Bead stringing machine and bead stringing process
The bead-threading machine automates the threading and transfer of beads, enhancing efficiency and reducing labor through synchronized mechanisms and motors, addressing the inefficiencies of manual processes.
Patent Information
- Application Number
- CN202411594456.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-09
- Publication Date
- 2024-12-31
AI Technical Summary
The production process of spaced-bead, multi-color and fancy-color bracelets is manual, labor-intensive, time-consuming, and inefficient, with existing bead-threading machines lacking automation for threading and transferring finished products.
A bead-threading machine comprising a support frame, wire feeding, cutting, arranging, and transfer mechanisms, along with auxiliary pressing mechanisms, that automate the threading and transfer of beads, utilizing motors, cams, and gears for synchronized movement and cutting.
The machine achieves high-efficiency, automated bead threading and product transfer, adaptable to different bead sizes and materials, with improved productivity and reduced labor intensity.
Smart Images

Figure CN119214413A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bead threading machines, in particular to a bead threading machine and a bead threading process. Background Art
[0002] At present, the production process of spaced-bead, multi-color and fancy-color bracelets is mainly manual operation, which is cumbersome, time-consuming and labor-intensive, with low work efficiency and high cost.
[0003] The patent with publication number CN 117502790 A discloses an adjustable fixed-length beading machine, in which each channel is provided with a length fixer. By adjusting the position of the length fixer, the length or number of beads can be conveniently controlled; however, the device cannot realize automatic threading when stringing beads, and cannot realize automatic transfer of finished products after stringing beads. A large number of work steps still need to be completed manually, and its work efficiency is not high.
[0004] Therefore, an efficient bead-threading machine that can automatically thread the beads and transfer the finished products has become an urgent problem to be solved. Summary of the invention
[0005] The object of the present invention is to overcome the above-mentioned problems and to provide a high-efficiency bead-threading machine and a corresponding bead-threading process that can automatically thread and transfer finished products.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a bead threading machine, comprising a support frame, a wire feeding mechanism, a wire cutting mechanism, a bead arranging mechanism, an auxiliary wire pressing mechanism and a transfer mechanism;
[0007] The wire feeding mechanism comprises a wire feeding guide rail and a wire feeding assembly, a bead threading assembly and a positioning assembly arranged on the wire feeding guide rail; the wire feeding guide rail is fixed on a support frame, the wire feeding assembly is arranged on one side of the wire feeding guide rail to connect with the bead threading assembly, and the positioning assembly is arranged on the other side of the wire feeding guide rail and is close to the wire cutting mechanism; the wire feeding tube on the wire feeding assembly extends from the wire feeding assembly to the bead arrangement mechanism, the bead threading assembly is provided with a bead threading tube sleeved on the outside of the wire feeding tube and extends from the bead threading assembly to the bead arrangement mechanism, the positioning tube on the positioning assembly is sleeved on the outside of the bead threading tube and extends from the positioning assembly to the bead arrangement mechanism, the bead threading assembly is provided with a protective tube sleeved on the outside of the bead threading tube, the diameter of the protective tube is larger than the positioning tube and moves with the bead threading assembly;
[0008] The thread cutting mechanism is arranged between the thread feeding mechanism and the bead arrangement mechanism to cut the bead threading line;
[0009] The bead arrangement mechanism comprises an arrangement base, a bead arrangement driving assembly and an arrangement shaft, wherein the arrangement base is fixed on a support frame, both ends of the arrangement shaft are rotatably connected to the arrangement base, and the bead arrangement driving assembly is arranged on one side of the arrangement base and connected to the arrangement shaft to drive the arrangement shaft to rotate;
[0010] The auxiliary thread pressing mechanism is arranged above the bead arrangement driving assembly and presses or releases the bead threading line extending to the end of the arrangement shaft;
[0011] The transfer mechanism is arranged on one side of the bead arrangement mechanism and extends above it. The transfer mechanism clamps the two ends of the beading line after beading and transfers it to the storage device.
[0012] Furthermore, the wire feeding assembly includes a first driving motor, a wire feeding cam, and a wire pressing component. The first driving motor is fixed on the wire feeding slide on the wire feeding guide rail, and the power output end of the first driving motor is connected to the wire feeding cam. The wire pressing component is arranged on the wire feeding slide and is located on one side of the wire feeding cam. An angle limiter is provided at the end of the wire feeding cam. A first propulsion motor is provided at the bottom of the wire feeding slide, and the power output end of the first propulsion motor is connected to the bottom of the bead threading assembly through a screw.
[0013] Furthermore, the wire crimping component includes a wire crimping auxiliary frame, a contact wheel, a spring and a wire crimping block. The wire crimping auxiliary frame is rotatably connected to the motor fixing frame on the wire feeding slide. The contact wheel is arranged on one side of the wire crimping auxiliary frame and is rotatably connected to the motor fixing frame and contacts or separates from the wire feeding cam. One end of the spring is connected to the upper end of the support frame and the other end is connected to the rear end of the rotating frame; the wire crimping block is detachably connected to the front end of the wire crimping auxiliary frame.
[0014] Furthermore, the bead threading assembly includes a first needle feeding plate, a second needle feeding plate and a second propulsion motor. The first needle feeding plate and the second needle feeding plate are both buckled on the wire feeding guide rail and slidably cooperate with it, and the first needle feeding plate and the second needle feeding plate are fixedly connected by a connecting rod; the second propulsion motor is fixed on the support frame and connected to the second needle feeding plate through a screw drive.
[0015] Furthermore, the positioning assembly includes a positioning carriage and a third propulsion motor. The positioning carriage is buckled on the wire feeding guide rail and slidably cooperates with the wire feeding guide rail. The third propulsion motor is fixed on the support frame and connected to the positioning carriage through a screw drive.
[0016] Furthermore, the tangent mechanism includes a cutting frame, a tangent motor, a movable tool frame and a cutting tool; the cutting frame is fixed on a supporting frame, a gear box is provided on the cutting frame, the tangent motor is fixed on the gear box and its power output end is connected to the gear box, an eccentric rotating component is provided on the side of the gear box, the eccentric rotating component extends into the movable tool frame to drive it to move up and down, and the cutting tool is arranged at the lower end of the movable tool frame.
[0017] Further, the bead arrangement drive assembly comprises an arrangement drive motor and a transmission gear set, and the power output end of the arrangement drive motor is connected to the transmission gear set;
[0018] The arrangement axis comprises an arrangement optical axis and a threaded axis, the arrangement optical axis and the threaded axis are arranged alternately, and the ends of the arrangement optical axis and the threaded axis are both connected to a transmission gear set.
[0019] Furthermore, the auxiliary wire pressing mechanism includes an outer cover and a wire pressing assembly. The wire pressing assembly is arranged above the bead arrangement driving assembly. The outer cover surrounds the wire pressing assembly. The structure of the wire pressing assembly is the same as that of the wire feeding assembly.
[0020] Furthermore, the transport mechanism includes a transport fixed bracket, a rotating assembly, a suspension bracket and a clamping assembly;
[0021] The rotating assembly includes a rotating drive motor and a rotating frame, wherein the rotating drive motor is fixed on the transport fixed bracket, and the rotating frame is connected to the power output end of the rotating drive motor and rotates under the drive of the rotating drive motor; the suspension frame is arranged in the rotating frame and is rotatably connected to both sides of the rotating frame;
[0022] The clamping assembly includes a connecting frame plate, a clamp mounting plate, a clamp and a clamping drive component; the connecting frame plate is connected to the end of the suspension frame, the clamp mounting plate is fixed on the connecting frame plate, the clamp is arranged on the clamp mounting plate and is connected to the clamping drive component, and the clamp clamps and releases the object under the drive of the clamping drive component.
[0023] Furthermore, it also includes a bead collection table, which is arranged on one side of the support frame and located on the side of the transfer mechanism.
[0024] The present invention also provides a beading process, comprising the following steps:
[0025] Step S1: The wire feeding assembly presses the beading wire tightly;
[0026] Step S2: The positioning assembly, the bead threading assembly, and the wire feeding assembly move forward synchronously to send the positioning tube to the positioning block;
[0027] Step S3: the bead threading assembly and the wire feeding assembly move synchronously, and the bead threading wire moves synchronously with the bead threading tube, the beads are threaded onto the bead threading tube, and the bead threading tube is sent to the pressing and fixing position of the wire pressing assembly;
[0028] Step S4: the wire feeding assembly moves forward alone to feed the bead threading wire 2 cm out of the bead threading tube;
[0029] Step S5: The wire pressing assembly presses the beading wire, the wire pressing component of the wire feeding assembly is opened, and the beading wire is fixed on the wire pressing block of the wire pressing assembly;
[0030] Step S6: The positioning assembly, the wire feeding assembly, and the bead threading assembly move backward synchronously, leaving the bead thread inside the beads;
[0031] Step S7: the wire feeding assembly presses the beading wire, the wire cutting mechanism starts to cut the beading wire, and the transfer mechanism starts to clamp the two ends of the beading wire and transfer the product to the beading collection table;
[0032] In step S3, when the beading thread is a soft thread, a wire feeding tube is installed on the wire feeding assembly, and the wire feeding tube is sleeved on the outside of the beading thread. The wire feeding assembly moves forward to drive the beading thread to move, and the wire feeding tube is inside the beading tube.
[0033] The advantages of the present invention over the prior art are that the beading machine of the present invention realizes the functions of automatic beading and finished product transportation through the cooperation of the wire feeding mechanism, the wire cutting mechanism, the bead arrangement mechanism, the auxiliary wire pressing mechanism and the transportation mechanism. The bead arrangement mechanism is responsible for arranging the beads neatly, the wire feeding mechanism is responsible for feeding the beading wire into the bead arrangement mechanism, the auxiliary wire pressing mechanism is responsible for pressing the beading wire after the beads are finished, the wire cutting mechanism cuts off the beading wire, and the transportation mechanism is responsible for transporting the threaded beads to the storage device. The entire beading process has a high degree of automation and efficiency, and is highly adaptable to beads of different sizes and materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a schematic diagram of the structure of a bead threading machine of the present invention. Figure 1 .
[0035] Figure 2 This is a schematic diagram of the structure of a bead threading machine of the present invention. Figure 2 .
[0036] Figure 3 This is a schematic diagram of the structure of a bead threading machine of the present invention. Figure 3 .
[0037] Figure 4 It is a structural diagram of the wire feeding mechanism.
[0038] Figure 5 It is a structural schematic diagram of the wire feeding component.
[0039] Figure 6 yes Figure 4 A magnified view of the structure in the middle.
[0040] Figure 7 It is a structural diagram of the tangent mechanism.
[0041] Figure 8 It is a side view of the tangent mechanism.
[0042] Fig. 9 This is a schematic diagram of the structure of the bead arrangement mechanism. Figure 1 .
[0043] Fig.10 This is a schematic diagram of the structure of the bead arrangement mechanism. Figure 2 .
[0044] Fig.11 yes Fig.10 Enlarged view of the structure at point B in the middle.
[0045] Fig.12 It is a structural diagram of the transfer mechanism.
[0046] Fig.13 It is a partial structural diagram of the transfer mechanism.
[0047] Fig.14 yes Fig.13 Enlarged view of the structure at point C in the middle.
[0048] As shown in the figure: 1. Support frame, 2. Wire feeding guide rail, 3. Wire feeding tube, 4. Protection tube, 5. Positioning tube, 6. Bead threading tube, 7. Arrangement base, 8. First drive motor, 9. Wire feeding cam, 10. Wire feeding slide, 11. Angle limiter, 12. First propulsion motor, 13. Wire pressing auxiliary frame, 14. Contact wheel, 15. Spring, 16. Wire pressing block, 17. First needle feeding slide, 18. Second needle feeding slide, 19. Second propulsion motor, 20. Connecting rod, 21. Positioning slide, 22. First Three propulsion motors, 23. Cutting frame, 24. tangent motor, 25. Moving tool holder, 26. Cutting tool, 27. Gear box, 28. Eccentric rotating component, 29. Arrangement drive motor, 30. Transmission gear set, 31. Arrangement optical axis, 32. Threaded shaft, 33. Outer cover, 34. Wire pressing assembly, 35. Transfer fixed bracket, 36. Rotation drive motor, 37. Rotating frame, 38. Connecting frame plate, 39. Clamp mounting plate, 40. Clamp, 41. Clamping drive component, 42. Bead collection table. DETAILED DESCRIPTION
[0049] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “inside”, “outside”, “vertical” and “circumferential” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0050] In the description of the present invention, "first feature" and "second feature" may include one or more of the features. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0051] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] The beading machine and beading process of the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0053] Combined with Figure 1-14 , the present invention is introduced in detail.
[0054] Combined with Figure 1-3 A bead threading machine includes a support frame 1, a wire feeding mechanism, a wire cutting mechanism, a bead arranging mechanism, an auxiliary wire pressing mechanism and a transfer mechanism.
[0055] The support frame is also provided with a controller, and the automated processes of the wire feeding mechanism, the wire cutting mechanism, the bead arranging mechanism, the auxiliary wire pressing mechanism and the transfer mechanism are controlled by various switches on the controller.
[0056] The wire feeding mechanism includes a wire feeding guide rail 2 and a wire feeding assembly, a bead threading assembly and a positioning assembly arranged on the wire feeding guide rail 2; the wire feeding guide rail 2 is fixed on the support frame 1, and the wire feeding guide rail 2 is a long strip slide rail with a "convex" cross-section. The wire feeding assembly, the bead threading assembly and the positioning assembly are all buckled on the wire feeding guide rail 2 through a slider to achieve sliding; the wire feeding assembly is arranged on one side of the wire feeding guide rail 2 to connect the bead threading assembly, and the positioning assembly is arranged on the other side of the wire feeding guide rail 2 and close to the tangent mechanism; the wire feeding tube 3 on the wire feeding assembly extends from the wire feeding assembly to the bead arrangement mechanism, and the bead threading assembly is fixed with a bead threading tube 6 that is sleeved on the outside of the wire feeding tube 3 and extends from the bead threading assembly to the bead arrangement mechanism, the bead threading tube 6 is a hard hollow circular tube, the positioning tube 5 on the positioning assembly is sleeved on the outside of the bead threading tube 6 and extends from the positioning assembly to the bead arrangement mechanism, and the bead threading assembly is provided with a protective tube 4 that is sleeved on the outside of the bead threading tube 6, and the diameter of the protective tube 4 is larger than the positioning tube 5 and moves with the bead threading assembly.
[0057] The thread cutting mechanism is arranged between the thread feeding mechanism and the bead arranging mechanism for cutting the bead threading thread.
[0058] The bead arrangement mechanism includes an arrangement base 7, a bead arrangement drive assembly and an arrangement shaft. The arrangement base 7 is fixed on the support frame 1, and mounting plates for connecting the arrangement shaft are arranged at both ends of the arrangement base 7. Both ends of the arrangement shaft are rotatably connected to the mounting plates of the arrangement base 7. The bottom of the arrangement base is provided with a bead discharge channel extending to the bottom of the support frame 1 to facilitate the beads scattered from the mobile phone; the bead arrangement drive assembly is arranged on one side of the arrangement base 7 and connected to the arrangement shaft to drive it to rotate.
[0059] The auxiliary wire pressing mechanism is arranged above the bead arrangement driving assembly and presses and loosens the bead threading wire extending to the end of the arrangement shaft.
[0060] The transfer mechanism is arranged on one side of the bead arrangement mechanism and extends above the bead arrangement mechanism. The transfer mechanism clamps the two ends of the bead threading line after the beads are threaded and transfers it to the storage device.
[0061] Combined with Figure 4-6 Furthermore, the wire feeding assembly includes a first drive motor 8, a wire feeding cam 9, and a wire pressing component. The first drive motor 8 is fixed on the wire feeding carriage 10 on the wire feeding guide rail 2, the power output end of the first drive motor 8 is connected to the wire feeding cam 9, and the wire pressing component is arranged on the wire feeding carriage 10 and is located on one side of the wire feeding cam 9. An angle limiter 11 is provided at the end of the wire feeding cam 9 to limit the rotation angle of the wire feeding cam 9. A first propulsion motor 12 is provided at the bottom of the wire feeding carriage 10, and the power output end of the first propulsion motor 12 is connected to the bottom of the bead threading assembly through a lead screw to push the bead threading assembly to move along the wire feeding guide rail 2.
[0062] The wire pressing component includes a wire pressing auxiliary frame 13, a contact wheel 14, a spring 15 and a wire pressing block 16. The wire pressing auxiliary frame 13 is rotatably connected to the motor fixing frame on the wire feeding carriage 10, and the contact wheel 14 is arranged on one side of the rotating frame 37 and is rotatably connected thereto and is in contact with or separated from the wire feeding cam 9. One end of the spring 15 is connected to the upper end of the support frame 1 and the other end is connected to the rear end of the rotating frame 37, and is used to provide a reset force for the wire pressing auxiliary frame 13. The wire pressing block 16 is detachably connected to the front end of the wire pressing auxiliary frame 13, and is used to press the bead threading wire.
[0063] A wire feeding tube 3 bracket is provided at the front side of the wire feeding carriage 10 , and a plurality of mounting holes are provided on the bracket for fixing the end of the wire feeding tube 3 to ensure the stability and accuracy of the wire feeding tube 3 .
[0064] The bead threading assembly includes a first needle feeding carriage 17, a second needle feeding carriage 18 and a second propulsion motor 19. The first needle feeding carriage 17 and the second needle feeding carriage 18 are both buckled on the wire feeding guide rail 2 and slidably matched therewith, and the first needle feeding carriage 17 and the second needle feeding carriage 18 are fixedly connected by a connecting rod 20. The second propulsion motor 19 is fixed on the support frame 1 and connected to the second needle feeding carriage 18 through a screw drive, and is used to push the bead threading assembly to move along the wire feeding guide rail 2.
[0065] The positioning assembly includes a positioning carriage 21 and a third propulsion motor 22. The positioning carriage 21 is buckled on the wire feeding guide rail 2 and slidably cooperates with it. The third propulsion motor 22 is fixed on the support frame 1 and connected to the positioning carriage 21 through a screw drive, and is used to push the positioning assembly to move along the wire feeding guide rail 2.
[0066] Combined with Figure 7-8 The tangent mechanism includes a cutting frame 23, a tangent motor 24, a movable tool holder 25 and a cutting tool 26. The cutting frame 23 is fixed on the support frame 1, and a gear box 27 is provided on the cutting frame 23. The tangent motor 24 is fixed on the gear box 27 and its power output end is connected to the gear box 27. An eccentric rotating component 28 is provided on the side of the gear box 27, and the eccentric rotating component 28 extends into the movable tool holder 25 to drive it to move up and down. The cutting tool 26 is arranged at the lower end of the movable tool holder 25 for cutting the beading line. The driving motor drives the eccentric rotating component to rotate through the gear box 27, thereby driving the movable tool holder 25 to move up and down, so as to realize the precise cutting of the beading line by the cutting tool 26. The cutting tool 26 adopts the method of staggered setting of the upper blade and the lower blade to ensure that the cutting surface is flat and burr-free.
[0067] The eccentric rotating component 28 includes a power output shaft, an eccentric block and a push block. The power output shaft is connected to the power output end of the gear box 27, the eccentric block is arranged at the end of the power output shaft and deviates from the axis, and the push block is connected to the eccentric block and is located on the same central axis. The rotational motion of the eccentric block is converted into the linear motion of the push block, thereby driving the movable tool holder 25 to move up and down.
[0068] The movable tool holder 25 includes a frame plate and a tool connecting piece. A push frame is provided in the center of the frame plate to accommodate a push block and enable the push block to push the frame plate up and down due to eccentricity with the power output shaft during rotation. The tool connecting piece is detachably connected to the lower end of the frame plate to facilitate replacement of cutting tools 26 of different specifications.
[0069] Combined with Figure 9-11 The bead arrangement drive assembly includes an arrangement drive motor 29 and a transmission gear set 30. The power output end of the arrangement drive motor 29 is connected to the transmission gear set 30. The transmission gear set 30 includes a driving helical gear and a driven helical gear. The driving helical gears are evenly arranged and fixed on the power output shaft of the arrangement drive motor 29, and the driven helical gears are fixed at the end of the arrangement shaft and mesh with the driving helical gears to achieve effective power transmission and speed adjustment.
[0070] The arrangement shaft includes an arrangement optical axis 31 and a threaded axis 32, which are arranged alternately. The ends of the arrangement optical axis 31 and the threaded axis 32 are connected to the transmission gear set 30, and are driven to rotate by the transmission gear set 30 to arrange the beads. The arrangement shaft is tilted and one end connected to the transmission gear set 30 is higher than the other end. This tilted setting helps the beads to automatically slide down and be arranged neatly under the combined action of gravity and the rotation of the arrangement shaft.
[0071] Combined with Figure 1 , 5 9. The auxiliary wire pressing mechanism includes an outer cover 33 and a wire pressing assembly 34. The wire pressing assembly 34 is arranged above the bead arrangement driving assembly, and the outer cover 33 surrounds the wire pressing assembly 34. The structure of the wire pressing assembly 34 is the same as that of the wire feeding assembly, and is used to press the bead threading wire.
[0072] Combined with Figure 12-14 The transport mechanism includes a transport fixed bracket 35, a rotating assembly, a suspension frame and a clamping assembly. The rotating assembly includes a rotating drive motor 36 and a rotating frame 37. The rotating drive motor 36 is fixed on the transport fixed bracket 35. The rotating frame 37 is connected to the power output end of the rotating drive motor 36 and rotates under the drive thereof. For the convenience of use, a speed change gear box 27 can be added to the power output end of the rotating drive motor 36, and the rotation speed can be adjusted by the speed change gear. The power output structure of the speed change gear box 27 is connected to the rotating shaft of the rotating frame 37, thereby driving the rotating frame 37 to rotate; in this way, by controlling the rotating drive motor 36, the rotation of the rotating frame 37 can be realized, thereby adjusting the working position of the clamping assembly.
[0073] The suspension frame is arranged in the rotating frame 37 and is rotatably connected to both sides thereof, and is used to suspend the clamping assembly. This design allows the suspension frame to rotate relative to the rotating frame 37, and in conjunction with the self-gravity of the clamping assembly, the clamping assembly is always kept parallel to the horizontal plane during the rotation of the rotating frame 37.
[0074] The clamping assembly includes a connecting frame plate 38, a clamp mounting plate 39, a clamp 40, and a clamping driving component 41. The connecting frame plate 38 is connected to the end of the suspension frame, the clamp mounting plate 39 is fixed on the connecting frame plate 38, the clamp 40 is arranged on the clamp mounting plate 39 and connected to the clamp driving assembly, and the clamp 40 clamps and releases the object under the drive of the clamp driving assembly.
[0075] The clamping components of the present invention can be arranged in several groups symmetrically about the suspension frame, and specifically, one group can be arranged symmetrically around the center, so as to clamp the two ends of the beaded product.
[0076] The clamping drive component 41 includes a clamp driving motor, a clamp driving eccentric wheel and a clamp push plate. The power output end of the clamp driving motor is connected to the clamp driving gear box 27, and the output end of the clamp driving gear box 27 is connected to the clamp driving eccentric wheel. A moving block is provided on one side of the clamp driving eccentric wheel, and the moving block is fixed on the clamp push plate. When the clamp driving motor is working, the clamp driving eccentric wheel is driven to rotate through the clamp driving gear box 27, and then the clamp push plate is driven to move, pushing the clamp 40 to clamp or release the object.
[0077] The clamp 40 includes a left clamp body, a right clamp body and a reset torsion spring. The left clamp body and the right clamp body are both rotatably connected to the clamp mounting plate 39. The reset torsion spring is arranged between the left clamp body and the right clamp body and its two ends are respectively connected to the left clamp body and the right clamp body. Under the action of the reset torsion spring, the left clamp body and the right clamp body can be automatically reset to achieve the clamping and release of the object.
[0078] In order to further improve the stability of clamping, the top of the right clamp body is higher than the left clamp body, and a downward extending push piece is provided at the lower end of the clamp push plate, which can contact the top of the right clamp body to drive the right clamp body to separate from the left clamp body, so as to separate the left clamp body from the right clamp body. When the clamp push plate drives the push piece to separate from the right clamp body, the left clamp body and the right clamp body are automatically closed and clamped under the drive of the reset torsion spring. This design makes the clamp 40 more stable when clamping objects and not easy to fall off.
[0079] In addition, a clamp mounting hole is provided on the side of the lower part of the right clamp body close to the left clamp body, and a removable extended clamp is provided in the clamp mounting hole. Since the right clamp body as a whole is moved upward relative to the left clamp body, the lower end of the right clamp body is lengthened by the extended clamp so that it can cooperate with the left clamp body for clamping.
[0080] In order to increase the clamping force and stability of the clamp 40, the middle parts of the left clamp body and the right clamp body are provided with mutually meshing protruding teeth. In this way, when the clamp 40 clamps an object, the protruding teeth can mesh with each other to improve the clamping stability.
[0081] In order to further improve the stability of the rotating mechanism, a stabilizing structure is provided on one side of the rotating frame 37, and the stabilizing structure includes a first pulley, a second pulley, and a belt connecting the two. The first pulley is arranged outside the rotating frame 37 and is coaxially connected to the rotating shaft of the rotating frame 37, and the second pulley is arranged on the same side as the first pulley and is coaxially connected to the suspension frame. This design can effectively prevent the rotating frame 37 from shaking during rotation, and improve the stability of the entire device.
[0082] In order to limit the rotation range of the rotating frame 37, a rotation limiter is provided at the end of the rotation axis of the rotating frame 37. By adjusting the position of the rotation limiter, the rotation angle of the rotating frame 37 can be controlled to avoid damage caused by excessive rotation. Specifically, in the present application, the rotating frame 37 is limited to rotate within the range of 0-180°.
[0083] In addition, the present invention further comprises a bead collection platform 42, which is arranged on one side of the support frame 1 and located on the side of the transfer mechanism for collecting the beads.
[0084] A beading process comprises the following steps:
[0085] Step S1: The wire feeding cam of the wire feeding assembly presses the bead threading wire;
[0086] Step S2: The positioning assembly, the bead threading assembly, and the wire feeding assembly move forward synchronously to send the positioning tube to the positioning block;
[0087] Step S3: When the bead threading line is a hard thread, the bead threading assembly and the thread feeding assembly move synchronously to thread the beads onto the bead threading tube, and at the same time, the bead threading tube is sent to the pressing and fixing position of the thread pressing cam of the thread pressing assembly;
[0088] Step S4: the wire feeding assembly moves forward alone to feed the bead threading wire 2 cm out of the bead threading tube;
[0089] Step S5: compressing the wire pressing cam of the wire pressing assembly, opening the wire feeding cam of the wire feeding assembly, and fixing the beading wire on the wire pressing block of the wire pressing cam of the wire pressing assembly;
[0090] Step S6: The positioning assembly, the wire feeding assembly, and the bead threading assembly move backward synchronously, leaving the bead thread inside the beads;
[0091] Step S7: The wire feeding cam of the wire feeding assembly is pressed, the wire cutting mechanism is started to cut the beading wire, and the transfer mechanism is started to clamp the two ends of the beading wire to clamp the product and transfer it to the beading collection table;
[0092] In step S3, when the beading thread is a soft thread, a wire feeding tube is installed on the wire feeding assembly, and the wire feeding tube is sleeved on the outside of the beading thread. The wire feeding assembly moves forward to drive the beading thread to move, and the wire feeding tube is inside the beading tube.
[0093] During the bead threading process when the bead threading tube moves forward, the bead threading wire moves inside the bead threading tube and synchronously with the bead threading wire. The present invention provides a specific structure for implementing the wire pressing by using a wire pressing cam. Those skilled in the art can change the wire pressing method according to actual needs. When the wire pressing structure is replaced with other existing structures, it should also be within the protection scope of the present application.
[0094] The specific implementation process of a bead threading machine and a bead threading process of the present invention is as follows:
[0095] The beads to be threaded are poured onto the arrangement optical axis 31 and the threaded axis 32 through an external feeding device, and the arrangement driving motor 29 is started to drive the transmission gear set 30 to rotate, thereby driving the arrangement optical axis 31 and the threaded axis 32 to rotate and arrange the chaotic beads evenly;
[0096] Start the third propulsion motor 22 to push the positioning slide 21 forward and push the positioning tube 5 to the baffle on the tangent mechanism, start the second propulsion motor 19 to thread the bead threading tube 6 onto the beads, start the third propulsion motor 22 to push the positioning tube 5 to continue moving forward, so that the excess beads threaded on the bead threading tube 6 on the bead arrangement mechanism are withdrawn and fall into the arrangement base 7, and then fall into the collection box placed below through the bead arrangement tube at the bottom; start the second propulsion motor 19, push the front end of the bead threading tube 6 into the wire feeding positioning hole of the arrangement base 7, start the first drive motor 8 to send the front end of the bead threading line to the auxiliary wire pressing mechanism, the auxiliary wire pressing mechanism presses the bead threading line, and the wire feeding assembly of the wire feeding mechanism releases the pressed bead threading line, and the first drive motor 8. The second propulsion motor 19 and the third propulsion motor 22 are reversed to drive the beading tube 6, the wire feeding tube 3 and the positioning tube 5 to reset; the wire feeding assembly of the wire feeding mechanism is started to press the beading wire, the wire cutting mechanism is started to cut the beading wire, the auxiliary wire pressing mechanism is started to release the pressed beading wire, and the transfer mechanism is started so that the clamps 40 at both ends clamp the two ends of the beading wire respectively, and the rotating frame 37 is turned over to transfer it to the bead collection table 42. During the transfer process, the suspension frame connecting the clamp 40 cooperates with the rotating frame 37 and the weight of the clamping assembly itself so that the beads can maintain the water quality without turning over; the entire beading process is controlled by the control panel, and each motor is electrically connected to the control panel to receive its control signal.
[0097] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A bead threading machine, characterized in that: It comprises a support frame (1), a wire feeding mechanism, a wire cutting mechanism, a bead arranging mechanism, an auxiliary wire pressing mechanism and a transfer mechanism; The wire feeding mechanism comprises a wire feeding rail (2) and a wire feeding assembly, a bead threading assembly and a positioning assembly arranged on the wire feeding rail (2); the wire feeding rail (2) is fixed on the support frame (1); the wire feeding assembly is arranged on one side of the wire feeding rail (2) and connected to the bead threading assembly; the positioning assembly is arranged on the other side of the wire feeding rail (2) and close to the wire cutting mechanism; the wire feeding tube (3) on the wire feeding assembly extends from the wire feeding assembly to the bead arrangement mechanism; the bead threading assembly is provided with a bead threading tube (6) sleeved on the outside of the wire feeding tube (3) and extends from the bead threading assembly to the bead arrangement mechanism; the positioning tube (5) on the positioning assembly is sleeved on the outside of the bead threading tube (6) and extends from the positioning assembly to the bead arrangement mechanism; the bead threading assembly is provided with a protective tube (4) sleeved on the outside of the bead threading tube (6); the diameter of the protective tube (4) is larger than the positioning tube (5) and moves with the bead threading assembly; The thread cutting mechanism is arranged between the thread feeding mechanism and the bead arrangement mechanism to cut the bead threading line; The bead arrangement mechanism comprises an arrangement base (7), a bead arrangement drive assembly and an arrangement shaft, wherein the arrangement base (7) is fixed on the support frame (1), the two ends of the arrangement shaft are rotatably connected to the arrangement base (7), and the bead arrangement drive assembly is arranged on one side of the arrangement base (7) and is connected to the arrangement shaft to drive the arrangement shaft to rotate; a positioning block is arranged on the outer side of the arrangement base, and a wire outlet groove extending from the middle to the top is arranged on the positioning block; The auxiliary pressing mechanism is arranged above the bead arrangement driving assembly and presses and loosens the bead threading line extending to the end of the arrangement shaft; The transfer mechanism is arranged on one side of the bead arrangement mechanism and extends above it. The transfer mechanism clamps the two ends of the beading line after beading and transfers it to the storage device.
2. A bead threading machine according to claim 1, characterized in that: The wire feeding assembly comprises a first driving motor (8), a wire feeding cam (9), and a wire pressing component. The first driving motor (8) is fixed on a wire feeding carriage (10) on a wire feeding guide rail (2). The power output end of the first driving motor (8) is connected to the wire feeding cam (9). The wire pressing component is arranged on the wire feeding carriage (10) and is located on one side of the wire feeding cam (9). An angle limiter (11) is arranged at the end of the wire feeding cam (9). A first propulsion motor (12) is arranged at the bottom of the wire feeding carriage (10). The power output end of the first propulsion motor (12) is connected to the bottom of the bead threading assembly via a lead screw.
3. A bead threading machine according to claim 2, characterized in that: The wire pressing component comprises a wire pressing auxiliary frame (13), a contact wheel (14), a spring (15) and a wire pressing block (16); the wire pressing auxiliary frame (13) is rotatably connected to a motor fixing frame on a wire feeding carriage (10); the contact wheel (14) is arranged on one side of a rotating frame (37) and is rotatably connected thereto and is in contact with or separated from a wire feeding cam (9); one end of the spring (15) is connected to an upper end of a support frame (1) and the other end is connected to a rear end of the rotating frame (37); the wire pressing block (16) is detachably connected to the front end of the wire pressing auxiliary frame (13).
4. A bead threading machine according to claim 3, characterized in that: The bead threading assembly comprises a first needle feeding carriage (17), a second needle feeding carriage (18) and a second propulsion motor (19); the first needle feeding carriage (17) and the second needle feeding carriage (18) are both buckled on the thread feeding guide rail (2) and slidably matched therewith, and the first needle feeding carriage (17) and the second needle feeding carriage (18) are fixedly connected via a connecting rod (20); the second propulsion motor (19) is fixed on the support frame (1) and connected to the second needle feeding carriage (18) via a screw drive.
5. A bead threading machine according to claim 4, characterized in that: The positioning assembly comprises a positioning carriage (21) and a third propulsion motor (22); the positioning carriage (21) is buckled on the wire feeding guide rail (2) and slidably cooperates therewith; the third propulsion motor (22) is fixed on the support frame (1) and is connected to the positioning carriage (21) via a screw drive.
6. A bead threading machine according to claim 5, characterized in that: The thread cutting mechanism comprises a cutting frame (23), a thread cutting motor (24), a movable knife frame (25) and a cutting tool (26); the cutting frame (23) is fixed on a support frame (1); a gear box (27) is provided on the cutting frame (23); the thread cutting motor (24) is fixed on the gear box (27) and its power output end is connected to the gear box (27); an eccentric rotating component (28) is provided on the side of the gear box (27); the eccentric rotating component (28) extends into the movable knife frame (25) to drive it to move up and down; and the cutting tool (26) is arranged at the lower end of the movable knife frame (25).
7. A bead threading machine according to claim 6, characterized in that: The bead arrangement drive assembly comprises an arrangement drive motor (29) and a transmission gear set (30), and the power output end of the arrangement drive motor (29) is connected to the transmission gear set (30); The arrangement shaft comprises an arrangement optical shaft (31) and a threaded shaft (32); the arrangement optical shaft (31) and the threaded shaft (32) are arranged alternately; and ends of the arrangement optical shaft (31) and the threaded shaft (32) are both connected to a transmission gear set (30).
8. A bead threading machine according to claim 7, characterized in that: The auxiliary wire pressing mechanism comprises an outer cover (33) and a wire pressing assembly (34); the wire pressing assembly (34) is arranged above the bead arrangement driving assembly; the outer cover (33) surrounds the wire pressing assembly (34); and the structure of the wire pressing assembly (34) is the same as that of the wire feeding assembly.
9. A bead threading machine according to claim 8, characterized in that: The transfer mechanism comprises a transfer fixed bracket (35), a rotating assembly, a suspension frame and a clamping assembly; The rotating assembly comprises a rotating drive motor (36) and a rotating frame (37), wherein the rotating drive motor (36) is fixed on the transport fixing bracket (35), and the rotating frame (37) is connected to the power output end of the rotating drive motor (36) and rotates under the drive of the rotating drive motor (36); the suspension frame is arranged in the rotating frame (37) and is rotatably connected to both sides of the rotating frame; The clamping assembly comprises a connecting frame plate (38), a clamp mounting plate (39), a clamp (40) and a clamping driving component (41); the connecting frame plate (38) is connected to the end of the suspension frame, the clamp mounting plate (39) is fixed on the connecting frame plate (38), the clamp (40) is arranged on the clamp mounting plate (39) and is connected to the clamping driving component (41), and the clamp (40) clamps and releases the object under the drive of the clamping driving component (41).
10. A beading process, characterized in that: The following steps are included: Step S1: The wire feeding assembly presses the beading wire tightly; Step S2: The positioning assembly, the bead threading assembly, and the wire feeding assembly move forward synchronously to send the positioning tube to the positioning block; Step S3: the bead threading assembly and the wire feeding assembly move synchronously, and the bead threading wire moves synchronously with the bead threading tube, the beads are threaded onto the bead threading tube, and the bead threading tube is sent to the pressing and fixing position of the wire pressing assembly; Step S4: the wire feeding assembly moves forward alone to feed the bead threading wire 2 cm out of the bead threading tube; Step S5: The wire pressing assembly presses the beading wire, the wire pressing component of the wire feeding assembly is opened, and the beading wire is fixed on the wire pressing block of the wire pressing assembly; Step S6: The positioning assembly, the wire feeding assembly, and the bead threading assembly move backward synchronously, leaving the bead thread inside the beads; Step S7: the wire feeding assembly presses the beading wire, the wire cutting mechanism starts to cut the beading wire, and the transfer mechanism starts to clamp the two ends of the beading wire and transfer the product to the beading collection table; In step S3, when the beading thread is a soft thread, a wire feeding tube is installed on the wire feeding assembly, and the wire feeding tube is sleeved on the outside of the beading thread. The wire feeding assembly moves forward to drive the beading thread to move, and the wire feeding tube is inside the beading tube.