Motor, electric driving device, electric driving system and electric equipment
By connecting the stator to the partition and using the material-matching groove wedge to improve the connection strength, the interference problem caused by deformation of the partition in the motor is solved, the motor performance and cooling efficiency are improved, and the motor size is reduced.
Patent Information
- Application Number
- CN202310761187.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-26
- Publication Date
- 2024-12-27
AI Technical Summary
The partitions in the motor are prone to deform in the direction of the rotor, resulting in interference between the rotor and the partition, affecting the performance of the motor.
By connecting the stator to the partition, the position of the part connecting the partition and the stator is relatively fixed to the position of the rotor, and the groove wedge with matching material is connected to the partition, increasing the connection area and reducing the connection stress, and improving the connection Strength and stability.
It effectively reduces the risk of interference between the partition and the rotor, improves the performance and cooling efficiency of the motor, and reduces the axial dimension of the motor.
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Figure CN119209979A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of electric drive technology, and specifically to a motor, an electric drive device, an electric drive system and an electric device. Background Art
[0002] A motor is a power device used to convert electrical energy into mechanical energy. A motor generally includes a stator and a rotor, with a separator between the stator and the rotor to separate the stator and the rotor. However, during the operation of the motor, the separator is prone to deform toward the rotor, resulting in interference between the rotor and the separator, which is not conducive to improving the performance of the motor. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide a motor, an electric drive device, an electric drive system and an electric device to solve the technical problem in the related art that the separator of the motor is easily deformed in the direction of the rotor, resulting in interference between the rotor and the separator.
[0004] To achieve the above-mentioned purpose, the technical solution adopted in the embodiment of the present application is: to provide a motor, comprising:
[0005] A first housing includes a housing body and a partition, wherein the partition is disposed in the housing body to separate the interior of the housing body into a first accommodation space and a second accommodation space;
[0006] A stator is accommodated in the first accommodation space, and the stator is connected to the partition;
[0007] The rotor is accommodated in the second accommodation space.
[0008] The motor provided by the embodiment of the present application has at least the following beneficial effects: the motor provided by the embodiment of the present application is connected to the partition through the stator, so that the position of the part where the partition is connected to the stator is relatively fixed with the position of the rotor, thereby effectively improving the deformation of the partition toward the rotor, thereby effectively reducing the risk of interference between the partition and the rotor, which is beneficial to improving the performance of the motor.
[0009] In some embodiments of the present application, the stator includes a plurality of cores and a plurality of slot wedges, a winding slot is formed between two adjacent cores, and the slot wedges are inserted into the winding slots and connected to the partitions.
[0010] By adopting the above technical solution, a slot wedge of corresponding material can be selected according to the material of the partition, so that the material of the slot wedge is the same as that of the partition, or the material type of the slot wedge is the same as that of the partition, thereby effectively improving the connection strength between the slot wedge and the partition.
[0011] In some embodiments of the present application, the slot wedge includes an insert portion and a first connecting portion, the insert portion is inserted into the winding slot, the first connecting portion is arranged on a side of the insert portion facing the partition, and the first connecting portion extends out of the winding slot and is connected to the partition.
[0012] By adopting the above technical solution, the connection stress between the slot wedge and the separator is effectively reduced, thereby effectively improving the connection stability between the slot wedge and the separator.
[0013] In some embodiments of the present application, the partition includes a partition portion, which is used to separate the interior of the shell body into a first accommodating space and a second accommodating space; the partition portion is provided with a first connecting hole, and the first connecting portion is connected to the first connecting hole; or, the partition portion is provided with a first connecting groove, and the first connecting portion is connected to the first connecting groove.
[0014] By adopting the above technical solution, the connection area between the slot wedge and the partition is effectively increased, thereby further improving the connection strength between the slot wedge and the partition.
[0015] In some embodiments of the present application, the first connecting portion is provided with a first connecting surface, the partition includes a partition portion, the partition portion is used to separate the interior of the shell body into a first accommodating space and a second accommodating space, the partition portion is provided with a second connecting surface, and the first connecting surface is connected to the second connecting surface.
[0016] By adopting the above technical solution, the connection area between the slot wedge and the partition is effectively increased, thereby further improving the connection strength between the slot wedge and the partition.
[0017] In some embodiments of the present application, the partition includes a partition portion and a second connecting portion, the partition portion is used to divide the interior of the shell body into a first accommodating space and a second accommodating space, the second connecting portion is arranged on a side of the partition portion facing the stator, the second connecting portion extends into the winding slot and is connected to the slot wedge.
[0018] By adopting the above technical solution, the connection stress between the slot wedge and the separator is effectively reduced, thereby effectively improving the connection stability between the slot wedge and the separator.
[0019] In some embodiments of the present application, the slot wedge includes an inserting portion, which is inserted into the winding slot, the inserting portion is provided with a third connecting surface, the second connecting portion is provided with a fourth connecting surface, and the third connecting surface is connected to the fourth connecting surface.
[0020] By adopting the above technical solution, the connection area between the slot wedge and the partition is effectively increased, thereby further improving the connection strength between the slot wedge and the partition.
[0021] In some embodiments of the present application, the slot wedge includes an insert portion, which is inserted into the winding slot; the insert portion is provided with a second connecting hole, and the second connecting portion is connected to the second connecting hole; or, the insert portion is provided with a second connecting groove, and the second connecting portion is connected to the second connecting groove.
[0022] By adopting the above technical solution, the connection area between the slot wedge and the partition is effectively increased, thereby further improving the connection strength between the slot wedge and the partition.
[0023] In some embodiments of the present application, the slot wedge includes an inserting portion and a limiting portion, the inserting portion is inserted into the winding slot, and the limiting portion is connected to one end of the inserting portion and abuts against two adjacent cores.
[0024] By adopting the above technical solution, the position of the slot wedge in the winding groove is effectively limited, thereby effectively reducing the risk of the slot wedge escaping from the winding groove.
[0025] In some embodiments of the present application, a relief opening is provided at the connection between the plug-in portion and the limiting portion.
[0026] By adopting the above technical solution, the iron core is effectively avoided, thereby effectively improving the mutual interference between the slot wedge and the iron core.
[0027] In some embodiments of the present application, the slot wedge includes an inserting portion, which is inserted into the winding slot, and the inserting end of the inserting portion is provided with a chamfered structure.
[0028] By adopting the above technical solution, it is easy to insert the slot wedge into the winding slot, thereby effectively improving the assembly efficiency of the stator.
[0029] In some embodiments of the present application, the winding groove has a first groove wall and a second groove wall that are arranged opposite to each other, the first groove wall has a first slot, the second groove wall has a second slot opposite to the first slot, one side of the groove wedge is inserted into the first slot, and the other side of the groove wedge is inserted into the second slot.
[0030] By adopting the above technical solution, the position of the slot wedge in the winding groove is effectively limited, thereby effectively reducing the risk of the slot wedge escaping from the winding groove.
[0031] In some embodiments of the present application, the slot wedge is riveted, welded, or bonded to the partition.
[0032] By adopting the above technical solution, the connection between the slot wedge and the separator is effectively achieved.
[0033] In some embodiments of the present application, the stator includes an iron core, and the iron core is connected to the separator.
[0034] By adopting the above technical solution, it is easy to connect the stator and the separator.
[0035] In some embodiments of the present application, the core is bonded to the separator.
[0036] By adopting the above technical solution, it is easier to connect the stator and the separator.
[0037] In some embodiments of the present application, the number of stators is two, the number of partitions is two, the rotor is arranged between the two stators, one partition is arranged between the rotor and one stator, and the other partition is arranged between the rotor and the other stator.
[0038] By adopting the above technical solution, the deformation of the separator in the direction of the rotor is effectively improved, thereby effectively reducing the risk of interference between the separator and the rotor, which is beneficial to improving the performance of the dual-stator motor.
[0039] In some embodiments of the present application, the number of rotors is two, the number of partitions is two, the stator is arranged between the two rotors, one partition is arranged between the stator and one rotor, and the other partition is arranged between the stator and the other rotor.
[0040] By adopting the above technical solution, the deformation of the separator in the direction of the rotor is effectively improved, thereby effectively reducing the risk of interference between the separator and the rotor, which is beneficial to improving the performance of the dual-rotor motor.
[0041] In some embodiments of the present application, the first accommodation space is used to accommodate a cooling medium.
[0042] By adopting the above-mentioned technical solution, the pressure of the cooling medium on the partition can be effectively overcome, thereby effectively improving the deformation of the partition in the direction of the rotor, thereby effectively reducing the risk of interference between the partition and the rotor, which is beneficial to improving the performance of the motor. At the same time, the stator can be in direct contact with the cooling medium, so that the cooling medium can effectively absorb the heat generated by the stator, thereby effectively improving the cooling efficiency of the motor.
[0043] In some embodiments of the present application, the motor further includes a second shell, and the first shell is disposed in the second shell.
[0044] By adopting the above technical solution, the protection performance of the motor is effectively improved.
[0045] In some embodiments of the present application, the electric machine is an axial flux electric machine.
[0046] By adopting the above technical solution, the axial size of the motor can be effectively reduced.
[0047] An embodiment of the present application also provides an electric drive device, comprising the motor described in any one of the above embodiments.
[0048] The electric drive device provided in the embodiment of the present application has at least the following beneficial effects: the electric drive device provided in the embodiment of the present application adopts the above-mentioned motor, thereby effectively improving the performance of the electric drive device.
[0049] An embodiment of the present application also provides an electric drive system, including a battery and the above-mentioned electric drive device, and the battery is electrically connected to the electric drive device.
[0050] The electric drive system provided by the embodiment of the present application has at least the following beneficial effects: the electric drive system provided by the embodiment of the present application adopts the above-mentioned electric drive device, thereby effectively improving the performance of the electric drive system.
[0051] An embodiment of the present application also provides an electric device, comprising the above-mentioned electric drive system.
[0052] The electric device provided by the embodiment of the present application has at least the following beneficial effects: the electric device provided by the embodiment of the present application adopts the above-mentioned electric drive system, thereby effectively improving the performance of the electric device. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0054] Figure 1 A schematic diagram of the structure of a vehicle provided in an embodiment of the present application;
[0055] Figure 2 A schematic diagram of the explosion structure of a battery provided in an embodiment of the present application;
[0056] Figure 3 A schematic diagram of the structure of an electric drive device provided in an embodiment of the present application;
[0057] Figure 4 for Figure 3 The front structural schematic diagram of the electric drive device shown;
[0058] Figure 5 for Figure 4 The cross-sectional structure of the motor in the electric drive device shown in the figure is shown along the AA line. Figure 1 ;
[0059] Figure 6 for Figure 4 The cross-sectional structure of the motor in the electric drive device shown in the figure is shown along the AA line. Figure 2 ;
[0060] Figure 7 A schematic diagram of the structure of a stator provided in an embodiment of the present application;
[0061] Figure 8 for Figure 7 A schematic diagram of the structure of the slot wedge in the stator shown;
[0062] Fig. 9 Schematic diagram of the connection structure between the stator and the separator provided in the embodiment of the present application Figure 1 ;
[0063] Fig.10 Schematic diagram of the connection structure between the stator and the separator provided in the embodiment of the present application Figure 2 ;
[0064] Fig.11 Schematic diagram of the connection structure between the stator and the separator provided in the embodiment of the present application Figure 3 ;
[0065] Fig.12 Schematic diagram of the connection structure between the stator and the separator provided in the embodiment of the present application Figure 4 ;
[0066] Fig.13 Schematic diagram of the connection structure between the stator and the separator provided in the embodiment of the present application Figure 5 ;
[0067] Fig.14 Schematic diagram of the connection structure between the stator and the separator provided in the embodiment of the present application Figure 6 .
[0068] Among them, the reference numerals in the figure are:
[0069] 1000. Vehicles;
[0070] 100. Electric drive system;
[0071] 10. Electric drive device;
[0072] 11. Motor; 111. First housing; 1111. Shell body; 1112. Partition piece; 11121. Partition part; 11122. First connection hole; 11123. First connection groove; 11124. Second connection surface; 11125. Second connection part; 11126. Fourth connection surface; 1113. First accommodation space; 1114. Second accommodation space; 112. Stator; 1121. Iron core; 1122. Slot wedge; 11221. Insertion part; 11222. First Connecting part; 11223, first connecting surface; 11224, third connecting surface; 11225, second connecting hole; 11226, second connecting groove; 11227, limiting part; 11228, avoidance opening; 11229, chamfering structure; 1123, winding groove; 11231, first groove wall; 11232, second groove wall; 11233, first clamping groove; 11234, second clamping groove; 11235, notch; 1124, base; 113, rotor; 114, second housing;
[0073] 12. Speed changing mechanism;
[0074] 13. Controller;
[0075] 20. Battery;
[0076] 21. battery box; 211. first box body; 212. second box body;
[0077] 22. Battery cells;
[0078] 200. Vehicle body. DETAILED DESCRIPTION
[0079] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0080] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0081] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0082] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0083] The motor is the power device of the electric device. The motor is used to convert electrical energy into mechanical energy to drive the electric device. The motor usually includes a rotor and a stator. During the operation of the motor, the rotor rotates while the stator is fixed. In order to reduce the risk of interference between the rotor and the stator, a separator is usually set between the rotor and the stator to separate the rotor and the stator.
[0084] In the related art, the separator is usually made of insulating material, for example, the separator is made of plastic. Therefore, the structural strength of the separator is poor. During the operation of the motor, the separator is easily deformed toward the direction of the rotor under the action of other external forces. When the deformation amplitude of the separator is too large, the separator will contact the rotor, resulting in interference between the separator and the rotor. Especially when the rotor rotates at high speed, it is easy to cause damage to the inside of the motor, which is not conducive to improving the performance of the motor.
[0085] In order to reduce the risk of interference between the separator and the rotor, the stator of the motor provided in the embodiment of the present application is connected to the separator. Since the stator is fixed, the part where the separator is connected to the stator is also fixed, so that the position of the part where the separator is connected to the stator is relatively fixed with the position of the rotor. In this way, the deformation of the separator toward the rotor is effectively improved, thereby effectively reducing the risk of interference between the separator and the rotor, which is beneficial to improving the performance of the motor.
[0086] The motor provided in the embodiment of the present application can be applied to electric equipment, and the electric equipment can be but is not limited to vehicles, ships, airplanes, spacecraft, excavators, cranes, lifts, elevators, etc., and no specific limitation is made here.
[0087] For the convenience of description, the following embodiments are described by taking the electric device of one embodiment of the present application as a vehicle as an example.
[0088] See also Figure 1 , Figure 1 The schematic diagram of the structure of the vehicle 1000 provided in the embodiment of the present application. According to the power source, the vehicle 1000 can be a pure electric vehicle, a hybrid electric vehicle or an extended-range vehicle, etc. According to the driving mode, the vehicle 1000 can be a front-wheel drive vehicle, a rear-wheel drive vehicle or a four-wheel drive vehicle. The vehicle 1000 includes a vehicle body 200 and an electric drive system 100.
[0089] The vehicle body 200 is the main supporting component of the vehicle 1000. The vehicle body 200 has a cabin and a driving cabin, wherein the cabin is used to accommodate the power mechanism, electric control mechanism, transmission mechanism, etc. of the vehicle 1000, and the driving cabin is used to provide operating space and riding space for the driver and passengers. When the vehicle 1000 is a front-wheel drive vehicle, the cabin is arranged at the head of the vehicle body 200, that is, the cabin is the front cabin; when the vehicle 1000 is a rear-wheel drive vehicle, the cabin is arranged at the rear of the vehicle body 200, that is, the cabin is the rear cabin; when the vehicle 1000 is a four-wheel drive vehicle, the cabin is divided into a front cabin and a rear cabin, the front cabin is arranged at the head of the vehicle body 200, and the rear cabin is arranged at the rear of the vehicle body 200. The driving cabin is arranged between the head and the rear of the vehicle body 200.
[0090] The electric drive system 100 is a power system of the vehicle 1000, and is used to convert electrical energy into mechanical energy and output the mechanical energy to the wheels of the vehicle 1000 to drive the vehicle 1000. The electric drive system 100 is disposed on the vehicle body 200, and specifically, a part of the electric drive system 100 can be disposed in the cabin, and another part of the electric drive system 100 can be disposed at the bottom of the vehicle body 200.
[0091] See also Figure 1 , the electric drive system 100 provided in the embodiment of the present application includes a battery 20 and an electric drive device 10 .
[0092] The battery 20 is used to provide electric energy for the electric drive device 10. The battery 20 can be arranged at the bottom, head or tail of the vehicle 1000. Figure 2 , Figure 2Schematic diagram of an explosion of a battery 20 provided in an embodiment of the present application. The battery 20 includes a battery box 21 and a battery cell 22, and the battery cell 22 is contained in the battery box 21. The battery box 21 is used to provide a storage space for the battery cell 22, and the battery box 21 can adopt a variety of structures. In some embodiments, the battery box 21 may include a first box body 211 and a second box body 212, and the first box body 211 and the second box body 212 cover each other, and the first box body 211 and the second box body 212 jointly define a storage space for accommodating the battery cell 22. The second box body 212 may be a hollow structure with one end open, and the first box body 211 may be a plate-like structure, and the first box body 211 is covered on the open side of the second box body 212, so that the first box body 211 and the second box body 212 jointly define a storage space; the first box body 211 and the second box body 212 may also be hollow structures with one side open, and the open side of the first box body 211 is covered on the open side of the second box body 212. Of course, the battery box 21 formed by the first box body 211 and the second box body 212 can be in various shapes, such as a cylinder, a cuboid, etc.
[0093] In some embodiments, the battery box 21 may be a part of the chassis structure of the vehicle 1000. For example, a portion of the battery box 21 may become at least a portion of the floor of the vehicle 1000, or a portion of the battery box 21 may become at least a portion of the cross beam and longitudinal beam of the vehicle 1000.
[0094] Of course, in some embodiments, the battery 20 may not include a battery box 21 , but rather a plurality of battery cells 22 may be electrically connected and formed into a whole through necessary fixing structures and then assembled into the vehicle 1000 .
[0095] In the battery 20, there may be multiple battery cells 22, and the multiple battery cells 22 may be connected in series, in parallel, or in a mixed connection. A mixed connection means that the multiple battery cells 22 are both connected in series and in parallel. The multiple battery cells 22 may be directly connected in series, in parallel, or in a mixed connection, and then the whole formed by the multiple battery cells 22 is accommodated in the battery box 21. Of course, the battery 20 may also be a battery module formed by connecting multiple battery cells 22 in series, in parallel, or in a mixed connection, and then the multiple battery modules are connected in series, in parallel, or in a mixed connection to form a whole, and accommodated in the battery box 21. The battery 20 may also include other functional components, for example, the battery 20 may also include a busbar for realizing electrical connection between the multiple battery cells 22.
[0096] Each battery cell 22 may be a secondary battery or a primary battery, wherein a secondary battery refers to a battery cell 22 that can be used continuously by activating the active material by charging after the battery cell 22 is discharged, and a primary battery refers to a battery cell 22 that cannot be used continuously by activating the active material by charging after the power of the battery cell 22 is exhausted; the battery cell 22 may also be a lithium-ion battery, a sodium-ion battery, a sodium-lithium-ion battery, a lithium metal battery, a sodium metal battery, a lithium-sulfur battery, a magnesium-ion battery, a nickel-hydrogen battery, a nickel-cadmium battery, a lead-acid battery, etc., but is not limited thereto. The battery cell 22 may be a cylindrical battery cell, a prismatic battery cell, a soft-pack battery cell, or a battery cell 22 of other shapes, wherein the prismatic battery cell includes a square-shell battery cell, a blade-shaped battery cell, a polygonal prismatic battery, and the polygonal prismatic battery is, for example, a hexagonal prismatic battery, etc., and the present application has no particular restrictions.
[0097] The electric drive device 10 is used to convert the electric energy provided by the battery 20 into mechanical energy and output the mechanical energy to the wheels of the vehicle 1000 to drive the vehicle 1000. The electric drive device 10 is installed in the cabin. Specifically, when the vehicle 1000 is a front-wheel drive vehicle, the electric drive device 10 is installed in the front cabin and is used to output the mechanical energy to the front wheels of the vehicle 1000 to drive the vehicle 1000; when the vehicle 1000 is a rear-wheel drive vehicle, the electric drive device 10 is installed in the rear cabin and is used to output the mechanical energy to the rear wheels of the vehicle 1000 to drive the vehicle 1000; when the vehicle 1000 is a four-wheel drive vehicle, there are two electric drive devices 10, one electric drive device 10 is installed in the front cabin and is used to output the mechanical energy to the front wheels of the vehicle 1000, and the other electric drive device 10 is installed in the rear cabin and is used to output the mechanical energy to the rear wheels of the vehicle 1000 to drive the vehicle 1000.
[0098] The electric drive device 10 includes a motor 11, which is the main power output component of the electric drive device 10 and is used to convert the electric energy provided by the battery 20 into mechanical energy. The electric drive device 10 may also include a speed change mechanism 12, which is the power transmission mechanism of the electric drive device 10. The speed change mechanism 12 has a power input end and a power output end. The power input end of the speed change mechanism 12 is connected to the rotating shaft of the motor 11, and the power output end of the speed change mechanism 12 is connected to the wheels of the vehicle 1000, so as to transfer the above mechanical energy to the wheels of the vehicle 1000 by changing the speed and torque of the motor 11. The electric drive device 10 may also include a controller 13, which is used to convert the direct current output by the battery 20 into alternating current and transmit the alternating current to the motor 11, and is also used to control the operation of the motor 11, for example, to control the start and stop, speed, torque, etc. of the motor 11.
[0099] The motor 11 provided in the embodiment of the present application is described below with reference to the accompanying drawings.
[0100] First, please also refer to Figure 5 and Figure 6 The embodiment of the present application provides a motor 11, including a first housing 111, a stator 112 and a rotor 113. The first housing 111 includes a housing body 1111 and a partition 1112, wherein the partition 1112 is disposed in the housing body 1111 to separate the interior of the housing body 1111 into a first accommodation space 1113 and a second accommodation space 1114. The stator 112 is accommodated in the first accommodation space 1113, and the stator 112 is connected to the partition 1112. The rotor 113 is accommodated in the second accommodation space 1114.
[0101] The first housing 111 is a component for providing an installation environment for the stator 112 and the rotor 113. In some embodiments, the first housing 111 may be an integrally formed component, for example, the housing body 1111 and the separator 1112 are integrally formed by an injection molding process. In other embodiments, the first housing 111 may be an assembled component assembled from a plurality of parts, for example, the housing body 1111 and the separator 1112 are independently formed and then connected together. In order to ensure the insulation performance of the motor 11, the first housing 111 may be made entirely of insulating materials, or the first housing 111 may be made of a composite of insulating materials and metal materials, for example, the inner layer structure of the housing body 1111 of the first housing 111 is made of metal material, and the surface structure of the housing body 1111 is made of insulating material, in other words, the insulating material is coated with the metal material. In order to reduce the magnetic resistance between the stator 112 and the rotor 113, the separator 1112 of the first housing 111 is made of insulating material. The insulating material may be, but is not limited to, plastic, rubber, insulating fiber, etc., and the metal material may be, but is not limited to, copper, iron, aluminum, stainless steel, aluminum alloy, etc.
[0102] The shell body 1111 is the main part of the first shell 111, which is used to define the above-mentioned installation environment. Among them, the first accommodation space 1113 and the second accommodation space 1114 are two parts of the installation environment provided by the shell body 1111. The first accommodation space 1113 is used to accommodate the stator 112, and the second accommodation space 1114 is used to accommodate the rotor 113.
[0103] The partition 1112 is a component used to separate the above-mentioned installation environment to form a first accommodating space 1113 and a second accommodating space 1114. In other words, the partition 1112 is arranged between the stator 112 and the rotor 113. It can be understood that the first accommodating space 1113 and the second accommodating space 1114 are separated from each other, that is, the components arranged in the first accommodating space 1113 cannot directly enter the second accommodating space 1114. For example, when the first accommodating space 1113 accommodates a cooling medium, the cooling medium cannot directly enter the second accommodating space 1114. Similarly, the components arranged in the second accommodating space 1114 cannot directly enter the first accommodating space 1113.
[0104] The rotor 113 is the rotating part of the motor 11. The stator 112 is the fixed part of the motor 11, and is used to drive the rotor 113 to rotate. It can be understood that the stator 112 and the rotor 113 are spaced to form an air gap, and the partition 1112 is arranged in the air gap.
[0105] In some embodiments, the motor 11 is an axial flux motor 11, the cross-section of the shell body 1111 along the direction perpendicular to the central axis of the motor 11 is roughly annular, the inner annular space of the shell body 1111 constitutes the above-mentioned installation environment, the partition 1112 is roughly plate-like and intersects with the central axis of the motor 11. For example, the partition 1112 is perpendicular to the central axis of the motor 11, and the partition 1112 separates the above-mentioned installation environment into a first accommodating space 1113 and a second accommodating space 1114. The first accommodating space 1113 and the second accommodating space 1114 are arranged along the axial direction of the motor 11, the stator 112 is arranged in the first accommodating space 1113, and the rotor 113 is arranged in the second accommodating space 1114.
[0106] In other embodiments, the motor 11 is a radial flux motor 11, the cross-section of the shell body 1111 along the direction perpendicular to the central axis of the motor 11 is roughly annular, the inner ring space of the shell body 1111 constitutes the above-mentioned installation environment, the partition 1112 along the direction perpendicular to the central axis of the motor 11 is roughly annular, the shell body 1111 is sleeved on the partition 1112, and the partition 1112 separates the above-mentioned installation environment into a first accommodating space 1113 and a second accommodating space 1114. For example, the outer peripheral space of the partition 1112 constitutes the first accommodating space 1113, and the inner ring space of the partition 1112 constitutes the second accommodating space 1114. For another example, the outer peripheral space of the partition 1112 constitutes the second accommodating space 1114, and the inner ring space of the partition 1112 constitutes the first accommodating space 1113. The stator 112 is arranged in the first accommodating space 1113, and the rotor 113 is arranged in the second accommodating space 1114.
[0107] The motor 11 provided in the embodiment of the present application is connected to the partition 1112 through the stator 112, so that the position of the part where the partition 1112 is connected to the stator 112 is relatively fixed with the position of the rotor 113. In this way, the deformation of the partition 1112 toward the rotor 113 is effectively improved, thereby effectively reducing the risk of interference between the partition 1112 and the rotor 113, which is beneficial to improving the performance of the motor 11.
[0108] In some embodiments of this application, please refer to Figures 7 to 11 The stator 112 includes a plurality of iron cores 1121 and a plurality of slot wedges 1122 . A winding slot 1123 is formed between two adjacent iron cores 1121 . The slot wedges 1122 are inserted into the winding slot 1123 and connected to the separator 1112 .
[0109] The core 1121 is the main part of the stator 112. The stator 112 may also include a winding, and the core 1121 is used to provide a space for placing the winding. The core 1121 and the winding together constitute the magnetic circuit of the motor 11. In some embodiments, the stator 112 also includes a base 1124, and a plurality of cores 1121 are arranged on the base 1124 and arranged around the central axis of the motor 11. Two adjacent cores 1121 are spaced apart to form a winding groove 1123, and the winding groove 1123 has a notch 11235, and the winding is placed in the winding groove 1123 through the notch 11235, and the notch 11235 is arranged opposite to the partition 1112. In some embodiments, the core 1121 can be an assembled component assembled from multiple components, for example, the core 1121 is formed by stacking multiple punching sheets in sequence. In other implementations, the core 1121 can also be an integrally formed component, for example, the core 1121 is integrally formed by a casting process.
[0110] The slot wedge 1122 is a component used to fix the winding. When the winding operation of the winding is completed, the slot wedge 1122 is inserted into the winding groove 1123 to block the notch 11235 of the winding groove 1123, thereby fixing the winding in the winding groove 1123. The slot wedge 1122 can be an integrally formed component, or an assembled component assembled from multiple parts, which is not specifically limited here. In this embodiment, the slot wedge 1122 also serves to insulate the core 1121 from the winding, that is, the slot wedge 1122 is made of insulating material. In order to improve the connection strength between the slot wedge 1122 and the separator 1112, the material of the slot wedge 1122 is the same as that of the separator 1112. For example, the material of the separator 1112 is plastic, and accordingly, the material of the slot wedge 1122 is also plastic.
[0111] By adopting the above technical solution, a slot wedge 1122 of corresponding material can be selected according to the material of the partition 1112, so that the material of the slot wedge 1122 is the same as that of the partition 1112, or the material type of the slot wedge 1122 is the same as that of the partition 1112, thereby effectively improving the connection strength between the slot wedge 1122 and the partition 1112.
[0112] In some embodiments of this application, please refer to Figures 9 to 11 The slot wedge 1122 includes an insert portion 11221 and a first connecting portion 11222. The insert portion 11221 is inserted into the winding groove 1123. The first connecting portion 11222 is arranged on a side of the insert portion 11221 facing the partition 1112. The first connecting portion 11222 extends out of the winding groove 1123 and is connected to the partition 1112.
[0113] The plug-in portion 11221 is the main part of the slot wedge 1122, and the plug-in portion 11221 is plugged into the winding groove 1123 to block the notch 11235 of the winding groove 1123, thereby fixing the winding in the winding groove 1123. At least part of the plug-in portion 11221 is disposed opposite to the partition 1112 via the notch 11235 of the winding groove 1123, and the first connecting portion 11222 is disposed at a position where the plug-in portion 11221 is disposed opposite to the partition 1112 and is located on the side of the plug-in portion 11221 facing the partition 1112.
[0114] The first connection portion 11222 is a component for connecting the partition 1112. One end of the first connection portion 11222 is connected to the plug-in portion 11221, and the other end of the first connection portion 11222 extends out of the winding groove 1123 through the notch 11235 of the winding groove 1123 and is connected to the partition 1112. The number of the first connection portion 11222 can be one or more. In this embodiment, in order to further improve the connection strength between the slot wedge 1122 and the partition 1112, the number of the first connection portion 11222 is more than one, and the multiple first connection portions 11222 are distributed along the length direction of the plug-in portion 11221.
[0115] By adopting the above technical solution, since the first connecting part 11222 extends out of the winding groove 1123 and is connected to the partition 1112, the interference between the partition 1112 and the two adjacent iron cores 1121 can be reduced, thereby effectively reducing the connection stress between the slot wedge 1122 and the partition 1112, and effectively improving the connection stability between the slot wedge 1122 and the partition 1112.
[0116] In some embodiments of this application, please refer to Fig. 9The partition 1112 includes a partition portion 11121, which is used to separate the interior of the shell body 1111 into a first accommodating space 1113 and a second accommodating space 1114. The partition portion 11121 is provided with a first connecting hole 11122, and the first connecting portion 11222 is connected to the first connecting hole 11122.
[0117] The partition portion 11121 is the main body of the partition member 1112 and is used to partition the interior of the shell body 1111 into a first accommodation space 1113 and a second accommodation space 1114 .
[0118] The first connection hole 11122 is a structure that penetrates the partition 11121. The first connection part 11222 is connected to the first connection hole 11122, that is, at least a portion of the first connection part 11222 is disposed in the first connection hole 11122. The first connection part 11222 may pass through the first connection hole 11122, or may not pass through the first connection hole 11122, which is not specifically limited herein. The shape of the first connection part 11222 is adapted to the shape of the first connection hole 11122. For example, the first connection part 11222 is a cylindrical structure, and the first connection hole 11122 is also a cylindrical structure. For another example, the first connection part 11222 is a prismatic structure, and the first connection hole 11122 is also a prismatic structure.
[0119] In other embodiments of the present application, please refer to Fig.10 The partition 1112 includes a partition portion 11121, which is used to separate the interior of the shell body 1111 into a first accommodating space 1113 and a second accommodating space 1114. The partition portion 11121 is provided with a first connecting groove 11123, and the first connecting portion 11222 is connected to the first connecting groove 11123.
[0120] The first connection groove 11123 is a structure recessed on the side of the partition 11121 facing the slot wedge 1122. The first connection portion 11222 is connected to the first connection groove 11123, that is, at least a portion of the first connection portion 11222 is disposed in the first connection groove 11123. The shape of the first connection portion 11222 matches the shape of the first connection groove 11123. For example, the first connection portion 11222 is a cylindrical structure, and the first connection groove 11123 is also a cylindrical structure. For another example, the first connection portion 11222 is a prismatic structure, and the first connection groove 11123 is also a prismatic structure.
[0121] By adopting the above technical solution, the connection area between the slot wedge 1122 and the partition 1112 is effectively increased, thereby further improving the connection strength between the slot wedge 1122 and the partition 1112.
[0122] In some other embodiments of the present application, please refer to Fig.11 The first connecting portion 11222 is provided with a first connecting surface 11223, the partition 1112 includes a partition 11121, the partition 11121 is used to separate the interior of the shell body 1111 into a first accommodating space 1113 and a second accommodating space 1114, the partition 11121 is provided with a second connecting surface 11124, and the first connecting surface 11223 is connected to the second connecting surface 11124.
[0123] It can be understood that the first connecting surface 11223 is arranged on the side of the first connecting portion 11222 facing the partition 1112, and the second connecting surface 11124 is arranged on the side of the partition 11121 facing the slot wedge 1122, and the first connecting surface 11223 and the second connecting surface 11124 are adhered to each other and connected together.
[0124] In some embodiments, the first connecting surface 11223 is a plane, and the second connecting surface 11124 is also a plane, and the first connecting surface 11223 and the second connecting surface 11124 are attached to each other and connected together.
[0125] In other embodiments, the first connecting surface 11223 is a curved surface, and the second connecting surface 11124 is also a curved surface, and the shape of the first connecting surface 11223 matches the shape of the second connecting surface 11124 so that the first connecting surface 11223 and the second connecting surface 11124 can be attached to each other and connected together.
[0126] By adopting the above technical solution, the connection area between the slot wedge 1122 and the partition 1112 is effectively increased, thereby further improving the connection strength between the slot wedge 1122 and the partition 1112.
[0127] In some embodiments of this application, please refer to Figure 12 to Figure 14 The partition 1112 includes a partition portion 11121 and a second connecting portion 11125. The partition portion 11121 is used to separate the interior of the shell body 1111 into a first accommodating space 1113 and a second accommodating space 1114. The second connecting portion 11125 is arranged on the side of the partition portion 11121 facing the stator 112. The second connecting portion 11125 extends into the winding slot 1123 and is connected to the slot wedge 1122.
[0128] The second connection part 11125 is a component for connecting the slot wedge 1122. At least part of the partition 11121 is arranged opposite to the slot wedge 1122 via the notch 11235 of the winding groove 1123. The second connection part 11125 is arranged at the position where the partition 11121 and the slot wedge 1122 are arranged opposite to each other and is located on the side of the partition 11121 facing the slot wedge 1122. One end of the second connection part 11125 is connected to the partition 11121, and the other end of the first connection part 1122 extends into the winding groove 1123 via the notch 11235 of the winding groove 1123 and is connected to the slot wedge 1122. The number of the second connection parts 11125 can be one or more. In this embodiment, in order to further improve the connection strength between the slot wedge 1122 and the partition 1112, the number of the second connection parts 11125 is more than one, and the more than one second connection parts 11125 are distributed along the length direction of the slot wedge 1122.
[0129] By adopting the above technical solution, since the second connecting part 11125 extends into the winding groove 1123 and is connected to the slot wedge 1122, the interference between the partition 1112 and the two adjacent iron cores 1121 can be reduced, thereby effectively reducing the connection stress between the slot wedge 1122 and the partition 1112, thereby effectively improving the connection stability between the slot wedge 1122 and the partition 1112.
[0130] In some embodiments of this application, please refer to Fig.12 The slot wedge 1122 includes an inserting portion 11221, which is inserted into the winding slot 1123. The inserting portion 11221 is provided with a third connecting surface 11224, and the second connecting portion 11125 is provided with a fourth connecting surface 11126. The third connecting surface 11224 is connected to the fourth connecting surface 11126.
[0131] It can be understood that the third connecting surface 11224 is arranged on the side of the plug-in portion 11221 facing the partition 1112, and the fourth connecting surface 11126 is arranged on the side of the second connecting portion 11125 facing the slot wedge 1122, and the third connecting surface 11224 and the fourth connecting surface 11126 are attached to each other and connected together.
[0132] In some embodiments, the third connecting surface 11224 is a plane, and the fourth connecting surface 11126 is also a plane, and the third connecting surface 11224 and the fourth connecting surface 11126 are attached to each other and connected together.
[0133] In other embodiments, the third connecting surface 11224 is a curved surface, and the fourth connecting surface 11126 is also a curved surface, and the shape of the third connecting surface 11224 is adapted to the shape of the fourth connecting surface 11126 so that the third connecting surface 11224 and the fourth connecting surface 11126 can be attached to each other and connected together.
[0134] By adopting the above technical solution, the connection area between the slot wedge 1122 and the partition 1112 is effectively increased, thereby further improving the connection strength between the slot wedge 1122 and the partition 1112.
[0135] In other embodiments of the present application, please refer to Fig.13 The slot wedge 1122 includes an inserting portion 11221, which is inserted into the winding slot 1123. The inserting portion 11221 is provided with a second connecting hole 11225, and the second connecting portion 11125 is connected to the second connecting hole 11225.
[0136] The second connection hole 11225 is a structure that penetrates the plug-in portion 11221. The second connection portion 11125 is connected to the second connection hole 11225, that is, at least a portion of the second connection portion 11125 is disposed in the second connection hole 11225. The second connection portion 11125 may pass through the second connection hole 11225 or may not pass through the second connection hole 11225, which is not specifically limited herein. The shape of the second connection portion 11125 is adapted to the shape of the second connection hole 11225. For example, the second connection portion 11125 is a cylindrical structure, and the second connection hole 11225 is also a cylindrical structure. For another example, the second connection portion 11125 is a prismatic structure, and the second connection hole 11225 is also a prismatic structure.
[0137] In some other embodiments of the present application, please refer to Fig.14 The slot wedge 1122 includes an inserting portion 11221, which is inserted into the winding groove 1123. The inserting portion 11221 is provided with a second connecting groove 11226, and the second connecting portion 11125 is connected to the second connecting groove 11226.
[0138] The second connection groove 11226 is a structure recessed on the side of the plug-in portion 11221 facing the partition 1112. The second connection portion 11125 is connected to the second connection groove 11226, that is, at least part of the second connection portion 11125 is disposed in the second connection groove 11226. The shape of the second connection portion 11125 matches the shape of the second connection groove 11226. For example, the second connection portion 11125 is a cylindrical structure, and the second connection groove 11226 is also a cylindrical structure. For another example, the second connection portion 11125 is a prismatic structure, and the second connection groove 11226 is also a prismatic structure.
[0139] By adopting the above technical solution, the connection area between the slot wedge 1122 and the partition 1112 is effectively increased, thereby further improving the connection strength between the slot wedge 1122 and the partition 1112.
[0140] In some embodiments of this application, please refer to Figure 8 The slot wedge 1122 includes an inserting portion 11221 and a limiting portion 11227 . The inserting portion 11221 is inserted into the winding slot 1123 . The limiting portion 11227 is connected to one end of the inserting portion 11221 and abuts against two adjacent cores 1121 .
[0141] The limiting portion 11227 is a component used to limit the depth position of the plug-in portion 11221 inserted into the winding groove 1123. In some embodiments, the limiting portion 11227 and the plug-in portion 11221 are perpendicular to each other. When the plug-in portion 11221 is plugged into the winding groove 1123, one end of the limiting portion 11227 abuts against one iron core 1121, and the other end of the limiting portion 11227 abuts against the other iron core 1121. At this time, the plug-in portion 11221 cannot continue to be inserted into the winding groove 1123. The limiting portion 11227 can be integrally formed with the plug-in portion 11221, for example, the limiting portion 11227 and the plug-in portion 11221 are integrally formed by an injection molding process, and the limiting portion 11227 can be separately connected to the plug-in portion 11221, for example, the limiting portion 11227 and the plug-in portion 11221 are separately formed and then connected together.
[0142] By adopting the above technical solution, the position of the slot wedge 1122 in the winding groove 1123 is effectively limited, thereby effectively reducing the risk of the slot wedge 1122 escaping from the winding groove 1123.
[0143] In some embodiments of this application, please refer to Figure 8 An avoidance opening 11228 is provided at the connection between the plug-in portion 11221 and the limiting portion 11227 .
[0144] It can be understood that the avoidance opening 11228 is recessed at the connection between the plug-in portion 11221 and the limiting portion 11227. In some embodiments, the avoidance opening 11228 is provided on one side of the connection between the plug-in portion 11221 and the limiting portion 11227. In other embodiments, the avoidance opening 11228 is provided on opposite sides of the connection between the plug-in portion 11221 and the limiting portion 11227.
[0145] During actual use, a corner of the iron core 1121 close to the winding groove 1123 is likely to interfere with the connection between the plug-in portion 11221 and the limiting portion 11227, resulting in the plug-in portion 11221 being unable to be fully inserted into the winding groove 1123. By providing an avoidance opening 11228 at the connection between the plug-in portion 11221 and the limiting portion 11227, the iron core 1121 is effectively avoided, thereby effectively improving the mutual interference between the slot wedge 1122 and the iron core 1121.
[0146] In some embodiments of this application, please refer to Figure 8The slot wedge 1122 includes an inserting portion 11221 , which is inserted into the winding slot 1123 , and a chamfered structure 11229 is provided at the inserting end of the inserting portion 11221 .
[0147] The insertion end of the plug-in portion 11221 refers to the end of the plug-in portion 11221 that first enters the winding groove 1123 during the process of inserting the plug-in portion 11221 into the winding groove 1123. In the direction in which the plug-in portion 11221 is inserted into the winding groove 1123, the width of the insertion end of the plug-in portion 11221 gradually increases to form a chamfered structure 11229. The chamfered structure 11229 can be a chamfered structure or a rounded structure, which is not specifically limited here.
[0148] By adopting the above technical solution, it is easy to insert the slot wedge 1122 into the winding slot 1123, thereby effectively improving the assembly efficiency of the stator 112.
[0149] In some embodiments of this application, please refer to Figures 9 to 14 The winding groove 1123 has a first groove wall 11231 and a second groove wall 11232 which are arranged opposite to each other. The first groove wall 11231 defines a first card slot 11233, and the second groove wall 11232 defines a second card slot 11234 which is opposite to the first card slot 11233. One side of the groove wedge 1122 is inserted into the first card slot 11233, and the other side of the groove wedge 1122 is inserted into the second card slot 11234.
[0150] It can be understood that the first slot wall 11231 is a side wall of one core 1121, and the second slot wall 11232 is a side wall of another core 1121 adjacent to the core 1121. The first slot wall 11231 and the second slot wall 11232 are spaced apart to form a winding slot 1123. The first slot wall 11231 is recessed in a direction away from the second slot wall 11232 to form a first slot 11233, and the second slot wall 11232 is recessed in a direction away from the first slot wall 11231 to form a second slot 11234. When the slot wedge 1122 is inserted into the winding slot 1123, one side of the slot wedge 1122 is inserted into the first slot 11233, and the other side of the slot wedge 1122 is inserted into the second slot 11234. In this way, the first slot wall 11231 and the second slot wall 11232 jointly limit the slot wedge 1122 along its width direction (for example, Figures 9 to 14 The first slot 11233 and the second slot 11234 jointly limit the position of the slot wedge 1122 along its thickness direction (for example, Figures 9 to 14 The position of the X direction as shown.
[0151] By adopting the above technical solution, the position of the slot wedge 1122 in the winding groove 1123 is effectively limited, thereby effectively reducing the risk of the slot wedge 1122 escaping from the winding groove 1123.
[0152] In some embodiments of this application, please refer to Figures 8 to 14 The slot wedge 1122 includes an insert portion 11221 and a limiting portion 11227. The insert portion 11221 is inserted into the winding slot 1123. The limiting portion 11227 is connected to one end of the insert portion 11221 and abuts against two adjacent iron cores 1121. The winding slot 1123 has a first slot wall 11231 and a second slot wall 11232 that are oppositely arranged. The first slot wall 11231 is provided with a first card slot 11233, and the second slot wall 11232 is provided with a second card slot 11234 that is opposite to the first card slot 11233. One side of the insert portion 11221 is inserted into the first card slot 11233, and the other side of the insert portion 11221 is inserted into the second card slot 11234.
[0153] By adopting the above technical solution, the limiting portion 11227 limits the position of the plug-in portion 11221 along its length direction, and the first slot wall 11231 and the second slot wall 11232 jointly limit the slot wedge 1122 along its width direction (for example, Figures 9 to 14 The first slot 11233 and the second slot 11234 jointly limit the position of the slot wedge 1122 along its thickness direction (for example, Figures 9 to 14 The position of the slot wedge 1122 in the winding groove 1123 is effectively limited, thereby effectively reducing the risk of the slot wedge 1122 escaping from the winding groove 1123.
[0154] In some embodiments of the present application, the slot wedge 1122 is riveted, welded, or bonded to the partition 1112 .
[0155] In some embodiments, the slot wedge 1122 includes a plug-in portion 11221 and a first connecting portion 11222, the plug-in portion 11221 is plugged into the winding groove 1123, the first connecting portion 11222 is arranged on the side of the plug-in portion 11221 facing the partition 1112, the partition 11121 is provided with a first connecting hole 11122, the first connecting portion 11222 extends out of the winding groove 1123 and passes through the first connecting hole 11122, and the first connecting portion 11222 is heat-riveted to the first connecting hole 11122 by heating the end of the first connecting portion 11222 away from the plug-in portion 11221.
[0156] In other embodiments, the slot wedge 1122 includes an insert portion 11221 and a first connecting portion 11222, the insert portion 11221 is inserted into the winding groove 1123, the first connecting portion 11222 is arranged on the side of the insert portion 11221 facing the partition 1112, the partition 1112 includes a partition portion 11121, the partition portion 11121 is provided with a first connecting groove 11123, and the first connecting portion 11222 extends out of the winding groove 1123 and is bonded to the first connecting groove 11123.
[0157] In some other embodiments, the slot wedge 1122 includes an insert portion 11221 and a first connecting portion 11222, the insert portion 11221 is inserted into the winding slot 1123, the first connecting portion 11222 is arranged on the side of the insert portion 11221 facing the partition 1112, the first connecting portion 11222 is provided with a first connecting surface 11223, the partition 1112 includes a partition portion 11121, the partition portion 11121 is provided with a second connecting surface 11124, the first connecting surface 11223 and the second connecting surface 11124 are welded to each other, or the first connecting surface 11223 and the second connecting surface 11124 are bonded to each other.
[0158] In some further embodiments, the slot wedge 1122 includes an insert portion 11221, a third connecting surface 11224 is provided on the side of the insert portion 11221 facing the partition 1112, the partition 1112 includes a partition portion 11121 and a second connecting portion 11125, the second connecting portion 11125 is arranged on the side of the partition portion 11121 facing the stator 112, the second connecting portion 11125 is provided with a fourth connecting surface 11126, the third connecting surface 11224 and the fourth connecting surface 11126 are welded to each other, or the third connecting surface 11224 and the fourth connecting surface 11126 are bonded to each other.
[0159] By adopting the above technical solution, the slot wedge 1122 and the separator 1112 are effectively connected.
[0160] In some embodiments of the present application, the stator 112 includes an iron core 1121 , and the iron core 1121 is connected to the partition 1112 .
[0161] It can be understood that, when the stator 112 further includes a base 1124 , the core 1121 is disposed on the base 1124 , and the side of the core 1121 facing away from the base 1124 is connected to the partition 1112 .
[0162] By adopting the above technical solution, it is easy to connect the stator 112 and the separator 1112.
[0163] In some embodiments of the present application, the core 1121 is bonded to the separator 1112 .
[0164] By adopting the above technical solution, it is easier to connect the stator 112 and the separator 1112.
[0165] Of course, in other embodiments, the core 1121 may also be connected to the partition 1112 via a connecting component. For example, the core 1121 is connected to the partition 1112 via fasteners such as screws or rivets.
[0166] In some embodiments of this application, please refer to Figure 5 The number of stators 112 is two, the number of separators 1112 is two, the rotor 113 is disposed between the two stators 112 , one separator 1112 is disposed between the rotor 113 and one stator 112 , and the other separator 1112 is disposed between the rotor 113 and the other stator 112 .
[0167] In other words, in this embodiment, the motor 11 is a dual-stator 112 motor 11, the shell body 1111 and the two partitions 1112 together enclose a second accommodating space 1114, and a first accommodating space 1113 is formed on the side of one partition 1112 facing away from the second accommodating space 1114, and another first accommodating space 1113 is formed on the side of the other partition 1112 facing away from the second accommodating space 1114, the rotor 113 is arranged in the second accommodating space 1114, one stator 112 is arranged in one first accommodating space 1113, and the other stator 112 is arranged in the other first accommodating space 1113.
[0168] By adopting the above technical solution, the deformation of the partition 1112 towards the rotor 113 is effectively improved, thereby effectively reducing the risk of interference between the partition 1112 and the rotor 113, which is beneficial to improving the performance of the dual-stator 112 motor 11.
[0169] In some embodiments of this application, please refer to Figure 6 There are two rotors 113 , there are two separators 1112 , the stator 112 is disposed between the two rotors 113 , one separator 1112 is disposed between the stator 112 and one rotor 113 , and the other separator 1112 is disposed between the stator 112 and the other rotor 113 .
[0170] In other words, in this embodiment, the motor 11 is a dual-rotor 113 motor 11, the shell body 1111 and the two partitions 1112 together enclose a first accommodating space 1113, and a second accommodating space 1114 is formed on the side of one partition 1112 facing away from the first accommodating space 1113, and another second accommodating space 1114 is formed on the side of the other partition 1112 facing away from the first accommodating space 1113, the stator 112 is arranged in the first accommodating space 1113, one rotor 113 is arranged in one second accommodating space 1114, and the other rotor 113 is arranged in the other second accommodating space 1114.
[0171] In this embodiment, one side of the stator 112 along the axial direction of the motor 11 is connected to one partition 1112, and the other side of the stator 112 along the axial direction of the motor 11 is connected to another partition 1112. For example, in the case where the stator 112 includes a base 1124, a plurality of cores 1121, and a plurality of slot wedges 1122, a plurality of cores 1121 are provided on a side of the base 1124 facing one partition 1112, a plurality of cores 1121 are also provided on a side of the base 1124 facing another partition 1112, a plurality of slot wedges 1122 provided on a side of the base 1124 facing one partition 1112 are connected to the opposite partition 1112, and a plurality of slot wedges 1122 provided on a side of the base 1124 facing another partition 1112 are connected to the opposite partition 1112. For another example, when the stator 112 includes a base 1124 and a plurality of iron cores 1121, a plurality of iron cores 1121 are provided on a side of the base 1124 facing one partition 1112 and the plurality of iron cores 1121 are connected to the opposite partition 1112, and a plurality of iron cores 1121 are also provided on a side of the base 1124 facing another partition 1112 and the plurality of iron cores 1121 are connected to the opposite partition 1112.
[0172] By adopting the above technical solution, the deformation of the partition 1112 towards the rotor 113 is effectively improved, thereby effectively reducing the risk of interference between the partition 1112 and the rotor 113, which is beneficial to improving the performance of the dual-rotor 113 motor 11.
[0173] In some embodiments of the present application, the first accommodation space 1113 is used to accommodate a cooling medium.
[0174] The cooling medium is a medium used to absorb the heat generated by the stator 112 and other heat-generating components. The cooling medium can be statically accommodated in the first accommodation space 1113, or the cooling medium can enter the first accommodation space 1113 during the circulation process. Optionally, the cooling medium can be, but is not limited to, cooling oil, cooling water, etc., which is not specifically limited here.
[0175] In the related art, since the first accommodating space 1113 contains a cooling medium, pressure is generated in the first accommodating space 1113 , and the pressure acts on the partition 1112 , causing the partition 1112 to deform toward the rotor 113 , thereby causing interference between the rotor 113 and the partition 1112 .
[0176] By connecting the stator 112 and the partition 1112, the pressure of the cooling medium on the partition 1112 can be effectively overcome, thereby effectively improving the deformation of the partition 1112 toward the rotor 113, thereby effectively reducing the risk of interference between the partition 1112 and the rotor 113, which is beneficial to improving the performance of the motor 11. At the same time, the stator 112 can be in direct contact with the cooling medium, so that the cooling medium can effectively absorb the heat generated by the stator 112, thereby effectively improving the cooling efficiency of the motor 11.
[0177] In some embodiments of this application, please refer to Figure 5 and Figure 6 The motor 11 further includes a second housing 114 , and the first housing 111 is disposed in the second housing 114 .
[0178] The second housing 114 is a component used to provide an installation environment for the first housing 111 and other components of the motor 11. Optionally, the second housing 114 may be an integrally formed component or an assembled component assembled from a plurality of parts. The material of the second housing 114 may be, but is not limited to, copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc. In some embodiments, when the second housing 114 includes a plurality of parts, some parts of the second housing 114 may be made of metals such as copper, iron, aluminum, stainless steel, aluminum alloy, etc., and other parts of the second housing 114 may be made of plastic, which is not specifically limited herein.
[0179] By adopting the above technical solution, the protection performance of the motor 11 is effectively improved.
[0180] In some embodiments of the present application, the motor 11 is an axial flux motor 11 .
[0181] By adopting the above technical solution, the axial dimension of the motor 11 is effectively reduced.
[0182] Second, please also refer to Figure 3 and Figure 4 , an embodiment of the present application further provides an electric drive device 10, comprising the motor 11 described in any of the above embodiments.
[0183] The electric drive device 10 provided in the embodiment of the present application adopts the above-mentioned motor 11, thereby effectively improving the performance of the electric drive device 10.
[0184] Third, see Figure 1 The embodiment of the present application further provides an electric drive system 100 , including a battery 20 and the above-mentioned electric drive device 10 , and the battery 20 is electrically connected to the electric drive device 10 .
[0185] The electric drive system 100 provided in the embodiment of the present application adopts the above-mentioned electric drive device 10 , thereby effectively improving the performance of the electric drive system 100 .
[0186] Fourth, please refer to Figure 1 , an embodiment of the present application also provides an electric device, including the above-mentioned electric drive system 100.
[0187] The electric device provided in the embodiment of the present application adopts the above-mentioned electric drive system 100, thereby effectively improving the performance of the electric device.
[0188] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A motor, characterized in that: The motor comprises: A first housing, comprising a housing body and a partition, wherein the partition is arranged in the housing body to separate the interior of the housing body into a first accommodation space and a second accommodation space; a stator, accommodated in the first accommodation space, the stator being connected to the partition; The rotor is accommodated in the second accommodation space.
2. The motor according to claim 1, characterized in that: The stator comprises a plurality of iron cores and a plurality of slot wedges, a winding slot is formed between two adjacent iron cores, and the slot wedge is inserted into the winding slot and connected to the partition.
3. The motor according to claim 2, characterized in that: The slot wedge includes an inserting portion and a first connecting portion, the inserting portion is inserted into the winding slot, the first connecting portion is arranged on a side of the inserting portion facing the partition, and the first connecting portion extends out of the winding slot and is connected to the partition.
4. The motor according to claim 3, characterized in that: The partition member includes a partition portion, and the partition portion is used to separate the interior of the shell body into the first accommodation space and the second accommodation space; The partition portion is provided with a first connection hole, and the first connection portion is connected to the first connection hole; or, The partition portion is provided with a first connecting groove, and the first connecting portion is connected in the first connecting groove.
5. The motor according to claim 3, characterized in that: The first connection portion is provided with a first connection surface, the partition includes a partition portion, the partition portion is used to separate the interior of the shell body into the first accommodating space and the second accommodating space, the partition portion is provided with a second connection surface, and the first connection surface is connected to the second connection surface.
6. The motor according to claim 2, characterized in that: The partition includes a partition portion and a second connecting portion, the partition portion is used to separate the interior of the shell body into the first accommodating space and the second accommodating space, the second connecting portion is arranged on a side of the partition portion facing the stator, the second connecting portion extends into the winding slot and is connected to the slot wedge.
7. The motor according to claim 6, characterized in that: The slot wedge includes an inserting portion, which is inserted into the winding slot, and the inserting portion is provided with a third connecting surface, and the second connecting portion is provided with a fourth connecting surface, and the third connecting surface is connected to the fourth connecting surface.
8. The motor according to claim 6, characterized in that: The slot wedge comprises an inserting portion, and the inserting portion is inserted into the winding slot; The plug-in portion is provided with a second connection hole, and the second connection portion is connected to the second connection hole; or, The plug-in portion is provided with a second connection groove, and the second connection portion is connected in the second connection groove.
9. The motor according to claim 2, characterized in that: The slot wedge comprises an inserting portion and a limiting portion, wherein the inserting portion is inserted into the winding slot, and the limiting portion is connected to one end of the inserting portion and abuts against two adjacent cores.
10. The motor according to claim 9, characterized in that: An escape opening is provided at the connection between the plug-in portion and the limiting portion.
11. The motor according to claim 2, characterized in that: The slot wedge comprises an inserting portion, which is inserted into the winding slot, and an inserting end of the inserting portion is provided with a chamfered structure.
12. The motor according to any one of claims 2 to 11, characterized in that: The winding groove has a first groove wall and a second groove wall that are arranged opposite to each other. The first groove wall is provided with a first card slot, and the second groove wall is provided with a second card slot opposite to the first card slot. One side of the groove wedge is inserted into the first card slot, and the other side of the groove wedge is inserted into the second card slot.
13. The motor according to any one of claims 2 to 12, characterized in that: The slot wedge is heat-riveted, welded or bonded to the partition.
14. The motor according to claim 1, characterized in that: The stator includes an iron core connected to the separator.
15. The motor according to claim 14, characterized in that: The core is bonded to the separator.
16. The motor according to any one of claims 1 to 15, characterized in that: The number of the stators is two, the number of the separators is two, the rotor is arranged between the two stators, one separator is arranged between the rotor and one stator, and the other separator is arranged between the rotor and the other stator.
17. The motor according to any one of claims 1 to 15, characterized in that: The number of the rotors is two, the number of the separators is two, the stator is arranged between the two rotors, one separator is arranged between the stator and one rotor, and the other separator is arranged between the stator and the other rotor.
18. The motor according to any one of claims 1 to 17, characterized in that: The first accommodating space is used to accommodate a cooling medium.
19. The motor according to any one of claims 1 to 18, characterized in that: The motor further includes a second housing, and the first housing is disposed in the second housing.
20. The motor according to any one of claims 1 to 19, characterized in that: The motor is an axial flux motor.
21. An electric drive device, characterized in that: The electric drive device comprises the motor according to any one of claims 1-20.
22. An electric drive system, characterized in that: The electric drive system comprises a battery and the electric drive device as claimed in claim 21, wherein the battery is electrically connected to the electric drive device.
23. An electric device, characterized in that: The electric device comprises the electric drive system according to claim 22.
