A powerful device for cleaning cylinders
By combining the drive component and the oscillating cleaning component, the cylinder inner wall is cleaned by rotation and oscillation, which solves the problem of low cylinder cleaning efficiency and improves cleaning quality and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG CANAAN TECH
- Filing Date
- 2024-10-14
- Publication Date
- 2026-05-26
Smart Images

Figure CN119216317B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of pharmaceutical processing technology, and in particular relates to a device for powerfully cleaning cylinders. Background Technology
[0002] Currently, cylinders are widely used in pharmaceutical, drying and other production processes. Due to the viscosity of the material, it sticks to the inner wall of the cylinder and is difficult to remove. The material stuck to the inner wall of the cylinder cannot fully participate in the production process, which directly reduces the amount of material actually participating in the reaction or processing, affects the yield, and causes waste.
[0003] Traditional cleaning methods are inefficient at cleaning the inner wall of the cylinder, and materials with strong adhesion are difficult to clean, making them inconvenient to use. Summary of the Invention
[0004] The purpose of this invention is to provide a device and method for powerfully cleaning a cylinder. This technical solution achieves the effect of driving the cleaning brush to rotate and clean simultaneously by setting a drive component and two sets of swing cleaning components. This composite motion mode can more comprehensively cover the inner wall of the cylinder, improve cleaning efficiency and quality, and solve the existing technical problems.
[0005] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:
[0006] A device for powerfully cleaning a cylinder includes a cylinder and further includes:
[0007] The ash removal pipe, the air inlet pipe, and the rotating assembly, wherein the rotating assembly includes a rotating joint and a rotating pipe, the air inlet pipe is connected to the rotating joint, the rotating pipe is connected to the ash removal pipe, and the rotating pipe and the rotating joint are rotatably connected and their inner cavities remain in communication;
[0008] The cleaning pipe is provided with multiple air jet holes spaced apart along the axial direction. One end of the air inlet pipe is connected to an external air source and the other end is connected to a rotary joint so that the air inlet pipe is connected to the cleaning pipe.
[0009] Two scraper assemblies, a fixing assembly, and a fixing rod disposed at the lower end of the rotating tube, the fixing rod extending downward to a position near the bottom of the cylinder body, the two scraper assemblies being fixedly connected to the fixing rod via the fixing assembly;
[0010] The diameter of the two scraper assemblies combined is adapted to the inner diameter of the cylinder, and the axial direction of the scraper assembly is at a certain angle to the axial direction of the cleaning pipe.
[0011] Two horizontal plates are fixed to the surface of the fixed rod, and two first rotating shafts rotate between the two horizontal plates. A fixed cylinder is fixed to the surface of each of the two first rotating shafts, and a cleaning brush for cleaning the inner wall of the cylinder is fixed to the surface of each of the two fixed cylinders. A set of drive components is provided on the upper side of the fixed rod, and the drive components are used to drive the two cleaning brushes to rotate and clean.
[0012] And two sets of swing cleaning components used in conjunction with the drive assembly, both sets of the swing cleaning components are disposed between two horizontal plates to drive the cleaning brush to swing and clean when rotating;
[0013] Two positioning plates are fixed on both sides between two horizontal plates. Each of the two positioning plates has a third rotating shaft at both ends. Each of the four third rotating shafts has a second rotating rod fixed on its surface. Each of the four second rotating rods has a connecting plate fixed on its side end. Each of the four connecting plates has multiple air blowing cleaning components for cleaning the inner wall of the cylinder fixed on its side end. Each of the two positioning plates is equipped with a swing cleaning assembly. Two sets of swing cleaning assemblies are used to drive multiple components to swing and blow air.
[0014] Optionally, at least one set of cleaning pipes symmetrically arranged near the inner wall of the cylinder are connected to the rotating pipe;
[0015] The opening direction of the jet hole is at an angle to the horizontal direction, and the angle ranges from 20° to 40°.
[0016] Optionally, the rotary joint includes a protective sleeve, a connecting pipe, and a connecting connector. One end of the connecting pipe is connected to the connecting connector, and the other end is connected to the rotary pipe bearing. The protective sleeve is fitted over the connection between the connecting pipe and the connecting connector.
[0017] Optionally, the scraper assembly includes a cleaning component, a mounting plate, and a connecting rod. The cleaning component is detachably mounted on the mounting plate, and the left and right ends of the connecting rod are fixedly connected to the mounting plate and the fixing rod, respectively. The cleaning component is a deformable structure.
[0018] Optionally, the fixing component includes a fastening body and a first fastener. The fastening body is sleeved on the outside of the fixing rod, and the fastening body is provided with a through hole for the fixing rod to pass through. The fastening body is provided with a plurality of first fastening holes adapted to the first fastener. The first fastening holes penetrate the fastening body laterally and communicate with the through hole.
[0019] The fastening body has bushings at both ends that are sleeved on the fixed rod. The first fastening hole is provided on the bushing. The fastening body is fixedly connected to the fixed rod by the first fastener. The fastening body has a limiting groove for placing the connecting rod and is adapted to it. The fastening body is provided with a second fastener. The fastening body is a set of symmetrically arranged first fastening parts and second fastening parts. The first fastening parts and the second fastening parts are respectively provided with a plurality of second fastening holes adapted to the second fastener at relative positions.
[0020] Optionally, at least one support rod is provided on the fixed rod, and the two ends of the support rod are respectively connected to the cleaning pipes located on both sides of the rotating tube;
[0021] The fixed rod has an exhaust pipe at one end near the bottom of the cylinder.
[0022] Optionally, each set of the oscillating cleaning components includes two fifth rotating shafts, which rotate between two horizontal plates respectively. A first rotating rod is fixed on the surface of each of the two fifth rotating shafts, and a squeezing rod is fixed between the two first rotating rods. Two vertical rods are fixed on the surface of the fixed cylinder, and a first sliding groove is opened in each of the two vertical rods. The squeezing rod slides in the two first sliding grooves.
[0023] Optionally, the drive assembly includes a support frame disposed on the upper side of the cleaning pipe, the rotary joint being fixed inside the support frame, a base being fixed at the bottom end of the support frame, a drive motor being fixed at the top end of the support frame, a first gear being rotatably mounted at the bottom end of the support frame, the output end of the drive motor being fixedly connected to the first gear via a coupling, a second gear being fixed on the surface of the rotating pipe and meshing with the first gear, a drive gear ring being fixed at the bottom end of the support frame, two fifth rotating shafts being movably extended upward through the side end of the horizontal plate, driven gears being fixed on the surface of both fifth rotating shafts, and both driven gears meshing with the drive gear ring.
[0024] Optionally, in the device for powerful cleaning of a cylinder as described above, each set of the swing cleaning components includes a first groove formed in a positioning plate, a fourth rotating shaft rotating in the first groove, a third rotating rod fixed to the side end of the fourth rotating shaft, two limiting rods fixed in the first groove, a common sliding plate sliding on the surface of the two limiting rods, a third sliding groove formed in the sliding plate, a second slider sliding in the third sliding groove, the second slider fixed to the side end of the third rotating rod, a first slider fixed at both ends of the sliding plate, a second sliding groove formed in each of the two second rotating rods, the two first sliders sliding in the two second sliding grooves respectively, and a common connecting pipe fixedly connected to the side ends of the two connecting plates.
[0025] Optionally, each set of the swing cleaning assembly further includes two fixing blocks fixed to the side end of the positioning plate, a second rotating shaft rotating between the two fixing blocks, two third gears fixed to the surface of the second rotating shaft, half-tooth gears fixed to the surface of each of the two vertical rods, the two half-tooth gears intermittently meshing with the two third gears respectively, a first bevel gear fixed to the surface of the second rotating shaft, and a fourth rotating shaft moving outward through the side end of the positioning plate, a second bevel gear meshing with the first bevel gear fixed to the side end of the fourth rotating shaft.
[0026] The embodiments of the present invention have the following beneficial effects:
[0027] In this technical solution, when there is a lot of material adhering to the cylinder, the rotating tube drives the cleaning tube to make a circular motion in the cylinder, while clean air is introduced into the rotating joint. The clean air blows the cylinder through the jet hole, thereby blowing the material adhering to the cylinder wall into the cylinder to continue to participate in drying or granulation.
[0028] In this technical solution, by setting up a drive component and two sets of swing cleaning components, the cleaning brush is driven to rotate and clean at the same time, and swing cleaning can also be achieved. This composite motion mode can more comprehensively cover the inner wall of the cylinder, improving cleaning efficiency and quality.
[0029] In this technical solution, the two sets of swing cleaning components in the device can drive multiple jet nozzles to swing and blow air. This design not only enhances the cleaning power, but also thoroughly blows away the residue and dirt in the cleaning process through swinging air blowing, ensuring the thorough cleaning of the inner wall of the cylinder.
[0030] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0031] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0032] Figure 1 This is a front perspective view of the present invention;
[0033] Figure 2 This is a first partial perspective view of the present invention;
[0034] Figure 3 This is a second partial perspective view of the present invention;
[0035] Figure 4 For the present invention Figure 3 A magnified view of a section at point A in the middle;
[0036] Figure 5 This is a first partial cross-sectional view of the present invention;
[0037] Figure 6 This is a third partial perspective view of the present invention;
[0038] Figure 7 This is a schematic diagram of the structure of Embodiment 1 of the present invention;
[0039] Figure 8 This is a top view of Embodiment 1 of the present invention;
[0040] Figure 9 This is an exploded view diagram of Embodiment 1 of the present invention;
[0041] Figure 10 This is a cross-sectional view of Embodiment 1 of the present invention;
[0042] Figure 11 This is a schematic diagram of the structure of Embodiment 2 of the present invention;
[0043] Figure 12 This is a top view of Embodiment 2 of the present invention;
[0044] Figure 13 This is a partial structural schematic diagram of Embodiment 2 of the present invention;
[0045] Figure 14 For the present invention Figure 13 A partial structural diagram.
[0046] In the diagram: 1. Cleaning pipe; 2. Air inlet pipe; 3. Rotary joint; 31. Protective sleeve; 32. First connecting pipe; 33. Connecting joint; 34. Bearing; 35. First limiting block; 36. Second limiting block; 37. Pressure plate; 4. Rotary pipe; 5. Scraper assembly; 51. Cleaning component; 52. Mounting plate; 53. Connecting rod; 531. Semi-circular locking block; 532. Locking groove; 6. Fixing assembly; 61. First fastener; 611. First fastening hole; 62. Limiting groove; 63. Through hole; 64. Second fastener; 641. Second fastening hole; 65. Bushing; 66. First fastening part; 67. Second fastening part; 7. Fixing rod; 71. Support rod; 8. Exhaust pipe; 11. Air jet hole; 12. Connecting pipe; 13. Blowing pipe; 14. Support frame; 15. Bottom 16. Base; 17. Drive motor; 18. First gear; 19. Second gear; 20. Horizontal plate; 21. First rotating shaft; 22. Fixed cylinder; 23. Cleaning brush; 24. Extrusion rod; 25. First rotating rod; 26. Vertical rod; 27. First slide groove; 28. Half-tooth gear; 29. Third gear; 30. Fixed block; 41. Second rotating shaft; 42. Third rotating shaft; 43. Second slide groove; 44. First slider; 45. First groove; 46. Limiting rod; 47. Slide plate; 48. Third slide groove; 49. Second slider; 50. Third rotating rod; 54. Second connecting pipe; 55. First bevel gear; 56. Second bevel gear; 57. Fourth rotating shaft; 58. Driven gear; 59. Fifth rotating shaft; 60. Drive gear ring; 68. Positioning plate. Detailed Implementation
[0047] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0048] In the description of this invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.
[0049] To keep the following description of the embodiments of the present invention clear and concise, detailed descriptions of known functions and known components are omitted.
[0050] Example 1
[0051] Please see Figures 1-6As shown, a cleaning device is used in the field of pharmaceutical processing. It includes two horizontal plates 19 fixed to the surface of a fixed rod 7. Two first rotating shafts 20 rotate between the two horizontal plates 19. Fixed cylinders 21 are fixed to the surface of each of the two first rotating shafts 20. Cleaning brushes 22 for cleaning the inner wall of the cylinder are fixed to the surface of each of the two fixed cylinders 21. A set of driving components is provided on the upper side of the fixed rod 7. The driving components are used to drive the two cleaning brushes 22 to rotate and clean.
[0052] And two sets of swing cleaning components used in conjunction with the drive assembly. Both sets of swing cleaning components are located between two horizontal plates 19 to drive the cleaning brush 22 to swing and clean when rotating. Each set of swing cleaning components includes two fifth rotating shafts 59, which rotate between the two horizontal plates 19 respectively. A first rotating rod 24 is fixed on the surface of each of the two fifth rotating shafts 59. A squeezing rod 23 is fixed between the two first rotating rods 24. Two vertical rods 25 are fixed on the surface of the fixed cylinder 21. A first sliding groove 26 is opened in each of the two vertical rods 25. The squeezing rod 23 slides in the two first sliding grooves 26.
[0053] The drive assembly includes a support frame 14 located on the upper side of the cleaning pipe 1, a rotary joint 3 fixed inside the support frame 14, a base 15 fixed to the bottom end of the support frame 14, a drive motor 16 fixed to the top end of the support frame 14, a first gear 17 rotating at the bottom end of the support frame 14, and the output end of the drive motor 16 fixedly connected to the first gear 17 via a coupling. A second gear 18 meshing with the first gear 17 is fixed to the surface of the rotating pipe 4. A drive gear ring 60 is fixed to the bottom end of the support frame 14. Two fifth rotating shafts 59 move upwards through the side end of the horizontal plate 19, and driven gears 58 are fixed to the surface of each of the two fifth rotating shafts 59. Both driven gears 58 mesh with the drive gear ring 60. The drive motor 16 drives the first gear 17 to rotate, and the first gear 17 drives the second gear 17 to rotate. 8 rotates, the second gear 18 drives the rotating tube 4 to rotate, the rotating tube 4 drives the fixed rod 7 to rotate, the fixed rod 7 drives the two horizontal plates 19 to rotate, the two horizontal plates 19 drive the two cleaning brushes 22 to perform circular motion, wipe and clean the inner wall of the cylinder, and at the same time drive the driven gear 58 to perform circular motion, the driving gear ring 60 drives the driven gear 58 to rotate, the driven gear 58 drives the fifth rotating shaft 59 to rotate, the fifth rotating shaft 59 drives the first rotating rod 24 to rotate, the first rotating rod 24 drives the extrusion rod 23 to perform circular motion, the extrusion rod 23 slides in the first sliding groove 26 when it performs circular motion, the extrusion rod 23 thereby drives the vertical rod 25 to perform relative reciprocating swing around the first rotating shaft 20 as the center, the fixed cylinder 21 drives the cleaning brushes 22 to swing and clean during the circular motion;
[0054] Two positioning plates 68 are fixed to both sides between two horizontal plates 19. Each end of the two positioning plates 68 has a third rotating shaft 41. The surfaces of the four third rotating shafts 41 are each fixed with a second rotating rod 42. The sides of the four second rotating rods 42 are each fixed with a connecting plate. The sides of the four connecting plates are each fixed with multiple air nozzles for blowing air to clean the inner wall of the cylinder. Each positioning plate 68 has a swing cleaning assembly. Two sets of swing cleaning assemblies are used to drive the multiple air nozzles to swing and blow air. Each set of swing cleaning assemblies includes a first groove 45 formed within the positioning plate 68. A fourth rotating shaft 57 rotates within the first groove 45. A third rotating rod 50 is fixed to the side end of 57. Two limiting rods 46 are fixed in the first groove 45. The same sliding plate 47 slides on the surface of the two limiting rods 46. A third sliding groove 48 is opened in the sliding plate 47. A second slider 49 slides in the third sliding groove 48. The second slider 49 is fixed to the side end of the third rotating rod 50. A first slider 44 is fixed to both ends of the sliding plate 47. A second sliding groove 43 is opened in each of the two second rotating rods 42. The two first sliders 44 slide in the two second sliding grooves 43 respectively. The side ends of the two connecting plates are fixedly connected to the same second connecting pipe 54. Each set of swing cleaning components also includes two fixing blocks 2 fixed to the side end of the positioning plate 68. 9. A second rotating shaft 30 rotates between two fixed blocks 29. Two third gears 28 are fixed to the surface of the second rotating shaft 30. Half-tooth gears 27 are fixed to the surfaces of both vertical rods 25. The two half-tooth gears 27 intermittently mesh with the two third gears 28 respectively. A first bevel gear 55 is fixed to the surface of the second rotating shaft 30. A fourth rotating shaft 57 moves outward and passes through the side end of the positioning plate 68. A second bevel gear 56 that meshes with the first bevel gear 55 is fixed to the side end of the fourth rotating shaft 57. When the vertical rod 25 swings, it drives the half-tooth gears 27 to swing. The swinging of the half-tooth gears 27 drives the third gears 28 to swing. The third gears 28 drive the second rotating shaft 30 to swing. The first bevel gear 55 reciprocates, driven by the second shaft 30. The first bevel gear 55 drives the second bevel gear 56 to oscillate. The second bevel gear 56 drives the third rotating rod 50 to oscillate through the fourth shaft 57. The third rotating rod 50 drives the second slider 49 to reciprocate in a circular motion. The second slider 49 drives the slide plate 47 to slide back and forth in the first groove 45. The slide plate 47 drives the two first sliders 44 to move back and forth. The first sliders 44 drive the second rotating rod 42 to oscillate back and forth around the third shaft 41, thereby driving multiple air nozzles to oscillate and blow air, ensuring uniform blowing.
[0055] Furthermore, the second connecting pipe 54 is fixedly connected to the air inlet pipe 2 for supplying air into multiple jet nozzles.
[0056] Example 2
[0057] Improvement based on Embodiment 1: In this embodiment, a device for powerfully cleaning cylinder is provided, including a cleaning pipe 1, an air inlet pipe 2 and a rotating assembly. The rotating assembly includes a rotating joint 3 and a rotating pipe 4. The air inlet pipe 2 is connected to the rotating joint 3, and the rotating pipe 4 is connected to the cleaning pipe 1. The rotating pipe 4 and the rotating joint 3 are rotatably connected and their inner cavities remain connected.
[0058] Multiple air jet holes 11 are provided axially along the cleaning pipe 1. One end of the air inlet pipe 2 is connected to an external air source and the other end is connected to the rotary joint 3 so that the air inlet pipe 2 is connected to the cleaning pipe 1.
[0059] It is understandable that clean air enters the cleaning pipe 1 through the air inlet pipe 2, and then exits from the jet hole 11 on the cleaning pipe 1 to blow the material on the inner wall of the cylinder to the bottom of the cylinder.
[0060] At least one set of cleaning pipes 1, which are symmetrically arranged and located near the inner wall of the cylinder, are connected to the rotating pipe 4;
[0061] The cleaning pipe 1 includes a connecting pipe 12 and a jet pipe 13. The left and right ends of the connecting pipe 12 are connected to the jet pipe 13 and the rotating pipe 4, respectively. The jet hole 11 is provided on the jet pipe 13.
[0062] The opening direction of the jet nozzle 11 forms an angle with the horizontal direction, and the angle ranges from 20° to 40°. It can be understood that the opening direction of the jet nozzles 11 on both sides of the rotating pipe 4 and the cleaning pipe 1 forms an angle with the axis of the connecting pipe 12, and the opening directions of the jet nozzles 11 on both sides are opposite. When the cleaning pipe 1 rotates within the cylinder, the direction of the gas ejected from the jet nozzles 11 on both sides is at the same angle.
[0063] The rotary joint 3 includes a protective sleeve 31, a first connecting pipe 32, and a connecting joint 33. One end of the first connecting pipe 32 is connected to the connecting joint 33, and the other end is connected to the bearing of the rotary pipe 4. The protective sleeve 31 is fitted onto the connection between the first connecting pipe 32 and the connecting joint 33. It can be understood that the upper end of the rotary joint 3 is connected to the intake pipe 2, and the rotary joint 3 is connected to the rotary pipe 4 through the first connecting pipe 32. When the rotary pipe 4 rotates, driving the cleaning pipe 1 to rotate in the cylinder, the rotary joint 3 remains stationary, so that the intake pipe 2 remains stationary during the operation of this invention.
[0064] Bearing 34 is disposed between rotating tube 4 and first connecting tube 32.
[0065] The bearing 34 is sleeved outside the first connecting tube 32. The first connecting tube 32 has grooves at the upper and lower ends of the bearing 34 for the first limiting block 35 and the second limiting block 36 to engage. The rotating tube 4 has a protrusion for placing the bearing 34. The protrusion is located at the lower end of the second limiting block. The rotating tube 4 has a threaded pressure plate 37. The pressure plate 37 is located at the upper end of the first limiting block 35.
[0066] Example 3
[0067] Improvements based on Example 1: See Appendix Figure 11 -Appendix Figure 14 It includes at least one symmetrically arranged scraper assembly 5, a fixing assembly 6, and a fixing rod 7 disposed at the lower end of the rotating tube 4. The fixing rod 7 extends downward to a position near the bottom of the cylinder body, and the two scraper assemblies 5 are fixedly connected to the fixing rod 7 through the fixing assembly 6.
[0068] It is understandable that in Embodiment 1, clean gas is sprayed out through the jet hole 11 to blow the material on the inner wall of the cylinder to the bottom of the cylinder. However, the material that has been stuck to the inner wall of the cylinder for a long time has formed a deposit that is difficult to blow off. It is easier to scrape the deposits on the inner wall of the cylinder by using the scraper assembly 5. The scraper assembly 5 is fixed to the fixing rod 7 by the fixing assembly 6. When the rotating tube 4 rotates, the scraper assembly 5 also rotates to scrape the deposits on the inner wall of the cylinder.
[0069] The present invention employs symmetrical scraper assemblies 5 on both sides of the fixed rod 7, which facilitates installation and disassembly, and also facilitates modular production.
[0070] The scraper assembly 5 and the cleaning pipe 1 are at a certain angle. It can be understood that the scraper assembly 5 and the cleaning pipe 1 are not on the same horizontal line, and both the scraper assembly 5 and the cleaning pipe 1 are driven by the rotating pipe 4 to complete the rotation process.
[0071] The scraper assembly 5 includes a cleaning component 51, a mounting plate 52, and a connecting rod 53. The cleaning component 51 is detachably mounted on the mounting plate 52, and the two ends of the connecting rod 53 are fixedly connected to the mounting plate 52 and the fixing rod 7, respectively. It is understood that prolonged use of the cleaning component 51 to scrape material from the inner wall of the cylinder will wear down the contact area between the cleaning component 51 and the inner wall of the cylinder. The detachable and replaceable cleaning component 51 allows for the reuse of the remaining parts of the scraper assembly 5, except for the cleaning component 51.
[0072] The cleaning component 51 is a deformable structure, and the length of the scraper assembly 5 is adapted to the inner diameter of the cylinder. It can be understood that, due to the cylinder's shape being smaller at the top and larger at the bottom, the deformable structure of the cleaning component 51 allows the invention to be smoothly installed into the cylinder and fit snugly against the inner wall of the cylinder. The cleaning component 51 can be a reasonable structural component such as brush bristles or an integrated scraper.
[0073] The fixing component 6 includes a fastening body and a first fastener 61. The fastening body is sleeved on the outer wall of the fixing rod 7, and the fastening body has a through hole 63 for the fixing rod 7 to pass through. The outer side of the fastening body has a plurality of first fastening holes 611 adapted to the first fastener 61. The first fastening holes 611 transversely penetrate the fastening body and communicate with the through hole 63. It can be understood that, firstly, the fixing rod 7 passes through the through hole 63 on the fastening body to a certain position. When the present invention is in this position, the length of the scraper assembly 5 is adapted to the length of the inner wall of the cylinder. At the same time, the first fastener 61 is inserted into the first fastening hole 611 to fix the fixing component 6 to the fixing rod 7.
[0074] The fastening body has bushings 65 at both its upper and lower ends that are fitted over the fixing rod 7. The first fastening hole 611 is located on the bushing 65. The fastening body is fixedly connected to the fixing rod 7 via a first fastener 61. It can be understood that the first fastening hole 611 is located on the bushings 65 at both ends. The diameter of the bushing 65 is smaller than the diameter of the fastening body but larger than the diameter of the fixing rod 7. The first fastener 61 passes through the first fastening hole 611 to limit the movement of the fastening body at both ends, thus fixing the fixing component 6 to the fixing rod 7.
[0075] The fastening body has a limiting groove 62 for placing and matching the connecting rod 53. It can be understood that placing the connecting rod 53 in the limiting groove 62 fixes the connecting rod 53 to the fixing component 6, thereby indirectly achieving a fixed connection between the connecting rod 53 and the fixing rod 7.
[0076] The fastening body is provided with a second fastener 64. The fastening body consists of a set of symmetrically arranged first fastening parts 66 and second fastening parts 67. The first fastening parts 66 and the second fastening parts 67 are respectively provided with a plurality of second fastening holes 641 adapted to the second fastener 64 at relative positions. It can be understood that the fastening body can be integrally formed or separately arranged. In this invention, the fastening parts are arranged symmetrically. The first fastening parts 66 and the second fastening parts 67 are provided with limiting grooves 62 for placing the connecting rod 53. At the same time, the second fastener 67 adapts to the second fastening holes 641 and passes through the first fastening parts 66 and the second fastening parts 67 in sequence, so that the fastening body fixes the connecting rod 63 in the limiting groove.
[0077] The connecting rod 53 has a semi-circular locking block 531 on the side near the fixed rod 7. The semi-circular locking blocks 531 on the two symmetrically arranged connecting rods 53 are connected to form a locking block that fits onto the fixed rod 7. The first fastening part 66 and the second fastening part 67 are provided with semi-circular slots 532 that are adapted to the semi-circular locking blocks 531. It can be understood that the connection between the semi-circular locking blocks 531 and the slots 532 on the connecting rods 53 makes the connecting rods 53 fixed on the fixing component 6, which is more effective.
[0078] It should be noted that in the description of this specification, descriptions such as "first" and "second" are only used to distinguish the features and do not have any actual order or directional meaning. This application is not limited to this.
[0079] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0080] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A device for powerfully cleaning a cylinder, comprising a cylinder, characterized in that, Also includes: The cleaning pipe (1), the air inlet pipe (2) and the rotating assembly, the rotating assembly including the rotating joint (3) and the rotating pipe (4), the air inlet pipe (2) is connected to the rotating joint (3), the rotating pipe (4) is connected to the cleaning pipe (1), the rotating pipe (4) and the rotating joint (3) are rotatably connected and their inner cavities are kept connected; The cleaning pipe (1) is provided with multiple air jet holes (11) spaced apart along the axial direction. One end of the air inlet pipe (2) is connected to an external air source and the other end is connected to a rotary joint (3) so that the air inlet pipe (2) is connected to the cleaning pipe (1). Two scraper assemblies (5), a fixing assembly (6), and a fixing rod (7) located at the lower end of the rotating tube (4), the fixing rod (7) extending downward to a position near the bottom of the cylinder body, the two scraper assemblies (5) being fixedly connected to the fixing rod (7) via the fixing assembly (6); The diameter of the two scraper assemblies (5) combined is adapted to the inner diameter of the cylinder, and the axial direction of the scraper assembly (5) is at a certain angle to the axial direction of the cleaning pipe (1). Two horizontal plates (19) are fixed to the surface of the fixed rod (7). Two first rotating shafts (20) rotate between the two horizontal plates (19). Fixed cylinders (21) are fixed to the surface of each of the two first rotating shafts (20). Cleaning brushes (22) for cleaning the inner wall of the cylinder are fixed to the surface of each of the two fixed cylinders (21). A set of driving components is provided on the upper side of the fixed rod (7). The driving components are used to drive the two cleaning brushes (22) to rotate and clean. And two sets of swing cleaning components used in conjunction with the drive assembly, both sets of the swing cleaning components are located between two horizontal plates (19) for driving the cleaning brush (22) to swing and clean when rotating; Two positioning plates (68) are fixed on both sides between two horizontal plates (19). Both ends of the two positioning plates (68) are rotated by a third rotating shaft (41). The surfaces of the four third rotating shafts (41) are fixed with second rotating rods (42). The sides of the four second rotating rods (42) are fixed with connecting plates. The sides of the four connecting plates are fixed with multiple air nozzles for blowing air to clean the inner wall of the cylinder. Both positioning plates (68) are provided with swing cleaning components. The two sets of swing cleaning components are used to drive the multiple air nozzles to swing and blow air. Each set of the swing cleaning components includes two fifth rotating shafts (59), which rotate between two horizontal plates (19) respectively. A first rotating rod (24) is fixed on the surface of each of the two fifth rotating shafts (59), and a squeezing rod (23) is fixed between the two first rotating rods (24). Two vertical rods (25) are fixed on the surface of the fixed cylinder (21), and a first sliding groove (26) is opened in each of the two vertical rods (25). The squeezing rod (23) slides in the two first sliding grooves (26). Each set of the swing cleaning components includes a first groove (45) opened in the positioning plate (68), a fourth rotating shaft (57) rotating in the first groove (45), a third rotating rod (50) fixed to the side end of the fourth rotating shaft (57), two limiting rods (46) fixed in the first groove (45), the same sliding plate (47) sliding on the surface of the two limiting rods (46), a third sliding groove (48) opened in the sliding plate (47), a second slider (49) sliding in the third sliding groove (48), the second slider (49) fixed to the side end of the third rotating rod (50), a first slider (44) fixed at both ends of the sliding plate (47), a second sliding groove (43) opened in the two second rotating rods (42), the two first sliders (44) sliding in the two second sliding grooves (43) respectively, and the side ends of the two connecting plates are fixedly connected to the same second connecting pipe (54). Each set of the swing cleaning components also includes two fixing blocks (29) fixed to the side of the positioning plate (68), and a second rotating shaft (30) rotating between the two fixing blocks (29). Two third gears (28) are fixed on the surface of the second rotating shaft (30), and half-tooth gears (27) are fixed on the surface of the two vertical rods (25). The two half-tooth gears (27) intermittently mesh with the two third gears (28) respectively. A first bevel gear (55) is fixed on the surface of the second rotating shaft (30), and a fourth rotating shaft (57) moves outward through the side of the positioning plate (68). A second bevel gear (56) meshing with the first bevel gear (55) is fixed on the side of the fourth rotating shaft (57).
2. The device for powerfully cleaning a cylinder as described in claim 1, characterized in that, At least one set of cleaning pipes (1) are connected to the rotating pipe (4) and are symmetrically arranged near the inner wall of the cylinder. The opening direction of the jet hole (11) is at an angle to the horizontal direction, and the angle ranges from 20° to 40°.
3. The device for powerfully cleaning a cylinder as described in claim 1, characterized in that, The rotary joint (3) includes a protective sleeve (31), a first connecting pipe (32) and a connecting joint (33). One end of the first connecting pipe (32) is connected to the connecting joint (33) and the other end is connected to the bearing of the rotary pipe (4). The protective sleeve (31) is fitted at the connection between the first connecting pipe (32) and the connecting joint (33).
4. The device for powerfully cleaning a cylinder as described in claim 3, characterized in that, The scraper assembly (5) includes a cleaning component (51), a mounting plate (52), and a connecting rod (53). The cleaning component (51) is detachably mounted on the mounting plate (52). The left and right ends of the connecting rod (53) are fixedly connected to the mounting plate (52) and the fixing rod (7), respectively. The cleaning component (51) is a deformable structure.
5. The device for powerfully cleaning a cylinder as described in claim 4, characterized in that, The fixing component (6) includes a fastening body and a first fastener (61). The fastening body is sleeved on the outer wall of the fixing rod (7), and the fastening body is provided with a through hole (63) through which the fixing rod (7) passes. The fastening body is provided with a plurality of first fastening holes (611) that are adapted to the first fastener (61). The first fastening holes (611) penetrate the fastening body laterally and communicate with the through holes (63). The fastening body has bushings (65) at both ends that are sleeved on the fixed rod (7). The first fastening hole (611) is set on the bushing (65). The fastening body is fixedly connected to the fixed rod (7) by the first fastener (61). The fastening body has a limiting groove (62) for placing the connecting rod (53) and is adapted to it. The fastening body is provided with a second fastener (64). The fastening body is a set of symmetrically arranged first fastening parts (66) and second fastening parts (67). The first fastening parts (66) and the second fastening parts (67) are respectively provided with a number of second fastening holes (641) adapted to the second fastener (64) at relative positions.
6. The device for powerfully cleaning a cylinder as described in claim 1, characterized in that, At least one support rod (71) is provided on the fixed rod (7), and the two ends of the support rod (71) are respectively connected to the cleaning pipes (1) located on both sides of the rotating tube (4); The fixed rod (7) has an exhaust pipe (8) at one end near the bottom of the cylinder.
7. The device for powerfully cleaning a cylinder as described in claim 1, characterized in that, The drive assembly includes a support frame (14) located on the upper side of the cleaning pipe (1), a rotary joint (3) fixed inside the support frame (14), a base (15) fixed at the bottom end of the support frame (14), a drive motor (16) fixed at the top end of the support frame (14), a first gear (17) rotating at the bottom end of the support frame (14), the output end of the drive motor (16) fixedly connected to the first gear (17) via a coupling, a second gear (18) meshing with the first gear (17) fixed on the surface of the rotating pipe (4), a drive gear ring (60) fixed at the bottom end of the support frame (14), two fifth rotating shafts (59) moving upward through the side end of the horizontal plate (19), driven gears (58) fixed on the surface of the two fifth rotating shafts (59), and both driven gears (58) meshing with the drive gear ring (60).