Lamp assembly detection equipment
By designing automated lamp assembly inspection equipment, and using transmission components and detection components to realize automatic detection and processing of lamps, the problems of low detection efficiency and damage to lamps in the prior art are solved, and the detection efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202411297274.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-27
AI Technical Summary
The existing lamps have low airtightness detection efficiency and increase labor costs. The possibility of lamps falling and damage during manual transfer increases, reducing the yield rate.
A lamp assembly and testing equipment is designed, including transmission components, assembly testing tables, plate and shell pressing components, shell cover mounting components, position adjustment and flip components and detection components. Through an automated transmission system and detection mechanism, the automatic detection of lamps and Treatment to ensure the efficiency and safety of airtightness detection.
It improves the efficiency of lamp inspection, reduces labor costs, reduces the possibility of lamp damage, improves the yield rate, and ensures that lamps with qualified airtightness can participate in follow-up operations in a timely manner through automated inspection.
Smart Images

Figure CN119197896A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lamp detection, and in particular to lamp assembly detection equipment. Background Art
[0002] Lamps are tools used for lighting.
[0003] During the production process of lamps, the circuit board with light-emitting components needs to be installed in the lamp housing, and the lamp housing cover needs to be welded to the lamp housing to form the lamp. When the lamp is used by the user, the dirt and water vapor in the environment will enter the lamp and affect the normal use of the lamp. Therefore, during the production process of lamps, the lamps need to be tested for air tightness to prevent the dirt and water vapor in the environment from entering the lamp and affecting the normal use of the lamp.
[0004] The existing air tightness test of lamps requires manually placing the lamps in the air tightness test device to test the air tightness of the lamps. After the air tightness test, the lamps are manually taken out of the air tightness test device and placed on the operating table for subsequent operations. This testing method not only has low testing efficiency but also increases labor costs. In the process of manually transferring lamps, the possibility of lamps falling and being damaged increases, which in turn reduces the yield rate of lamps. Summary of the invention
[0005] In order to solve the above technical problems and achieve at least one advantage of the present invention, the present invention provides a lamp assembly detection device, wherein the lamp assembly detection device comprises:
[0006] A device body, the device body comprising a device body, at least one conveying member and at least one assembly inspection platform, the assembly inspection platform being arranged on the conveying member, the conveying member being arranged on the device body, the conveying member being used to drive the assembly inspection platform to move in a predetermined direction, the assembly inspection platform having at least one card-mounting slot and a turning groove corresponding to the card-mounting slot, the card-mounting slot matching with the plug-in portion of the installation shell, and the card-mounting slot being used to accommodate the plug-in portion of the installation shell, the turning groove matching with the accommodating portion of the installation shell connected to the plug-in portion, and the turning groove being used to accommodate the accommodating portion, the ends of at least two connecting pins of the installation shell extending into the accommodating cavity of the accommodating portion corresponding to the connecting holes of the circuit board in the accommodating cavity, so that when the conveying member drives the assembly inspection platform to move in the predetermined direction, the installation shell and the circuit board can be driven to perform subsequent operations;
[0007] An assembly component, the assembly component comprising:
[0008] A plate-shell press-fit component, the plate-shell press-fit component comprising a plate-shell press-fit unit, a press-fit mounting piece and a press fitting piece, the plate-shell press-fit unit being arranged on the device body, the press-fit mounting piece being arranged on the output end of the plate-shell press-fit unit, and the press fitting piece being arranged on the press-fit mounting piece, so that when the press-fit mounting piece is driven by the plate-shell press-fit unit and drives the press fitting piece to be pressed toward the circuit board in the accommodating cavity and moved a predetermined distance, the connecting pin passes through the connecting hole in a manner of being connected with the internal circuit of the circuit board;
[0009] A shell cover mounting component, wherein the shell cover mounting component includes a static elimination component and a laser welding mechanism, wherein the static elimination component includes a static elimination main body and a static elimination member, wherein the static elimination main body is arranged on the device body, and the static elimination main body has a static elimination space for placing a lens shell cover, the static elimination member is arranged on the static elimination main body, and the static elimination member faces the lens shell cover in the static elimination space, and the static elimination member is used to blow airflow with positive and negative charges to the surface of the lens shell cover in the static elimination space to neutralize the static electricity on the surface of the lens shell cover, and the laser welding mechanism is arranged on the moving path of the assembly inspection station, so that the static elimination lens shell cover for sealing the accommodating cavity is placed on the surface of the accommodating portion, and when the assembly inspection station drives the circuit board, the mounting shell and the lens shell cover to move, the circuit board, the mounting shell and the lens shell cover can be made to enter the laser welding mechanism as a whole, and the laser welding mechanism can weld the static elimination lens shell cover to the surface of the accommodating portion;
[0010] A position adjustment and flipping assembly, which is arranged on the device body and located on the moving path of the assembly inspection platform, and is used to remove the plug-in portion from the card-mounting groove and place the accommodation portion in the flipping groove when the static-eliminating lens shell cover is welded to the accommodation portion;
[0011] The detection component includes a pressure charging detection component and an information recording component. The pressure charging detection component includes a stamping adjustment unit, a stamping adjustment installation, a plug driving component and a stamping unit. The stamping adjustment unit is arranged on the device body. The plug driving component is arranged on the stamping adjustment installation. The stamping unit includes a pressure charging detection component, a pressure charging component and a plugging component. The pressure charging component has a pressure charging end. The plugging component is arranged at the pressure charging end. The pressure charging detection component is arranged near the plug driving component. The pressure charging component is arranged at the output end of the plug driving component, and the pressure charging component can pass through the pressure charging component from the pressure charging end to the connecting pin. The plug-in slot of the plug-in portion into which the other end extends is connected to the pressurizing detection component in a pressurizing manner, the stamping adjustment unit is used to direct the pressurizing end of the pressurizing component at the output end of the plug driving component toward the plug-in slot, so that when the plug driving component drives the pressurizing end of the pressurizing component to move toward the plug-in slot, the plug-in slot is blocked by the blocking component, the pressurizing detection component is used to detect and analyze whether the airtightness between the mounting shell and the lens shell cover is qualified, the information recording component is arranged on the assembly inspection table, and the pressurizing detection component is electrically connected to the information recording component in a manner that the detection result can be recorded in the information recording component.
[0012] According to one embodiment of the present invention, the inflation detection component also includes an inflation buoyancy unit, which includes a plurality of inflation buoyancy guide rods, an inflation buoyancy component and an inflation buoyancy rebound component corresponding to the inflation buoyancy guide rods, one end of the plurality of inflation buoyancy guide rods is evenly connected to the stamping position adjustment mounting component, the other end of the plurality of inflation buoyancy guide rods passes through the inflation buoyancy component, the inflation buoyancy rebound component is arranged between the inflation buoyancy component and the stamping position adjustment mounting component in a compressible manner, and the two ends of the inflation buoyancy rebound component are respectively arranged on the stamping position adjustment mounting component and the inflation buoyancy component, and the inflation buoyancy component has an inflation buoyancy surface for pressing the plug-in part away from the inflation buoyancy rebound component.
[0013] According to one embodiment of the present invention, the positioning and flipping assembly includes a flipping and positioning unit, a flipping mounting member, a flipping driving member, a clamping member and a suction member, the suction member and the flipping and positioning unit are both arranged on the device body, the suction member is used to suck the circuit board, the mounting shell and the lens shell cover away from the assembly and testing platform as a whole by sucking the lens shell cover, the clamping member includes a clamping driving unit and at least a pair of clamping claws, a pair of the clamping claws are arranged at the output end of the clamping driving unit in a manner that can be relatively close to or away from each other, and a clamping space is formed between the pair of the clamping claws, the clamping driving unit is installed at the output end of the flipping driving member, the flipping driving member is arranged at the output end of the flipping and positioning unit through the flipping mounting member, the flipping driving member and the clamping driving unit drive a pair of the clamping claws to move, and the flipping driving member drives the clamping driving unit and the pair of the clamping claws to rotate with an axis perpendicular to the direction of the line connecting the pair of the clamping claws and parallel to the plane where the assembly and testing platform is located.
[0014] According to one embodiment of the present invention, the board-shell press-fit component also includes a plurality of pressure stabilizing units, and the pressure stabilizing units include a press-fit abutment rod and a press-fit stabilizing member, the press-fit abutment rod passes through the press-fit mounting member, and the press-fit abutment rod is located near the press-fitting member, the press-fit stabilizing member is arranged in a compressible manner between the press-fitting mounting member and an end of the press-fitting abutment rod away from the press-fitting mounting member, and the press-fitting stabilizing member is passed through by the press-fitting abutment rod, so that when the press-fitting member presses the circuit board, the end of the press-fitting abutment rod away from the press-fitting mounting member presses against the accommodating portion in a manner to stabilize the posture of the accommodating portion.
[0015] According to one embodiment of the present invention, the assembly component also includes a recording and coding component, which includes a recording and etching unit and a recording and coding detection mechanism. The recording and etching unit is arranged on the device body, and the recording and etching unit is located on the path where the accommodating portion to which the lens shell cover is welded is driven by the assembly and detection platform to move, the recording and etching unit faces the surface of the lens shell cover, and the recording and etching unit is used to etch characters on the surface of the lens shell cover. The recording and coding detection mechanism is arranged on the device body, and the recording and coding detection mechanism is located on the moving path of the lens shell cover on which the characters are etched, and the recording and coding detection mechanism is used to photograph and analyze whether the characters on the surface of the lens shell cover are etched accurately. The device body also includes a lifting mechanism, which is arranged on the device body, and the assembly and detection platform is arranged at the output end of the lifting mechanism in a manner that it can be lifted away from the conveying component by the lifting mechanism.
[0016] According to an embodiment of the present invention, the assembly detection table further forms a detection probe hole connected to the flip groove, and the detection component also includes a power-on detection component, which includes a power-on positioning unit, a power-on positioning installation member, at least two insertion driving members, a power supply member and a photosensitive detection member. The power-on positioning unit is arranged on the device body, and the two insertion driving members are both arranged on the power-on positioning unit. The power supply member and the photosensitive detection member are respectively arranged at the output ends of the two insertion driving members, and the power-on positioning installation member is installed at the output end of the power-on positioning unit. The power supply member has a power supply end, and the power supply end is used to contact the connecting pin located in the plug-in slot and supply power to at least one light-emitting element in the circuit board through the connecting pin. The photosensitive detection member has a detection end that can extend into the detection probe hole, and the detection end is used to detect the brightness and color temperature of the light emitted from the lens shell cover when the light-emitting element is powered, and the photosensitive detection member is electrically connected to the information recording member in a manner that the detection result can be recorded in the information recording member.
[0017] According to one embodiment of the present invention, the power-on detection component also includes a power-on floating pressure unit, which includes a plurality of power-on floating pressure guide rods, a power-on floating pressure part and a power-on floating pressure rebound part corresponding to the power-on floating pressure guide rods, one end of the plurality of power-on floating pressure guide rods is evenly connected to the power-on position adjustment mounting part, the other end of the plurality of power-on floating pressure guide rods passes through the power-on floating pressure rebound part, the power-on floating pressure rebound part is arranged between the power-on floating pressure part and the power-on position adjustment mounting part in a compressible manner, and the two ends of the power-on floating pressure rebound part are respectively arranged on the power-on position adjustment mounting part and the power-on floating pressure part, and the power-on floating pressure part forms a power-on floating pressure surface for pressing the plug-in part away from the power-on floating pressure rebound part.
[0018] According to one embodiment of the present invention, the detection component also includes a height difference detection component, the height difference detection component includes a floating structure, a height difference detection limiter, at least two sliding parts and a difference detection part corresponding to the sliding part, the floating structure includes a floating guide unit and at least one protective rebound part, the floating guide unit includes a floating guide part, a first mounting part and a second mounting part, the floating guide part is arranged on the press-fit mounting part, the first mounting part is movably arranged on the floating guide part, the second mounting part is mounted on the floating guide part in a manner opposite to the first mounting part, the protective rebound part is deformably arranged between the first mounting part and the second mounting part, the sliding part includes a sliding end and a top foot end, the sliding end is connected to the top foot end, the top foot end can be pressed to the end of the connecting pin passing through the connecting hole, and the cross-sectional size of the sliding end is larger than the cross-sectional size of the top foot end, the sliding end forms a limiting surface at the end close to the top foot end, and the height difference detection component includes a floating guide unit and a protective rebound part. One end of the height difference detection limit piece is arranged on the first mounting piece, and the sliding end is placed on the height difference detection limit piece in a manner that the limiting surface abuts against the other end of the height difference detection limit piece under the action of gravity, and the top foot end of the sliding piece downwardly penetrates the height difference detection limit piece along the gravity direction, and the difference detection piece has a rebound end, and the difference detection piece is arranged on the first mounting piece, and the rebound end of the difference detection piece abuts against the end of the sliding end away from the top foot end, and the height difference detection limit piece has a top plate portion extending downwardly along the gravity direction, and the extension distance of the top plate portion is consistent with the extension distance of the top foot end after penetrating the height difference detection limit piece, so that when the top plate portion is pressed against the surface of the circuit board and the top foot end is pressed to the end of the connecting pin passing through the connecting hole, the rebound end of the difference detection piece is compressed, and the difference detection piece is used to analyze whether the extension distance of the connecting pin after passing through the connecting hole meets the requirements through the compression amount of the rebound end.
[0019] According to one embodiment of the present invention, the lamp assembly detection equipment also includes a clamping and moving component, the clamping and moving component includes a moving unit, a clamping and moving installation component, at least one suction component and a clamping component corresponding to the suction component, the moving unit is arranged on the device body, the clamping and moving installation component is arranged at the output end of the moving unit, the clamping component includes a clamping drive unit and at least one pair of clamping members, a pair of the clamping members are arranged on the clamping drive unit in a manner that they can move relative to each other and clamp the installation shell, the suction member has a suction member that can suck the lens shell cover, and the clamping drive unit and the suction member are both arranged on the clamping and moving installation component.
[0020] According to one embodiment of the present invention, the positioning and flipping assembly also includes an anti-slip part corresponding to the clamping claw part, the anti-slip part is arranged on the clamping claw part, and the anti-slip part is relatively arranged in the clamping space so that when a pair of the clamping claw parts are relatively close to and clamp the mounting shell, the anti-slip part fits against the surface of the mounting shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic perspective view of a preferred embodiment of the present invention is shown.
[0022] Figure 2 A schematic perspective view of a preferred embodiment of the present invention is shown from another viewing angle.
[0023] Figure 3 A schematic diagram of a structural stereogram of the conveying component, the assembly inspection platform, the plate and shell assembly inspection component, the lifting mechanism, the plate and shell press-fit component, the dust suction component, the information recording component and the height difference detection component in a preferred embodiment of the present invention is shown.
[0024] Figure 4 Shows Figure 3 Schematic diagram of the enlarged view of point A in the middle.
[0025] Figure 5 Shows Figure 3 Schematic diagram of the enlarged view of point B in the middle.
[0026] Figure 6 Shows Figure 3 Schematic diagram of the enlarged view of point C in the middle.
[0027] Figure 7 A schematic structural stereogram of the assembly inspection platform, the plate-shell press-fit component, the information recording component and the height difference detection component in a preferred embodiment of the present invention is shown.
[0028] Figure 8 Shows Figure 7 Schematic diagram of the enlarged view of point D in the middle.
[0029] Fig. 9 A schematic diagram of a three-dimensional structure of the plate-shell press-fit component and the height difference detection component in a preferred embodiment of the present invention is shown, wherein part of the components of the height difference detection component are cut away.
[0030] Fig.10 Shows Fig. 9 Schematic diagram of the enlarged view at point E in the middle.
[0031] Fig.11 A schematic structural stereogram of the conveying member, the assembly inspection platform, the lifting mechanism and the shell cover mounting member in a preferred embodiment of the present invention is shown.
[0032] Fig.12 Shows Fig.11 Schematic diagram of the enlarged view of point F in the middle.
[0033] Fig.13 A schematic structural stereogram from one perspective of the conveying component, the assembly inspection platform, the lifting mechanism, the recording and coding component, the positioning and flipping component, some components of the detection component and the secondary coding component in a preferred embodiment of the present invention is shown.
[0034] Fig.14 Shows Fig.13 Schematic diagram of the enlarged view at G in the middle.
[0035] Fig.15 A schematic structural stereogram from another perspective of the conveying component, the assembly inspection platform, the lifting mechanism, the recording and coding component, the positioning and flipping component, some components of the detection component and the secondary coding component in a preferred embodiment of the present invention is shown.
[0036] Fig.16 Shows Fig.15 Schematic diagram of the enlarged view of point H in the middle.
[0037] Fig.17 A schematic structural stereogram of the assembly inspection platform and the pressurization inspection component in a preferred embodiment of the present invention is shown.
[0038] Fig.18 Shows Fig.17 Schematic diagram of the enlarged view of point I in the middle.
[0039] Fig.19 A schematic structural stereogram of the assembly detection platform and the power-on detection component in a preferred embodiment of the present invention is shown.
[0040] Fig. 20 Shows Fig.19 Schematic diagram of the enlarged view of point J in the middle.
[0041] Fig.21 A schematic diagram of a three-dimensional structure of the assembly inspection platform and the position adjustment and flipping assembly in a preferred embodiment of the present invention is shown, wherein the lens shell cover is sucked by the lifting mechanism and the mounting shell is clamped by a pair of clamping claws.
[0042] Fig. 22 Shows Fig.21 Schematic diagram of the enlarged view of point K in the middle.
[0043] Fig.23A schematic structural stereoscopic diagram of the assembly inspection table and the position adjustment and flipping assembly in a preferred embodiment of the present invention is shown, wherein the mounting shell is flipped to swap the relative positions of the plug-in portion and the accommodating portion, and the projection of the lens shell cover on the assembly inspection table faces the flipping groove.
[0044] Fig.24 Shows Fig.23 Schematic diagram of the enlarged view of point L in the middle.
[0045] Fig.25 A schematic diagram of a three-dimensional structure of the assembly inspection platform and the position adjustment and flipping assembly in a preferred embodiment of the present invention is shown, wherein the accommodating portion of the mounting shell is located in the flipping groove.
[0046] Fig.26 Shows Fig.25 Schematic diagram of the enlarged view of point M in the middle.
[0047] Fig. 27 A schematic diagram of a three-dimensional structure of the conveying member, the assembly inspection platform, the lifting mechanism, the information recording member and the clamping and moving assembly in a preferred embodiment of the present invention is shown.
[0048] Fig.28 Shows Fig. 27 Schematic diagram of the enlarged view at N in the figure.
[0049] Fig.29 A schematic structural stereogram of the circuit board, the mounting housing, the information recording element and the assembly inspection station in a preferred embodiment of the present invention is shown.
[0050] Fig.30 Shows Fig.29 Schematic diagram of the enlarged view of point O in the middle. DETAILED DESCRIPTION
[0051] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the present invention defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the present invention.
[0052] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0053] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0054] refer to Figures 1 to 30 A lamp assembly detection device according to a preferred embodiment of the present invention will be described in detail below, wherein the lamp assembly detection device includes a device body 10, an assembly component 20, a positioning and flipping component 30 and a detection component 40.
[0055] Specifically, the device body 10 includes a device body 11, at least one conveying member 12 and at least one assembly and testing platform 13. The assembly and testing platform 13 is arranged on the conveying member 12. The conveying member 12 is arranged on the device body 11, and the conveying member 12 is used to drive the assembly and testing platform 13 to move in a predetermined direction. The assembly and testing platform 13 has at least one card slot 1301 and a turning groove 1302 corresponding to the card slot 1301. The card slot 1301 matches a plug-in portion 921 of a mounting shell 92, and the card slot 1301 is used to accommodate the plug-in portion 921 of the mounting shell 92, so that the position of an accommodating portion 922 connected to the plug-in portion 921 is fixed. A circuit board 91 is placed in an accommodating cavity 92201 of the accommodating portion 922, and the ends of at least two connecting pins 923 of the mounting shell 92 extending into the accommodating cavity 92201 correspond to a connecting hole 9101 of the circuit board 91. The turning groove 1302 matches with a receiving portion 922 of the mounting shell 92, and the turning groove 1302 is used to receive the receiving portion 922 of the mounting shell 92. When the conveying member 12 drives the assembly inspection platform 13 to move in a predetermined direction, the mounting shell 92 can be driven to perform subsequent operations.
[0056] The assembly component 20 includes a plate-shell press-fit component 21 and a shell cover mounting component 22. The plate-shell press-fit component 21 includes a plate-shell press-fit unit 211, a press-fit mounting component 212 and a press fitting component 213. The plate-shell press-fit unit 211 is arranged on the device body 11. The press-fit mounting component 212 is arranged at the output end of the plate-shell press-fit unit 211, and the press fitting component 213 is arranged on the press-fit mounting component 212. When the press-fit mounting component 212 is driven by the plate-shell press-fit unit 211 and drives the press fitting component 213 to move a predetermined distance toward the circuit board 91 located in the accommodating cavity 92201, the press fitting component 213 presses the circuit board 91, and the end of the connecting pin 923 located in the accommodating cavity 92201 passes through the connecting hole 9101 to realize the connection between the internal circuit of the circuit board 91 and the connecting pin 923. At the same time, the assembly inspection platform 13 is driven by the conveying member 12 to move the circuit board 91 and the mounting housing 92 in a predetermined direction for subsequent operations.
[0057] The shell cover mounting component 22 includes an electrostatic elimination component 221 and a laser welding mechanism 222. The electrostatic elimination component 221 includes an electrostatic elimination body 2211 and an electrostatic elimination member 2212. The electrostatic elimination body 2211 is disposed on the device body 11, and the electrostatic elimination body 2211 has an electrostatic elimination space 221101 for placing a lens shell cover 93. The electrostatic elimination member 2212 is disposed on the electrostatic elimination body 2211, and the electrostatic elimination member 2212 faces the lens shell cover 93 in the electrostatic elimination space 221101. The electrostatic elimination member 2212 can neutralize the static electricity on the surface of the lens shell cover 93 by blowing an airflow with positive and negative charges to the surface of the lens shell cover 93 in the electrostatic elimination space 221101. The laser welding mechanism 222 is disposed on the moving path of the assembly inspection table 13. The static-eliminating lens shell cover 93 is placed on the surface of the accommodating portion 922 in a manner of closing the accommodating cavity 92201, and when the conveying member 12 drives the assembly inspection table 13 to allow the circuit board 91, the mounting shell 92 and the lens shell cover 93 to enter the laser welding mechanism 222, the laser welding mechanism 222 can weld the static-eliminating lens shell cover 93 to the surface of the accommodating portion 922.
[0058] It is worth mentioning that the lens shell cover 93 after static electricity is eliminated is not easy to absorb dust particles, so that the lens shell cover 93 after static electricity is eliminated is welded to the surface of the accommodating portion 922 to seal the accommodating cavity 92201, thereby preventing the side of the lens shell cover 93 facing the circuit board 91 from being contaminated with dust particles that are difficult to clean, thereby affecting the brightness and color temperature of at least one light-emitting element 911 of the circuit board 91 when it is powered on and passes through the lens shell cover 93.
[0059] The position adjustment and flipping assembly 30 is disposed on the device body 11 and is located on the moving path of the assembly inspection platform 13. The position adjustment and flipping assembly 30 is used to remove the plug-in portion 921 from the clamping groove 1301 and place the receiving portion 922 in the flipping groove 1302 when the static-eliminating lens cover 93 is welded to the receiving portion 922 and closes the receiving cavity 92201. In other words, the position adjustment and flipping assembly 30 is used to flip the installation housing 92 in a manner of converting the relative positions of the plug-in portion 921 and the receiving portion 922 in the gravity direction, so as to facilitate subsequent operations.
[0060] The detection assembly 40 includes a pressure-charging detection component 41. The pressure-charging detection component 41 includes a stamping adjustment unit 411, a stamping adjustment installation member 412, a plugging drive member 413 and a stamping unit 414. The stamping adjustment unit 411 is arranged on the device body 11. The plugging drive member 413 is arranged on the stamping adjustment installation member 412. The stamping unit 414 includes a pressure-charging detection member 4141, a pressure-charging member 4142 and a plugging member 4143. The pressure-charging member 4142 has a pressure-charging end 41421. The plugging member 4143 is arranged on the pressure-charging end 41421. The pressure-charging detection member 4141 is arranged near the plugging drive member 413. The pressure-charging member 4142 is disposed at the output end of the plug driving member 413, and the pressure-charging member 4142 is connected to the pressure-charging detection member 4141 in such a manner that the pressure-charging member 4142 can charge from the pressure-charging end 41421 to a plug slot 92101 of the plug-in portion 921. The punching position adjustment unit 411 is used to adjust the position of the output end of the plug driving member 413, so that the pressure-charging end 41421 of the pressure-charging member 4142 at the output end of the plug driving member 413 faces the plug slot 92101 of the plug-in portion 921 into which the other end of the connecting pin 923 extends. When the plug driving member 413 drives the pressure-charging end 41421 of the pressure-charging member 4142 to move toward the plug slot 92101, the plug slot 92101 is blocked by the blocking member 4143. When the pressure detection component 4141 charges pressure from the charging end 41421 to the plug-in slot 92101 through the pressure detection component 4142, the air tightness of the connection between the plug-in portion 921, the accommodating portion 922 and the lens shell cover 93 is detected by the pressure detection component 4141, and whether the air tightness is qualified is determined by the pressure detection component 4141.
[0061] Specifically, the detection assembly 40 further includes an information recording component 42. The information recording component 42 is disposed on the assembly detection platform 13. The charging detection component 4141 is electrically connected to the information recording component 42, and the detection result of the charging detection component 4141 can be recorded in the information recording component 42.
[0062] As an example, the lens shell cover 93 for eliminating static electricity is welded to the accommodating portion 922 in a manner of closing the accommodating cavity 92201. After the circuit board 91, the mounting shell 92 and the lens shell cover 93 are formed into a whole, the pressure charging detection piece 4141 can be punched from the charging end 41421 into the plug-in slot 92101 blocked by the blocking piece 4143 through the pressure charging piece 4142 and maintained for a predetermined time, so as to detect the sealing of the circuit board 91, the mounting shell 92 and the lens shell cover 93 as a whole through the pressure charging detection piece 4141.
[0063] Preferably, the sealing member 4143 is made of rubber material.
[0064] Preferably, the static dissipation component 2212 is implemented to include an ion blower.
[0065] Preferably, the plate-shell press-fit unit 211 is implemented to include an XY-axis displacement platform.
[0066] It should be noted that the end of the connecting pin 923 located in the accommodating cavity 92201 passes through the connecting hole 9101 to realize the connection between the internal circuit of the circuit board 91 and the connecting pin 923, and after the lens shell cover 93 is welded to the accommodating portion 922 in a manner of closing the accommodating cavity 92201, the circuit board 91, the mounting shell 92 and the lens shell cover 93 will form a whole to be defined as a lamp.
[0067] As an example, when the pressurizing detection component 4141 detects that the airtightness of the connection between the plug-in portion 921, the accommodating portion 922 and the lens shell cover 93 is unqualified, it means that the lamp is unqualified in this test. At this time, the pressurizing detection component 4141 will record the unqualified result in the information recording component 42. In the process of the conveying component 12 driving the assembly inspection platform 13 to drive the unqualified lamp to move in a predetermined direction, the unqualified lamp can be discovered in time and will no longer participate in subsequent operations to avoid reducing efficiency due to unnecessary operations.
[0068] At the same time, when the pressurizing detection component 4141 detects that the airtightness of the connection between the plug-in part 921, the accommodating part 922 and the lens shell cover 93 is qualified, it means that the lamp is qualified in this test. At this time, the pressurizing detection component 4141 will record the qualified result in the information recording component 42. In the process of the conveying component 12 driving the assembly inspection platform 13 and driving the qualified lamp to move in the predetermined direction, the qualified lamp can be found and continue to participate in subsequent operations.
[0069] Preferably, the inflation detection component 41 also includes an inflation float unit 415. The inflation float unit 415 includes a plurality of inflation float guide rods 4151, an inflation float part 4152 and an inflation float resilient part 4153 corresponding to the inflation float guide rod 4151. One end of the plurality of inflation float guide rods 4151 is evenly connected to the stamping position adjustment mounting member 412. The other end of the plurality of inflation float guide rods 4151 passes through the inflation float part 4152. The inflation float resilient part 4153 is arranged between the inflation float part 4152 and the stamping position adjustment mounting member 412 in a compressible manner, and the two ends of the inflation float resilient part 4153 are respectively arranged on the stamping position adjustment mounting member 412 and the inflation float part 4152. The inflatable buoyant component 4152 forms an inflatable buoyant surface for pressing the plug-in portion 921 at a position away from the inflatable buoyant resilient component 4153 .
[0070] It is worth mentioning that when the stamping positioning unit 411 adjusts the position of the output end of the plug driving member 413 installed on the stamping positioning adjustment mounting member 412, and makes the output end of the plug driving member 413 face the plug-in slot 92101, the inflatable floating surface of the inflatable floating member 4152 will press against the plug-in part 921, and at the same time, the inflatable floating member 4152 will be pushed and float along the inflatable floating guide rod 4151 toward the direction close to the stamping positioning adjustment mounting member 412. In the process of the inflatable floating rebound member 4153 being compressed, the inflatable floating member 4152 will be affected by the restoring force of the inflatable floating rebound member 4153 to press the inflatable floating surface against the plug-in part 921 to stabilize the posture of the plug-in part 921.
[0071] Preferably, the punching and positioning unit 411 is implemented to include an XY axis displacement platform.
[0072] Specifically, the position adjustment and flipping assembly 30 includes a flipping and position adjustment unit 31, a flipping mounting member 32, a flipping driving member 33, a clamping member 34 and a suction member 35. The suction member 35 and the flipping and position adjustment unit 31 are both arranged on the device body 11. The suction member 35 is used to suck the circuit board 91, the mounting shell 92 and the lens shell 93 away from the assembly inspection platform 13 in a manner of sucking the lens shell 93, so as to remove the plug-in portion 921 of the mounting shell 92 from the card slot 1301. The clamping member 34 includes a clamping driving unit 341 and at least a pair of clamping claws 342. The pair of clamping claws 342 are arranged at the output end of the clamping driving unit 341 in a manner that they can be relatively close to or away from each other, and a clamping space is formed between the pair of clamping claws 342. The clamping driving unit 341 is installed at the output end of the flipping driving member 33. The flip drive 33 is arranged at the output end of the flip adjustment unit 31 through the flip mounting member 32. The flip adjustment unit 31 is used to drive the pair of the clamping claws 342 to move through the flip mounting member 32, the flip drive 33 and the clamping drive unit 341, and make the installation housing 92 sucked away from the assembly test platform 13 be in the clamping space between the pair of the clamping claws 342, so that the installation housing 92 can be clamped by the pair of the clamping claws 342, and drive the projection of the installation housing 92, the circuit board 91 and the lens cover 93 as a whole on the surface of the assembly test platform 13 to correspond to the flip groove 1302. The flip drive 33 is used to drive the clamping drive unit 341 and the pair of the clamping claws 342 to rotate with the axis perpendicular to the connecting direction of the pair of the clamping claws 342 and parallel to the plane where the assembly test platform 13 is located, so as to exchange the relative position of the plug-in portion 921 and the accommodating portion 922. Meanwhile, when the flipping and positioning unit 31 drives the pair of clamping claws 342 to move through the flipping mounting member 32 , the flipping driving member 33 and the clamping driving unit 341 , the accommodating portion 922 can be placed in the flipping groove 1302 .
[0073] It should be noted that the flipping and positioning unit 31 drives the pair of the clamping claws 342 to move through the flipping mounting member 32, the flipping driving member 33 and the clamping driving unit 341, and after the mounting housing 92 sucked away from the assembly inspection platform 13 is located in the clamping space between the pair of the clamping claws 342, the pair of the clamping claws 342 can be driven by the clamping driving unit 341 and move relatively to clamp the mounting housing 92. After the pair of the clamping claws 342 clamp the mounting housing 92, the flipping and positioning unit 31 can again drive the pair of the clamping claws 342 to move through the flipping mounting member 32, the flipping driving member 33 and the clamping driving unit 341, and make the projection of the mounting housing 92, the circuit board 91 and the lens housing cover 93 as a whole on the surface of the assembly inspection platform 13 correspond to the flipping groove 1302. At the same time, after the flipping drive component 33 drives the clamping drive unit 341 and the pair of clamping claws 342 to rotate with an axis perpendicular to the connection direction of the pair of clamping claws 342 and parallel to the plane where the assembly inspection table 13 is located, and the relative position of the plug-in portion 921 and the accommodating portion 922 are swapped, the flipping adjustment unit 31 can once again drive the pair of clamping claws 342 to move through the flipping mounting component 32, the flipping drive component 33 and the clamping drive unit 341, and place the accommodating portion 922 of the mounting shell 92 in the flipping groove 1302.
[0074] Furthermore, after the accommodating portion 922 of the mounting shell 92 is placed in the flipping groove 1302, the clamping drive unit 341 can drive a pair of the clamping claw members 342 to move away from the mounting shell 92. At the same time, the flipping adjustment unit 31 drives a pair of the clamping claw members 342 to move and away from the mounting shell 92 through the flip mounting member 32, the flipping drive member 33 and the clamping drive unit 341 to facilitate subsequent operations.
[0075] Preferably, the position adjustment and flipping assembly 30 further includes an anti-slip member 36 corresponding to the clamping claw member 342. The anti-slip member 36 is disposed on the clamping claw member 342, and the anti-slip member 36 is relatively disposed in the clamping space, so that when a pair of the clamping claw members 342 are relatively close to and clamp the mounting housing 92, the anti-slip member 36 is attached to the surface of the mounting housing 92 to prevent relative sliding.
[0076] Preferably, the anti-slip member 36 is made of silicone material to prevent the mounting housing 92 from being scratched by the anti-slip member 36 .
[0077] Preferably, the flipping and positioning unit 31 is implemented to include an XY axis displacement platform.
[0078] Preferably, the device body 10 further comprises a plurality of board-shell assembly detection members 14, and the board-shell assembly detection members 14 are electrically connected to the information recording member 42. One of the board-shell assembly detection members 14 is used to detect whether the circuit board 91 is placed in the accommodating cavity 92201, and another board-shell assembly detection member 14 is used to detect whether the plug-in portion 921 is accommodated in the card-mounting slot 1301.
[0079] It should be noted that when the circuit board 91 is not placed in the accommodating cavity 92201 and / or the plug-in portion 921 is not accommodated in the card slot 1301, and the assembly inspection platform 13 is driven by the conveying member 12 to move in a predetermined direction, subsequent operations will not be triggered.
[0080] In this embodiment, the plate-shell press-fit component 21 further includes a plurality of pressure stabilizing units 214. The pressure stabilizing unit 214 includes a press-fit shell rod 2141 and a press-fit stabilizing member 2142. The press-fit shell rod 2141 penetrates the press-fit mounting member 212, and the press-fit shell rod 2141 is located near the press-fitting member 213. The press-fit stabilizing member 2142 is disposed in a compressible manner between the press-fit mounting member 212 and the end of the press-fit shell rod 2141 away from the press-fit mounting member 212, and the press-fit stabilizing member 2142 is penetrated by the press-fit shell rod 2141. The end of the press-fit shell rod 2141 away from the press-fit mounting part 212 can press the accommodating part 922 in a manner to stabilize the posture of the accommodating part 922 when the press-fit fitting 213 presses the circuit board 91, so as to prevent relative displacement between the connecting pin 923 in the accommodating cavity 92201 and the connecting hole 9101, which would cause the connecting pin 923 to be unable to pass through the connecting hole 9101.
[0081] In the process that the press fitting 213 presses the circuit board 91 and makes the connecting pin 923 pass through the connecting hole 9101, the press-fit shell rod 2141 will gradually penetrate into the press-fit mounting part 212 and compress the press-fit stabilizing part 2142. The restoring force of the press-fit stabilizing part 2142 will press the accommodating part 922 through the press-fit shell rod 2141 to stabilize the posture of the accommodating part 922.
[0082] Preferably, the shell cover mounting component 22 also includes a shell cover mounting detection component 223, and the shell cover mounting detection component 223 is located near the destaticizing body 2211, and the shell cover mounting detection component 223 is arranged to face the surface of the accommodating portion 922 where the lens shell cover 93 is to be placed, so as to monitor whether the surface of the accommodating portion 922 is placed with the lens shell cover 93 for sealing the accommodating cavity 92201 to eliminate static electricity, and ensure that the surface of the accommodating portion 922 entering the laser welding mechanism 222 is placed with the lens shell cover 93 for sealing the accommodating cavity 92201 to eliminate static electricity.
[0083] As an example, after the lens shell cover 93 for eliminating static electricity for closing the accommodating cavity 92201 is placed on the surface of the accommodating portion 922, the conveying member 12 will drive the assembly inspection table 13 to drive the circuit board 91, the mounting shell 92 and the lens shell cover 93 into the laser welding mechanism 222 to weld the lens shell cover 93 to the surface of the accommodating portion 922 of the mounting shell 92 to form a lamp.
[0084] Preferably, the assembly component 20 further includes a dust collecting member 23. The dust collecting member 23 is disposed on the device body 11, and the dust collecting member 23 is located on the moving path of the accommodating portion 922 where the lens cover 93 is not placed on the surface. The dust collecting member 23 is used to remove dust in the accommodating cavity 92201 to avoid the lens cover 93 being welded to the surface of the accommodating portion 922 and sealing the accommodating cavity 92201, causing the side of the lens cover 93 facing the circuit board 91 to be contaminated with dust particles due to dust particles contained in the accommodating cavity 92201, thereby affecting the light transmittance of the lens cover 93.
[0085] Specifically, the assembly component 20 further includes a recording and coding component 24. The recording and coding component 24 includes a recording and etching unit 241. The recording and etching unit 241 is disposed on the device body 11, and the recording and etching unit 241 is located on the path where the accommodating portion 922 to which the lens shell cover 93 is welded is driven by the assembly inspection platform 13 to move. The recording and etching unit 241 faces the surface of the lens shell cover 93, so that characters are etched on the surface of the lens shell cover 93 by the recording and etching unit 241.
[0086] The device body 10 further includes a lifting mechanism 15. The lifting mechanism 15 is disposed on the device body 11, and the assembly inspection platform 13 is disposed at the output end of the lifting mechanism 15 in a manner that the lifting mechanism 15 can lift the assembly inspection platform 13 away from the conveying member 12. The lifting mechanism 15 is used to move the assembly inspection platform 13 and the lens shell cover 93 together close to the recording and coding member 24, so that the recording and coding member 24 can etch characters on the surface of the lens shell cover 93.
[0087] In this embodiment, the lifting mechanism 15 is implemented to include a telescopic cylinder.
[0088] Preferably, the recording and coding component 24 further includes a recording and coding detection mechanism 242. The recording and coding detection mechanism 242 is disposed on the device body 11, and the recording and coding detection mechanism 242 is located on the moving path of the lens cover 93 on which characters are etched. The recording and coding detection mechanism 242 is used to photograph the characters on the surface of the lens cover 93 and analyze whether the characters on the surface of the lens cover 93 are etched accurately.
[0089] It should be noted that the characters etched on the surface of the lens shell cover 93 may be the model and production information of the lamp composed of the circuit board 91 , the mounting shell 92 and the lens shell cover 93 .
[0090] As an example, the recording and coding detection mechanism 242 is electrically connected to the information recording member 42, and records the analysis result of whether the characters on the surface of the lens shell cover 93 are accurately etched in the information recording member 42. When the characters on the surface of the lens shell cover 93 are etched incorrectly, it means that the lamp is unqualified. When the lamp is driven by the assembly inspection platform 13 and continues to move, the information that the lamp is unqualified is retained in the information recording member 42, and the lamp will no longer participate in subsequent operations, and the plug-in portion 921 of the mounting housing 92 will be retained in the card-mounting slot 1301.
[0091] Specifically, the assembly detection platform 13 also forms a detection probe hole 1303 connected to the flip groove 1302. The detection component 40 also includes a power-on detection component 43. The power-on detection component 43 includes a power-on positioning unit 431, a power-on positioning installation member 432, at least two insertion drive members 433, a power supply member 434 and a photosensitive detection member 435. The power-on positioning unit 431 is arranged on the device body 11. Both of the insertion drive members 433 are arranged on the power-on positioning unit 431. The power supply member 434 is arranged at the output end of one of the insertion drive members 433. The photosensitive detection member 435 is arranged at the output end of the other insertion drive member 433. The power-on positioning installation member 432 is installed at the output end of the power-on positioning unit 431. The power supply member 434 has a power supply end 4341. When the power supply end 4341 contacts the connection pin 923 in the plug slot 92101, the power supply end 4341 can supply power to at least one light-emitting element 911 in the circuit board 91 through the connection pin 923 to light up the light-emitting element 911. The photosensitive detection element 435 has a detection end 4351, and the detection end 4351 is used to detect the brightness and color temperature of the light. The photosensitive detection element 435 is electrically connected to the information recording element 42 on the assembly test station 13 to record the detection result in the information recording element 42.
[0092] Preferably, the power-on positioning unit 431 is located on a path where the circuit board 91 , the mounting housing 92 and the lens cover 93 are moved by the assembly inspection platform 13 after the circuit board 91 , the mounting housing 92 and the lens cover 93 are tested for air tightness as a whole.
[0093] Those skilled in the art can understand that when the information recording member 42 on the assembly inspection platform 13 located at a predetermined position shows that it is qualified, the power-on positioning unit 431 can drive the two insertion drive members 433 to move through the power-on positioning mounting member 432, so that the power supply end 4341 and the detection end 4351 located at the output end of the two insertion drive members 433 are respectively oriented to the connection pin 923 and the detection probe hole 1303 in the plug slot 92101. Under the drive of one of the insertion drive members 433, the power supply end 4341 of the power supply member 434 can be extended into the plug slot 92101 and connected to the connection pin 923, and the light-emitting element 911 of the circuit board 91 is powered through the connection pin 923 to light up the light-emitting element 911, and the light emitted by the light-emitting element 911 will be emitted to the detection probe hole 1303 through the lens shell cover 93. At the same time, the other insertion driving component 433 will drive the detection end 4351 of the photosensitive detection component 435 to probe into the detection probe hole 1303, so as to detect the brightness and color temperature of the light emitted by the light-emitting element 911 through the lens shell cover 93 into the detection probe hole 1303 through the detection end 4351, and then analyze whether the brightness and color temperature of this lamp are qualified through the detection data of the photosensitive detection component 435.
[0094] Furthermore, when the light-sensitive detection part 435 detects that the brightness and color temperature of the lamp are unqualified, the information recording part 42 will no longer participate in subsequent operations when the lamp is driven by the assembly test bench 13 to continue to move, because the information recording part 42 retains the information that the lamp is unqualified. At the same time, when the light-sensitive detection part 435 detects that the brightness and color temperature of the lamp are qualified, the information recording part 42 will continue to participate in subsequent operations when the lamp is driven by the assembly test bench 13 to continue to move, because the information recording part 42 retains the information that the lamp is qualified.
[0095] As an example, when the power supply component 434 supplies power to the circuit board 91 through the power supply terminal 4341 and the connecting pin 923 , the electrical data of the circuit board 91 can also be detected.
[0096] Preferably, the power-on positioning unit 431 is implemented to include an XY axis displacement platform.
[0097] Preferably, the photosensitive detection element 435 is implemented by, but not limited to, being selected from a photoresistor.
[0098] Specifically, the power-on detection component 43 also includes a power-on floating pressure unit 436. The power-on floating pressure unit 436 includes a plurality of power-on floating pressure guide rods 4361, a power-on floating pressure piece 4362 and a power-on floating pressure rebound piece 4363 corresponding to the power-on floating pressure guide rods 4361. One end of the plurality of power-on floating pressure guide rods 4361 is evenly connected to the power-on position adjustment mounting piece 432. The other end of the plurality of power-on floating pressure guide rods 4361 passes through the power-on floating pressure piece 4362. The power-on floating pressure rebound piece 4363 is arranged between the power-on floating pressure piece 4362 and the power-on position adjustment mounting piece 432 in a compressible manner, and the two ends of the power-on floating pressure rebound piece 4363 are respectively arranged on the power-on position adjustment mounting piece 432 and the power-on floating pressure piece 4362. The energized floating component 4362 forms an energized floating surface for pressing the plug-in portion 921 at a position away from the energized floating resilient component 4363 .
[0099] It is worth mentioning that when the power-on positioning unit 431 adjusts the positions of the two output ends of the insertion drive members 433 installed on the power-on positioning mounting member 432, and makes the power supply end 4341 and the detection end 4351 located at the output ends of the two insertion drive members 433 face the connecting pin 923 and the detection probe hole 1303 in the plug-in slot 92101 respectively, the power-on floating pressure surface of the power-on floating pressure member 4362 will press against the plug-in part 921, and at the same time, the power-on floating pressure member 4362 will be pushed and float along the power-on floating pressure guide rod 4361 toward the direction close to the power-on positioning mounting member 432. In the process of the power-on floating pressure rebound member 4363 being compressed, the power-on floating pressure member 4362 will be affected by the restoring force of the power-on floating pressure rebound member 4363 to press the power-on floating pressure surface against the plug-in part 921 to stabilize the posture of the plug-in part 921.
[0100] It should be noted that, when the circuit board 91 is pushed by the pressing fitting 213 extending into the accommodating cavity 92201 and the at least two connecting pins 923 located in the accommodating cavity 92201 pass through the connecting holes 9101, the two connecting pins 923 extend out of the surface of the circuit board 91 by a certain distance. When the distance that the connecting pins 923 extend out of the surface of the circuit board 91 is too long or too short, the connection between the connecting pins 923 and the internal circuit of the circuit board 91 will be problematic, and at this time, the connection between the connecting pins 923 and the internal circuit of the circuit board 91 is unqualified.
[0101] Preferably, the detection assembly 40 further includes a height difference detection member 44. The height difference detection member 44 includes a floating structure 441, a height difference detection limiter 442, at least two sliding members 443, and a difference detection member 444 corresponding to the sliding member 443. The floating structure 441 includes a floating guide unit 4411 and at least one protective resilient member 4412, and the floating guide unit 4411 includes a floating guide member 44111, a first mounting member 44112, and a second mounting member 44113. The floating guide member 44111 is disposed on the press-fit mounting member 212. The first mounting member 44112 is movably disposed on the floating guide member 44111. The second mounting member 44113 is mounted on the floating guide member 44111 in a manner opposite to the first mounting member 44112. The protective resilient member 4412 is deformably disposed between the first mounting member 44112 and the second mounting member 44113. The sliding member 443 includes a sliding end 4431 and a top foot end 4432. The sliding end 4431 is connected to the top foot end 4432, and the top foot end 4432 can be pressed to the end of the connecting pin 923 that passes through the connecting hole 9101, and the cross-sectional size of the sliding end 4431 is larger than the cross-sectional size of the top foot end 4432, and the sliding end 4431 forms a limiting surface at the end close to the top foot end 4432. One end of the height difference detection limit member 442 is disposed on the first mounting member 44112. The sliding end 4431 is placed on the height difference detection limiter 442 in such a manner that the limiting surface abuts against the other end of the height difference detection limiter 442 under the action of gravity, and the top foot end 4432 of the sliding member 443 passes through the height difference detection limiter 442 downwardly along the gravity direction. The difference detection member 444 has a rebound end 4441. The difference detection member 444 is arranged on the first mounting member 44112, and the rebound end 4443 of the difference detection member 444 abuts against the end of the sliding end 4431 away from the top foot end 4432. The height difference detection limiter 442 has a top plate portion 4421 extending downwardly along the gravity direction. The extension distance of the top plate portion 4421 is consistent with the extension distance of the top foot end 4432 after passing through the height difference detection limiter 442. When the top plate portion 4421 is pressed against the surface of the circuit board 91 and the top foot end 4432 is pressed to the end of the connecting pin 923 passing through the connecting hole 9101, the rebound end 4441 of the difference detection member 444 is compressed. The difference detection member 444 is used to analyze whether the extension distance of the connecting pin 923 after passing through the connecting hole 9101 meets the requirements through the compression amount of the rebound end 4441.
[0102] Those skilled in the art can understand that, after the plate-shell press-fit unit 211 drives the press fitting 213 to press the circuit board 91 through the press-fit mounting part 212 and the connecting pin 923 passes through the connecting hole 9101, the plate-shell press-fit unit 211 will drive the press fitting 213 away from the circuit board 91 through the press-fit mounting part 212, and at the same time, the plate-shell press-fit unit 211 adjusts the position of the projection of the top foot end 4432 of the sliding part 443 in the direction of gravity on the surface of the circuit board 91 so that the projection of the top foot end 4432 on the surface of the circuit board 91 in the direction of gravity coincides with the connecting pin 923 passing through the connecting hole 9101.
[0103] Furthermore, when the plate-shell press-fit unit 211 drives the top foot end 4432 of the sliding member 443 to move toward the connecting pin 923 in the connecting hole 9101 along the direction of gravity through the press-fit mounting member 212, the top foot end 4432 of the sliding member 443 will be pressed on the end of the connecting pin 923 and restricted from movement by the connecting pin 923. While the height difference detection limiter 442 and the difference detection member 444 continue to move downward along the direction of gravity and press the top plate portion 4421 against the surface of the circuit board 91, the limiting surface of the sliding end 4431 connected to the top foot end 4432 will move away from the height difference detection limiter 442. At this time, the end of the top foot end 4432 away from the sliding end 4431 will press and compress the rebound end 4443, and then the extension distance of the connecting pin 923 after passing through the connecting hole 9101 can be obtained by the distance that the rebound end 4443 of the difference detection member 444 is pressed by the sliding end 4431. At the same time, the extension distance of the connecting pin 923 after passing through the connecting hole 9101 can be analyzed by the difference detection member 444.
[0104] It is worth mentioning that when the circuit board 91 is skewed in the accommodating portion 92201, the top plate portion 4421 of the height difference detection limit member 442 continues to move downward along the direction of gravity and presses on the surface of the circuit board 91. In the process, the first mounting member 44112 will be pushed by the height difference detection limit member 442 and move along the surface of 44111. At the same time, the protective rebound member 4412 will be deformed to prevent the top plate portion 4421 of the height difference detection limit member 442 from continuing to move toward the skewed circuit board 91 and breaking the surface of the circuit board 91.
[0105] As an example, the difference detection member 444 can be electrically connected to the information recording member 42 on the assembly inspection platform 13, and the analysis result of whether the extension distance of the connection pin 923 after passing through the connection hole 9101 is qualified is recorded in the information recording member 42. When the extension distance of the connection pin 923 after passing through the connection hole 9101 is too large or too small, it means that the connection between the connection pin 923 and the internal circuit of the circuit board 91 is unqualified. When the circuit board 91 and the installation shell 92 continue to move driven by the assembly inspection platform 13, the information that the connection between the connection pin 923 and the internal circuit of the circuit board 91 is unqualified is retained in the information recording member 42, and the circuit board 91 and the installation shell 92 will no longer participate in subsequent operations, and the static-eliminating lens shell cover 93 will no longer be welded to the surface of the accommodating portion 922 in a manner of closing the accommodating cavity 92201.
[0106] Preferably, the sliding member 443 is made of metal material.
[0107] Preferably, the difference detection member 444 is implemented to include a spring displacement sensor.
[0108] As an example, after the circuit board 91 is powered on to light up the light emitting element 911, and the brightness and color temperature of the light emitted by the light emitting element 911 through the lens shell 93 into the detection probe hole 1303 are detected by the detection end 4351, the circuit board 91, the mounting shell 92 and the lens shell 93 will be driven by the assembly test station 13 and continue to move in a predetermined direction. Among them, the circuit board 91, the mounting shell 92 and the lens shell 93 on the assembly test station 13 with qualified information recorded in the information recording part 42 will be manually taken out into a finished product box and packaged to complete the production; the circuit board 91 and the mounting shell 92 on the assembly test station 13 with unqualified information recorded in the information recording part 42 will be manually taken out into a waste box; the circuit board 91, the mounting shell 92 and the lens shell 93 on the assembly test station 13 with unqualified information recorded in the information recording part 42 will also be manually taken out into the waste box.
[0109] In this embodiment, the lamp assembly detection device further includes a clamping and moving assembly 50. The clamping and moving assembly 50 includes a moving unit 51, a clamping and moving installation member 52, at least one suction member 53 and a clamping member 54 corresponding to the suction member 53. The moving unit 51 is arranged on the device body 11. The clamping and moving installation member 52 is arranged at the output end of the moving unit 51. The clamping member 54 includes a clamping drive unit 541 and at least a pair of clamping members 542, and the pair of clamping members 542 are arranged on the clamping drive unit 541 in a relatively movable manner. The suction member 53 has a suction member 531. The clamping drive unit 541 and the suction member 53 are both arranged on the clamping and moving installation member 52.
[0110] As an example, after the circuit board 91 is energized to light up the light-emitting element 911, and the brightness and color temperature of the light emitted by the light-emitting element 911 through the lens shell cover 93 into the detection probe hole 1303 are detected by the detection end 4351, the circuit board 91, the mounting shell 92 and the lens shell cover 93 will be driven by the assembly detection platform 13 and continue to move in a predetermined direction. At this time, the moving unit 51 will drive the suction member 53 to approach the card slot 1301 through the clamping and moving installation member 52, and after the suction member 531 sucks the lens shell cover 93 on the surface of the accommodating portion 922 connected to the plug-in portion 921 located in the card slot 1301, the moving unit 51 drives the lens shell cover 93 sucked by the suction member 531 through the clamping and moving installation member 52 to move, and make the circuit board 91, the installation shell 92 and the lens shell cover 93 as a whole away from the assembly inspection table 13, so as to place the unqualified circuit board 91, the installation shell 92 and the lens shell cover 93 as a whole into the waste box.
[0111] Furthermore, the moving unit 51 drives the suction member 53 to approach the clamping slot 1301 through the clamping and moving installation member 52, and after a pair of the clamping members 542 are located on both sides of the installation shell 92, the moving unit 51 drives the installation shell 92 sucked by the clamping member 542 to move through the clamping and moving installation member 52, and makes the circuit board 91, the installation shell 92 and the lens shell cover 93 as a whole away from the assembly inspection table 13, so as to place the unqualified circuit board 91, the installation shell 92 and the lens shell cover 93 as a whole into the waste box, and at the same time place the qualified circuit board 91, the installation shell 92 and the lens shell cover 93 as a whole into the finished product box for packaging and subsequent operations.
[0112] Preferably, the suction member 531 is implemented to include a suction cup.
[0113] It is worth mentioning that, since the lens shell cover 93 includes a lens, the suction member 531 is implemented to include a suction cup to facilitate suction of the lens shell cover 93 .
[0114] Preferably, the moving unit 51 is implemented to include an XY axis displacement platform.
[0115] It should be noted that the characters etched on the surface of the lens shell cover 93 may be erased due to friction. At this time, when the lamp composed of the circuit board 91, the mounting shell 92 and the lens shell cover 93 is damaged and needs repair, it will be impossible to determine the model of the lamp due to the lack of corresponding character markings, causing inconvenience in repairing the lamp.
[0116] Preferably, the lamp assembly detection device further includes a secondary coding component 60. The secondary coding component 60 includes a secondary etching unit 61. The secondary etching unit 61 is disposed on the device body 11, and the secondary etching unit 61 is located on a moving path where the assembly detection platform 13 is driven by the conveying member 12 and is away from the power-on detection member 43. Before the qualified circuit board 91, the mounting shell 92 and the lens shell cover 93 are taken out from the assembly detection platform 13, the secondary etching unit 61 is used to etch characters on the surface of the mounting shell 92.
[0117] Preferably, the secondary coding component 60 further includes a secondary coding detection mechanism 62. The secondary coding detection mechanism 62 is disposed on the device body 11, and the secondary coding detection mechanism 62 is located on the path where the mounting housing 92, on which characters are etched by the secondary etching unit 61, is moved by the assembly detection platform 13. The secondary coding detection mechanism 62 is used to photograph and analyze the accuracy of the characters etched on the surface of the mounting housing 92.
[0118] It should be noted that each of the assembly inspection platforms 13 is provided with the information recording component 42. When the information recording component 42 moves with the assembly inspection platform 13, whenever the lens cover 93 is placed on the surface of the accommodating portion 922 and the accommodating cavity 92201 is closed, the lens cover 93 is welded to the surface of the accommodating portion 922, characters are etched on the surface of the lens cover 93, the plug-in portion 921 of the mounting shell 92 is removed from the card slot 1301 and the mounting shell 92 is removed, the information recording component 42 is moved to the mounting shell 92. When the receiving portion 922 of the housing 92 is placed in the turning groove 1302, the sealing of the circuit board 91, the mounting housing 92 and the lens housing cover 93 as a whole is detected, and the light of the light-emitting element 911 of the circuit board 91 passing through the lens housing cover 93 is detected by power-on, the circuit board 91, the mounting housing 92 and the lens housing cover 93 on the assembly inspection table 13 are read through the information recording part 42 to see whether they are qualified, and subsequent operations are performed when the reading result of the information recording part 42 is qualified. At the same time, no subsequent operations are required when the reading result of the information recording part 42 is unqualified.
[0119] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. Lamp assembly testing equipment, characterized in that: The lamp assembly detection equipment comprises: A device body, the device body comprising a device body, at least one conveying member and at least one assembly inspection platform, the assembly inspection platform being arranged on the conveying member, the conveying member being arranged on the device body, the conveying member being used to drive the assembly inspection platform to move in a predetermined direction, the assembly inspection platform having at least one card-mounting slot and a turning groove corresponding to the card-mounting slot, the card-mounting slot matching with the plug-in portion of the installation shell, and the card-mounting slot being used to accommodate the plug-in portion of the installation shell, the turning groove matching with the accommodating portion of the installation shell connected to the plug-in portion, and the turning groove being used to accommodate the accommodating portion, the ends of at least two connecting pins of the installation shell extending into the accommodating cavity of the accommodating portion corresponding to the connecting holes of the circuit board in the accommodating cavity, so that when the conveying member drives the assembly inspection platform to move in the predetermined direction, the installation shell and the circuit board can be driven to perform subsequent operations; An assembly component, the assembly component comprising: A plate-shell press-fit component, the plate-shell press-fit component comprising a plate-shell press-fit unit, a press-fit mounting piece and a press fitting piece, the plate-shell press-fit unit being arranged on the device body, the press-fit mounting piece being arranged on the output end of the plate-shell press-fit unit, and the press fitting piece being arranged on the press-fit mounting piece, so that when the press-fit mounting piece is driven by the plate-shell press-fit unit and drives the press fitting piece to be pressed toward the circuit board in the accommodating cavity and moved a predetermined distance, the connecting pin passes through the connecting hole in a manner of being connected with the internal circuit of the circuit board; A shell cover mounting component, wherein the shell cover mounting component includes a static elimination component and a laser welding mechanism, wherein the static elimination component includes a static elimination main body and a static elimination member, wherein the static elimination main body is arranged on the device body, and the static elimination main body has a static elimination space for placing a lens shell cover, the static elimination member is arranged on the static elimination main body, and the static elimination member faces the lens shell cover in the static elimination space, and the static elimination member is used to blow airflow with positive and negative charges to the surface of the lens shell cover in the static elimination space to neutralize the static electricity on the surface of the lens shell cover, and the laser welding mechanism is arranged on the moving path of the assembly inspection station, so that the static elimination lens shell cover for sealing the accommodating cavity is placed on the surface of the accommodating portion, and when the assembly inspection station drives the circuit board, the mounting shell and the lens shell cover to move, the circuit board, the mounting shell and the lens shell cover can be made to enter the laser welding mechanism as a whole, and the laser welding mechanism can weld the static elimination lens shell cover to the surface of the accommodating portion; A position adjustment and flipping assembly, which is arranged on the device body and located on the moving path of the assembly inspection platform, and is used to remove the plug-in portion from the card-mounting groove and place the accommodation portion in the flipping groove when the static-eliminating lens shell cover is welded to the accommodation portion; The detection component includes a pressure charging detection component and an information recording component. The pressure charging detection component includes a stamping adjustment unit, a stamping adjustment installation, a plug driving component and a stamping unit. The stamping adjustment unit is arranged on the device body. The plug driving component is arranged on the stamping adjustment installation. The stamping unit includes a pressure charging detection component, a pressure charging component and a plugging component. The pressure charging component has a pressure charging end. The plugging component is arranged at the pressure charging end. The pressure charging detection component is arranged near the plug driving component. The pressure charging component is arranged at the output end of the plug driving component, and the pressure charging component can pass through the pressure charging component from the pressure charging end to the connecting pin. The plug-in slot of the plug-in portion into which the other end extends is connected to the pressurizing detection component in a pressurizing manner, the stamping adjustment unit is used to direct the pressurizing end of the pressurizing component at the output end of the plug driving component toward the plug-in slot, so that when the plug driving component drives the pressurizing end of the pressurizing component to move toward the plug-in slot, the plug-in slot is blocked by the blocking component, the pressurizing detection component is used to detect and analyze whether the airtightness between the mounting shell and the lens shell cover is qualified, the information recording component is arranged on the assembly inspection table, and the pressurizing detection component is electrically connected to the information recording component in a manner that the detection result can be recorded in the information recording component.
2. The lamp assembly detection equipment according to claim 1, characterized in that: The pressure-inflating detection component also includes an air-inflating buoyancy unit, which includes a plurality of air-inflating buoyancy guide rods, an air-inflating buoyancy component and an air-inflating buoyancy rebound component corresponding to the air-inflating buoyancy guide rods. One end of the plurality of air-inflating buoyancy guide rods is evenly connected to the stamping position adjustment mounting component, and the other end of the plurality of air-inflating buoyancy guide rods passes through the air-inflating buoyancy component. The air-inflating buoyancy rebound component is arranged between the air-inflating buoyancy component and the stamping position adjustment mounting component in a compressible manner, and the two ends of the air-inflating buoyancy rebound component are respectively arranged on the stamping position adjustment mounting component and the air-inflating buoyancy component. The air-inflating buoyancy component has an air-inflating buoyancy surface for pressing the plug-in part away from the air-inflating buoyancy rebound component.
3. The lamp assembly detection equipment according to claim 2, characterized in that: The positioning and flipping assembly includes a flipping and positioning unit, a flipping mounting member, a flipping driving member, a clamping member and a suction member, wherein the suction member and the flipping and positioning unit are both arranged on the device body, and the suction member is used to suck the circuit board, the mounting shell and the lens shell cover away from the assembly and testing platform as a whole by sucking the lens shell cover, and the clamping member includes a clamping driving unit and at least a pair of clamping claws, wherein the pair of clamping claws are arranged at the output end of the clamping driving unit in a manner that they can be relatively close to or away from each other, and a clamping space is formed between the pair of clamping claws, and the clamping driving unit is installed at the output end of the flipping driving member, and the flipping driving member is arranged at the output end of the flipping and positioning unit through the flipping mounting member, and the flipping and positioning unit is used to drive the pair of clamping claws to move through the flipping mounting member, the flipping driving member and the clamping driving unit, and the flipping driving member is used to drive the clamping driving unit and the pair of clamping claws to rotate with an axis perpendicular to the connecting direction of the pair of clamping claws and parallel to the plane where the assembly and testing platform is located.
4. The lamp assembly detection equipment according to claim 3, characterized in that: The board-shell press-fit component also includes a plurality of pressure stabilizing units, which include a press-fit abutment rod and a press-fit stabilizing member, wherein the press-fit abutment rod passes through the press-fit mounting member, and the press-fit abutment rod is located near the press-fitting member, and the press-fitting stabilizing member is arranged in a compressible manner between the press-fitting mounting member and an end of the press-fitting abutment rod away from the press-fitting mounting member, and the press-fitting stabilizing member is passed through by the press-fitting abutment rod, so that when the press-fitting member presses the circuit board, the end of the press-fitting abutment rod away from the press-fitting mounting member presses against the accommodating portion in a manner to stabilize the posture of the accommodating portion.
5. The lamp assembly detection device according to claim 4, characterized in that: The assembly component also includes a recording and coding component, which includes a recording and etching unit and a recording and coding detection mechanism. The recording and etching unit is arranged on the device body, and the recording and etching unit is located on the path where the accommodating portion to which the lens shell cover is welded is driven by the assembly and detection platform to move. The recording and etching unit faces the surface of the lens shell cover, and the recording and etching unit is used to etch characters on the surface of the lens shell cover. The recording and coding detection mechanism is arranged on the device body, and the recording and coding detection mechanism is located on the moving path of the lens shell cover on which the characters are etched, and the recording and coding detection mechanism is used to photograph and analyze whether the characters on the surface of the lens shell cover are etched accurately. The device body also includes a lifting mechanism, which is arranged on the device body, and the assembly and detection platform is arranged at the output end of the lifting mechanism in a manner that it can be lifted away from the conveying component by the lifting mechanism.
6. The lamp assembly detection device according to claim 5, characterized in that: The assembly inspection table also forms a detection probe hole connected to the flip groove, and the detection component also includes a power-on detection component, which includes a power-on adjustment unit, a power-on adjustment installation, at least two insertion driving members, a power supply member and a photosensitive detection member. The power-on adjustment unit is arranged on the device body, and the two insertion driving members are arranged on the power-on adjustment unit. The power supply member and the photosensitive detection member are respectively arranged at the output ends of the two insertion driving members, and the power-on adjustment installation member is installed at the output end of the power-on adjustment unit. The power supply member has a power supply end, and the power supply end is used to contact the connecting pins located in the plug-in slot and supply power to at least one light-emitting element in the circuit board through the connecting pins. The photosensitive detection member has a detection end that can be extended into the detection probe hole, and the detection end is used to detect the brightness and color temperature of the light emitted from the lens shell cover when the light-emitting element is powered. The photosensitive detection member is electrically connected to the information recording member in a manner that the detection result can be recorded in the information recording member.
7. The lamp assembly detection device according to claim 6, characterized in that: The power-on detection component also includes a power-on floating pressure unit, which includes a plurality of power-on floating pressure guide rods, a power-on floating pressure part and a power-on floating pressure rebound part corresponding to the power-on floating pressure guide rods. One end of the plurality of power-on floating pressure guide rods is evenly connected to the power-on position adjustment mounting part, and the other end of the plurality of power-on floating pressure guide rods passes through the power-on floating pressure rebound part. The power-on floating pressure rebound part is arranged between the power-on floating pressure part and the power-on position adjustment mounting part in a compressible manner, and the two ends of the power-on floating pressure rebound part are respectively arranged on the power-on position adjustment mounting part and the power-on floating pressure part. The power-on floating pressure part forms a power-on floating pressure surface for pressing the plug-in part away from the power-on floating pressure rebound part.
8. The lamp assembly detection device according to claim 7, characterized in that: The detection assembly also includes a height difference detection component, which includes a floating structure, a height difference detection limiter, at least two sliding members and a difference detection member corresponding to the sliding member, the floating structure includes a floating guide unit and at least one protective rebound member, the floating guide unit includes a floating guide member, a first mounting member and a second mounting member, the floating guide member is arranged on the press-fit mounting member, the first mounting member is movably arranged on the floating guide member, the second mounting member is mounted on the floating guide member in a manner opposite to the first mounting member, the protective rebound member is deformably arranged between the first mounting member and the second mounting member, the sliding member includes a sliding end and a top foot end, the sliding end is connected to the top foot end, the top foot end can be pressed to the end of the connecting pin passing through the connecting hole, and the cross-sectional size of the sliding end is larger than the cross-sectional size of the top foot end, the sliding end forms a limiting surface at the end close to the top foot end, the height difference detection limiter One end of the member is arranged on the first mounting member, and the sliding end is placed on the height difference detection limit member in a manner that the limiting surface abuts against the other end of the height difference detection limit member under the action of gravity, and the top foot end of the sliding member downwardly penetrates the height difference detection limit member along the direction of gravity, and the difference detection member has a rebound end, and the difference detection member is arranged on the first mounting member, and the rebound end of the difference detection member abuts against the end of the sliding end away from the top foot end, and the height difference detection limit member has a top plate portion extending downwardly along the direction of gravity, and the extension distance of the top plate portion is consistent with the extension distance after the top foot end penetrates the height difference detection limit member, so that when the top plate portion is pressed against the surface of the circuit board and the top foot end is pressed to the end of the connecting pin passing through the connecting hole, the rebound end of the difference detection member is compressed, and the difference detection member is used to analyze whether the extension distance of the connecting pin after passing through the connecting hole meets the requirements through the compression amount of the rebound end.
9. The lamp assembly detection device according to claim 8, characterized in that: The lamp assembly detection equipment also includes a clamping and moving component, which includes a moving unit, a clamping and moving installation component, at least one suction component and a clamping component corresponding to the suction component, the moving unit is arranged on the device body, the clamping and moving installation component is arranged at the output end of the moving unit, the clamping component includes a clamping drive unit and at least one pair of clamping members, a pair of the clamping members are arranged on the clamping drive unit in a manner that they can move relative to each other and clamp the installation shell, the suction component has a suction member that can suck and fix the lens shell cover, and the clamping drive unit and the suction member are both arranged on the clamping and moving installation component.
10. The lamp assembly detection device according to any one of claims 3 to 9, characterized in that: The positioning and flipping assembly also includes an anti-slip part corresponding to the clamping claw part, the anti-slip part is arranged on the clamping claw part, and the anti-slip part is relatively arranged in the clamping space so that when a pair of the clamping claw parts are relatively close to and clamp the installation shell, the anti-slip part fits against the surface of the installation shell.