-09-23
AI Technical Summary
When the plate heat exchanger is used in a waste liquid environment with high corrosion, the cleaning cycle of the heat exchange plate is short, the cleaning process is cumbersome and the efficiency is not high, which affects the working efficiency of the equipment.
A plate heat exchanger is designed including an equidistant dispersion mechanism, a cleaning mechanism and an auxiliary mechanism. The equidistant dispersion mechanism disperses the heat exchange plates at equal intervals through draw ropes and connecting columns. The cleaning mechanism cleans multiple plates simultaneously through cleaning pipes and cleaning brushes. The auxiliary mechanism simplifies the cleaning operation through transmissions and adjustment parts.
Through the setting of an equidistant dispersion mechanism, the cleaning steps of the heat exchange plate are simplified, the cleaning efficiency is improved, the cleaning time is reduced, the working efficiency of the equipment is improved, and the labor intensity of the staff is reduced.
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Figure CN119197154B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate heat exchangers, in particular to a plate heat exchanger. Background Art
[0002] Plate heat exchanger is a kind of high-efficiency heat exchanger composed of a series of metal plates with certain corrugated shapes. Thin rectangular channels are formed between various plates, and heat is exchanged through the plates. Plate heat exchanger is an ideal equipment for liquid-liquid and liquid-steam heat exchange. It has the characteristics of high heat exchange efficiency, small heat loss, compact and light structure, small footprint, wide application and long service life.
[0003] When the plate heat exchanger is performing liquid-liquid heat exchange, some waste liquids are highly corrosive. The cleaning cycle of the heat exchange plates of the plate heat exchanger in this working environment is relatively short. Since the heat exchange plates of the heat exchanger are stacked together in multiple pieces, it is necessary to remove all the heat exchange plates during the cleaning process, and then clean both sides of the heat exchange plates one by one and then stack them together again. Cleaning in this way results in complicated operating steps for the entire cleaning process, and the cleaning efficiency is not high, which affects the working efficiency of the heat exchanger. Summary of the invention
[0004] Therefore, the present invention provides a plate heat exchanger to solve the above technical problems.
[0005] A plate heat exchanger provided by the present invention comprises a base, a fixed clamping plate is fixedly connected to the front side of the upper surface of the base, a sliding clamping plate is slidably connected to the upper surface of the base and located at the rear side of the fixed clamping plate, two left-right symmetrical first sliding blocks are slidably connected up and down on the front surface of the sliding clamping plate, two left-right symmetrical second sliding blocks are slidably connected up and down on the front surface of the fixed clamping plate, two up-and-down symmetrical limiting cross bars are fixedly connected to the rear surface of the fixed clamping plate, a plurality of heat exchange plates are evenly distributed on the two limiting cross bars, a plurality of limiting screws are evenly distributed on the front surface of the sliding clamping plate, and the front end of the limiting screw passes through the front surface of the fixed clamping plate.
[0006] The plate heat exchanger also includes a cleaning mechanism for cleaning the heat exchange plates, and the second slider and the first slider arranged front and back are jointly provided with a cleaning mechanism. The plate heat exchanger also includes an auxiliary mechanism for assisting the cleaning mechanism to clean the heat exchange plates, and the second slider and the first slider arranged front and back are jointly provided with an auxiliary mechanism. The plate heat exchanger also includes an equidistant dispersion mechanism for equidistantly distributing the heat exchange plates during the cleaning process of the heat exchange plates, and the equidistant dispersion mechanism is arranged on a fixed clamping plate.
[0007] The cleaning mechanism comprises a second slider disposed front and rear and a connecting piece disposed on the first slider, a cleaning piece is disposed at the bottom end of the connecting piece, a transmission piece is disposed at the rear side of the connecting piece, and an adjusting piece is disposed on the transmission piece.
[0008] According to an embodiment of the present invention, the cleaning component includes a connecting sleeve rotatably connected to the connecting component, a cleaning pipe is rotatably connected inside the connecting sleeve, a plurality of cleaning brushes are evenly distributed up and down on the circumferential surface of the cleaning pipe, a plurality of spray holes distributed in a circular array are provided on the circumferential surface of the cleaning pipe and between two adjacent cleaning brushes, a water pipe rotating joint is fixedly connected to the top end of the cleaning pipe, a first gear is fixedly connected to the circumferential surface of the cleaning pipe near the top end, and limiting rings are fixedly connected on the circumferential surface of the cleaning pipe and at the upper and lower ends of the connecting sleeve.
[0009] According to an embodiment of the present invention, the number of the equidistant dispersion mechanisms is two groups and they are symmetrical up and down, the number of the equidistant dispersion mechanisms in each group is two and they are symmetrical left and right, the fixed splint is provided with a first through groove matched with the second slider, the sliding splint is provided with a second through groove only matched with the first slider, and nuts are provided on the limiting screw and on the front and rear sides of the fixed splint.
[0010] According to an embodiment of the present invention, the equidistant dispersion mechanism includes a connecting slide fixedly connected to the rear surface of the fixed clamp, the rear end of the connecting slide passes through the rear side of the sliding clamp and is slidably connected to the sliding clamp, a plurality of connecting columns are evenly and slidably connected to the equidistant dispersion mechanism, and a pull rope is commonly and fixedly connected to the left and right side surfaces of two adjacent connecting columns, the front end of the pull rope on the frontmost connecting column is fixedly connected to the rear surface of the fixed clamp, and the rear end of the pull rope on the rearmost connecting column is fixedly connected to the front surface of the sliding clamp, and the bottom end of the connecting column is fixedly connected to a clamping sleeve, and the clamping sleeve is clamped on the corresponding heat exchange plate by fixing bolts.
[0011] According to an embodiment of the present invention, the connecting member includes a fixed sliding rod fixedly connected to the rear surface of the second sliding block, the rear end of the fixed sliding rod passes through the sliding clamp plate corresponding to it and is slidably connected front and back, three equidistantly distributed installation sleeves are slidably connected to the fixed sliding rod, the upper surface of the installation sleeve is fixedly connected to a connecting box, the three connecting boxes are fixed and penetrated by connecting pipes, the upper surface of the connecting box on the front side is fixedly connected to an input pipe, the connecting box is penetrated and connected to the corresponding water pipe rotating joint through a connecting hose, the lower surface of the installation sleeve is fixedly connected to two front-to-back symmetrical connecting vertical plates, the two connecting vertical plates are rotatably connected to their corresponding connecting sleeves, and the connecting sleeves under the three installing sleeves rotate coaxially.
[0012] According to an embodiment of the present invention, the transmission member includes a connection box fixedly connected to the rear surface of the connecting vertical plate on the rearmost side, four elastic telescopic limit seats are fixedly connected in a circular array on the rear inner wall of the connection box, and a clamping ball is provided at the rear end of the elastic telescopic limit seat. The interior of the connection box is rotatably connected to two upper and lower distributed pulleys, and the two pulleys are driven by a belt, and the front end of the pulley at the bottom end passes through the outside of the connection box and is fixedly connected to the corresponding connecting sleeve.
[0013] According to an embodiment of the present invention, the adjusting member includes a turntable rotatably connected to the rear surface of the connecting box, the rear end of the pulley penetrates to the outside of the connecting box and is fixedly connected to the front surface of the turntable, the front surface of the turntable is provided with four limit holes corresponding to four elastic telescopic limit seats, the size of the limit holes is adapted to the size of the clamping ball on the elastic telescopic limit seat, a mounting sleeve is fixedly connected at the center position of the rear surface of the turntable, a connecting slide rod is slidingly connected to the inside of the mounting sleeve forward and backward, a return spring is arranged between the mounting sleeve and the connecting slide rod, two upper and lower symmetrical limit columns are fixedly connected to the inner wall of the rear side of the mounting sleeve, the rear end of the connecting slide rod is fixedly connected to a push plate, four push rods corresponding to the four elastic telescopic limit seats are evenly distributed on the front surface of the push plate, and a rotating ring is fixedly connected to the circumferential surface of the turntable.
[0014] According to an embodiment of the present invention, the auxiliary mechanism comprises an auxiliary member commonly provided on the first slider and the second slider on the front side, and a linkage member is provided at the front end of the auxiliary member.
[0015] According to an embodiment of the present invention, the auxiliary part on the right side includes a mounting frame fixedly connected to the right side surface of the second slider, the right side surface of the first slider is fixedly connected to a connecting support plate, the right side surface of the connecting support plate is fixedly connected to a clamping sleeve, the mounting frame and the clamping sleeve are jointly connected to a limit strip for forward and backward sliding, a transmission unit is arranged on the left side surface of the limit strip, a plurality of slots are evenly arranged on the transmission unit, and the size of the slots is adapted to the size of the teeth of the cleaning brush.
[0016] According to an embodiment of the present invention, the linkage member on the right side includes a toothed plate fixedly connected to the front surface of the fixed clamp, the front surface of the second slider is fixedly connected to a mounting seat, a second gear is rotatably connected to the mounting seat, the left end of the second gear is meshed with the toothed plate, and the right end of the second gear is rotatably connected to the transmission unit.
[0017] The technical solution of the present invention is as follows: 1. The heat exchange plates are dispersed at equal intervals through an equidistant dispersion mechanism, and a cleaning mechanism is used to clean multiple heat exchange plates at the same time. This can improve the cleaning efficiency and simplify the cleaning steps of the heat exchange plates, making it easier for the staff to clean the heat exchange plates, and can also reduce the cleaning time and improve the working efficiency of the equipment.
[0018] 2. By setting up the equidistant dispersion mechanism, when cleaning the heat exchange plates, multiple heat exchange plates can be dispersed and arranged at equal intervals and kept stable, so that when the heat exchange plates are cleaned later, it is convenient for the staff to perform cleaning operations. At the same time, the staff does not need to keep the heat exchange plates stable during the cleaning process, thereby reducing the labor intensity of the staff.
[0019] 3. Through the setting of the cleaning mechanism, both sides of multiple equally spaced heat exchange plates can be cleaned at the same time, which can improve the cleaning efficiency of the heat exchange plates. The staff only needs to drag the fixed slide bar up and down to complete the cleaning of the heat exchange plates, making the cleaning steps simpler and shortening the cleaning time of the entire equipment, so that the equipment can be put into use faster and improve the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the plate heat exchanger provided by the present invention.
[0022] Figure 2 It is a three-dimensional structural schematic diagram of the equidistant dispersion mechanism provided by the present invention.
[0023] Figure 3 It is a three-dimensional structural schematic diagram of the cleaning mechanism provided by the present invention.
[0024] Figure 4 The present invention provides Figure 3 Enlarged view of part A.
[0025] Figure 5 It is a right side cross-sectional view of the adjusting member and the transmission member provided by the present invention.
[0026] Figure 6 It is a three-dimensional structural schematic diagram of the auxiliary mechanism provided by the present invention.
[0027] Figure 7The present invention provides Figure 6 Enlarged view of part B.
[0028] Figure numerals.
[0029] 1. Base; 2. Cleaning mechanism; 3. First slider; 4. Equidistant dispersion mechanism; 5. Sliding clamp; 6. Limiting screw; 7. Fixed clamp; 8. Auxiliary mechanism; 9. Second slider; 10. Limiting cross bar; 11. Heat exchange plate; 21. Connecting piece; 22. Adjusting piece; 23. Cleaning piece; 24. Transmission piece; 41. Connecting slide; 42. Pull rope; 43. Connecting column; 44. Clamping sleeve; 81. Linkage piece; 82. Auxiliary piece; 211. Fixed slide; 212. Connecting box; 213. Installing sleeve; 214. Connecting vertical plate; 221. Rotating ring ; 222, push plate; 223, push rod; 224, mounting sleeve; 225, connecting slide rod; 226, limiting column; 227, turntable; 231, cleaning pipe; 232, cleaning brush; 233, first gear; 234, limiting ring; 235, connecting sleeve; 236, water pipe swivel joint; 241, connecting box; 242, pulley; 243, elastic telescopic limiting seat; 811, second gear; 812, mounting seat; 813, tooth plate; 821, mounting frame; 822, limiting strip; 823, connecting support plate; 824, snap-on sleeve; 825, transmission unit. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0031] like Figure 1 As shown, a plate heat exchanger includes a base 1, a fixed clamping plate 7 is fixedly connected to the front side of the upper surface of the base 1, a sliding clamping plate 5 is slidably connected to the upper surface of the base 1 and located at the rear side of the fixed clamping plate 7, two left-right symmetrical first sliding blocks 3 are slidably connected up and down on the front surface of the sliding clamping plate 5, two left-right symmetrical second sliding blocks 9 are slidably connected up and down on the front surface of the fixed clamping plate 7, two up-and-down symmetrical limiting cross bars 10 are fixedly connected to the rear surface of the fixed clamping plate 7, a plurality of heat exchange plates 11 are evenly distributed on the two limiting cross bars 10, a plurality of limiting screws 6 are evenly distributed on the front surface of the sliding clamping plate 5, and the front end of the limiting screw 6 passes through the front surface of the fixed clamping plate 7.
[0032] like Figure 1As shown, the plate heat exchanger also includes a cleaning mechanism 2 for cleaning the heat exchange plate 11, and the cleaning mechanism 2 is commonly provided on the second slider 9 and the first slider 3 arranged in the front and rear. The plate heat exchanger also includes an auxiliary mechanism 8 for assisting the cleaning mechanism 2 to clean the heat exchange plate 11, and the auxiliary mechanism 8 is commonly provided on the second slider 9 and the first slider 3 arranged in the front and rear. The plate heat exchanger also includes an equidistant dispersion mechanism 4 for equidistantly distributing the heat exchange plates 11 during the cleaning process of the heat exchange plates 11, and the equidistant dispersion mechanism 4 is provided on the fixed clamping plate 7.
[0033] like Figure 2 As shown, the equidistant dispersion mechanism 4 includes a connecting slide plate 41 fixedly connected to the rear surface of the fixed clamp plate 7, the rear end of the connecting slide plate 41 passes through the rear side of the sliding clamp plate 5 and is slidably connected to the sliding clamp plate 5, and a plurality of connecting columns 43 are evenly and slidably connected on the equidistant dispersion mechanism 4, and a pull rope 42 is commonly and fixedly connected to the left and right side surfaces of two adjacent connecting columns 43, the front end of the pull rope 42 on the frontmost connecting column 43 is fixedly connected to the rear surface of the fixed clamp plate 7, and the rear end of the pull rope 42 on the rearmost connecting column 43 is fixedly connected to the front surface of the sliding clamp plate 5, and the bottom end of the connecting column 43 is fixedly connected to a clamping sleeve 44, and the clamping sleeve 44 is clamped on the corresponding heat exchange plate 11 by fixing bolts.
[0034] During specific use, when it is necessary to clean the heat exchange plate 11, first loosen the nuts on the plurality of limit screws 6 located on the front side of the fixed clamping plate 7, and then the staff pushes the sliding clamping plate 5 to slide backward on the base 1. When the pull rope 42 between the sliding clamping plate 5 and the connecting column 43 is kept tight, the sliding clamping plate 5 begins to drive the connecting column 43 to move synchronously. Similarly, the plurality of connecting columns 43 are pulled in turn to slide from front to back on the connecting slide plate 41, and the connecting column 43 drives the heat exchange plate 11 to move synchronously through the connecting slide plate 41. When all the heat exchange plates 11 are equidistantly dispersed, then turn the nut on the limit screw 6 located on the rear side of the fixed clamping plate 7 close to the rear surface of the fixed clamping plate 7. At this time, the plurality of heat exchange plates 11 remain equidistantly dispersed, and then start cleaning the heat exchange plate 11, and place a receiving tray at the bottom end of the heat exchange plate 11 to collect and treat the sewage generated during the cleaning process.
[0035] like Figure 3 As shown, the cleaning mechanism 2 includes a second slider 9 arranged front and rear and a connecting member 21 arranged together on the first slider 3, a cleaning member 23 is arranged at the bottom end of the connecting member 21, a transmission member 24 is arranged on the rear side of the connecting member 21, and an adjusting member 22 is arranged on the transmission member 24.
[0036] like Figure 3 and Figure 4As shown, the cleaning member 23 includes a connecting sleeve 235 rotatably connected to the connecting member 21, a cleaning tube 231 is rotatably connected inside the connecting sleeve 235, a plurality of cleaning brushes 232 are evenly distributed on the circumferential surface of the cleaning tube 231, a plurality of spray holes distributed in a circumferential array are provided on the circumferential surface of the cleaning tube 231 and between two adjacent cleaning brushes 232, a water pipe rotating joint 236 is fixedly connected to the top end of the cleaning tube 231, a first gear 233 is fixedly connected to the circumferential surface of the cleaning tube 231 near the top end, and a limiting ring 234 is fixedly connected to the circumferential surface of the cleaning tube 231 and at both ends of the upper and lower ends of the connecting sleeve 235.
[0037] like Figure 3 and Figure 4 As shown, the connecting member 21 includes a fixed slide rod 211 fixedly connected to the rear surface of the second slider 9, the rear end of the fixed slide rod 211 passes through the corresponding sliding clamp 5 and is slidably connected front and back, three equidistantly distributed installation sleeves 213 are slidably connected to the fixed slide rod 211, the upper surface of the installation sleeve 213 is fixedly connected to a connecting box 212, the three connecting boxes 212 are fixed and penetrated by connecting pipes, the upper surface of the front connecting box 212 is fixed and penetrated with an input pipe, the connecting box 212 is penetrated and connected to the corresponding water pipe rotating joint 236 through a connecting hose, the lower surface of the installation sleeve 213 is fixedly connected to two front-to-back symmetrical connecting vertical plates 214, the two connecting vertical plates 214 are rotatably connected to their corresponding connecting sleeves 235, and the connecting sleeves 235 under the three installing sleeves 213 rotate coaxially.
[0038] like Figure 5 As shown, the transmission member 24 includes a connection box 241 fixedly connected to the rear surface of the connection vertical plate 214 on the rearmost side, and four elastic telescopic limit seats 243 are fixedly connected in a circular array on the rear inner wall of the connection box 241. The rear end of the elastic telescopic limit seat 243 is provided with a snap-in ball. The interior of the connection box 241 is rotatably connected to two upper and lower distributed pulleys 242, and the two pulleys 242 are driven by a belt. The front end of the bottom pulley 242 passes through the outside of the connection box 241 and is fixedly connected to the corresponding connection sleeve 235.
[0039] like Figure 5As shown, the adjusting member 22 includes a turntable 227 rotatably connected to the rear surface of the connecting box 241, the rear end of the pulley 242 penetrates the outside of the connecting box 241 and is fixedly connected to the front surface of the turntable 227, the front surface of the turntable 227 is provided with four limiting holes corresponding to four elastic telescopic limiting seats 243, the size of the limiting holes is adapted to the size of the clamping ball on the elastic telescopic limiting seat 243, the rear surface of the turntable 227 is fixedly connected with a mounting sleeve 224 at the center position of the circle, and the mounting sleeve 224 is fixedly connected to the rear surface of the turntable 227. The sleeve 224 is internally connected to a connecting slide rod 225 for forward and backward sliding movement, a return spring is arranged between the mounting sleeve 224 and the connecting slide rod 225, two upper and lower symmetrical limit columns 226 are fixedly connected to the rear inner wall of the mounting sleeve 224, a push plate 222 is fixedly connected to the rear end of the connecting slide rod 225, four push rods 223 corresponding to four elastic telescopic limit seats 243 are evenly distributed on the front surface of the push plate 222, and a rotating ring 221 is fixedly connected to the circumferential surface of the turntable 227.
[0040] In actual use, after all the heat exchange plates 11 are evenly dispersed, first adjust the positions of the three installation sleeves 213 on the right side so that the installation sleeve 213 on the front side is located at the frontmost side of the fixed slide rod 211, and then press the push plate 222. At this time, the push plate 222 pushes the connecting slide rod 225 to slide toward the inside of the installation sleeve 224 to compress the return spring. When the front end of the connecting slide rod 225 is attached to the rear end of the limit column 226, the push plate 222 stops moving, and the push rod 223 pushes the elastic telescopic limit seat 243 to compress, and the card receiving ball at the rear end of the elastic telescopic limit seat 243 is removed from the turntable 2 The push rod 223 is pushed out from the limiting hole on the upper end of the turntable 227 and the front end of the push rod 223 is kept flush with the front surface of the turntable 227. At this time, the elastic telescopic limiting seat 243 no longer limits the turntable 227, and the turntable 227 is driven to rotate on the connecting box 241 by rotating the rotating ring 221. At the same time, the thrust on the push plate 222 is cancelled, and the push plate 222 is restored to its original position under the action of the elastic force of the reset spring. At this time, the push rod 223 is disengaged from the limiting hole at the upper end of the turntable 227, and the upper pulley 242 rotates synchronously with the turntable 227 and drives the connecting sleeve 235 to rotate on the connecting vertical plate 214 through the lower pulley 242.
[0041] When the turntable 227 rotates ninety degrees, the elastic telescopic limit seat 243 is no longer subjected to the thrust of the push rod 223, and the elastic telescopic limit seat 243 is re-engaged in the limit hole on the turntable 227. At this time, the cleaning pipe 231 changes from a vertical state to a horizontal state, and extends between the two heat exchange plates 11. The frontmost cleaning pipe 231 is positioned between the fixed clamp 7 and the heat exchange plate 11. At the same time, the adjustment method of the cleaning pipe 231 on the left is the same as above. After all the states of the cleaning pipes 231 are adjusted, the cleaning work of the heat exchange plate 11 begins.
[0042] At this time, the external cleaning liquid delivery pipe is connected to the connecting pipe on the frontmost connecting box 212, and the cleaning liquid enters the connecting box 212 and is transported to the other two connecting boxes 212 through the connecting pipe. The cleaning liquid inside the connecting box 212 is transported to the inside of the cleaning pipe 231 through the connecting hose and the cleaning brush 232, and is sprayed on the heat exchange plate 11 from the spray holes on the circumferential surface of the cleaning pipe 231 to clean the heat exchange plate 11.
[0043] like Figure 6 As shown, the auxiliary mechanism 8 includes an auxiliary member 82 which is commonly provided on the first slider 3 and the second slider 9 at the front side, and a linkage member 81 is provided at the front end of the auxiliary member 82 .
[0044] like Figure 6 and Figure 7 As shown, taking the auxiliary part 82 on the right side as an example, the auxiliary part 82 includes a mounting frame 821 fixedly connected to the right side of the second slider 9, a connecting support plate 823 is fixedly connected to the right side of the first slider 3, a snap-in sleeve 824 is fixedly connected to the right side of the connecting support plate 823, a limiting strip 822 is connected to the mounting frame 821 and the snap-in sleeve 824 for forward and backward sliding connection, a transmission unit 825 is arranged on the left side of the limiting strip 822, a plurality of slots are evenly arranged on the transmission unit 825, and the size of the slots is adapted to the size of the teeth of the cleaning brush 232.
[0045] like Figure 6 and Figure 7 As shown, taking the linkage member 81 on the right side as an example, the linkage member 81 includes a tooth plate 813 fixedly connected to the front surface of the fixed clamp 7, a mounting seat 812 is fixedly connected to the front surface of the second slider 9, a second gear 811 is rotatably connected to the mounting seat 812, the left end of the second gear 811 is meshed with the tooth plate 813, and the right end of the second gear 811 is rotatably connected to the transmission unit 825.
[0046] During specific use, when the cleaning pipe 231 becomes horizontal, the cleaning pipe 231 on one side flips over the half of the side of the heat exchange plate 11. At this time, the first gear 233 on the cleaning pipe 231 is in contact with the upper surface of the transmission unit 825. As the staff starts to clean the heat exchange plate 11, the staff pulls the fixed slide bar 211 up and down to drive the cleaning pipe 231 to move up and down to clean the heat exchange plate 11. At this time, the fixed slide bar 211 drives the second slide bar 9 to move synchronously, and the second slide bar 9 drives the transmission unit 825 to move synchronously with the cleaning pipe 231. In the process of the second slide bar 9 moving up and down, the second gear 811 is in contact with the tooth plate 81. 3 slides up and down, at this time, the second gear 811 rotates on the mounting seat 812, and drives the transmission unit 825 to rotate synchronously. At this time, the transmission unit 825 drives the cleaning pipe 231 to rotate on the connecting sleeve 235 through the first gear 233, and the setting of the water pipe rotating joint 236 ensures the normal transportation of the cleaning liquid during the rotation of the cleaning pipe 231. At this time, the cleaning pipe 231 rotates synchronously during the up and down movement, and the side of the heat exchange plate 11 is cleaned by the cleaning brush 232 to clean the dirt attached to the heat exchange plate 11. At the same time, the dirt on the heat exchange plate 11 can be cleaned more thoroughly by spraying the cleaning liquid and cleaning with the cleaning brush 232.
[0047] After the four heat exchange plates 11 are cleaned once, the cleaning pipe 231 is readjusted to a vertical state through the adjusting member 22, and then the cleaning sleeve 213 is installed to slide backward on the fixed slide rod 211 to push the cleaning pipe 231 to the position of the next four uncleaned heat exchange plates 11, and then the cleaning pipe 231 is readjusted to a horizontal state to clean the heat exchange plates 11. At the same time, the cleaning pipe 231 on the other side of the heat exchange plate 11 is also cleaned in the same way as the above steps. All the heat exchange plates 11 can be cleaned by repeating the above steps. When all the heat exchange plates 11 are cleaned, the multiple heat exchange plates 11 are restored to their original positions by screwing the nut on the limit screw 6 located on the front side of the fixed clamp 7, and then the equipment continues to perform normal heat exchange work.
[0048] Working principle: During specific use, when the heat exchange plate 11 needs to be cleaned, first loosen the nuts on the multiple limit screws 6 located on the front side of the fixed clamp 7, and then the staff pushes the sliding clamp 5 to slide backward on the base 1, and the heat exchange plates 11 between the two limit cross bars 10 are equidistantly dispersed through the equidistant dispersion mechanism 4, and then the nut on the limit screw 6 located on the rear side of the fixed clamp 7 is turned close to the rear surface of the fixed clamp 7. At this time, the multiple heat exchange plates 11 remain in an equidistantly dispersed state, and then the cleaning pipe 231 is adjusted from vertical to horizontal through the adjusting member 22. At this time, the cleaning pipe 231 extends between the two heat exchange plates 11.
[0049] Then, by connecting the external cleaning liquid delivery pipe to the connecting box 212, the staff pulls the fixed slide bar 211 up and down to start cleaning the heat exchange plate 11. While the fixed slide bar 211 moves up and down, the auxiliary mechanism 8 drives the cleaning pipe 231 to rotate on the connecting sleeve 235 through the first gear 233, and drives the cleaning brush 232 to rotate to clean the dirt attached to the upper surface of the heat exchange plate 11. At the same time, the spray holes on the cleaning pipe 231 and the cleaning liquid sprayed out are coordinated to perform synchronous cleaning. When the cleaning is completed, the cleaning pipe 231 is readjusted to a vertical state through the adjusting member 22. Then, the sliding sleeve 213 is installed to slide backward on the fixed sliding rod 211, and the cleaning pipe 231 is pushed to the position of the uncleaned heat exchange plate 11. Then, the cleaning pipe 231 is readjusted to a horizontal state to clean the heat exchange plate 11. At the same time, the cleaning pipe 231 on the other side of the heat exchange plate 11 is also cleaned in the same way as the above steps. The above steps can be repeated to clean all the heat exchange plates 11. When all the heat exchange plates 11 are cleaned, the multiple heat exchange plates 11 are restored to their original positions by screwing the nut on the limit screw 6 located on the front side of the fixed clamp 7, and then the equipment continues to perform normal heat exchange work.
[0050] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0051] In addition, the terms "first", "second", "number one", "number two" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "number one", "number two" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0052] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A plate heat exchanger, characterized in that: The invention comprises a base (1), a fixed clamping plate (7) fixedly connected to the front side of the upper surface of the base (1), and a sliding clamping plate (5) slidably connected to the upper surface of the base (1) in a front-to-rear manner, wherein the front surface of the sliding clamping plate (5) is slidably connected to two left-right symmetrical first sliding blocks (3), the front surface of the fixed clamping plate (7) is slidably connected to two left-right symmetrical second sliding blocks (9), the rear surface of the fixed clamping plate (7) is fixedly connected to two up-and-down symmetrical limiting cross bars (10), a plurality of heat exchange fins (11) are evenly distributed on the two limiting cross bars (10), a plurality of limiting screws (6) are evenly distributed on the front surface of the sliding clamping plate (5), and the front ends of the limiting screws (6) extend through the front surface of the fixed clamping plate (7); A cleaning mechanism (2) for cleaning a heat exchange plate (11), the cleaning mechanism (2) comprising a second slider (9) arranged front and rear and a connecting member (21) arranged on the first slider (3), a cleaning member (23) being arranged at the bottom end of the connecting member (21), a transmission member (24) being arranged on the rear side of the connecting member (21), and an adjusting member (22) being arranged on the transmission member (24); The cleaning member (23) comprises a connecting sleeve (235) rotatably connected to the connecting member (21), and a cleaning pipe (231) is rotatably connected inside the connecting sleeve (235); The transmission member (24) comprises a connection box (241), and four elastic telescopic limit seats (243) are fixedly connected in a circular array on the rear inner wall of the connection box (241); The adjusting member (22) comprises a rotating disk (227) rotatably connected to the rear surface of the connecting box (241); a limiting hole corresponding to the elastic telescopic limiting seat (243) is opened on the front surface of the rotating disk (227); the size of the limiting hole matches the size of the clamping ball on the elastic telescopic limiting seat (243); a mounting sleeve (224) is fixedly connected to the center of the rear surface of the rotating disk (227); a connecting slide rod (225) is slidably connected to the interior of the mounting sleeve (224) in a forward and backward manner; A return spring is arranged between the mounting sleeve (224) and the connecting slide rod (225); two upper and lower symmetrical limit posts (226) are fixedly connected to the inner wall of the rear side of the mounting sleeve (224); a push plate (222) is fixedly connected to the rear end of the connecting slide rod (225); four push rods (223) corresponding to four elastic telescopic limit seats (243) are evenly distributed on the front surface of the push plate (222); a rotating ring (221) is fixedly connected to the circumferential surface of the rotating disk (227); The transmission member (24) is used to cooperate with the adjustment member (22) to adjust the horizontal and vertical states of the cleaning pipe (231); an auxiliary mechanism (8) for assisting the cleaning mechanism (2) in cleaning the heat exchange plate (11); the second slider (9) and the first slider (3) arranged in the front and rear are provided with the auxiliary mechanism (8); the auxiliary mechanism (8) can drive the cleaning pipe (231) to rotate on the connecting sleeve (235) when the auxiliary mechanism (8) moves up and down with the connecting piece (21); An equidistant dispersing mechanism (4) is used to distribute the heat exchange fins (11) at equal intervals during the cleaning process of the heat exchange fins (11); the equidistant dispersing mechanism (4) is arranged on a fixed clamping plate (7).
2. A plate heat exchanger according to claim 1, characterized in that: A plurality of cleaning brushes (232) are evenly distributed on the upper and lower circumferential surface of the cleaning pipe (231); a plurality of spray holes distributed in a circumferential array are provided on the circumferential surface of the cleaning pipe (231) and between two adjacent cleaning brushes (232); a water pipe rotating joint (236) is fixedly connected to the top end of the cleaning pipe (231); a first gear (233) is fixedly connected to the circumferential surface of the cleaning pipe (231) near the top end; and limit rings (234) are fixedly connected to the upper and lower ends of the circumferential surface of the cleaning pipe (231) and located at the connecting sleeve (235).
3. A plate heat exchanger according to claim 1, characterized in that: The number of the equidistant dispersion mechanisms (4) is two groups and they are symmetrical in the vertical direction. The number of the equidistant dispersion mechanisms (4) in each group is two and they are symmetrical in the left and right direction. The fixed clamping plate (7) is provided with a first through-slot compatible with the second slider (9). The sliding clamping plate (5) is provided with a second through-slot compatible only with the first slider (3). Nuts are provided on the limiting screw (6) and on both the front and rear sides of the fixed clamping plate (7).
4. A plate heat exchanger according to claim 1, characterized in that: The equidistant dispersion mechanism (4) comprises a connecting slide plate (41) fixedly connected to the rear surface of the fixed clamp plate (7), the rear end of the connecting slide plate (41) passes through the rear side of the sliding clamp plate (5) and is slidably connected to the sliding clamp plate (5), a plurality of connecting columns (43) are evenly slidably connected to the equidistant dispersion mechanism (4), and a pull rope (42) is fixedly connected to the left and right side surfaces of two adjacent connecting columns (43), the front end of the pull rope (42) on the frontmost connecting column (43) is fixedly connected to the rear surface of the fixed clamp plate (7), and the rear end of the pull rope (42) on the rearmost connecting column (43) is fixedly connected to the front surface of the sliding clamp plate (5), and the bottom end of the connecting column (43) is fixedly connected to a clamping sleeve (44), and the clamping sleeve (44) is clamped on the corresponding heat exchange plate (11) by fixing bolts.
5. A plate heat exchanger according to claim 2, characterized in that: The connecting member (21) comprises a fixed sliding rod (211) fixedly connected to the rear surface of the second sliding block (9); the rear end of the fixed sliding rod (211) penetrates the corresponding sliding clamp (5) and is slidably connected to the fixed sliding rod (211); three equidistantly distributed installation sleeves (213) are slidably connected to the fixed sliding rod (211); the upper surface of the installation sleeve (213) is fixedly connected to a connecting box (212); the three connecting boxes (212) are fixedly connected and penetrated by connecting pipes; the upper surface of the front connecting box (212) is fixedly connected and penetrated by an input pipe; the connecting box (212) is penetrated and connected to the corresponding water pipe rotating joint (236) by a connecting hose; the lower surface of the installation sleeve (213) is fixedly connected to two front-to-back symmetrical connecting vertical plates (214); the two connecting vertical plates (214) are rotatably connected to the corresponding connecting sleeves (235); the connecting sleeves (235) below the three installing sleeves (213) rotate coaxially.
6. A plate heat exchanger according to claim 2, characterized in that: The transmission member (24) comprises a connection box (241) fixedly connected to the rear surface of the rearmost connection vertical plate (214); a clamping ball is arranged at the rear end of the elastic telescopic limit seat (243); the connection box (241) is internally rotatably connected to two upper and lower distributed pulleys (242); the rear ends of the pulleys (242) penetrate the outside of the connection box (241) and are fixedly connected to the front surface of the turntable (227); the two pulleys (242) are driven by a belt; the front end of the pulley (242) at the bottom penetrates the outside of the connection box (241) and is fixedly connected to the corresponding connection sleeve (235).
7. A plate heat exchanger according to claim 2, characterized in that: The auxiliary mechanism (8) comprises an auxiliary member (82) which is arranged on the first slider (3) and the second slider (9) at the front side, and a linkage member (81) is arranged at the front end of the auxiliary member (82).
8. A plate heat exchanger according to claim 7, characterized in that: The auxiliary component (82) on the right side comprises a mounting frame (821) fixedly connected to the right side of the second slider (9); a connecting support plate (823) is fixedly connected to the right side of the first slider (3); a clamping sleeve (824) is fixedly connected to the right side of the connecting support plate (823); a limit strip (822) is slidably connected to the mounting frame (821) and the clamping sleeve (824) in a forward and backward manner; a transmission unit (825) is arranged on the left side of the limit strip (822); a plurality of clamping slots are evenly arranged on the transmission unit (825); the size of the clamping slots is adapted to the size of the teeth of the cleaning brush (232).
9. A plate heat exchanger according to claim 8, characterized in that: The linkage member (81) on the right side includes a toothed plate (813) fixedly connected to the front surface of the fixed clamping plate (7); the front surface of the second sliding block (9) is fixedly connected to a mounting seat (812); a second gear (811) is rotatably connected to the mounting seat (812); the left end of the second gear (811) is meshed with the toothed plate (813); and the right end of the second gear (811) is rotatably connected to the transmission unit (825).
Citation Information
Patent Citations
Plate heat exchanger with circulating cleaning function and working method thereof
CN116858019A
Plate heat exchanger
CN118310339A