Peeled quail egg production equipment and production method

Through vertical processing structure and motor-driven crushing components, the problems of large land occupation, high power consumption and uneven shell crushing equipment are solved, and an efficient and environmentally friendly peeling process is achieved, improving peeling efficiency and quality.

CN119214336AActive Publication Date: 2024-12-31JIANGSU YIYANG FOOD CO LTD
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Patent Information

Application Number
CN202411526410.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2024-12-31
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

The existing quail egg peeling equipment covers a large area, has high power consumption and uneven shell breakage, resulting in low peeling efficiency and not completely peeling.

Method used

The peeled quail egg production equipment adopts a vertical processing structure. The crushed shell arc plate and crushing assembly are driven by motors to achieve uniform shattering and peeling of egg shells, and the recycling of spray water is used to reduce power consumption and improve peeling efficiency. .

Benefits of technology

The uniform shattering and peeling of the egg shell is achieved, the power consumption of the equipment is reduced, the efficiency and quality of the peeling of quail eggs is improved, and the integrity of peeling is ensured.

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Abstract

The invention discloses peeled quail egg production equipment and a production method, and relates to the technical field of peeled quail egg production, and the equipment comprises a shell crushing cylinder which is provided with a feed opening, and the top of the shell crushing cylinder is provided with a motor; the shell crushing arc plate is rotationally erected at the top of the shell crushing cylinder and driven by a motor, and a plurality of collision plates are fixedly arranged on the upper surface; the guide ring plate is fixedly arranged on the circumferential inner wall of the shell crushing cylinder and is positioned below the shell crushing arc plate; the shell crushing cover is mounted on a rotating shaft of the motor and located below the guide ring plate, the top of the shell crushing cover is umbrella-shaped, the circumferential outer wall of the shell crushing cover is attached to the inner wall of the shell crushing cylinder, a plurality of crushing grooves allowing the quail eggs to pass through are formed in the shell crushing cover, and the crushing grooves are provided with crushing assemblies for improving the crack uniformity of the quail eggs; the material guide cover is arranged below the shell crushing cover; the peeling frame is located below the material guide cover, and a plurality of sets of peeling rollers used for peeling the quail eggs are arranged on the rotating frame; and the spraying nozzle is mounted on the inner top wall of the shell crushing cover. The device has the effects of improving the molting efficiency of the quail eggs and saving the molting energy consumption of the quail eggs.
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Description

Technical Field

[0001] The present application relates to the technical field of peeled quail egg production, and in particular to a peeled quail egg production device and a production method. Background Art

[0002] The production of peeled quail eggs requires that the quail eggs be boiled first, followed by processes such as shell breaking and peeling.

[0003] There are three ways to break the shells of quail eggs. One is to turn the quail eggs over and hit them by rotating the tilted hexagonal cage, and then break the shells of the cooked quail eggs, as shown in the patent with application number CN201711062514.X. This method will cause a large number of quail egg shells to remain in the cage. Another method is to use two cages that rotate downward and turn in opposite directions to squeeze the quail eggs above, and then break the shells of the quail eggs, which is common in household or small egg shell breaking and peeling machines. The third method is to break the shells by hitting the quail eggs with repeatedly moving components.

[0004] There are two ways to peel quail eggs. One is to peel the upper quail eggs with a rotating rubber roller, and the other is to peel the lower quail eggs with a rubber plate or sponge plate that moves up and down.

[0005] The existing quail egg peeling equipment is basically a random combination of the above methods, and water spraying is required during the shell crushing and peeling process. The existing quail egg peeling equipment has the problem of large footprint and high power consumption. In addition, there may be a situation where the quail eggs are not completely peeled. The reason for this is that the quail egg shells are not evenly crushed, which leads to a decrease in the subsequent peeling efficiency. Summary of the invention

[0006] In order to improve the defects of quail egg peeling equipment, such as large space occupation and power consumption and uneven shell crushing, the present application provides a peeled quail egg production equipment and a production method.

[0007] The present application provides a peeled quail egg production equipment adopts the following technical solution: A peeled quail egg production device, comprising The shell crushing cylinder is vertically arranged, with a motor installed on the top, the motor rotating shaft vertically extends into the shell crushing cylinder, and a feeding port is opened on the top of the shell crushing cylinder; The shell crushing arc plate is rotatably mounted on the top of the shell crushing cylinder and driven to rotate by the rotating shaft of the motor. It is umbrella-shaped and has multiple collision plates fixed on its upper surface. A guide ring plate is fixedly arranged on the circumferential inner wall of the shell crushing cylinder and is located below the shell crushing arc plate; The shell crushing cover is installed on the rotating shaft of the motor and is located below the guide ring plate. The top is umbrella-shaped, and the circumferential outer wall is in contact with the inner wall of the shell crushing cylinder. A plurality of crushing grooves for quail eggs to pass through are arranged at intervals on the circumferential outer wall. The inner wall of the crushing groove is provided with a rolling groove. A crushing rod is arranged on a vertical rotating frame in the rolling groove. A spiral spiral plate is fixed on the circumferential outer wall of the crushing rod. A crushing cylinder is fixed on the circumferential outer wall of the crushing rod. The diameter of the crushing cylinder gradually increases from the top to the bottom and then remains unchanged. The crushing cylinder is partially located in the crushing groove and can press the quail eggs against the inner wall of the shell crushing cover. The shell crushing cover is provided with a linkage component that drives the crushing rod to rotate as the shell crushing cover rotates. A material guide cover is fixedly arranged on the circumferential inner wall of the shell crushing cylinder and is located below the shell crushing cover; The peeling frame is installed in the shell crushing cylinder and is located below the material guide cover. The rotating frame is provided with multiple groups of peeling rollers, each group of peeling rollers consists of two and the rotating axes are arranged parallel to each other. The first bevel gear is fixedly arranged at the bottom of the rotating shaft of the motor; The second bevel gear is fixedly arranged at the end of one of the peeling rollers in each group and meshes with the first bevel gear. The two peeling rollers in each group are fixedly arranged with a driving gear, and the two driving gears mesh with each other. The peeling rollers are arranged to be tilted downward in the direction close to the shell crushing cylinder. The material guide cover is tilted downward in the direction close to the rotating shaft of the motor, and the bottom end of the material guide cover is opened at the upper position between the two peeling rollers of each group for material discharge; A material guide channel is arranged below the bottom ends of the two peeling rollers in each group; The spray nozzle is installed on the top wall of the shell crushing cover.

[0008] Optionally, a plurality of partitions are fixedly provided at the end positions of the upper surface of the material guide shield, the partitions are located at both sides of the crushing trough, and the top of the crushing trough is inclined excessively.

[0009] Optionally, the linkage assembly includes an outer gear ring, a first gear and a second gear; The outer gear ring is fixed on the circumferential inner wall of the shell crushing cylinder and is located below the guide ring plate; A driving rod is rotatably mounted on the partition, a first gear is fixed at the top of the driving rod and meshes with the outer gear ring, a second gear is fixed at the bottom of the driving rod, a third gear is fixed at the bottom of the crushing rod, and the third gear meshes with the second gear.

[0010] Optionally, the crushing cylinder is composed of a plurality of crushing plates, which are spring sheets fixed on the circumferential outer wall of the crushing rod in a circle with the central axis of the crushing rod as the center. The crushing plates can be abutted by the quail eggs to produce elastic deformation, and the pressure applied to the quail eggs when the crushing plates produce elastic deformation can spread the cracks on the surface of the quail eggs.

[0011] Optionally, a watering hole is provided in the material guide cover at a position facing the gap between the two peeling rollers in each group, and the quail eggs cannot pass through the watering hole.

[0012] Optionally, a fixed ring plate is fixedly provided on the top wall of the shell crushing cylinder, a fixed gear ring is fixedly provided on the bottom of the circumferential inner wall of the fixed ring plate, an acceleration disk is fixedly provided on the top of the rotating shaft of the motor, a plurality of transmission gears are rotatably connected to the lower surface of the acceleration disk, the transmission gears are meshed with the fixed gear ring, an acceleration gear is rotatably provided on the rotating shaft of the motor, the acceleration gear is meshed with the transmission gear, and the top of the shell crushing arc plate is rotatably sleeved on the fixed ring plate and fixedly connected to the acceleration gear.

[0013] Optionally, an interception bag is fixedly provided at the bottom of the circumferential inner wall of the shell crushing cylinder, and the interception bag is provided with a plurality of holes for water to pass through. The interception bag is used to intercept broken egg shells. The interception bag is located below the peeling rack, and the interception bag is inclined downward from the center to the surrounding areas. A scraper is fixedly provided at the bottom end of the rotating shaft of the motor and abuts against the upper surface of the interception bag. A discharge port is provided on the circumferential outer wall of the shell crushing cylinder, and the scraper can discharge the broken egg shells from the discharge port.

[0014] The present application also provides a method for producing peeled quail eggs using the following technical solution: A method for producing peeled quail eggs is carried out using the above-mentioned peeled quail egg production equipment: first, the surface of the quail eggs is cleaned, then boiled in boiling water for 20 minutes through a continuous production line, and then immersed in circulating cold water at 0-10°C for 10 minutes; the cooled quail eggs are poured into the feeding port of a shell crushing cylinder, and the eggshells are broken by a shell crushing arc plate; after the quail eggs fall onto a shell crushing cover, they are distributed in various crushing grooves and move downward, and after the cracks of the quail eggs are evenly extended, they fall onto a peeling roller through a material guide cover; the peeling roller separates the quail eggshells, and the shell breaking and peeling process of the quail eggs is completed.

[0015] Optionally, when the broken quail egg shells in the device need to be cleaned, the spray nozzle is opened wide, and the broken egg shells adhering to the device are rinsed with water sprayed from the spray nozzle.

[0016] In summary, the present application includes at least one of the following beneficial technical effects: The innovative vertical processing structure is adopted, and the eggshell crushing and peeling process is realized by one motor, and the broken eggshells can be cleaned at the same time. The three-dimensional processing structure can also realize the recycling of spray water, which reduces the power consumption of the quail egg peeling equipment and improves the peeling efficiency of quail eggs. After the quail eggs enter the crushing trough, they move down through the rotating crushing plate. The spiral plate can effectively improve the efficiency of the quail eggs moving down. In the process of the quail eggs moving down, they are constantly pressed and rotated by the crushing plate, thereby spreading the cracks on the surface of the quail egg shells evenly around, so as to improve the efficiency of subsequent quail egg peeling. The setting of the crushing plate can also effectively reduce the breakage of quail eggs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a schematic diagram of the structure of an embodiment of the present application; Figure 2 is a cross-sectional view showing the interior of the shell crushing cylinder; Figure 3 is a cross-sectional view showing the broken shell cover; Figure 4 is a partial cross-sectional view showing a peeling rack; Figure 5 is a partial cross-sectional view showing the scraper; Figure 6 is a partial cross-sectional view showing a grinding assembly; Figure 7 is a partial cross-sectional view showing the acceleration assembly.

[0018] In the figure, 1, shell crushing cylinder; 11, motor; 111, first bevel gear; 112, scraper; 12, fixed ring plate; 13, guide ring plate; 14, discharge port; 15, feed port; 16, guide cover; 161, water spray hole; 17, spray nozzle; 18, interception pocket plate; 2, shell crushing arc plate; 21, collision plate; 3, shell crushing cover; 31, crushing groove; 311, rolling groove; 32, partition; 321, driving rod; 4 , crushing assembly; 41, crushing rod; 42, spiral plate; 43, crushing cylinder; 431, crushing plate; 5, linkage assembly; 51, outer gear ring; 52, first gear; 53, second gear; 6, acceleration assembly; 61, acceleration disk; 62, transmission gear; 63, acceleration gear; 64, fixed gear ring; 7, peeling rack; 71, peeling roller; 711, second bevel gear; 712, driving gear; 72, material guide channel. DETAILED DESCRIPTION

[0019] The following is combined with Figure 1-7 This application is described in further detail.

[0020] The embodiments of the present application disclose a peeled quail egg production device and a production method.

[0021] refer to Figure 1 and Figure 2, wherein the peeled quail egg production equipment comprises a shell crushing cylinder 1, a motor 11, a shell crushing arc plate 2, a guide ring plate 13, a shell crushing cover 3, a material guide cover 16, a peeling frame 7 and a peeling roller 71. The shell crushing cylinder 1 is vertically arranged, the motor 11 is installed on the top of the shell crushing cylinder 1, the rotating shaft of the motor 11 vertically penetrates into the shell crushing cylinder 1, and the axis of the rotating shaft of the motor 11 is located in the middle of the shell crushing cylinder 1. A feeding port 15 is provided at the top of the shell crushing cylinder 1 for putting quail eggs into the shell crushing cylinder 1. A fixed ring plate 12 is fixedly arranged on the top wall of the shell crushing cylinder 1, and the shell crushing arc plate 2 is rotatably mounted on the fixed ring plate 12 and located at the top of the shell crushing cylinder 1. An acceleration component 6 is arranged between the fixed ring plate 12 and the rotating shaft of the motor 11, which enables the rotating shaft of the motor 11 to drive the shell crushing arc plate 2 to rotate and makes the rotation speed of the shell crushing arc plate 2 higher than the rotation speed of the rotating shaft of the motor 11. The shell crushing arc plate 2 is umbrella-shaped, and a plurality of collision plates 21 are fixedly arranged on the upper surface. The part extending from the circumferential inner wall of the shell crushing cylinder 1 abuts against the bottom of the shell crushing arc plate 2 to improve the rotation stability of the shell crushing arc plate 2.

[0022] refer to Figure 2 and Figure 3 The guide ring plate 13 is fixed on the circumferential inner wall of the shell crushing cylinder 1, and is located below the shell crushing arc plate 2, and is used to guide the quail eggs on the shell crushing arc plate 2 downward. The shell crushing cover 3 is fixed on the rotating shaft of the motor 11, and the part extending from the circumferential inner wall of the shell crushing cylinder 1 abuts against the bottom of the shell crushing cover 3 for support. The shell crushing cover 3 is located below the guide ring plate 13, and the top is umbrella-shaped, and the middle part extends downward. The circumferential outer wall of the shell crushing cover 3 fits the inner wall of the shell crushing cylinder 1, and the circumferential outer wall is spaced apart with a plurality of crushing grooves 31 for quail eggs to pass through. The shell crushing groove is for quail eggs to pass through, and a crushing assembly 4 for evenly spreading the cracks on the quail eggs is installed in the shell crushing groove. A plurality of partitions 32 are fixed at the end position of the upper surface of the guide cover 16, and the partitions 32 are located on both sides of the crushing groove 31, and the top of the crushing groove 31 is tilted excessively.

[0023] refer to Figure 3 and Figure 4, the guide cover 16 is fixed on the circumferential inner wall of the shell crushing cylinder 1, and the guide cover 16 is located below the shell crushing cover 3. The peeling rack 7 is installed in the shell crushing cylinder 1, and is located below the guide cover 16. A plurality of peeling rollers 71 are rotatably mounted on the guide cover 16, and two peeling rollers 71 form a group, and the rotating axes of the two peeling rollers 71 in each group are arranged parallel to each other. The surface of the peeling roller 71 is made of rubber or sponge material, and the sponge material is used in this embodiment. A first bevel gear 111 is fixed at the bottom of the rotating shaft of the motor 11, and a second bevel gear 711 is fixed at the end of one of the peeling rollers in each group, and the second bevel gear 711 is meshed with the first bevel gear 111. A driving gear 712 is fixed on the two peeling rollers 71 in each group, and the two driving gears 712 are meshed with each other. The driving roller is arranged to tilt downward, and the top end is close to the rotating shaft of the motor 11. The circumferential inner wall at the top of the mounting frame abuts against the rotating shaft of the motor 11, and the first bevel gear 111 below is covered and protected. When the rotating shaft of the motor 11 rotates, the tops of the two peeling rollers in each group rotate toward the gap between them. The material guide cover 16 is tilted downward in the direction close to the rotating shaft of the motor 11, and the bottom of the material guide cover 16 is opened above the two peeling rollers 71 in each group for material discharge. The material guide cover 16 is provided with a watering hole 161 at the position directly opposite to the gap between the two peeling rollers 71 in each group, and the quail eggs cannot pass through the watering hole 161.

[0024] refer to Figure 3 and Figure 5 , the shell crushing cylinder 1 is provided with a guide channel 72 at a position below the bottom ends of the two peeling rollers in each group, and the guide channel 72 extends out of the shell crushing cylinder 1, and is used to send the molted quail eggs out of the shell crushing cylinder 1. An interception sack plate 18 is fixedly provided at the bottom of the circumferential inner wall of the shell crushing cylinder 1, and the interception sack plate 18 is provided with a plurality of holes for water supply. The interception sack plate 18 is used to intercept the broken eggshells, and the interception sack plate 18 is located below the peeling rack 7, and the interception sack plate 18 is tilted downward from the center to the surroundings. A scraper 112 is fixedly provided at the bottom end of the rotating shaft of the motor 11, which is in contact with the upper surface of the interception sack plate 18, and a discharge port 14 is provided on the circumferential outer wall of the shell crushing cylinder 1, and the scraper 112 can discharge the broken eggshells from the discharge port 14. A plurality of spray nozzles 17 connected to the water pipe are installed on the inner top wall of the shell crushing cover 3, and the water inlet of the water pumping pipe of some of the spray nozzles 17 is located at the bottom of the shell crushing cylinder 1.

[0025] After the quail eggs are cooked and cooled, they are put into the shell crushing cylinder 1 through the feeding port 15. When the motor 11 rotates, the shell crushing arc plate 2 is driven to rotate through the acceleration component 6, so that the quail eggs falling on the shell crushing arc plate 2 collide with the collision plate 21 and fall down, and then the quail eggs are initially shelled. The quail eggs move to the shell crushing cover 3 through the drainage of the guide ring plate 13, and roll into each crushing groove 31. The crushing component 4 crushes the quail eggs evenly during the downward movement, so that the crack distribution is more uniform, so as to improve the efficiency of subsequent quail egg shelling. The quail eggs fall from the crushing groove 31 to the guide cover 16, and fall from the guide cover 16 to between the two peeling rollers 71 in each group below. The rotating shaft of the motor 11 drives the second bevel gear 711 to rotate through the first bevel gear 111, and drives one of the peeling rollers 71 in the group to rotate. The peeling roller drives the other peeling roller 71 to rotate through the engagement of the driving gear 712, so that the shells of the quail eggs that fall between the peeling rollers 71 are separated from the quail eggs, thereby improving the peeling efficiency. The peeled quail egg skins fall onto the interception pocket plate 18, and the skins are discharged from the discharge port 14 through the rotating scraper 112. The sprayed water can flow through the shell crushing and peeling areas and accumulate at the bottom of the shell crushing cylinder 1 through the holes on the interception arc plate, and the water at the bottom of the shell crushing cylinder 1 can also be sprayed out from the spray nozzle 17 through the water pipe for reuse.

[0026] refer to Figure 6 The crushing assembly 4 includes a crushing rod 41, a spiral plate 42 and a crushing cylinder 43. A rolling groove 311 is provided on the inner wall of the crushing groove 31, and the crushing rod 41 is vertically rotatably mounted in the rolling groove 311. The spiral plate 42 is fixed on the circumferential outer wall of the crushing rod 41, and the spiral plate 42 is spiral and partially located in the crushing groove 31. The crushing cylinder 43 is fixed on the circumferential outer wall of the crushing rod 41 and is surrounded by the spiral plate 42. The diameter of the crushing cylinder 43 gradually increases from the top to the bottom and then remains unchanged. The crushing cylinder 43 is partially located in the crushing groove 31 and can press the quail eggs against the inner wall of the crushing shell cover 3. The crushing cylinder 43 is composed of a plurality of crushing plates 431, and the crushing plates 431 are spring sheets, which are fixed on the circumferential outer wall of the crushing rod 41 in a circle with the central axis of the crushing rod 41 as the center. The crushing plate 431 can be abutted by the quail egg to produce elastic deformation, and the pressure applied to the quail egg by the crushing plate 431 when producing elastic deformation can spread the cracks on the surface of the quail egg. The shell crushing cover 3 is provided with a linkage assembly 5 that drives the crushing rod 41 to rotate as the shell crushing cover 3 rotates.

[0027] The linkage assembly 5 includes an outer gear ring 51, a first gear 52, and a second gear 53. The outer gear ring 51 is fixed to the circumferential inner wall of the shell crushing cylinder 1 and is located below the guide ring plate. A driving rod 321 is rotatably mounted on the partition plate 32. The first gear 52 is fixed to the top of the driving rod 321 and meshes with the outer gear ring 51. The second gear 53 is fixed to the bottom of the driving rod 321. A third gear is fixed to the bottom of the crushing rod 41, and the third gear meshes with the second gear 53. The rotation of the driving rod 321 can cause the crushing rod 41 to rotate, thereby transporting the quail eggs downward through the spiral plate 42.

[0028] After the quail eggs enter the crushing groove 31, they are caught by the spiral plate 42. When the rotating shaft of the motor 11 drives the shell crushing cover 3 to rotate, the first gear 52 meshes with the outer gear ring 51 to rotate, and then the second gear 53 meshes with the third gear to drive the crushing rod 41 to rotate. During the rotation of the crushing rod 41, the spiral plate 42 drives the quail eggs to move downward, and the quail eggs are in contact with the crushing plate 431 and rotate continuously. During the downward movement of the quail eggs, the pressure exerted by the crushing plate 431 on the quail eggs is continuously increased, and then the inner wall of the shell crushing cylinder 1 of the quail egg box is pressed against and rotated, so that the cracks of the eggshells of the quail eggs are continuously spread, and the uniformity of the cracks of the eggshells of the quail eggs is improved. After separating from the spiral plate 42, the quail eggs fall onto the guide cover 16.

[0029] refer to Figure 7 The acceleration assembly 6 includes an acceleration disc 61, a transmission gear 62, an acceleration gear 63 and a fixed gear ring 64. The fixed gear ring 64 is fixedly mounted on the bottom of the circumferential inner wall of the fixed ring plate 12. The acceleration disc 61 is fixedly mounted on the top of the rotating shaft of the motor 11. There are three transmission gears 62, which are rotatably connected to the lower surface of the acceleration disc 61 and are equidistantly distributed around the central axis of the rotating shaft of the motor 11. The transmission gear 62 is meshed with the fixed gear ring 64. The rotating shaft of the motor 11 is rotatably sleeved with an acceleration gear 63, which is meshed with the transmission gear 62. The top of the broken shell arc plate 2 is rotatably sleeved on the fixed ring plate 12 and is fixedly connected to the acceleration gear 63.

[0030] During the rotation of the rotating shaft of the motor 11 , the acceleration disc 61 drives the transmission gear 62 to mesh and rotate with the fixed gear ring 64 , thereby driving the acceleration gear 63 to rotate, so that the shell arc plate 2 keeps rotating at a speed greater than the rotation speed of the motor 11 .

[0031] Different from the operation mode and path of the traditional quail egg shell crushing equipment, the present equipment adopts a cylindrical design, collects the broken shells and peeling, and realizes the cleaning process of broken shells, uniform diffusion of cracks, peeling and broken egg shells through a driving device, and can fully utilize the sprayed water in each link through the vertical structure. The rotation of the crushing rod 41 can make the cracks of the eggshell spread evenly, thereby improving the efficiency of subsequent peeling, which not only reduces the power consumption of the equipment, but also improves the efficiency and quality of quail egg peeling.

[0032] The embodiment of the present application also discloses a production method for producing molted quail eggs using the above-mentioned molted quail egg production equipment: first, the quail eggs are cleaned on the surface, then boiled in boiling water for 20 minutes through a continuous production line, and then immersed in circulating cold water at 0-10°C for 10 minutes; the cooled quail eggs are poured into the feeding port of the shell crushing cylinder 1, and the eggshells are broken by the shell crushing arc plate 2; the quail eggs fall onto the shell crushing cover 3 and are distributed in each crushing groove 31 and move downward, and the cracks of the quail eggs are evenly extended and then fall onto the peeling roller 71 through the guide cover 16; the peeling roller 71 separates the quail eggshells, and the shell crushing and peeling process of the quail eggs is completed.

[0033] When the broken quail egg shells in the device need to be cleaned, the spray nozzle 17 is opened wide, and the water flow sprayed from the spray nozzle 17 is used to wash the broken egg shells adhered to the device. The broken egg shells will be washed onto the interception pocket plate 18 and scraped off by the scraper 112.

[0034] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A peeled quail egg production equipment, characterized in that: include The shell crushing cylinder (1) is arranged vertically, and a motor (11) is installed on the top. The rotating shaft of the motor (11) vertically extends into the shell crushing cylinder (1), and a feeding port (15) is opened on the top of the shell crushing cylinder (1); The shell crushing arc plate (2) is rotatably mounted on the top of the shell crushing cylinder (1), driven to rotate by the rotating shaft of the motor (11), and is umbrella-shaped, with a plurality of collision plates (21) fixedly arranged on the upper surface; A guide ring plate (13) is fixedly arranged on the circumferential inner wall of the shell crushing cylinder (1) and is located below the shell crushing arc plate (2); The shell crushing cover (3) is mounted on the rotating shaft of the motor (11) and is located below the guide ring plate (13). The top is in an umbrella shape. The circumferential outer wall is in contact with the inner wall of the shell crushing cylinder (1). The circumferential outer wall is provided with a plurality of crushing grooves (31) for the quail eggs to pass through. The inner wall of the crushing groove (31) is provided with a rolling groove (311). A crushing rod (41) is vertically rotated in the rolling groove (311). A spiral spiral plate (42) is fixedly provided on the circumferential outer wall of the crushing rod (41). A crushing cylinder (43) is fixedly provided on the circumferential outer wall of the crushing rod (41). The diameter of the crushing cylinder (43) gradually increases from the top to the bottom and then remains unchanged. The crushing cylinder (43) is partially located in the crushing groove (31) and can press the quail eggs against the inner wall of the shell crushing cover (3). The shell crushing cover (3) is provided with a linkage assembly (5) that drives the crushing rod (41) to rotate as the shell crushing cover (3) rotates. A material guide cover (16) is fixedly arranged on the circumferential inner wall of the shell crushing cylinder (1) and is located below the shell crushing cover (3); A peeling frame (7) is installed in the shell crushing cylinder (1) and is located below the material guide cover (16). The rotating frame is provided with a plurality of groups of peeling rollers (71). Each group of peeling rollers (71) has two groups and the rotating axes are arranged parallel to each other. The first bevel gear (111) is fixedly mounted on the bottom of the rotating shaft of the motor (11); The second bevel gear (711) is fixedly arranged at the end of one of the peeling rollers (71) in each group and meshes with the first bevel gear (111). The two peeling rollers (71) in each group are fixedly arranged with a driving gear (712). The two driving gears (712) mesh with each other. The peeling rollers (71) are arranged to be tilted downward in a direction close to the shell crushing cylinder (1); The material guide cover (16) is tilted downward in a direction close to the rotating shaft of the motor (11), and the bottom end of the material guide cover (16) is opened at an upper position between two peeling rollers (71) of each group for material discharge; A material guide channel (72) is arranged below the bottom ends of the two peeling rollers (71) in each group; The spray nozzle (17) is installed on the top wall of the crushed shell cover (3).

2. The peeled quail egg production equipment and production method according to claim 1, characterized in that: A plurality of partitions (32) are fixedly arranged at the end of the upper surface of the material guide cover (16), the partitions (32) are located on both sides of the crushing groove (31), and the top of the crushing groove (31) is inclined.

3. The peeled quail egg production equipment and production method according to claim 2, characterized in that: The linkage assembly (5) comprises an outer gear ring (51), a first gear (52) and a second gear (53); The outer tooth ring (51) is fixedly arranged on the circumferential inner wall of the shell crushing cylinder (1) and is located below the guide ring plate; A driving rod (321) is rotatably mounted on the partition plate (32), a first gear (52) is fixedly mounted on the top of the driving rod (321) and meshes with the outer gear ring (51), a second gear (53) is fixedly mounted on the bottom of the driving rod (321), and a third gear is fixedly mounted on the bottom of the crushing rod (41), and the third gear meshes with the second gear (53).

4. The peeled quail egg production equipment and production method according to claim 1, characterized in that: The crushing cylinder (43) is composed of a plurality of crushing plates (431), wherein the crushing plates (431) are spring sheets, which are fixedly arranged on the circumferential outer wall of the crushing rod (41) in a circle with the central axis of the crushing rod (41) as the center. The crushing plates (431) can be abutted by the quail eggs to generate elastic deformation. When the crushing plates (431) generate elastic deformation, the pressure applied to the quail eggs can propagate cracks on the surface of the quail eggs.

5. The peeled quail egg production equipment and production method according to claim 1, characterized in that: A watering hole (161) is provided on the material guide cover (16) at a position directly opposite to the gap between the two peeling rollers (71) in each group, and the quail eggs cannot pass through the watering hole (161).

6. The peeled quail egg production equipment and production method according to claim 1, characterized in that: A fixed ring plate (12) is fixedly arranged on the top wall of the shell crushing cylinder (1), a fixed gear ring (64) is fixedly arranged on the bottom of the circumferential inner wall of the fixed ring plate (12), an acceleration disk (61) is fixedly arranged on the top of the rotating shaft of the motor (11), a plurality of transmission gears (62) are rotatably connected to the lower surface of the acceleration disk (61), the transmission gears (62) are meshed with the fixed gear ring (64), an acceleration gear (63) is rotatably sleeved on the rotating shaft of the motor (11), the acceleration gear (63) is meshed with the transmission gear (62), and the top of the shell crushing arc plate (2) is rotatably sleeved on the fixed ring plate (12) and fixedly connected to the acceleration gear (63).

7. The equipment and method for producing peeled quail eggs according to claim 1, characterized in that: An interception sack (18) is fixedly provided at the bottom of the circumferential inner wall of the shell crushing cylinder (1), and a plurality of holes for water supply are opened on the interception sack (18), and the interception sack (18) is used to intercept the broken egg shells. The interception sack (18) is located below the peeling rack (7), and the interception sack (18) is tilted downward from the center to the surroundings. A scraper (112) is fixedly provided at the bottom end of the rotating shaft of the motor (11) and is in contact with the upper surface of the interception sack (18). A discharge port (14) is opened on the circumferential outer wall of the shell crushing cylinder (1), and the scraper (112) can discharge the broken egg shells from the discharge port (14).

8. A method for producing peeled quail eggs, characterized in that: The peeled quail egg production equipment according to claim 1 is used to: first clean the surface of the quail eggs, then boil them in boiling water for 20 minutes through a continuous production line, and then immerse them in circulating cold water at 0-10°C for 10 minutes; pour the cooled quail eggs into the feed port of the shell crushing cylinder (1), and break the eggshells through the shell crushing arc plate (2); after the quail eggs fall onto the shell crushing cover (3), they are distributed in each crushing groove (31) and move downward, and after the cracks of the quail eggs are evenly extended, they fall onto the peeling roller (71) through the guide cover (16); the peeling roller (71) separates the quail eggshells, and the shell breaking and peeling process of the quail eggs is completed.

9. The method for producing peeled quail eggs according to claim 8, characterized in that: When it is necessary to clean the broken quail egg shells in the device, the spray nozzle (17) is opened wide, and the broken egg shells adhering to the device are washed by the water flow sprayed from the spray nozzle (17).

Citation Information

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