Intelligent operation management display method and system based on industrial internet

Abstract

The invention discloses an intelligent operation management display method and device based on the industrial internet. The method comprises the following steps: acquiring real-time data from a plurality of manufacturing systems through an industrial internet; performing statistics on the obtained real-time data through a preset production management manufacturing operation calculation formula to obtain index items; and binding the index item with a preset component of an intelligent manufacturing operation management center and displaying the index item in real time. Therefore, an operation management center can be quickly helped to build a set of reasonable display pages, the scientific and mature content needing to be displayed in manufacturing operation can be quickly displayed to a user, the time cost of page design, configuration and maintenance of the operation center can be reduced, and the user experience is improved. The maximum use value of the manufacturing operation management center can be quickly seen, and the problem that a traditional manufacturing operation management center lacks a display method is solved.

Description

Technical Field

[0001] The present invention relates to the field of intelligent operation management technology, and in particular to an intelligent operation management display method and system based on industrial Internet. Background Art

[0002] The Industrial Internet is a new type of infrastructure, application model and industrial ecology that is a deep integration of the new generation of information and communication technology and the industrial economy. By fully connecting people, machines, objects, systems, etc., it has built a new manufacturing and service system covering the entire industrial chain and the entire value chain. It provides a way to realize the digitalization, networking and intelligent development of industry and even industries, and is an important cornerstone of the Fourth Industrial Revolution.

[0003] In recent years, with the rapid development of the industrial Internet, the traditional method of manual document management and operation can no longer meet the needs of enterprises for information transparency, real-time management, and rapid scheduling. Therefore, more and more managers hope to build smart factories through new technologies to improve enterprise production efficiency, productivity, and resource optimization allocation capabilities.

[0004] Traditional operation centers only provide a tool platform. Users often need to go through secondary development and configuration (including database design, code design, development and deployment, and page display configuration) to achieve the final effect they want to see. At the same time, users often lack design methods, which makes the operation center unable to play its maximum value.

[0005] Based on this, a new solution is needed. Summary of the invention

[0006] The main purpose of the present invention is to provide an intelligent operation management display method and system based on industrial Internet.

[0007] To achieve the above object, the present invention provides an intelligent operation management display method based on industrial Internet, comprising the following steps:

[0008] Access real-time data from multiple manufacturing systems through the Industrial Internet;

[0009] The real-time data acquired is statistically analyzed through the preset production management and manufacturing operation calculation formula to obtain the index items;

[0010] The indicator items are bound to the preset components of the intelligent manufacturing operation management center and displayed in real time.

[0011] In the intelligent operation management display method based on industrial Internet provided by the present invention, the indicator items include KPI indicators and QCTPMS information.

[0012] The intelligent operation management display method based on the industrial Internet provided by the present invention also includes:

[0013] The status of the multiple manufacturing systems is monitored through the indicator items, and when the indicator items exceed preset values, abnormal status warning information is generated and displayed.

[0014] In the intelligent operation management display method based on industrial Internet provided by the present invention, in the step of binding the indicator items with the preset components of the intelligent manufacturing operation management center and displaying them in real time, the indicator items are displayed through the monitoring display mode or the visiting display mode.

[0015] In addition, to achieve the above purpose, the present invention also provides an intelligent operation management display system based on industrial Internet, including:

[0016] Data acquisition module, used to obtain real-time data from multiple manufacturing systems through the Industrial Internet;

[0017] The data statistics module is used to collect statistics on the acquired real-time data through the preset production management and manufacturing operation calculation formula to obtain the index items;

[0018] The data display module is used to bind the indicator items with the preset components of the intelligent manufacturing operation management center and display them in real time.

[0019] In the intelligent operation management and display system based on industrial Internet provided by the present invention, the indicator items include KPI indicators and QCTPMS information.

[0020] The intelligent operation management display system based on the industrial Internet provided by the present invention also includes:

[0021] The data monitoring module is used to monitor the status of the multiple manufacturing systems through the indicator items, and generate and display abnormal status warning information when the indicator items exceed preset values.

[0022] In the intelligent operation management display system based on industrial Internet provided by the present invention, the display module displays the indicator items through a monitoring display mode or a visit display mode.

[0023] In addition, to achieve the above purpose, the present invention also provides an intelligent operation management display device based on industrial Internet, including:

[0024] Memory for storing computer programs;

[0025] A processor is used to implement the steps of the intelligent operation management display method based on the industrial Internet as described above when executing the computer program.

[0026] In addition, to achieve the above-mentioned purpose, the present invention also provides a computer-readable storage medium, which stores a computer program, and when the computer program is executed by a processor, it implements the steps of the intelligent operation management display method based on the industrial Internet as described above.

[0027] In the present invention, real-time data generated from manufacturing systems and equipment are collected through the industrial Internet platform, and then the index items are automatically statistically obtained in combination with the production management manufacturing operation calculation formula, and then the index items are automatically bound to the preset components of the intelligent manufacturing operation management center for real-time display; thereby, the operation management center can be quickly helped to build a set of reasonable display pages, which can help to quickly display the content that needs to be displayed for scientific and mature manufacturing operations to users, thereby reducing the time cost of designing, configuring, and maintaining the operation center pages, quickly seeing the maximum use value of the manufacturing operation management center, and solving the problem of the lack of display methods in traditional manufacturing operation management centers; thereby, it is possible to realize statistics and analysis of real-time data in the manufacturing process, and display key indicators in real time on the management center interface, helping users to fully understand the production status, improve decision-making efficiency, and make timely adjustments and optimizations. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below. Obviously, the drawings in the following description are only embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without creative work:

[0029] Figure 1 A flow chart of an intelligent operation management display method based on the industrial Internet provided in Embodiment 1 of the present invention. DETAILED DESCRIPTION

[0030] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Typical embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0032] The general idea of ​​the present invention is: to address the problem that the display system of the existing operation management center needs secondary development, an intelligent operation management display method based on the industrial Internet is provided, which collects real-time data generated from manufacturing systems and equipment through the industrial Internet platform, and then automatically performs statistics to obtain indicator items in combination with the production management manufacturing operation calculation formula, and then automatically binds the indicator items to the preset components of the intelligent manufacturing operation management center for real-time display; thereby, it can quickly help the operation management center build a set of reasonable display pages, which can help to quickly display the scientific and mature content that needs to be displayed for manufacturing operations to users, thereby reducing the time cost of designing, configuring, and maintaining the operation center pages, quickly seeing the maximum use value of the manufacturing operation management center, and solving the problem of the lack of display methods in traditional manufacturing operation management centers; thereby, it can realize the statistics and analysis of real-time data in the manufacturing process, and display key indicators in real time on the management center interface, helping users to fully understand the production status, improve decision-making efficiency, and make timely adjustments and optimizations.

[0033] In order to better understand the above-mentioned technical scheme, the above-mentioned technical scheme will be described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the embodiments of the present invention and the specific features in the embodiments are detailed descriptions of the technical scheme of the present application, rather than limitations on the technical scheme of the present application. In the absence of conflict, the embodiments of the present invention and the technical features in the embodiments can be combined with each other.

[0034] Embodiment 1

[0035] Reference Figure 1 , Figure 1 The figure is a flow chart of an embodiment of an intelligent operation management display method based on the industrial Internet of the present invention. In one embodiment, the intelligent operation management display method based on the industrial Internet includes:

[0036] Step S10, acquiring real-time data from multiple manufacturing systems through the Industrial Internet.

[0037] Specifically, in one embodiment of the present invention, through the Internet of Things technology, key resources such as equipment and sensors in each manufacturing system are accessed and connected to the industrial Internet platform. Further, this can be achieved through standardized communication protocols (such as MQTT, CoAP, OPC UA, etc.) and device interfaces. By installing sensors in the connected devices to collect real-time data generated in the manufacturing process, such as production status, temperature, pressure, humidity, energy consumption and other information, after processing and encoding, it is transmitted to the industrial Internet platform through the Internet or local area network. The industrial Internet platform uses cloud computing and big data technology, and uses distributed storage and databases to manage and store massive real-time data to ensure the integrity and security of the data.

[0038] Furthermore, in one embodiment of the present invention, based on different divisions of labor, the major data categories can be divided into production data (for example, the achievement of the final assembly production plan from the vehicle industrial management system), quality data (for example, the average qualified rate of welding and assembly from the IOT system), equipment data (for example, the downtime of the stamping workshop from the stamping maintenance management system), cost data (for example, the unit cost of variable costs from the manufacturing cost system), energy data (for example, the energy consumption from the energy management system), environmental data (for example, the daily wastewater discharge of the factory from the energy management system), logistics data (for example, the inventory level of domestic parts from the SCMP-WM system), personnel data (for example, the number of people present in the final assembly workshop from the attendance system), security data (for example, the factory safety strength index from the EHS system), and other data covering all aspects of the production operation process.

[0039] Step S20, statistics are performed on the acquired real-time data through a preset production management and manufacturing operation calculation formula to obtain indicator items.

[0040] Specifically, in one embodiment of the present invention, the indicator items include KPI indicators and QCTPMS information. KPI indicators (key performance indicators) are important indicators used to measure the operational performance of an enterprise and achieve its goals. According to the preset calculation formula, real-time data can be counted and calculated to obtain various key performance indicators. For example, production efficiency, equipment utilization, quality yield, production cost, delivery on-time rate, etc. QCTPMS information (quality control and production management system information) refers to indicators related to quality control and production management. Through the preset calculation formula, real-time data can be counted and calculated to obtain indicators related to product quality control, production planning and material management. For example, product defective rate, rework rate, inventory turnover rate, supplier rating, etc. Through calculation and statistics, real-time data can be converted into KPI indicators and QCTPMS information. These indicators can help enterprises understand the performance and quality status of the production process, discover anomalies and problems in a timely manner, and make corresponding adjustments and optimizations. At the same time, these indicators also provide a reference for enterprise management, support decision-making and continuous improvement.

[0041] Furthermore, different production management and manufacturing operation calculation formulas are set for different manufacturing systems, and the specific formulas can be set according to the production situation. For example, the calculation method for the final assembly production plan from the vehicle management system is the planned production number of pieces in the current period / actual production pieces in the current period; the calculation method for the average welding assembly qualification rate from the IOT system is the sum of the current qualification rates / total number of units on duty; the calculation method for the downtime of the stamping workshop from the stamping maintenance management system is the accumulation of equipment failure stop time + operation error + product confirmation + full cup stop + material waiting + work-in-progress waiting + body and other downtime; the calculation method for the variable cost per unit from the manufacturing cost system is the variable cost of the previous month / last month's output; the calculation method for the energy consumption from the energy management system is the current real-time cumulative usage; the calculation method for the daily wastewater discharge of the factory from the energy management system is the current total wastewater discharge table; the calculation method for the domestic parts inventory level from the SCMP-WM system is the number of domestic parts in stock as of 17:00 every day The cubic number of parts; the calculation method for the attendance of the final assembly workshop from the attendance system is to calculate the attendance according to the punch-in time.

[0042] Step S30, binding the indicator item with the preset component of the intelligent manufacturing operation management center and displaying it in real time.

[0043] Specifically, in one embodiment of the present invention, in the intelligent manufacturing operation management center, corresponding components are configured to display the indicator items. The indicator items obtained through statistics of real-time data sources are bound to the indicator components to ensure that real-time data can be reflected in the indicator display. This can be designed with a visual interface according to needs, and displayed through charts, dashboards, indicator lights, etc. For example, for the production indicator item "Workshop Production Plan Achievement Status", the information such as the number of shift plans, the current plan number, and the current actual production number of each workshop is displayed in numbers and progress charts through a circular progress chart; for the quality indicator item "DPHU-OFF", the current date workshop DPHU-OFF real-time indicator value, monthly DPHU-OFF indicator value and target value are displayed in digital form through a bar chart; the daily DPHU-OFF indicator value of the workshop / factory as a whole within 30 days is displayed in a bar chart (the DPHU-OFF of the day displays the real-time indicator).

[0044] Further, in one embodiment of the present invention, the indicator items are displayed through a monitoring display mode or a visit display mode. In the monitoring display mode, the indicator items will be presented on the display interface of the intelligent manufacturing operation management center in a real-time updated manner. This mode is suitable for situations where the production process needs to be monitored at any time, such as indicators such as equipment status and production efficiency on the production line. By displaying the indicator items in real time, managers can understand the production status in a timely manner, find abnormalities and take necessary measures quickly. In the visit display mode, the indicator items will be displayed on the display interface of the intelligent manufacturing operation management center in a more intuitive and visual way. The visit display mode is divided into three modes: factory, workshop, and department. This display mode is suitable for scenarios where historical data needs to be summarized and analyzed and performance evaluation needs to be performed, such as monthly reports, quarterly summaries, etc. Through visual charts, graphics and animation effects, managers can have a more comprehensive understanding of the trends, changes and correlations of the production process in order to make more effective decisions and improvement measures.

[0045] Furthermore, in one embodiment of the present invention, it also includes: monitoring the status of the multiple manufacturing systems through the indicator items, and generating and displaying abnormal state warning information when the indicator items exceed the preset value. A preset value is set for each indicator item according to historical data, industry standards or professional knowledge. By setting the preset value, a normal working range can be established for the indicator item. Subsequently, the actual value of the indicator item is continuously monitored to see if it exceeds the preset value range. When the value of a certain indicator item exceeds or is lower than the preset value, it indicates that the manufacturing system may be in an abnormal state. Once the indicator item of a manufacturing system exceeds the preset value, the system will automatically generate corresponding abnormal state warning information. The warning information may include text prompts, sound warnings, flashing icons, etc., so as to attract the attention of managers. The system displays the generated abnormal state warning information in real time on the display interface of the intelligent manufacturing operation management center. In this way, managers can quickly detect abnormal situations and take timely measures to correct the problems to avoid production failures or quality problems. In this way, enterprises can promptly discover potential problems or abnormal situations and take corresponding measures to adjust and optimize them to ensure the normal operation and quality control of the production process.

[0046] Embodiment 2

[0047] The present invention also provides an intelligent operation management display system based on industrial Internet, comprising:

[0048] Data acquisition module, used to obtain real-time data from multiple manufacturing systems through the Industrial Internet;

[0049] A data statistics module is used to collect statistics on the acquired real-time data through a preset production management and manufacturing operation calculation formula to obtain indicator items; the indicator items include KPI indicators and QCTPMS information;

[0050] A data display module is used to bind the indicator items with the preset components of the intelligent manufacturing operation management center and display them in real time; and display the indicator items in a monitoring display mode or a visit display mode;

[0051] The data monitoring module is used to monitor the status of the multiple manufacturing systems through the indicator items, and generate and display abnormal status warning information when the indicator items exceed preset values.

[0052] Those skilled in the art will understand that the above is an embodiment of the intelligent operation management and display system based on the Industrial Internet provided by an embodiment of the present invention. The system and device belong to the same inventive concept as the above-mentioned intelligent operation management and display method based on the Industrial Internet. For details not fully described in the embodiment of the intelligent operation management and display system based on the Industrial Internet, reference can be made to the embodiment of the above-mentioned intelligent operation management and display method based on the Industrial Internet.

[0053] The embodiment of the present invention further provides an intelligent operation management display device based on the industrial Internet, which may include:

[0054] Memory for storing computer programs;

[0055] The processor can implement the following steps when executing the computer program stored in the above memory:

[0056] Real-time data from multiple manufacturing systems is obtained through the industrial Internet; the obtained real-time data is counted through preset production management and manufacturing operation calculation formulas to obtain indicator items; the indicator items are bound to preset components of the intelligent manufacturing operation management center and displayed in real time.

[0057] The embodiment of the present invention further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the following steps can be implemented;

[0058] Real-time data from multiple manufacturing systems is obtained through the industrial Internet; the obtained real-time data is counted through preset production management and manufacturing operation calculation formulas to obtain indicator items; the indicator items are bound to preset components of the intelligent manufacturing operation management center and displayed in real time.

[0059] The computer-readable storage medium may include: a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk, and other media that can store program codes.

[0060] In the description provided herein, a large number of specific details are described. However, it is understood that embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this description.

[0061] Similarly, it should be understood that in order to streamline the present disclosure and aid in understanding one or more of the various inventive aspects, in the above description of exemplary embodiments of the present invention, various features of the present invention are sometimes grouped together into a single embodiment, figure, or description thereof. However, this disclosed method should not be interpreted as reflecting the intention that the claimed invention requires more features than those explicitly recited in each claim. More specifically, as reflected in the claims below, inventive aspects lie in less than all the features of the individual embodiments disclosed above. Therefore, the claims that follow the specific embodiment are hereby expressly incorporated into the specific embodiment, with each claim itself serving as a separate embodiment of the present invention.

[0062] Those skilled in the art will appreciate that the modules in the devices in the embodiments can be adaptively changed and arranged in one or more devices different from the embodiments. The modules or units or components in the embodiments can be combined into one module or unit or component, and in addition they can be divided into multiple submodules or subunits or subassemblies. Except that at least some of such features and / or processes or units are mutually exclusive, all features disclosed in this specification and all processes or units of any method or device disclosed in this manner can be combined in any combination. Unless otherwise clearly stated, each feature disclosed in this specification can be replaced by an alternative feature providing the same, equivalent or similar purpose.

[0063] In addition, those skilled in the art will appreciate that, although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and form different embodiments. For example, any one of the claimed embodiments may be used in any combination.

[0064] The various component embodiments of the present invention can be implemented in hardware, or in software modules running on one or more processors, or in a combination thereof. It should be understood by those skilled in the art that a microprocessor or digital signal processor (DSP) can be used in practice to implement some or all of the functions of some or all of the components in the embodiments of the present invention. The present invention can also be implemented as a device or apparatus program (e.g., computer program and computer program product) for executing part or all of the methods described herein. Such a program implementing the present invention can be stored on a computer-readable medium, or can have the form of one or more signals. Such a signal can be downloaded from an Internet website, or provided on a carrier signal, or provided in any other form.

[0065] It should be noted that the above embodiments illustrate the present invention rather than limit it, and that those skilled in the art may devise alternative embodiments without departing from the scope of the appended claims. In the claims, any reference symbol between brackets should not be constructed as a limitation to the claims. The word "one" or "an" preceding an element does not exclude the presence of a plurality of such elements. The present invention may be implemented by means of hardware including a number of different elements and by means of a suitably programmed computer. Several of these devices may be embodied by the same hardware item. The use of the words first, second, and third, etc. does not indicate any order. These words may be interpreted as names.

Claims

1. An intelligent operation management display method based on industrial Internet, characterized in that: The following steps are involved: Access real-time data from multiple manufacturing systems through the Industrial Internet; The real-time data acquired is statistically analyzed through the preset production management and manufacturing operation calculation formula to obtain the index items; The indicator items are bound to the preset components of the intelligent manufacturing operation management center and displayed in real time.

2. The intelligent operation management display method based on the industrial Internet according to claim 1, characterized in that: The indicator items include KPI indicators and QCTPMS information.

3. The intelligent operation management display method based on the industrial Internet according to claim 1, characterized in that: Also includes; The status of the multiple manufacturing systems is monitored through the indicator items, and when the indicator items exceed preset values, abnormal status warning information is generated and displayed.

4. The intelligent operation management display method based on the industrial Internet as described in claim 1 is characterized in that: In the step of binding the indicator item with the preset component of the intelligent manufacturing operation management center and displaying it in real time, the indicator item is displayed through a monitoring display mode or a visiting display mode.

5. An intelligent operation management display system based on industrial Internet, characterized in that: include: Data acquisition module, used to obtain real-time data from multiple manufacturing systems through the Industrial Internet; The data statistics module is used to collect statistics on the acquired real-time data through the preset production management and manufacturing operation calculation formula to obtain the index items; The data display module is used to bind the indicator items with the preset components of the intelligent manufacturing operation management center and display them in real time.

6. The intelligent operation management display system based on industrial Internet according to claim 5, characterized in that: The indicator items include KPI indicators and QCTPMS information.

7. The intelligent operation management display system based on industrial Internet according to claim 5, characterized in that: Also includes: The data monitoring module is used to monitor the status of the multiple manufacturing systems through the indicator items, and generate and display abnormal status warning information when the indicator items exceed preset values.

8. The intelligent operation management display system based on industrial Internet according to claim 5, characterized in that: The display module displays the indicator items through a monitoring display mode or a visit display mode.

9. An intelligent operation management display device based on industrial Internet, characterized in that: include: Memory for storing computer programs; A processor is used to implement the steps of the intelligent operation management display method based on the industrial Internet as described in any one of claims 1 to 4 when executing the computer program.

10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the intelligent operation management and display method based on the industrial Internet as described in any one of claims 1 to 4 are implemented.

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