A device and distribution cabinet system for testing the tensile strength of terminal blocks

By designing automated terminal tension detection equipment, the problems of manual operation and single detection data in the prior art are solved, and the automation and data diversity of terminal tension detection are realized.

CN119198340BActive Publication Date: 2025-02-18HUNAN CHENGJIAN ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411713096.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-02-18
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

The existing terminal tension detection device requires manual operation of cable clamping, which is inconvenient to operate, and the detection results are only the tensile value, the data is single, and it needs to be optimized.

Method used

A device for tensile detection of terminals is designed, including a detection box, hanging mechanism, clamping mechanism, detection mechanism, moving mechanism and adjustment mechanism. Through automatic clamping and inspection station switching, automatic clamping of terminals is realized. and tension detection.

Benefits of technology

The terminal tension detection is automated, which reduces the complexity of manual operation, improves the comprehensiveness and accuracy of detection data, and enhances the diversity of detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a terminal tension detection device and a distribution cabinet system, the terminal tension detection device comprises: a detection box; a hanging mechanism, the hanging mechanism comprises a tension detection piece, a mounting seat and a hanger, the tension detection piece is fixedly connected to the detection box and the mounting seat, and the bottom of the hanger is mounted on the top of the mounting seat; a clamping mechanism, the clamping mechanism comprises a slide plate, a fixing fixture, an elastic contraction piece and a movable fixture, the slide plate is slidably mounted in the detection box, and the fixing fixture is fixed on the top of the slide plate; the distribution cabinet system comprises a distribution cabinet, a monitoring and recording module and the terminal tension detection device. This scheme ultimately realizes the synchronous switching of the camera station and the clamping of the terminal under the action of the same power drive, and during the use of the distribution cabinet, the monitoring and recording module can monitor the use status of each component in the distribution cabinet.
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Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and in particular to a device for detecting the tension of a wiring terminal and a distribution cabinet system. Background Art

[0002] Terminal blocks are an accessory product used to achieve electrical connections; they usually need to be connected to cables. After the cables are connected to the terminal blocks, a tensile test device is required to detect whether the connection between the two is firm, so as to control the production quality of the terminal blocks.

[0003] In the prior art, such as publication number: CN219455690U, a tension detection device is disclosed, which includes a mounting seat, a head clamp, a cable clamp, a tension sensor and a driving device, wherein the head clamp and the cable clamp are both mounted on the mounting seat, the tension sensor is connected to the head clamp, and the driving device is used to drive the head clamp and the cable clamp to separate. Before using the detection device, first fix the end of the terminal block on the head clamp, then put the cable into the cable clamp, manually operate the cable clamp to clamp the cable, and then start the driving device to work.

[0004] This type of tension detection device requires manual operation of the cable clamp to clamp the cable, which is inconvenient to operate, and the detection result only includes the detected tension value. The detection data is too single and needs further optimization.

[0005] Therefore, it is necessary to provide a device for detecting the tension of a terminal block to solve the above technical problems. Summary of the invention

[0006] The invention provides a device for detecting the tension of a terminal block, which solves the technical problems in the prior art that the manual control of clamping a cable is inconvenient to operate and the detection data needs to be optimized.

[0007] In order to solve the above technical problems, the equipment for detecting the tension of the terminal block includes:

[0008] Test kit;

[0009] A hanging mechanism, the hanging mechanism comprising a tension detection member, a mounting seat and a hanging bracket, the tension detection member is fixedly connected to the detection box and the mounting seat, and the hanging bracket is installed on the top of the mounting seat;

[0010] A clamping mechanism, the clamping mechanism comprising a slide plate, a fixed clamp, an elastic contraction member and a movable clamp, the slide plate being slidably mounted in the detection box, the fixed clamp and the elastic contraction member being fixedly mounted on the top of the slide plate at intervals, the movable clamp being arranged at the telescopic end of the elastic contraction member, and the movable clamp being arranged toward the fixed clamp;

[0011] A detection mechanism, the detection mechanism comprising a protective plate, a mounting frame and a camera, the protective plate being slidably mounted in the detection box, and the camera being mounted on the top of the protective plate through the mounting frame;

[0012] A moving mechanism, the moving mechanism is installed in the detection box, and the moving mechanism is used to drive the protective plate to move horizontally;

[0013] An adjustment mechanism, the adjustment mechanism comprising a push plate, a transmission wheel and a transmission plate, the push plate being fixedly arranged at the bottom of the protective plate, the push plate being in a trapezoidal structure, one end of the transmission plate being fixedly arranged on the movable clamp, the other end of the transmission plate being rotatably connected to the transmission wheel, and the transmission wheel being arranged toward the inclined surface of the push plate;

[0014] A first telescopic member, wherein the first telescopic member is arranged along the sliding direction of the slide plate, and two ends of the first telescopic member are respectively connected to the detection box and the slide plate;

[0015] Wherein, the protective plate is a transparent structure; the moving range of the protective plate is located above the bracket; the fixed clamp and the movable clamp are both arranged on the same horizontal plane as the bracket.

[0016] Preferably, the terminal tension detection device further comprises a display screen, the display screen is connected to the tension detection member signal, and the display screen is connected to the camera signal.

[0017] Preferably, the detection mechanism further comprises a coding device, which is installed on the protective plate through the installation frame, and a connecting port is provided on the protective plate, and a spraying end of the coding device is aligned with the connecting port.

[0018] Preferably, the coding device is provided with two nozzles.

[0019] Preferably, the clamping surface between the fixed clamp and the movable clamp is an arc-shaped structure.

[0020] Preferably, the moving mechanism includes a motor, a screw and a moving part, the motor is fixed on the detection box, the screw is fixed on the end of the rotating shaft of the motor, the moving part is threadedly connected to the screw, the top of the moving part is fixedly connected to the protective plate, and the bracket is located between the screw and the push plate.

[0021] Preferably, the hanger is provided with a plurality of hanging openings of different sizes.

[0022] Preferably, the first telescopic member is a hydraulic telescopic rod.

[0023] Preferably, the first telescopic member is an elastic supporting structure;

[0024] The detection mechanism further includes a second contraction member and a docking plate, wherein the second contraction member is fixedly mounted on the top of the protective plate, the mounting frame is mounted on the telescopic end of the second contraction member, and the mounting frame is slidably mounted on the protective plate, and the docking plate is fixedly mounted on the bottom of the protective plate;

[0025] The terminal tension detection device further comprises a limiter, wherein the limiter is fixed on the detection box and arranged toward the installation frame.

[0026] In order to solve the above technical problems, the present invention also provides a power distribution cabinet system, comprising a power distribution cabinet, a monitoring and recording module and the above-mentioned terminal tension detection device;

[0027] The monitoring and recording module is installed in the power distribution cabinet, and the monitoring and recording module is used to monitor the usage status of each component in the power distribution cabinet;

[0028] The terminal tension detection device is signal-connected to the monitoring and recording module.

[0029] Compared with the related art, the terminal tension detection device provided by the present invention has the following beneficial effects:

[0030] Firstly, hang the end of the terminal block on the hanger, and then assemble the cable part of the terminal block between the fixed fixture and the movable fixture;

[0031] The moving mechanism is started, and the moving mechanism drives the protective plate to move. The protective plate drives the camera to switch from the avoidance position to the detection position. The movement of the protective plate drives the push plate to move at the same time. The push plate moves and contacts the transmission wheel. The transmission wheel is pressed and adaptively extends. When the transmission wheel extends, the cable part of the terminal block is stably clamped on the fixing fixture.

[0032] A preset tensile force is applied to the terminal in the clamped state by the first telescopic member to start the tensile force test. During the tensile force test, the protective plate is blocked within the range of the hanger to provide safety protection for the end of the terminal during the tensile force test. Finally, under the action of a moving mechanism, the camera's station switching and the terminal's clamping are achieved synchronously, and the tensile force test situation can be determined through the picture situation monitored by the camera, thereby improving the comprehensiveness and accuracy of the test data. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0034] Figure 1 A three-dimensional diagram of a first embodiment of a terminal tension detection device provided by the present invention;

[0035] Figure 2 for Figure 1 AA section view shown;

[0036] Figure 3 for Figure 2 A top view of the push plate shown;

[0037] Figure 4 for Figure 2 a cross-sectional view of the fender shown;

[0038] Figure 5 A three-dimensional diagram of a second embodiment of the device for detecting the tension of a connecting terminal provided by the present invention;

[0039] Figure 6 for Figure 5 A partial cross-sectional view of the detection box shown;

[0040] Figure 7 for Figure 5 The schematic diagram of the distribution structure of the skateboard shown;

[0041] Figure 8 for Figure 5 A top view of the protection plate distribution shown;

[0042] Fig. 9 The schematic diagram of the second embodiment of the terminal tension detection device provided by the present invention, wherein: Fig. 9 (a) is a cross-sectional view of the camera in the avoidance position. Fig. 9 (b) is a cross-sectional view of the camera switching from the avoidance position to the detection position. Fig. 9 (c) is a cross-sectional view of the camera at the detection position;

[0043] Fig.10 for Fig. 9 The schematic diagram of the active fixture clamping is shown, where Fig.10 (a) Fig. 9 (a) Top view of the movable fixture in the state, Fig.10 (b) Fig. 9 (b) Top view of the movable fixture in the state, Fig.10(c) Fig. 9 (c) Top view of the movable fixture in the state;

[0044] Fig.11 for Fig. 9 The schematic diagram of the movement of the installation frame shown in FIG. Fig.11 (a) Fig. 9 (a) Top view of the mounting frame. Fig.11 (b) Fig. 9 (c) Top view of the mounting frame in the state, Fig.11 (c) is a top view of the mounting frame in the tension test state;

[0045] Fig.12 The schematic diagram of the power distribution cabinet system provided for the invention.

[0046] Description of Figure Numbers:

[0047] 10. Terminal blocks;

[0048] 1. Test kit;

[0049] 2. Hanging mechanism; 21. Tensile force detection member; 22. Mounting seat; 23. Hanging rack;

[0050] 3. Clamping mechanism; 31. Slide plate; 32. Fixed fixture; 33. Elastic contraction member; 34. Movable fixture;

[0051] 4. Detection mechanism; 41. Protection plate; 42. Mounting frame; 43. Camera; 44. Printing device; 410. Connection port; 45. Second contraction member; 46. Docking plate;

[0052] 5. Moving mechanism; 51. Motor; 52. Screw rod; 53. Moving part;

[0053] 6. Adjusting mechanism; 61. Pushing plate; 62. Transmission wheel; 63. Transmission plate;

[0054] 7. Display screen;

[0055] 8. A first telescopic member;

[0056] 9. Limiting parts.

[0057] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0058] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0059] The invention provides a device for detecting the tension of a connection terminal.

[0060] First embodiment

[0061] Please refer to Figures 1 to 3 In the first embodiment of the present invention, the terminal tension detection device comprises:

[0062] Detection box 1;

[0063] The hanging mechanism 2 comprises a tension detection member 21, a mounting seat 22 and a hanging bracket 23. The tension detection member 21 is fixedly connected to the detection box 1 and the mounting seat 22. The hanging bracket 23 is installed on the top of the mounting seat 22.

[0064] The clamping mechanism 3 comprises a slide plate 31, a fixed clamp 32, an elastic contraction member 33 and a movable clamp 34. The slide plate 31 is slidably mounted in the detection box 1. The fixed clamp 32 and the elastic contraction member 33 are fixedly arranged at the top of the slide plate 31 at intervals. The movable clamp 34 is arranged at the telescopic end of the elastic contraction member 33, and the movable clamp 34 is arranged toward the fixed clamp 32.

[0065] A detection mechanism 4, the detection mechanism 4 comprises a protective plate 41, a mounting frame 42 and a camera 43, the protective plate 41 is slidably mounted in the detection box 1, and the camera 43 is mounted on the top of the protective plate 41 through the mounting frame 42;

[0066] A moving mechanism 5, wherein the moving mechanism 5 is installed in the detection box 1, and the moving mechanism 5 is used to drive the protective plate 41 to move horizontally;

[0067] The adjusting mechanism 6 includes a push plate 61, a transmission wheel 62 and a transmission plate 63. The push plate 61 is fixed to the bottom of the protective plate 41. The push plate 61 is a trapezoidal structure. One end of the transmission plate 63 is fixed to the movable clamp 34. The other end of the transmission plate 63 is rotatably connected to the transmission wheel 62. The transmission wheel 62 is arranged toward the inclined surface of the push plate 61.

[0068] A first telescopic member 8, wherein the first telescopic member 8 is arranged along the sliding direction of the slide plate 31, and two ends of the first telescopic member 8 are respectively connected to the detection box 1 and the slide plate 31;

[0069] The protective plate 41 is a transparent structure; the moving range of the protective plate 41 is located above the hanger 23; the fixed clamp 32 and the movable clamp 34 are both arranged on the same horizontal plane as the hanger 23.

[0070] In this embodiment, please refer to Fig.10 (a), the hanger 23 is used to hang the end of the terminal block 10, and the cable portion of the terminal block 10 is installed in the clamping range of the fixed clamp 32 and the movable clamp 34; when the terminal block 10 needs to be subjected to a tensile force test, the movable clamp 34 clamps the cable portion of the terminal block 10 on the fixed clamp 32.

[0071] It can be understood that the top opening of the detection box 1 provides space for installing or removing the wiring terminal 10 .

[0072] In this embodiment, the camera 43 is used to monitor the state of the connection between the cable portion and the end portion during the tension detection of the connection terminal 10 .

[0073] The camera 43 includes two use positions:

[0074] The camera 43 is retracted into the detection box 1, and the protective plate 41 is separated from the bracket 23, so as to facilitate the installation of the end of the terminal block 10 onto the bracket 23;

[0075] At the inspection station, the camera 43 moves and is aligned with the connection between the bracket 23 and the end of the terminal block 10 , and the protective plate 41 blocks the top of the bracket 23 to provide a safety protection function for the terminal block 10 during tension inspection.

[0076] The camera 43 is installed on the transparent protective plate 41 through the installation frame 42, and the protective plate 41 is moved and adjusted by the moving mechanism 5, so that the camera 43 can be moved and adjusted between different workstations to facilitate the installation, detection and removal of the terminal block 10.

[0077] Please refer to Figure 1 and Figure 2 The terminal tension detection device further includes a display screen 7, the display screen 7 is connected to the tension detection member 21 by signal, and the display screen 7 is connected to the camera 43 by signal.

[0078] The display screen 7 is a touch screen, which provides support for touch operation and data display when performing tension testing. The camera 43 is used to display and record the image information during tension testing when collecting and identifying the end of the terminal 10 .

[0079] Detection principle:

[0080] First, hang the end of the terminal block 10 on the hanger 23, and then assemble the cable portion of the terminal block 10 between the fixed fixture 32 and the movable fixture 34;

[0081] The moving mechanism 5 is started, and the moving mechanism 5 drives the protective plate 41 to move, and the protective plate 41 drives the camera 43 to switch from the avoidance position to the detection position. The protective plate 41 moves and drives the push plate 61 to move, and the push plate 61 moves and contacts the transmission wheel 62. The transmission wheel 62 stretches adaptively after being pressed, and when the transmission wheel 62 stretches, the cable part of the terminal block 10 is stably clamped on the fixing fixture 32;

[0082] A preset tension is applied to the clamped terminal 10 through the first telescopic member 8 to start the tension test. During the tension test, the protective plate 41 is blocked within the range of the hanger 23 to provide safety protection for the end of the terminal 10 during the tension test. Finally, under the action of a moving mechanism 5, the station switching of the camera 43 and the clamping of the terminal 10 are synchronously achieved, and the tension test situation can be determined through the picture situation monitored by the camera 43, thereby improving the comprehensiveness and accuracy of the test data.

[0083] It can be understood that the preset pulling force applied is the safety testing pulling force for qualified products.

[0084] Shooting principle:

[0085] When the camera 43 moves to the detection station, the camera 43 is started, and the image acquisition range of the camera 43 is aligned with the connection between the end of the hanger 23 and the terminal 10 and the cable part, and the tension detection situation can be determined by the monitored image situation;

[0086] When the connection terminal 10 is disconnected, the camera 43 can quickly identify and record the disconnection;

[0087] When the connection terminal 10 is broken but not disconnected, the camera 43 can quickly identify and record the image information of the degree of the breakage, and it is determined that the tension test is unqualified;

[0088] When the connecting terminal 10 is not broken, the camera 43 can quickly identify and record that the tension test of the connecting terminal 10 is normal, and then determine that the tension test is qualified.

[0089] Please refer to Figure 2 and Figure 4 The detection mechanism 4 also includes a coding device 44, which is installed on the protective plate 41 through the installation frame 42. A connecting port 410 is opened on the protective plate 41, and the spraying end of the coding device 44 is aligned with the connecting port 410.

[0090] When the camera 43 is at the detection position, the coding device 44 is aligned with the cable portion of the connection terminal 10 .

[0091] When the camera 43 detects that the wiring terminal 10 fails the tension test, the coding device 44 codes the cable through the connection port 410 to distinguish whether the tested wiring terminal 10 is qualified, which is beneficial for subsequent identification and statistics, and prevents unqualified products from entering the market.

[0092] Preferably, two nozzles are provided on the coding device 44. The two nozzles are used to spray marking pigments of different colors respectively.

[0093] Specifically, each of the nozzles is equipped with an independent liquid storage tank and a spray pump. The spray pump extracts the spray paint in the liquid storage tank and transports it to the nozzle for spraying, and the spray paint is sprayed onto the cable part of the detected terminal block 10 through the nozzle, so as to facilitate automatic marking and recording of the terminal block 10 after detection.

[0094] The liquid storage bin is provided with a liquid filling port, which is convenient for adding and replenishing the spray paint inside the liquid storage bin.

[0095] The two nozzles are provided for spraying paints of different colors, and are convenient for distinguishing and marking the cable parts of the qualified and unqualified wiring terminals 10 to distinguish whether the wiring terminals 10 have been subjected to tension testing.

[0096] Please refer again Figure 1 In this embodiment, a sliding frame is provided on the detection box 1, and the slide plate 31 is slidably installed in the sliding frame to provide stable support and limiting effect for the movement and adjustment of the slide plate 31.

[0097] Please refer to Figure 1 and Figure 3 The clamping surface between the fixed clamp 32 and the movable clamp 34 is an arc-shaped structure.

[0098] The clamping surfaces between the fixed clamp 32 and the movable clamp 34 need to be roughened to increase the clamping force. Fig.10The movable clamp 34 and the fixed clamp 32 use an arc-shaped clamping surface to increase the friction during tension testing and improve the stability of the cable portion of the terminal block 10 after clamping.

[0099] When the movable clamp 34 is separated from the fixed clamp 32 , a movable space is provided for the installation of the cable part of the terminal block 10 ; when the movable clamp 34 is docked with the fixed clamp 32 , support is provided for the clamping of the cable part of the terminal block 10 .

[0100] In an optional implementation of the present embodiment, the moving mechanism 5 can be an electric telescopic rod, the fixed end of the moving mechanism 5 is fixedly arranged in the detection box 1, and the telescopic end of the moving mechanism 5 is fixedly connected to the protective plate 41, so that the protective plate 41 can be directly driven to move and adjust conveniently through the moving mechanism 5.

[0101] In another optional implementation of this embodiment, please refer to Figure 2 and Figure 3 The moving mechanism 5 includes a motor 51, a screw rod 52 and a moving member 53. The motor 51 is fixed on the detection box 1, the screw rod 52 is fixed on the rotating shaft end of the motor 51, the moving member 53 is threadedly connected to the screw rod 52, the top of the moving member 53 is fixedly connected to the protective plate 41, and the bracket 23 is located between the screw rod 52 and the pushing plate 61.

[0102] In this embodiment, the motor 51 provides power for the movement and adjustment of the movable member 53 through the screw rod 52, so that the protective plate 41 can stably telescope and move, thereby providing stable power for the movement and adjustment of the camera 43 and the inkjet device 44.

[0103] Specifically, a track groove is provided on the detection box 1 , and the protective plate 41 is inserted into the track groove and is slidably connected with the detection box 1 , thereby providing stable support for the horizontal movement adjustment of the protective plate 41 and the moving member 53 .

[0104] Please refer to Figure 1 and Figure 3 The hanger 23 is provided with a plurality of hanging openings of different sizes. The hanging openings are used to hang the ends of the wiring terminals 10 to be tested.

[0105] The bracket 23 is rotatably connected to the mounting seat 22 to facilitate the adjustment of different hanging openings. It can be understood that a fixing part can be provided to limit the rotation of the bracket 23 and the mounting seat 22 after the bracket 23 is rotated and adjusted to a matching position.

[0106] A plurality of hanging openings of different sizes can adapt to the installation of the ends of the connecting terminals 10 of different sizes, so that different hanging openings can be selected for tension testing according to the requirements of the end size of the connecting terminals 10, and are suitable for tension testing of the connecting terminals 10 of different sizes.

[0107] In this embodiment, the first telescopic member 8 may be a hydraulic telescopic rod. The fixed end of the first telescopic member 8 is fixed in the detection box 1, and the telescopic end of the first telescopic member 8 is fixed on the slide plate 31. The first telescopic member 8 is convenient for controlling the slide plate 31 to move and adjust, and provides independent power support for the tension detection of the terminal block 10.

[0108] The working principle of the terminal tension detection device provided in this embodiment is as follows:

[0109] Before using the device, the protective plate 41 is retracted in advance to open the installation range of the bracket 23, the end of the terminal block 10 is hung on the bracket 23, and the cable part of the terminal block 10 is inserted into the clamping range of the fixed clamp 32 and the movable clamp 34;

[0110] A1, after the terminal block 10 is installed, the motor 51 is started, the motor 51 drives the screw rod 52 to rotate, the screw rod 52 drives the moving member 53 to move, the moving member 53 drives the protective plate 41 to extend, and when the protective plate 41 extends, it simultaneously drives the camera 43 and the inkjet device 44 to move, so that the camera 43 moves from the avoidance position to the detection position, and the inkjet device 44 moves to the cable part of the terminal block 10 synchronously;

[0111] A2, while the protective plate 41 moves, the protective plate 41 also synchronously drives the push plate 61 to extend, and while the push plate 61 extends, it gradually fits with the transmission wheel 62, and the transmission wheel 62 is pushed and extended by the push plate 61, and the transmission wheel 62 drives the movable clamp 34 to extend through the transmission plate 63, and the movable clamp 34 clamps the cable part on the fixed clamp 32, so as to realize automatic clamping of the cable part of the terminal block 10;

[0112] A3, after the terminal block 10 is clamped and the camera 43 moves to the detection station, the first telescopic member 8 is started, and the first telescopic member 8 drives the clamping mechanism 3 to contract as a whole; the terminal block 10 starts to perform tension detection, and the tension detection member 21 detects the tension when the mounting seat 22 and the hanger 23 are pulled, until the tension data detected by the tension detection member 21 reaches a preset tension value, the tension is maintained to a preset detection time, and the camera 43 is used to monitor whether the terminal block 10 is qualified during tension monitoring;

[0113] A4, when the tension monitoring of the terminal block 10 is qualified, the coding device 44 performs coding marking (blue paint) on the cable;

[0114] When the tension test of the connecting terminal 10 fails, the coding device 44 performs coding marking (red paint) on the cable;

[0115] A5. After the detection is completed, the clamping mechanism 3 is reset by controlling the first telescopic member 8; the moving mechanism 5 controls the contraction of the protective plate 41 to realize the reset of the camera 43 and the inkjet device 44. While resetting, the protective plate 41 drives the push plate 61 to contract and reset, and the movable clamp 34 automatically contracts and resets under the action of the elastic contraction member 33, so as to realize the loosening of the cable, which is convenient for detection and the loosening of the cable after marking.

[0116] Finally, under the action of a mobile mechanism 5, the station switching of the camera 43 and the clamping of the terminal block 10 are realized synchronously, and the tension detection situation can be determined by the picture situation monitored by the camera 43, thereby improving the comprehensiveness and accuracy of the detection data.

[0117] Second embodiment

[0118] Please refer to Figures 5 to 8 Based on the terminal tension detection device provided by the first embodiment of the present invention, the second embodiment of the present invention provides another terminal tension detection device. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0119] Specifically, the difference of the terminal tension detection device provided by the second embodiment of the present invention is that the first telescopic member 8 is an elastic support structure;

[0120] The detection mechanism 4 further includes a second contraction member 45 and a docking plate 46, wherein the second contraction member 45 is fixedly mounted on the top of the protective plate 41, the mounting frame 42 is mounted on the telescopic end of the second contraction member 45, and the mounting frame 42 is slidably mounted on the protective plate 41, and the docking plate 46 is fixedly mounted on the bottom of the protective plate 41;

[0121] The terminal tension detection device further comprises a limiter 9 , which is fixed on the detection box 1 and disposed toward the installation frame 42 .

[0122] When the docking plate 46 moves following the protection plate 41 , the docking plate 46 abuts against the slide plate 31 and continues to push the slide plate 31 to move as a whole.

[0123] While the protective plate 41 drives the camera 43 to switch from the avoidance position to the detection position, the protective plate 41 can also synchronously drive the docking plate 46 to move, so that after the movable clamp 34 is clamped on the fixed clamp 32, the protective plate 41 can also push the slide plate 31 to move through the docking plate 46, providing power for the movement adjustment of the slide plate 31.

[0124] In this embodiment, the second contraction member 45 and the docking plate 46 cooperate with each other to control the camera 43 to remain within the range of the detection station and to maintain the coding device 44 aligned with the surface of the cable while the slide plate 31 moves.

[0125] Please refer to Fig.11 and Fig. 9 Specifically, when the camera 43 is moved and adjusted to the detection position, the limit member 9 is aligned with the surface of the installation frame 42, and the docking plate 46 is docked on the slide plate 31; the moving mechanism 5 can also continue to drive the protection plate 41 to move. When the protection plate 41 moves, on the one hand, the slide plate 31 is pushed to move by the docking plate 46 to provide tension for the tension detection of the terminal 10; on the other hand, the limit member 9 maintains the installation frame 42, the camera 43 and the inkjet device 44 as a whole at the detection position;

[0126] Ultimately, the switching of the protective plate 41 position, the clamping of the movable clamp 34 and the tension detection of the terminal 10 are achieved in sequence under the same power drive; when the protective plate 41 drives the camera 43 to switch from the avoidance position to the detection position, the automatic clamping of the movable clamp 34 is simultaneously achieved; when the clamping of the movable clamp 34 is completed, the protective plate 41 can continue to provide continuous detection tension for the terminal 10 in the clamped state.

[0127] The docking plate 46 can be fixedly arranged at the center of the protective plate 41 and located above the hanger 23. At this time, it is necessary to adjust the height difference between the protective plate 41 and the hanger 23 to prevent the docking plate 46 from touching the hanger 23.

[0128] Please refer again Fig.10 The docking plate 46 may also be disposed between the pushing plate 61 and the detection box 1 .

[0129] The working principle of the terminal tension detection device provided in this embodiment is as follows:

[0130] like Fig. 9 (a) Fig.10 (a) and Fig.11As shown in (a), it may be defined that in the initial state, the camera 43 is in the avoidance position, the movable clamp 34 is in the extended state, and the second retractable member 45 is in the retracted state;

[0131] Please refer to Fig. 9 (a) to Fig. 9 (c) When the position of the camera 43 needs to be adjusted, the motor 51 is started, the motor 51 drives the screw rod 52 to rotate, the screw rod 52 drives the moving member 53 to extend, the moving member 53 drives the protective plate 41 to extend when extending, and the protective plate 41 drives the mounting frame 42, the camera 43 and the inkjet device 44 to extend as a whole, so that the camera 43 moves from the avoidance position to the detection position and is aligned between the bracket 23 and the terminal 10;

[0132] Please refer to Fig.10 (a) to Fig.10 (c), while the protective plate 41 moves, the protective plate 41 drives the push plate 61 to move synchronously, and when the push plate 61 moves, the inclined surface structure on the push plate 61 contacts the transmission wheel 62. When the push plate 61 continues to move, the push plate 61 pushes the transmission plate 63 to extend through the transmission wheel 62, and the transmission plate 63 drives the movable clamp 34 to extend and clamp the cable until the cable of the terminal block 10 is clamped and locked between the movable clamp 34 and the fixed clamp 32;

[0133] Please refer to Fig. 9 and Fig.11 , while the protective plate 41 moves, the docking plate 46 is also driven to move synchronously, and the docking plate 46 gradually approaches the slide plate 31 while moving. When the camera 43 is completely moved to the detection position, the docking plate 46 fits with the slide plate 31, and the mounting frame 42 moves with the protective plate 41 while abutting against the limiter 9;

[0134] like Fig. 9 (c) Fig.10 (c) and Fig.11 As shown in (b), the camera 43 is in the detection position, the movable clamp 34 is in the clamping state, and the second contraction member 45 is in the contracted state;

[0135] Please refer to Fig.11 (b) to Fig.11(c) When the camera 43 is in the detection position, the movable member 53 can continue to drive the protective plate 41 to extend, and the camera 43 and the inkjet device 44 remain stationary at the detection position. The protective plate 41 drives the push plate 61 and the docking plate 46 to continue to extend, so that the movable clamp 34 is maintained in a clamped state, and the protective plate 41 provides the sliding plate 31 with a tensile force for tensile force detection through the docking plate 46.

[0136] Finally, under the action of the same power drive, the camera 43 position is switched in sequence, the movable clamp 34 is automatically clamped and the slide plate 31 moves to provide the detection tension; when the camera 43 switches from the avoidance position to the detection position, the movable clamp 34 is automatically clamped; while the camera 43 is maintained at the detection position, the protective plate 41 can continue to drive the clamped terminal 10 to perform tension detection.

[0137] The invention also provides a power distribution cabinet system.

[0138] See also Fig.12 , the power distribution cabinet system includes a power distribution cabinet, a monitoring and recording module and the terminal tension detection device;

[0139] The monitoring and recording module is installed in the power distribution cabinet, and the monitoring and recording module is used to monitor the usage status of each component in the power distribution cabinet;

[0140] The terminal tension detection device is signal-connected to the monitoring and recording module.

[0141] In this embodiment, after the terminal detection device performs a sampling tensile test on a batch of terminal blocks 10, the test data is sent to the monitoring and recording module. After judging that the batch is qualified, the distribution cabinet is installed with the terminal blocks 10 belonging to the same batch. The components in the distribution cabinet also include the terminal blocks 10.

[0142] During the use of the power distribution cabinet, the monitoring and recording module can monitor the use status of each component in the power distribution cabinet. In a specific aspect, the monitoring and recording module monitors the use status of the terminal block 10 in the power distribution cabinet; the use monitoring data of the terminal block 10 can be combined with the tension detection data for analysis, providing technical support for the subsequent evaluation and analysis of the overall quality of the terminal block 10 product.

[0143] The power distribution cabinet system provided in this embodiment adopts the terminal tension detection device to collect tension detection data. The power distribution cabinet system has all the technical features of the above embodiments, and has all the technical features, technical effects and functions of the above embodiments, which will not be repeated here one by one.

[0144] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A device for detecting the tension of a terminal block, characterized in that: include: Test kit; A hanging mechanism, the hanging mechanism comprising a tension detection member, a mounting seat and a hanging bracket, the tension detection member is fixedly connected to the detection box and the mounting seat, and the hanging bracket is installed on the top of the mounting seat; A clamping mechanism, the clamping mechanism comprising a slide plate, a fixed clamp, an elastic contraction member and a movable clamp, the slide plate being slidably mounted in the detection box, the fixed clamp and the elastic contraction member being fixedly mounted on the top of the slide plate at intervals, the movable clamp being arranged at the telescopic end of the elastic contraction member, and the movable clamp being arranged toward the fixed clamp; A detection mechanism, the detection mechanism comprising a protective plate, a mounting frame and a camera, the protective plate being slidably mounted in the detection box, and the camera being mounted on the top of the protective plate through the mounting frame; A moving mechanism, the moving mechanism is installed in the detection box, and the moving mechanism is used to drive the protective plate to move horizontally; An adjustment mechanism, the adjustment mechanism comprising a push plate, a transmission wheel and a transmission plate, the push plate being fixedly arranged at the bottom of the protective plate, the push plate being in a trapezoidal structure, one end of the transmission plate being fixedly arranged on the movable clamp, the other end of the transmission plate being rotatably connected to the transmission wheel, and the transmission wheel being arranged toward the inclined surface of the push plate; A first telescopic member, wherein the first telescopic member is arranged along the sliding direction of the slide plate, and two ends of the first telescopic member are respectively connected to the detection box and the slide plate; Wherein, the protective plate is a transparent structure; the moving range of the protective plate is located above the bracket; the fixed clamp and the movable clamp are both arranged on the same horizontal plane as the bracket.

2. The device for detecting the tension of the connecting terminal according to claim 1, characterized in that: The terminal tension detection device further includes a display screen, which is connected to the tension detection member signal, and is connected to the camera signal.

3. The terminal tension detection device according to claim 1, characterized in that: The detection mechanism also includes a coding device, which is installed on the protective plate through the installation frame. A connecting port is opened on the protective plate, and the spraying end of the coding device is aligned with the connecting port.

4. The device for detecting the tension of the connecting terminal according to claim 3, characterized in that: The coding device is provided with two nozzles.

5. The device for detecting the tension of the connecting terminal according to claim 1, characterized in that: The clamping surface between the fixed clamp and the movable clamp is an arc-shaped structure.

6. The device for detecting the tension of the connecting terminal according to claim 3, characterized in that: The moving mechanism includes a motor, a screw and a moving part. The motor is fixed on the detection box, the screw is fixed on the end of the rotating shaft of the motor, the moving part is threadedly connected to the screw, the top of the moving part is fixedly connected to the protective plate, and the bracket is located between the screw and the pushing plate.

7. The device for detecting the tension of the connecting terminal according to claim 1, characterized in that: The hanging rack is provided with a plurality of hanging openings of different sizes.

8. The device for detecting the tension of the connecting terminal according to claim 6, characterized in that: The first telescopic member is a hydraulic telescopic rod.

9. The device for detecting the tension of the connecting terminal according to claim 6, characterized in that: The first telescopic member is an elastic supporting structure; The detection mechanism further includes a second contraction member and a docking plate, wherein the second contraction member is fixedly mounted on the top of the protective plate, the mounting frame is mounted on the telescopic end of the second contraction member, and the mounting frame is slidably mounted on the protective plate, and the docking plate is fixedly mounted on the bottom of the protective plate; The terminal tension detection device further comprises a limiter, wherein the limiter is fixed on the detection box and arranged toward the installation frame.

10. A power distribution cabinet system, characterized in that: It comprises a power distribution cabinet, a monitoring and recording module and a device for detecting the tension of a terminal according to any one of claims 1 to 9; The monitoring and recording module is installed in the power distribution cabinet, and the monitoring and recording module is used to monitor the usage status of each component in the power distribution cabinet; The terminal tension detection device is signal-connected to the monitoring and recording module.

Citation Information

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    CN219455690U

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    CN115901439A

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    CN216484346U