Duct piece capturing equipment and detection system
By designing the pipe segment capture equipment in the shield pipe segment detection system, using the terminal and the capture mechanism to establish a basic coordinate system, and determining the pipe segment position, the problem that the detection results are affected by external factors is solved, and higher accuracy detection is achieved.
Patent Information
- Application Number
- CN202411543142.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-27
AI Technical Summary
In the prior art, the surface quality detection results of the shield pipe sheet are easily affected by external factors such as molds, resulting in inaccurate detection results.
A pipe piece capture device is designed, including a terminal, a positioning mechanism and a capture mechanism. By capturing the coordinates of at least three positioning positions, a basic coordinate system is established, and the placement position of the pipe piece to be detected is determined, thereby achieving accurate detection.
The accuracy of surface quality detection of shield pipe sheets is improved, the impact of the non-prefabricated pipe sheets on detection accuracy is avoided, and the detection efficiency is improved.
Smart Images

Figure CN119197316A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shield segment manufacturing, and in particular to a segment capturing device and a detection system. Background Art
[0002] With the development of tunnel construction technology, shield tunneling has become the mainstream construction technology for tunnel construction. When using the shield method for tunnel construction, prefabricated segments need to be assembled in the shield-formed tunnel to complete the tunnel lining and finally form the tunnel structure. At present, prefabricated segments are usually obtained by injecting concrete into the segment prefabrication mold in the segment prefabrication plant. When using the segment prefabrication mold to manufacture prefabricated segments, it is usually necessary to perform surface quality inspection on the formed segments.
[0003] In the prior art, when the surface quality of the prefabricated segments is inspected, the molding quality of the prefabricated segments is usually inspected by manual surface observation, surface tapping, etc. Of course, there is also a related technology that uses a three-dimensional scanning device in conjunction with a segment mold to inspect the molding quality of the prefabricated segments.
[0004] However, although the above-mentioned detection method can obtain the quality detection results of the prefabricated pipe segments to a certain extent, in the actual operation process, there are defects such as the detection results being inaccurate due to the influence of external factors such as the mold. Summary of the invention
[0005] The main purpose of the present invention is to propose a pipe segment capture device and a detection system, which aims to solve the technical problems in the related technology that in the actual operation process, the detection results may be inaccurate due to the influence of external factors such as molds.
[0006] In order to achieve the above-mentioned object, the present invention proposes a segment capturing device, comprising:
[0007] terminal;
[0008] A positioning mechanism, wherein a placement space for placing the pipe segment to be inspected is formed in the positioning mechanism, and a plurality of positioning positions spaced apart along the circumferential direction are formed on the positioning mechanism; and
[0009] A capturing mechanism, which is disposed above the positioning mechanism, is communicatively connected with the terminal, and can capture the pipe segment to be detected and / or any of the positioning positions;
[0010] The terminal can establish a basic coordinate system of the detection space when controlling the capture mechanism to capture at least one of the positioning positions, and the terminal controls the capture mechanism to capture the pipe segment to be detected located in the basic coordinate system to determine the placement position of the pipe segment to be detected.
[0011] In one embodiment, the positioning mechanism comprises:
[0012] a first positioning component, wherein the first positioning component is arranged around the outer periphery of the placement space, a plurality of the positioning positions are spaced apart along the circumferential direction on the top of the first positioning component, the first positioning component is further provided with a plurality of installation positions spaced apart from the positioning positions, the capture mechanism can transmit the first spatial coordinates of at least three of the captured and acquired positioning positions to the terminal, so that the terminal establishes a basic coordinate system of the detection space; and
[0013] A plurality of second positioning components, the number of the plurality of second positioning components is consistent with the number of the installation positions and is arranged one by one, each of the second positioning components is arranged toward the placement space and can emit a separation light into the placement space, a plurality of the separation light rays intersect and interweave in pairs in the placement space to form a plurality of sequentially adjacent positioning grids, and the pipe segment to be detected can enter the placement space and intercept the separation light rays passing therethrough;
[0014] The capture mechanism can capture and obtain the second spatial coordinates of the truncation position of each separation light by the pipe segment to be inspected when the pipe segment to be inspected intercepts the separation light, and the capture mechanism can transmit all the second spatial coordinates to the terminal, so that the terminal maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the pipe segment to be inspected.
[0015] In one embodiment, the second positioning component includes:
[0016] A mounting seat, the mounting seat being mounted at the mounting position; and
[0017] A first light source assembly, wherein the light emitting end of the first light source assembly is arranged toward the placement space, and the light source generated by the first light source assembly can be emitted into the placement space through the light emitting end to form the separated light.
[0018] In one embodiment, the first light source assembly comprises:
[0019] A light source, the light source is mounted on the mounting seat, and the light source is electrically connected to an external power source;
[0020] A light collecting member, wherein the light collecting member is covered on the periphery of the light source, and a light transmission hole is formed on a side of the light collecting member away from the light source; and
[0021] A light-transmitting mirror is installed at the light transmission hole, and the light generated by the light source is gathered by the focusing member to be emitted from the light transmission hole to form the separated light.
[0022] In one embodiment, the side wall of the light transmission hole protrudes in a direction away from the light to form a light emission channel, the light emission channel is gradually tapered in a direction away from the light source, and the light transmitting mirror is installed in the light emission channel.
[0023] In one embodiment, the first positioning component includes:
[0024] A plurality of first support seats, wherein the plurality of first support seats are distributed at intervals along the circumferential direction on the periphery of the placement space;
[0025] A connecting plate, the connecting plate is sequentially connected and arranged on the top of each of the first supporting seats and connected end to end to enclose the placement space, a plurality of installation positions distributed along the circumferential direction are formed on the connecting plate, each of the positioning positions and each of the installation positions are distributed at intervals on the connecting plate, at least two sinking sections are formed on the connecting plate, and at least two of the sinking sections are distributed at intervals along the circumference of the placement space; and,
[0026] A plurality of positioning columns, wherein the number of the positioning columns is consistent with the number of the positioning positions and they are arranged in one-to-one correspondence, the terminal can establish a basic coordinate system of the detection space when controlling the capture mechanism to capture at least three of the positioning positions, and at least two positioning columns are installed on each of the sinking sections.
[0027] In one embodiment, a plurality of the positioning posts are spaced apart on the connecting plate from the inside to the outside to form at least two positioning rings enclosing the outer periphery of the placement space, each of the positioning posts includes a first column and a second column, the top surface of the first column is lower than the top surface of the second column, the first column and the second column on the same positioning ring are staggered, and the adjacent first column and the second column on any two adjacent positioning rings are staggered.
[0028] In one embodiment, the capture mechanism comprises:
[0029] A frame, the frame is arranged around the outer periphery of the positioning mechanism, and the top of the frame extends to the upper part of the positioning mechanism, and the top of the frame is provided with a guide rail;
[0030] A sliding drive member, wherein the sliding drive member is in sliding cooperation with the guide rail;
[0031] A truss, wherein the truss is installed on the sliding drive member, the truss spans over the placement space, and a slide rail spanning over the placement space is provided on the top of the truss, and the sliding drive member can drive the truss to slide along the guide rail;
[0032] a slide seat, the slide seat being in sliding cooperation with the slide rail; and
[0033] A capture component, the capture component is mounted on the slide, and the capture component is arranged toward the placement space, the capture component is communicatively connected with the terminal, and the slide drives the capture component to automatically slide along the slide rail above the placement space;
[0034] The capture component can capture and obtain the second spatial coordinates of the truncation position of each separation light by the pipe segment to be inspected when the pipe segment to be inspected intercepts the separation light, and the capture mechanism can transmit all the second spatial coordinates to the terminal, so that the terminal maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the pipe segment to be inspected.
[0035] In one embodiment, the capture assembly includes a rotating frame and a catcher, the rotating frame is mounted on the slide, the catcher is mounted on the rotating frame, the catcher is communicatively connected to the terminal, the catcher is arranged toward the placement space, and the rotating frame is used to drive the catcher to rotate, and the catcher can capture and obtain the second spatial coordinates of the truncation position of the tube segment to be inspected for each of the separation lights when the tube segment to be inspected intercepts the separation lights, and the capture mechanism can transmit all the second spatial coordinates to the terminal, so that the terminal maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the tube segment to be inspected.
[0036] Based on the same technical concept, in a second aspect, the present invention further proposes a pipe segment detection system, which uses the pipe segment capturing device described in the first aspect.
[0037] The technical solution of the present invention adopts a terminal, a positioning mechanism and a capturing mechanism. When in use, the capturing mechanism is used to capture at least three positioning positions on the positioning mechanism and transmit the first spatial coordinates of each captured positioning position to the terminal, so that the terminal establishes a basic coordinate system according to the multiple first spatial coordinates collected. At the same time, the capturing mechanism can capture the pipe segment to be inspected in the basic coordinate system to determine the placement position of the pipe segment to be inspected, so that the present invention can determine the position of the pipe segment to be inspected during specific use, and thus the present invention can accurately determine the position of the pipe segment to be inspected in the placement space during specific use, and can also achieve that in the process of inspecting the pipe segment to be inspected, the position of the pipe segment in the inspection space can be determined according to equipment such as a mold, and thus the influence of the non-prefabricated pipe segment's own structure on the inspection accuracy of the prefabricated pipe segment can be avoided, thereby improving the inspection accuracy of the surface quality of the prefabricated pipe segment. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0039] Figure 1 A schematic structural diagram of an embodiment of a pipe segment capturing device provided by the present invention;
[0040] Figure 2 A structural schematic diagram of the pipe segment capturing device provided by the present invention from another perspective;
[0041] Figure 3 for Figure 2 A schematic diagram of the structure of the capture mechanism of the example;
[0042] Figure 4 for Figure 3 Structural diagram of the truss and other structures in the example;
[0043] Figure 5 for Figure 2 A schematic diagram of the structure of the positioning mechanism of the example;
[0044] Figure 6 for Figure 5 A schematic structural diagram of the second positioning component exemplified in FIG.
[0045] Description of Figure Numbers:
[0046] 100, terminal; 200, positioning mechanism; 210, placement space; 220, positioning position; 300, capture mechanism; 230, first positioning component; 240, second positioning component; 241, mounting seat; 242, first light source assembly; 243, light source; 244, focusing member; 245, light-transmitting mirror; 246, light emission channel; 231, first supporting seat; 232, connecting plate; 233, positioning column; 234, first column; 235, second column; 310, frame; 320, guide rail; 330, sliding drive member; 340, truss; 350, slide rail; 360, slide seat; 370, capture assembly; 371, rotating frame; 372, capturer; 236, positioning block; 250, installation position; 236, sinking section.
[0047] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0050] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0051] The invention provides a pipe segment capturing device.
[0052] See also Figures 1 to 6 In one embodiment of the present invention, the pipe segment capturing device includes a terminal 100, a positioning mechanism 200 and a capturing mechanism 300. A placement space 210 for placing the pipe segment to be detected is formed in the positioning mechanism 200. A plurality of positioning positions 220 spaced apart along the circumferential direction are formed on the positioning mechanism 200. The capturing mechanism 300 is arranged above the positioning mechanism 200. The capturing mechanism 300 is communicatively connected with the terminal 100. The capturing mechanism 300 can capture the pipe segment to be detected and / or any positioning position 220. The terminal 100 can establish a basic coordinate system of the detection space when controlling the capturing mechanism 300 to capture at least one positioning position 220, and the terminal 100 controls the capturing mechanism 300 to capture the pipe segment to be detected located in the basic coordinate system to determine the placement position of the pipe segment to be detected.
[0053] In this embodiment, by using the terminal 100, the positioning mechanism 200 and the capturing mechanism 300, when in use, the capturing mechanism 300 is used to capture at least three positioning positions 220 on the positioning mechanism 200 and transmit the first spatial coordinates of each captured positioning position 220 to the terminal 100, so that the terminal 100 establishes a basic coordinate system according to the multiple first spatial coordinates collected. At the same time, the capturing mechanism 300 can capture the pipe segment to be inspected in the basic coordinate system to determine the placement position of the pipe segment to be inspected, so that the present invention can determine the position of the pipe segment to be inspected in specific use, and thus the present invention can accurately determine the position of the pipe segment to be inspected in the placement space 210 in specific use, and thus can achieve that in the process of inspecting the pipe segment to be inspected, the position of the pipe segment in the inspection space can be determined according to the mold and other equipment, so that the influence of the non-prefabricated pipe segment's own structure on the inspection accuracy of the prefabricated pipe segment can be avoided, thereby improving the inspection accuracy of the surface quality of the prefabricated pipe segment.
[0054] In some specific embodiments, the positioning mechanism 200 includes a first positioning component 230 and a plurality of second positioning components 240, the first positioning component 230 is arranged around the periphery of the placement space 210, and a plurality of positioning positions 220 are distributed at intervals along the circumferential direction on the top of the first positioning component 230, and the first positioning component 230 is also provided with a plurality of installation positions 250 distributed at intervals with each positioning position 220, the capture mechanism 300 can transmit the first spatial coordinates of at least three positioning positions 220 captured and obtained to the terminal 100, so that the terminal 100 establishes a basic coordinate system of the detection space, and the number of the plurality of second positioning components 240 is consistent with that of the installation positions 250 and is the same A corresponding arrangement is adopted, and each second positioning component 240 is arranged toward the placement space 210 and can emit separation light toward the placement space 210. Multiple separation light rays intersect and interweave in pairs in the placement space 210 to form multiple adjacent positioning grids. The pipe segment to be detected can enter the placement space 210 and intercept the separation light rays passing through it; the capture mechanism 300 can capture and obtain the second spatial coordinates of the interception position of each separation light of the pipe segment to be detected when the pipe segment to be detected intercepts the separation light, and the capture mechanism 300 can transmit all the second spatial coordinates to the terminal 100, so that the terminal 100 maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the pipe segment to be detected.
[0055] In this embodiment, by setting a first positioning component 230 and a plurality of second positioning components 240, when in use, the first positioning component 230 is arranged around the outer periphery of the placement space 210, and a plurality of positioning positions 220 are distributed at intervals along the circumferential direction on the top of the first positioning component 230, and at the same time, the number of the second positioning components 240 and the positioning positions 220 are consistent and arranged one-to-one, and the set capture mechanism 300 is used to capture and obtain the first space coordinates of at least three first positioning positions 220, and the capture mechanism 300 transmits all the obtained first space coordinates to the terminal 100, so that the terminal 100 can establish a basic coordinate system of the placement space 210 according to the received multiple first space coordinates; at the same time, the set capture mechanism 300 is used to capture and obtain the second space coordinates of the truncation position of the to-be-detected pipe segment for each separation light when the to-be-detected pipe segment truncates the separation light, and the capture mechanism 300 can transmit all the second space coordinates to the terminal 100, so that the terminal 100 can map all the second space coordinates to the basic coordinate system to determine the placement position of the to-be-detected pipe segment. Therefore, the present invention can realize the function of positioning the placement position of the pipe segment to be inspected in the placement space 210 by using the cooperation of the set capture mechanism 300 with the first positioning component 230 and the plurality of second positioning components 240 during specific implementation, and can realize the positioning of the prefabricated pipe segment placed in the placement space 210 without the aid of a mold or other structures when positioning the prefabricated pipe segment, thereby avoiding the defect that the surface quality detection accuracy of the prefabricated pipe segment is affected due to the existence of external equipment, and improving the detection accuracy when the surface quality of the prefabricated pipe segment is detected. At the same time, since the capture mechanism 300 has been used to cooperate with the first positioning component 230 and the second positioning component 240 to position the pipe segment to be inspected placed in the placement space 210 before the detection, the detection equipment does not need to search for the prefabricated pipe segment in the placement space 210 when the surface quality of the prefabricated pipe segment is detected, thereby reducing the working beat of the detection equipment and improving the detection efficiency when the surface quality of the prefabricated pipe segment is detected.
[0056] It should be particularly and clearly stated that, in this embodiment, when the second positioning component 240 of the example emits a separation light into the placement space 210, it can only emit one light into the placement space 210, or it can simultaneously emit multiple spaced light rays in the vertical direction. In some improved embodiments, the second positioning component 240 of the example preferably emits a separation light by simultaneously emitting multiple spaced separation light rays in the vertical direction. When multiple separation light rays are emitted from the same second positioning component 240, each separation light ray should be arranged in a horizontal direction, and the separation light ray at the bottom layer should be at the lowest position of the prefabricated pipe segment, and the top position of each separation light ray should be flush with the highest position of the prefabricated pipe segment. Through this setting, the height and thickness of the prefabricated pipe segment can be determined simultaneously during the specific implementation of the present invention. Of course, it should be further clarified that, in this embodiment, the method of emitting separation light from the second positioning component 240 of the example can directly use the existing technology, and no improvement design is made in this embodiment, so it will not be described one by one here.
[0057] Of course, it should also be made clear that, in the present embodiment, all the second positioning components 240 are capable of emitting a plurality of separated light beams spaced vertically, and the topmost layer of separated light beams emitted by all the second positioning components 240 into the placement space 210 are in the same plane as the highest point of the prefabricated pipe segment, and the bottommost layer of separated light beams emitted by all the second positioning components 240 into the placement space 210 are in the same plane as the lowest point of the prefabricated pipe segment.
[0058] In some preferred embodiments, the second positioning component 240 includes a mounting base 241 and a first light source 243 component 242, the mounting base 241 is installed at the mounting position 250, and the light emitting end of the first light source 243 component 242 is set toward the placement space 210, and the light source 243 generated by the first light source 243 component 242 can be emitted into the placement space 210 through the light emitting end to form separated light.
[0059] In this embodiment, by setting a mounting base 241 and a first light source 243 component 242, when in use, the first light source 243 component 242 is installed in the corresponding mounting position 250 using the mounting base 241, so that when in use, the present invention can use the first light source 243 component 242 to emit separated light into the placement space 210, which can effectively ensure the stability of the overall structure.
[0060] In some improved embodiments, the first light source 243 component 242 includes:
[0061] A light source 243, the light source 243 is mounted on the mounting base 241, and the light source 243 is electrically connected to an external power source;
[0062] A light concentrator 244, which is disposed on the periphery of the light source 243 and has a light transmission hole formed on a side of the light concentrator 244 away from the light source 243; and,
[0063] The light-transmitting mirror 245 is installed at the light transmission hole. The light generated by the light source 243 is focused by the focusing element 244 and emitted from the light transmission hole to form a separated light.
[0064] In this embodiment, by setting a light source 243, a focusing element 244 and a light-transmitting mirror 245, when in use, by utilizing the set light source 243, the focusing element 244 and the light-transmitting mirror 245, the present invention can ensure that the separated light incident into the placement space 210 has a good focusing effect during specific use, can avoid scattering of the separated light, ensure the concentration of the separated light, and improve the positioning accuracy when positioning the prefabricated pipe segment.
[0065] It should be particularly and clearly stated that, in this embodiment, the light source 243 is preferably an infrared light source 243 with a high concentration. The focusing element 244 is preferably a focusing lens.
[0066] In one embodiment, the side wall of the light transmission hole bulges away from the light to form a light emission channel 246 . The light emission channel 246 is tapered away from the light source 243 . The light transmission mirror 245 is installed in the light emission channel 246 .
[0067] In this embodiment, by providing the light emission channel 246, the present invention can use the light emission channel 246 to guide the light focused by the focusing member 244, thereby ensuring the concentration of the separated light. At the same time, in specific use, multiple light emission channels 246 spaced apart in the vertical direction can also be provided, and a light-transmitting mirror 245 is installed in each light emission channel 246, thereby enabling the present invention to simultaneously inject multiple separated light rays spaced apart in the vertical direction into the placement space 210 during specific implementation, thereby ensuring the stability and uniformity of the separated light rays.
[0068] In one embodiment, the first positioning component 230 includes:
[0069] A plurality of first support seats 231, wherein the plurality of first support seats 231 are distributed at intervals along the circumferential direction on the outer periphery of the placement space 210;
[0070] A connecting plate 232, the connecting plates 232 are sequentially connected and arranged on the top of each first support seat 231 and are connected end to end to enclose a placement space 210, a plurality of installation positions 250 are formed on the connecting plate 232 and are distributed at intervals along the circumference, each positioning position 220 and each installation position 250 are distributed at intervals on the connecting plate 232, at least two sinking sections 236 are formed on the connecting plate 232, and at least two sinking sections 236 are distributed at intervals along the circumference of the placement space 210; and,
[0071] There are multiple positioning columns 233, the number of positioning columns 233 and the positioning positions 220 are consistent and arranged one by one. The terminal 100 can establish a basic coordinate system of the detection space when controlling the capture mechanism 300 to capture at least three positioning positions 220, and at least two positioning columns 233 are installed on each sinking section.
[0072] In this embodiment, by providing a connecting plate 232, multiple first support seats 231 and multiple positioning columns 233, the present invention can be used to install the connecting plate 232 using the provided support seats during specific use, and the connecting plate 232 is arranged around the outer periphery of the placement space 210, and at the same time, multiple positioning positions 220 and multiple placement positions are spaced apart and distributed on the connecting plate 232, so that when the present invention is in use, the positioning columns 233 and the second positioning components 240 can be installed on the connecting plate 232, thereby ensuring that the positioning columns 233 and the second positioning components 240 are in a suspended state, so that when the present invention is in use, sufficient movement clearance can be provided for the prefabricated pipe segments to enter the placement space 210.
[0073] It should be particularly and clearly stated that, in this embodiment, the purpose of setting the sinking section 236 is to enable the present invention to improve the coordinate accuracy of the basic coordinate system when in use by cooperating with the first column 234 and the second column 235 through the setting of the sinking section 236. It should be further clearly stated that, in this embodiment, since the sinking depth of the sinking section 236 can be set, when obtaining the first spatial coordinates of the first column 234 and the second column 235, the corresponding first spatial coordinates can be obtained according to the corresponding data and the corresponding numbers of the first column 234 and the second column 235.
[0074] Of course, it needs to be further clarified that the multiple positioning columns 233 illustrated in the present embodiment are spaced apart on the connecting plate 232 in a direction from the inside to the outside to form at least two positioning rings enclosing the outer periphery of the placement space 210, and each positioning column 233 includes a first column 234 and a second column 235, the top surface of the first column 234 is lower than the top surface of the second column 235, the first column 234 and the second column 235 on the same positioning ring are staggered, and the adjacent first columns 234 and second columns 235 on any two adjacent positioning rings are staggered.
[0075] In this embodiment, the positioning column 233 is set as a first column 234 and a second column 235, and the top surface of the first column 234 is lower than the top surface of the second column 235. At the same time, the first column 234 and the second column 235 are staggered. Ultimately, when the present invention is implemented, the spatial coordinates of the first column 234 and the second column 235 are captured and obtained to achieve the function of establishing a basic coordinate system in a three-dimensional state.
[0076] In one embodiment, the capture mechanism 300 includes:
[0077] A frame 310, the frame 310 is arranged around the outer periphery of the positioning mechanism 200, and the top of the frame 310 extends to the top of the positioning mechanism 200, and a guide rail 320 is arranged on the top of the frame 310;
[0078] A sliding driving member 330, wherein the sliding driving member 330 is slidably matched with the guide rail 320;
[0079] Truss 340, truss 340 is installed on the sliding driving member 330, truss 340 spans above the placement space 210, and the top of truss 340 is provided with a slide rail 350 spanning above the placement space 210, and the sliding driving member 330 can drive truss 340 to slide along the guide rail 320;
[0080] A slide seat 360, the slide seat 360 slidably cooperates with the slide rail 350; and,
[0081] The capture component 370 is mounted on the slide 360 and is disposed toward the placement space 210. The capture component 370 is in communication connection with the terminal 100, and the slide 360 drives the capture component 370 to automatically slide along the slide rail 350 above the placement space 210;
[0082] The capture component 370 can capture and obtain the second spatial coordinates of the truncation position of each separation light of the pipe segment to be inspected when the pipe segment to be inspected intercepts the separation light, and the capture mechanism 300 can transmit all the second spatial coordinates to the terminal 100, so that the terminal 100 maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the pipe segment to be inspected.
[0083] In one embodiment, the capture assembly 370 includes a rotating frame 371 and a catcher 372, the rotating frame 371 is installed on the slide 360, the catcher 372 is installed on the rotating frame 371, the catcher 372 is communicatively connected to the terminal 100, the catcher 372 is set toward the placement space 210, and the rotating frame 371 is used to drive the catcher 372 to rotate, and the catcher 372 can capture and obtain the second spatial coordinates of the truncation position of each separation light of the pipe segment to be detected when the pipe segment to be detected intercepts the separation light, and the capture mechanism 300 can transmit all the second spatial coordinates to the terminal 100, so that the terminal 100 maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the pipe segment to be detected.
[0084] It should be particularly and clearly stated that, in this embodiment, the exemplary capturer 372 is preferably a device or apparatus capable of realizing light capture and position measurement functions in the prior art. In this embodiment, it is only applied without improving its own structure, so it will not be described in detail here. Of course, in the exemplary embodiment, in order to record the movement of the truss 340 driven by the sliding drive 330, in the specific implementation, a plurality of equally spaced positioning blocks 236 are also provided on one side of the guide rail 320 of the frame 310. In the specific operation, the positioning blocks 236 can be captured instantly by the provided capturer 372 to achieve the purpose of quickly determining the specific position of the truss 340.
[0085] Of course, in this embodiment, it can be further clarified and explained that the example capturer 372 can be but is not limited to an oblique photography camera or a CCD visual camera in the prior art.
[0086] Of course, in order to enable those skilled in the art to further understand the present invention, in this embodiment, when it is specifically implemented, the specific workflow is as follows:
[0087] First, the pipe segment to be inspected is transported to and parked in the placement space 210, and then the sliding drive 330 is controlled to drive the truss 340 to slide along the guide rail 320 to the top of one side of the pipe segment to be inspected, and then the slide 360 installed on the truss 340 is used to drive the capture component 370 to slide along the slide rail 350 to the corner position of the corresponding side of the pipe segment to be inspected. At this corner position, the capture component 370 is controlled by the terminal 100 to capture and obtain at least three positioning columns 233 in the area where the pipe segment to be inspected is located. When the first spatial coordinates of at least three positioning columns 233 are collected, the terminal 100 is used to establish a basic coordinate system that can be applied to the placement space 210, and then the capture component 370 is controlled to capture and obtain the truncation position of each separation light ray truncated by the pipe segment to be inspected in the basic coordinate system, and then the placement position of the pipe segment to be inspected in the placement space 210 can be determined according to the obtained truncation position.
[0088] It should be particularly and clearly stated that, in the present embodiment, the specific process of obtaining the truncation position of each separated light ray is as follows: the capture component 370 is set as an oblique photography camera. When in use, the movement stroke of the truss 340 driven by the sliding drive 330 and the capture component 370 driven by the slide 360 is first transmitted to the terminal 100, and then the length of each separated light ray to the corresponding truncation position determined by the terminal 100 technology capture component 370 is used to determine the coordinates of the truncation position, and then the coordinates of each truncation position are determined, and the coordinates of all truncation positions are combined to obtain the second spatial coordinates to determine the placement position of the pipe segment to be inspected.
[0089] Based on the same technical concept, in a second aspect, the present invention also proposes a pipe segment detection system, which applies the pipe segment capturing device of the first aspect.
[0090] The present invention also proposes a pipe segment detection system, which includes a pipe segment capture device. The specific structure of the pipe segment capture device refers to the above embodiment. Since the pipe segment detection system adopts all the technical solutions of all the above embodiments, it can solve the technical problem that the detection results of the related technologies in the actual operation process are inaccurate due to the influence of external factors such as molds. Therefore, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here one by one.
[0091] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A segment capture device, characterized in that: include: terminal; A positioning mechanism, wherein a placement space for placing the pipe segment to be inspected is formed in the positioning mechanism, and a plurality of positioning positions spaced apart along the circumferential direction are formed on the positioning mechanism; and A capturing mechanism, which is disposed above the positioning mechanism, is communicatively connected with the terminal, and can capture the pipe segment to be detected and / or any of the positioning positions; The terminal can establish a basic coordinate system of the detection space when controlling the capture mechanism to capture at least one of the positioning positions, and the terminal controls the capture mechanism to capture the pipe segment to be detected located in the basic coordinate system to determine the placement position of the pipe segment to be detected.
2. The segment capture device according to claim 1, characterized in that: The positioning mechanism comprises: a first positioning component, wherein the first positioning component is arranged around the outer periphery of the placement space, a plurality of the positioning positions are spaced apart along the circumferential direction on the top of the first positioning component, the first positioning component is further provided with a plurality of installation positions spaced apart from the positioning positions, the capture mechanism can transmit the first spatial coordinates of at least three of the captured and acquired positioning positions to the terminal, so that the terminal establishes a basic coordinate system of the detection space; and A plurality of second positioning components, the number of the plurality of second positioning components is consistent with the number of the installation positions and is arranged one by one, each of the second positioning components is arranged toward the placement space and can emit a separation light into the placement space, a plurality of the separation light rays intersect and interweave in pairs in the placement space to form a plurality of sequentially adjacent positioning grids, and the pipe segment to be detected can enter the placement space and intercept the separation light rays passing therethrough; The capture mechanism can capture and obtain the second spatial coordinates of the truncation position of each separation light by the pipe segment to be inspected when the pipe segment to be inspected intercepts the separation light, and the capture mechanism can transmit all the second spatial coordinates to the terminal, so that the terminal maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the pipe segment to be inspected.
3. The segment capture device according to claim 2, characterized in that: The second positioning component comprises: A mounting seat, the mounting seat being mounted at the mounting position; and A first light source assembly, wherein the light emitting end of the first light source assembly is arranged toward the placement space, and the light source generated by the first light source assembly can be emitted into the placement space through the light emitting end to form the separated light.
4. The segment capturing device according to claim 3, characterized in that: The first light source assembly comprises: A light source, the light source is mounted on the mounting seat, and the light source is electrically connected to an external power source; A light collecting member, wherein the light collecting member is covered on the periphery of the light source, and a light transmission hole is formed on a side of the light collecting member away from the light source; and A light-transmitting mirror is installed at the light transmission hole, and the light generated by the light source is gathered by the focusing member to be emitted from the light transmission hole to form the separated light.
5. The segment capturing device according to claim 4, characterized in that: The side wall of the light transmission hole protrudes in a direction away from the light to form a light emission channel. The light emission channel is gradually narrowed in a direction away from the light source. The light transmission mirror is installed in the light emission channel.
6. The segment capturing device according to claim 2, characterized in that: The first positioning component comprises: A plurality of first support seats, wherein the plurality of first support seats are distributed at intervals along the circumferential direction on the periphery of the placement space; A connecting plate, the connecting plate is sequentially connected and arranged on the top of each of the first supporting seats and connected end to end to enclose the placement space, each of the positioning positions and each of the installation positions are spaced apart on the connecting plate, at least two sinking sections are formed on the connecting plate, and at least two of the sinking sections are spaced apart along the circumference of the placement space; and, A plurality of positioning columns, wherein the number of the positioning columns is consistent with the number of the positioning positions and they are arranged in one-to-one correspondence, the terminal can establish a basic coordinate system of the detection space when controlling the capture mechanism to capture at least three of the positioning positions, and at least two positioning columns are installed on each of the sinking sections.
7. The segment capturing device according to claim 6, characterized in that: A plurality of the positioning posts are arranged on the connecting plate at intervals from the inside to the outside to form at least two positioning rings enclosing the outer periphery of the placement space, each of the positioning posts includes a first column and a second column, the top surface of the first column is lower than the top surface of the second column, the first column and the second column on the same positioning ring are staggered, and the adjacent first column and the second column on any two adjacent positioning rings are staggered.
8. The segment capturing device according to any one of claims 2 to 7, characterized in that: The capture mechanism comprises: A frame, the frame is arranged around the outer periphery of the positioning mechanism, and the top of the frame extends to the upper part of the positioning mechanism, and the top of the frame is provided with a guide rail; A sliding drive member, wherein the sliding drive member is in sliding cooperation with the guide rail; A truss, wherein the truss is installed on the sliding drive member, the truss spans over the placement space, and a slide rail spanning over the placement space is provided on the top of the truss, and the sliding drive member can drive the truss to slide along the guide rail; a slide seat, the slide seat being in sliding cooperation with the slide rail; and A capture component, the capture component is mounted on the slide, and the capture component is arranged toward the placement space, the capture component is communicatively connected with the terminal, and the slide drives the capture component to automatically slide along the slide rail above the placement space; The capture component can capture and obtain the second spatial coordinates of the truncation position of each separation light by the pipe segment to be inspected when the pipe segment to be inspected intercepts the separation light, and the capture mechanism can transmit all the second spatial coordinates to the terminal, so that the terminal maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the pipe segment to be inspected.
9. The segment capturing device according to claim 8, characterized in that: The capture component includes a rotating frame and a catcher, the rotating frame is installed on the sliding seat, the catcher is installed on the rotating frame, the catcher is communicatively connected to the terminal, the catcher is set toward the placement space, and the rotating frame is used to drive the catcher to rotate, and the catcher can capture and obtain the second spatial coordinates of the truncation position of the tube segment to be detected for each separation light when the tube segment to be detected intercepts the separation light, and the capture mechanism can transmit all the second spatial coordinates to the terminal, so that the terminal maps all the second spatial coordinates to the basic coordinate system to determine the placement position of the tube segment to be detected.
10. A segment detection system, characterized in that: The pipe segment capturing device as claimed in any one of claims 1 to 9 is used.