Production system and production method for automatically adjusting thickness error of cast-rolled copper-aluminum strip
Through the automatic adjustment system and winding storage assembly, the thickness control error and molding quality of copper and aluminum strips are solved, and high-precision thickness control and winding storage are achieved, improving the uniformity and compactness of the finished product.
Patent Information
- Application Number
- CN202411228347.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2024-12-31
AI Technical Summary
The thickness control error of existing copper and aluminum strips is not accurate enough, resulting in poor molding effect of finished products and unstable manual intervention, making it difficult to effectively solve the thickness control problem of the strip during high-temperature solid-liquid composite process.
The automatic adjustment system is adopted, including lifting device and temperature adjustment system, and the tape thickness is monitored in real time through the AGC control system and the X-ray thickness gauge, adjust the distance and temperature of the upper pressure conveying roller and the lower pressure conveying roller, and combine the curling guide assembly and the coil. The winding storage assembly realizes precise control of strip thickness and winding storage.
The accuracy and molding quality of strip thickness control are improved, the distortion phenomenon is reduced, and the uniformity of strip and the compact winding and storage effect are ensured.
Smart Images

Figure CN119216361A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cast-rolled copper-aluminum strips, and in particular relates to a production system and a production method for automatically adjusting the thickness error of the cast-rolled copper-aluminum strips. Background Art
[0002] During the solid-liquid compounding process of copper-aluminum layered metal composite strips at high temperature, due to the casting and rolling principle and process limitations, the general line speed is less than 2 meters / minute. Under this condition, the thickness of the finished composite plate exported is intervened after manual measurement, but the error of manual test of strip thickness is not accurate enough, and the operation of manual intervention of strip thickness is unstable. In the actual processing process, the strip output is prone to distortion, resulting in poor forming effect.
[0003] In order to solve the shortcomings of the existing technology, people have conducted long-term exploration and proposed various solutions. For example, a Chinese patent document discloses a flattening device for copper strip production that is easy to adjust the height [202010845201.7], which includes a support frame, a pulley, a control box and a through hole. A limiting roller is installed on the inner left end of the support frame, and an initial pressure fixed roller is arranged on the right side of the limiting roller. The top of the initial pressure fixed roller is rotatably connected to the inner side of the initial pressure roller fixed plate, and a re-pressure fixed roller is arranged on the right side of the initial pressure fixed roller. A final pressure adjustment roller is arranged above the final pressure fixed roller, and a final pressure adjustment wheel is inserted into the interior of the final pressure roller adjustment plate, and a limiting plate is arranged on the top outer side of the supporting roller.
[0004] The above solution solves the problem of strip forming distortion to a certain extent, but the solution still has many shortcomings, such as large error in strip thickness control. Summary of the invention
[0005] The purpose of the present invention is to solve the above problems and provide a production system with reasonable design and high strip thickness control accuracy for automatically adjusting the thickness error of cast copper and aluminum strips.
[0006] Another object of the present invention is to provide a production method for automatically adjusting the thickness error of cast copper and aluminum strips with good winding and storage effect and high forming quality in order to solve the above-mentioned problems.
[0007] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, comprising a bracket, on which an upper pressure conveyor roller and a lower pressure conveyor roller parallel to each other are arranged, the upper pressure conveyor roller is located directly above the lower pressure conveyor roller, a lifting device for adjusting the relative distance between the upper pressure conveyor roller and the lower pressure conveyor roller is arranged between the upper pressure conveyor roller and the lower pressure conveyor roller, the lifting device is connected to the signal output end of the AGC control system, a conveying device is arranged on the bracket and is located on one side of the upper pressure conveyor roller and the lower pressure conveyor roller, the conveying surface of the conveying device is parallel to the upper pressure conveyor roller, and the conveying direction of the conveying device is perpendicular to the upper pressure conveyor roller, and the bracket is provided with an AGC thickness gauge directly above the conveying device, and the AGC thickness gauge is connected to the AGC control system.
[0008] In the above-mentioned production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, slide grooves are provided on the bracket at both ends of the corresponding upper pressure conveying roller and the lower pressure conveying roller, the length direction of the slide groove is perpendicular to the conveying surface of the conveying device, and an upper sliding seat and a lower sliding seat are slidingly provided in the slide groove, and the two ends of the upper pressure conveying roller are each rotatably connected to an upper sliding seat, and the two ends of the lower pressure conveying roller are each rotatably connected to a lower sliding seat, one of the upper sliding seats is provided with a first servo motor, and one of the lower sliding seats is provided with a second servo motor, the output shaft of the first servo motor is connected to the upper pressure conveying roller, and the output shaft of the second servo motor is connected to the lower pressure conveying roller, and the upper sliding seat and the lower sliding seat are both connected to the execution end of the lifting device.
[0009] In the above-mentioned production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, the lifting device includes an upper hydraulic cylinder and a lower hydraulic cylinder. The piston rod of the upper hydraulic cylinder vertically penetrates downward into the slide groove and is fixedly connected to the upper sliding seat, and the lower hydraulic cylinder vertically penetrates upward into the slide groove and is fixedly connected to the lower sliding seat. Both the upper hydraulic cylinder and the lower hydraulic cylinder are connected to the AGC control system.
[0010] In the above-mentioned production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, the upper pressure conveyor roller and the lower pressure conveyor roller have built-in temperature control systems, the temperature control system includes a flow control solenoid valve, a conveying pipe, and a coolant channel. A coolant channel is coaxially provided on each of the upper pressure conveyor roller and the lower pressure conveyor roller. The two ends of the upper pressure conveyor roller are each connected to a conveying pipe through a dynamic seal, and the two ends of the lower pressure conveyor roller are each connected to a conveying pipe through a dynamic seal. A flow control solenoid valve is provided on one of the conveying pipes connected to the upper pressure conveyor roller, and a flow control solenoid valve is also provided on one of the conveying pipes connected to the lower pressure conveyor roller. The flow control solenoid valves are all connected to the AGC control system.
[0011] In the above-mentioned production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, the AGC thickness gauge is an X-ray thickness gauge.
[0012] In the above-mentioned production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, a curling guide assembly connected to a conveying device is installed on the bracket, and the curling guide assembly is equipped with a winding storage assembly.
[0013] In the above-mentioned production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, the curling guide assembly includes support plates vertically and symmetrically installed on both sides of the bracket, and a plurality of arc-shaped guide grooves are opened on the support plates. The inner arc of the guide groove is opposite to the winding storage assembly, and guide blocks are slidably installed in the guide grooves. Guide rods are connected between the guide blocks, and guide plates are rotatably installed on the guide rods. Limiting grooves are respectively opened on both sides of the guide plates and limiting buckles are arranged at the ends of the guide plates. The guide plate on the guide rod overlaps with the guide plate on another adjacent guide rod, and the limiting grooves of the guide plates are slidably connected to the limiting buckles.
[0014] In the above-mentioned production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, the winding and storing assembly includes a storing groove arranged on a support plate, a storing block is slidably installed in the storing groove, a storing roller is rotatably installed between the storing blocks through a storing motor, a rotating disk is fixedly connected on both sides of the storing roller, the storing block is connected to a fixed disk opposite to the rotating disk, a storing frame opening which can slide in the circumferential direction is installed at the edge of the fixed disk, a speed change gear group which meshes with the storing motor is installed between the fixed disk and the rotating disk, and the speed change gear group meshes with the storing frame opening for transmission through an adjusting gear rack group.
[0015] In the above-mentioned production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips, the guide block is fixedly connected with an arc-shaped synchronous rack, and a synchronous gear meshing with the synchronous rack is installed on the support plate. The synchronous gear is connected to the synchronous motor through a transmission gear set, and the synchronous gear set is meshed with a synchronous screw installed on one side of the storage groove through a reversing gear set, and the synchronous screw is connected to the storage block.
[0016] A production method for automatically adjusting the thickness error of cast-rolled copper and aluminum strips comprises the following steps:
[0017] S1: The side of the bracket facing away from the conveying device is docked at the output port of the step of casting and rolling copper and aluminum into strips, so that the produced strips can be conveyed to the conveying device from between the upper pressure conveying roller and the lower pressure conveying roller;
[0018] S2: The distance between the upper pressure conveying roller and the lower pressure conveying roller is adjusted by the AGC control system according to the difference between the actual thickness value measured by the AGC thickness gauge and the preset thickness value. If the thickness value measured by the AGC thickness gauge is greater than the preset thickness value, the AGC control system causes the lifting mechanism to reduce the distance between the upper pressure conveying roller and the lower pressure conveying roller. At the same time, the temperature regulating system is controlled by the AGC control system to increase the temperature of the upper pressure conveying roller and the lower pressure conveying roller. If the thickness value measured by the AGC thickness gauge is less than the preset thickness value, the AGC control system causes the lifting mechanism to increase the distance between the upper pressure conveying roller and the lower pressure conveying roller. At the same time, the temperature regulating system is controlled by the AGC control system to reduce the temperature of the upper pressure conveying roller and the lower pressure conveying roller.
[0019] S3: The curling guide assembly guides the strip to bend, and the guide plate moves synchronously to adjust the relative distance, and the bending curvature of the strip is adjusted accordingly. The storage roller in the winding storage assembly rotates to store the strip, and at the same time, the storage roller slides along the storage groove and adjusts the relative position synchronously with the guide plate.
[0020] Compared with the existing technology, the advantages of the present invention are: the upper pressure conveyor roller and the lower pressure conveyor roller are controlled by the lifting device to apply a pressing force to the strip, and the thickness control accuracy of the strip is guaranteed under the monitoring of the AGC thickness gauge; the built-in temperature regulation system of the upper pressure conveyor roller and the lower pressure conveyor roller can adjust the surface temperature of the strip, and adjust its own temperature according to its distance to ensure the hot pressing deformation effect of the strip; the curling guide assembly and the winding storage assembly guide the curling and storage of the strip, and can adjust the guide path in real time according to the storage amount to ensure the compact winding and storage of the strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 It is a structural schematic diagram of another perspective of the present invention;
[0023] Figure 3 It is a schematic structural diagram of the conveying device of the present invention;
[0024] Figure 4 It is a partial schematic diagram of the present invention;
[0025] Figure 5 It is a structural schematic diagram of the downward pressure conveying roller of the present invention;
[0026] Figure 6 is a structural sectional view of the upper pressure conveying roller of the present invention;
[0027] In the figure, the bracket 1, the second servo motor 10, the upper hydraulic cylinder 11, the lower hydraulic cylinder 12, the flow control solenoid valve 13, the conveying pipe 14, the coolant channel 15, the AGC thickness gauge 2, the upper pressure conveying roller 3, the lower pressure conveying roller 4, the conveying device 5, the support plate 51, the guide groove 52, the guide block 53, the guide rod 54, the guide plate 55, the limit buckle 56, the slide 6, the storage groove 61, the storage block 62, the storage motor 63, the storage roller 64, the rotating disk 65, the fixed disk 66, the storage frame mouth 67, the upper sliding seat 7, the synchronous rack 71, the synchronous gear 72, the synchronous motor 74, the reversing gear set 75, the synchronous screw 76, the lower sliding seat 8, and the first servo motor 9. DETAILED DESCRIPTION
[0028] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0029] like Figure 1-6 As shown, a production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips comprises a support 1 in a vertical frame structure, on which an upper pressure conveying roller 3 and a lower pressure conveying roller 4 parallel to each other are arranged, the upper pressure conveying roller 3 is located directly above the lower pressure conveying roller 4, and a flat channel for the strip to pass through is reserved between the upper pressure conveying roller 3 and the lower pressure conveying roller 4; a lifting device for adjusting the relative distance between the upper pressure conveying roller 3 and the lower pressure conveying roller 4 is arranged between the upper pressure conveying roller 3 and the lower pressure conveying roller 4, the lifting device provides a corresponding pressing force to ensure the compression and deformation effect of the strip, the lifting device is connected to the signal output end of the AGC control system, a conveying device 5 located on one side of the upper pressure conveying roller 3 and the lower pressure conveying roller 4 is arranged on the support 1, the conveying surface of the conveying device 5 is parallel to the upper pressure conveying roller 3, and the conveying direction of the conveying device 5 is perpendicular to the upper pressure conveying roller 3, and an AGC thickness gauge 2 is arranged on the support 1 directly above the conveying device 5, and the AGC thickness gauge 2 is connected to the AGC control system. The AGC thickness gauge 2 monitors the thickness change of the strip in real time and sends the detection signal to the AGC control system, which performs negative feedback adjustment on the lifting device to ensure the uniformity of the strip thickness.
[0030] Specifically, similar to the existing guide structure, in this embodiment, the bracket 1 is provided with a slide groove 6 at both ends of the corresponding upper pressure conveying roller 3 and the lower pressure conveying roller 4, the length direction of the slide groove 6 is perpendicular to the conveying surface of the conveying device 5, and an upper sliding seat 7 and a lower sliding seat 8 are slidably provided in the slide groove 6, and the two ends of the upper pressure conveying roller 3 are respectively connected to an upper sliding seat 7, and the two ends of the lower pressure conveying roller 4 are respectively connected to a lower sliding seat 8, and one of the upper sliding seats 7 is provided with a first servo motor 9, and one of the lower sliding seats 8 is provided with a second servo motor 10, and the output shaft of the first servo motor 9 is connected to the upper pressure conveying roller 3, and the output shaft of the second servo motor 10 is connected to the lower pressure conveying roller 4, and the upper sliding seat 7 and the lower sliding seat 8 are both connected to the execution end of the lifting device. The first servo motor 9 and the second servo motor 10 are output synchronously, so that the upper pressure conveying roller 3 and the lower pressure conveying roller 4 rotate to apply a transmission torque to the strip, and the transmission rate is usually consistent with the output end of the strip, and the transmission rate can also be adjusted according to actual needs, and the extrusion deformation of the strip is controlled in coordination with the lifting device.
[0031] In order to provide sufficient extrusion torque, the present embodiment preferably uses hydraulic lifting, and its lifting device includes an upper hydraulic cylinder 11 and a lower hydraulic cylinder 12. The piston rod of the upper hydraulic cylinder 11 vertically penetrates downward into the slide 6 and is fixedly connected to the upper sliding seat 7, and the lower hydraulic cylinder 12 vertically penetrates upward into the slide 6 and is fixedly connected to the lower sliding seat 8. The upper hydraulic cylinder 11 and the lower hydraulic cylinder 12 are both connected to the AGC control system. In addition to meeting the strip extrusion requirements by adjusting the hydraulic torque, the hydraulic cylinder 11 and the lower hydraulic cylinder 12 can also drive the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4 to adjust the vertical height, so that the height of the channel between them can also be further adjusted to adapt to different strip output ports.
[0032] Furthermore, the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4 are built with a temperature adjustment system, which is controlled by adjusting the water pressure flow of the roller core cooling water; the temperature adjustment system includes a flow control solenoid valve 13, a delivery pipe 14, and a coolant channel 15. A coolant channel 15 is coaxially provided on each of the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4. The two ends of the upper pressure conveyor roller 3 are each connected to a delivery pipe 14 through a dynamic seal, and the two ends of the lower pressure conveyor roller 4 are each connected to a delivery pipe 14 through a dynamic seal. A flow control solenoid valve 13 is provided on one of the delivery pipes 14 connected to the upper pressure conveyor roller 3, and a flow control solenoid valve 13 is also provided on one of the delivery pipes 14 connected to the lower pressure conveyor roller 4. The flow control solenoid valve 13 is connected to the AGC control system. The flow control solenoid valve 13 adjusts the amount of liquid entering the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4, and the delivery pipe 14 is externally connected to a heating or heat dissipation structure, thereby adjusting the surface temperature of the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4.
[0033] Furthermore, the AGC thickness gauge 2 is an X-ray thickness gauge. When the X-rays penetrate the strip, the rays are reflected, scattered or absorbed by the strip, and the intensity of the rays decays accordingly. By detecting the positive correlation between the attenuation and the surface density of the strip, the change of the material can be judged, and its thickness usually fluctuates linearly.
[0034] In addition, since the strip needs to be wound and stored, a curling guide assembly connected to the conveying device 5 is installed on the bracket 1 to further guide the transmission direction of the strip, guiding it from a horizontal state to a curled state, wherein the curling guide assembly is equipped with a winding storage assembly for further storage, and the curling guide assembly and the winding storage assembly are synchronously movable and adjusted to ensure that they change with the winding amount of the strip.
[0035] Meanwhile, unlike conventional fixed guide channels, the curling guide assembly in this embodiment includes support plates 51 vertically and symmetrically mounted on both sides of the bracket 1, and a plurality of arc-shaped guide grooves 52 are provided on the support plates 51, the inner arc of the guide grooves 52 is opposite to the winding storage assembly, guide blocks 53 are slidably mounted in the guide grooves 52, guide rods 54 are connected between the guide blocks 53, guide plates 55 are rotatably mounted on the guide rods 54, limiting grooves are respectively provided on both sides of the guide plates 55, and limiting buckles 56 are provided at the ends of the guide plates 55, the guide plates 55 on the guide rods 54 overlap with the guide plates 55 on another adjacent guide rods 54, and the limiting grooves of the guide plates 55 are slidably connected with the limiting buckles 56. Each guide block 53 slides relative to the guide groove 52 and adjusts the position of the guide rod 54 and the orientation of the guide plate 55, and a plurality of guide plates 55 are connected one by one under the limiting action of the limiting grooves and the limiting buckles 56 to form a guide surface, which includes a plurality of independent planes or arc surfaces. When the strip is transferred to the guide surface, it is gradually transferred upward in an arc shape and is wound and stored as the winding and storage assembly is driven.
[0036] It can be seen that the winding storage assembly adopts active winding storage and is equipped with a guiding structure, specifically including a storage groove 61 arranged on the support plate 51, a storage block 62 is slidably installed in the storage groove 61, a storage roller 64 is rotatably installed between the storage blocks 62 through a storage motor 63, a rotating disk 65 is fixedly connected on both sides of the storage roller 64, the storage block 62 is connected to a fixed disk 66 opposite to the rotating disk 65, a storage frame opening 67 that can slide in the circumferential direction is installed at the edge of the fixed disk 66, a speed change gear set that meshes with the storage motor 63 is installed between the fixed disk 66 and the rotating disk 65, and the speed change gear set meshes with the storage frame opening 67 through an adjusting gear rack set. As the position of each guide plate 55 in the curling guide assembly changes, the center position of the storage roller 64 is also adjusted. This position adjustment is mainly used to adapt to the change in the winding thickness of the strip on the storage roller 64. As the winding amount of the strip increases, the storage roller 64 also descends to reduce the distance from the curling guide assembly, and the bending curvature of the strip on the curling guide assembly also decreases.
[0037] Obviously, in order to ensure the synchronous movement of the curling guide assembly and the winding storage assembly, the guide block 53 is fixedly connected with an arc-shaped synchronous rack 71, and a synchronous gear 72 meshing with the synchronous rack 71 is installed on the support plate 51. The synchronous gear 72 is connected to the synchronous motor 74 through a transmission gear set, and the synchronous gear 72 group is meshed with a synchronous screw 76 installed on one side of the storage groove 61 through a reversing gear set 75. The synchronous screw 76 is connected to the storage block 62. The curling guide assembly and the winding storage assembly keep synchronous movement to avoid excessive bending of the strip and deformation that affects the storage effect.
[0038] A production method of a production system for automatically adjusting the thickness error of cast-rolled copper and aluminum strips, comprising the following steps:
[0039] S1: The side of the support 1 facing away from the conveying device 5 is docked at the output port of the step of casting and rolling the copper and aluminum into strips, so that the produced strips can be conveyed to the conveying device from between the upper pressure conveying roller 3 and the lower pressure conveying roller 4;
[0040] S2: The distance between the upper pressure conveying roller 3 and the lower pressure conveying roller 4 is adjusted according to the difference between the actual thickness value measured by the AGC thickness gauge 2 and the preset thickness value through the AGC control system. If the thickness value measured by the AGC thickness gauge 2 is greater than the preset thickness value, the AGC control system enables the lifting mechanism to reduce the distance between the upper pressure conveying roller 3 and the lower pressure conveying roller 4. At the same time, the temperature regulating system is controlled by the AGC control system to increase the temperature of the upper pressure conveying roller 3 and the lower pressure conveying roller 4. If the thickness value measured by the AGC thickness gauge 2 is less than the preset thickness value, the AGC control system enables the lifting mechanism to increase the distance between the upper pressure conveying roller 3 and the lower pressure conveying roller 4. At the same time, the temperature regulating system is controlled by the AGC control system to reduce the temperature of the upper pressure conveying roller 3 and the lower pressure conveying roller 4.
[0041] S3: The curling guide assembly guides the strip to bend, and the guide plate 55 moves synchronously to adjust the relative distance, and the bending curvature of the strip is adjusted accordingly. The storage roller 64 in the winding and storage assembly rotates to store the strip, and at the same time, the storage roller 64 slides along the storage groove 61 and adjusts the relative position synchronously with the guide plate 55.
[0042] In summary, the principle of this embodiment is that the AGC control system controls the distance between the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4 according to the feedback information of the AGC thickness gauge, and adjusts the thickness of the strip formed after the copper and aluminum are cast and rolled by controlling the distance between the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4. The first servo motor 9 and the second servo motor 10 are respectively used to drive the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4 to rotate, and the flow rate of the coolant passing through the interior of the upper pressure conveyor roller 3 and the interior of the lower pressure conveyor roller 4 is controlled by the flow control solenoid valve to realize heat exchange, thereby adjusting the temperature of the upper pressure conveyor roller 3 and the lower pressure conveyor roller 4.
[0043] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0044] Although the terminology such as bracket 1, second servo motor 10, upper hydraulic cylinder 11, lower hydraulic cylinder 12, flow control solenoid valve 13, conveying pipe 14, coolant channel 15, AGC thickness gauge 2, upper pressure conveying roller 3, lower pressure conveying roller 4, conveying device 5, support plate 51, guide groove 52, guide block 53, guide rod 54, guide plate 55, limit buckle 56, slide groove 6, storage groove 61, storage block 62, storage motor 63, storage roller 64, rotating disk 65, fixed disk 66, storage frame 67, upper sliding seat 7, synchronous rack 71, synchronous gear 72, synchronous motor 74, reversing gear set 75, synchronous lead screw 76, lower sliding seat 8, first servo motor 9 is used more frequently in this article, the possibility of using other terms is not excluded. The use of these terms is only for the purpose of more conveniently describing and explaining the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
Claims
1. A production system for automatically adjusting the thickness error of cast copper and aluminum strips, comprising a support (1), characterized in that: The bracket (1) is provided with an upper pressure conveying roller (3) and a lower pressure conveying roller (4) which are parallel to each other. The upper pressure conveying roller (3) is located directly above the lower pressure conveying roller (4). A lifting device for adjusting the relative distance between the upper pressure conveying roller (3) and the lower pressure conveying roller (4) is provided between the upper pressure conveying roller (3) and the lower pressure conveying roller (4). The lifting device is connected to the signal output end of the AGC control system. The bracket (1) is provided with a conveying device (5) located on one side of the upper pressure conveying roller (3) and the lower pressure conveying roller (4). The conveying surface of the conveying device (5) is parallel to the upper pressure conveying roller (3). The conveying direction of the conveying device (5) is perpendicular to the upper pressure conveying roller (3). The bracket (1) is provided with an AGC thickness gauge (2) directly above the conveying device (5). The AGC thickness gauge (2) is connected to the AGC control system.
2. A production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips according to claim 1, characterized in that: The bracket (1) is provided with a slide groove (6) at both ends of the corresponding upper pressure conveying roller (3) and the lower pressure conveying roller (4), the length direction of the slide groove (6) is perpendicular to the conveying surface of the conveying device (5), and an upper sliding seat (7) and a lower sliding seat (8) are slidably provided in the slide groove (6), the two ends of the upper pressure conveying roller (3) are each rotatably connected to an upper sliding seat (7), and the two ends of the lower pressure conveying roller (4) are each rotatably connected to a lower sliding seat (8), one of the upper sliding seats (7) is provided with a first servo motor (9), and one of the lower sliding seats (8) is provided with a second servo motor (10), the output shaft of the first servo motor (9) is transmission-connected to the upper pressure conveying roller (3), and the output shaft of the second servo motor (10) is transmission-connected to the lower pressure conveying roller (4), and the upper sliding seat (7) and the lower sliding seat (8) are both connected to the execution end of the lifting device.
3. The production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips according to claim 1 is characterized in that: The lifting device comprises an upper hydraulic cylinder (11) and a lower hydraulic cylinder (12). The piston rod of the upper hydraulic cylinder (11) vertically penetrates downward into the slide groove (6) and is fixedly connected to the upper sliding seat (7). The lower hydraulic cylinder (12) vertically penetrates upward into the slide groove (6) and is fixedly connected to the lower sliding seat (8). Both the upper hydraulic cylinder (11) and the lower hydraulic cylinder (12) are connected to an AGC control system.
4. The production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips according to claim 1 is characterized in that: The upper pressure conveying roller (3) and the lower pressure conveying roller (4) are built with a temperature regulating system, and the temperature regulating system comprises a flow control solenoid valve (13), a conveying pipe (14), and a coolant channel (15). A coolant channel (15) is coaxially provided on each of the upper pressure conveying roller (3) and the lower pressure conveying roller (4). The two ends of the upper pressure conveying roller (3) are each connected to a conveying pipe (14) through a dynamic seal, and the two ends of the lower pressure conveying roller (4) are each connected to a conveying pipe (14) through a dynamic seal. A flow control solenoid valve (13) is provided on one of the conveying pipes (14) connected to the upper pressure conveying roller (3), and a flow control solenoid valve (13) is also provided on one of the conveying pipes (14) connected to the lower pressure conveying roller (4). The flow control solenoid valves (13) are both connected to an AGC control system.
5. The production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips according to claim 1 is characterized in that: The AGC thickness gauge (2) is an X-ray thickness gauge.
6. The production system for automatically adjusting the thickness error of cast copper and aluminum strips according to claim 1 is characterized in that: The bracket (1) is provided with a curling guide assembly connected to the conveying device (5), and the curling guide assembly is equipped with a winding storage assembly.
7. A production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips according to claim 6, characterized in that: The curling guide assembly comprises a support plate (51) vertically and symmetrically mounted on both sides of the bracket (1); a plurality of arc-shaped guide grooves (52) are formed on the support plate (51); the inner arc of the guide groove (52) is opposite to the winding storage assembly; a guide block (53) is slidably mounted in the guide groove (52); a guide rod (54) is connected between the guide blocks (53); a guide plate (55) is rotatably mounted on the guide rod (54); limiting grooves are respectively formed on both sides of the guide plate (55); and a limiting buckle (56) is provided at the end of the guide plate (55); the guide plate (55) on the guide rod (54) overlaps with the guide plate (55) on another adjacent guide rod (54); and the limiting groove of the guide plate (55) is slidably connected to the limiting buckle (56).
8. A production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips according to claim 7, characterized in that: The winding storage assembly comprises a storage groove (61) arranged on a support plate (51), a storage block (62) is slidably installed in the storage groove (61), a storage roller (64) is rotatably installed between the storage blocks (62) through a storage motor (63), a rotating disk (65) is fixedly connected to both sides of the storage roller (64), the storage block (62) is connected to a fixed disk (66) opposite to the rotating disk (65), a storage frame opening (67) that can slide in the circumferential direction is installed at the edge of the fixed disk (66), a speed change gear set that meshes with the storage motor (63) is installed between the fixed disk (66) and the rotating disk (65), and the speed change gear set meshes with the storage frame opening (67) through an adjusting gear rack set.
9. A production system for automatically adjusting the thickness error of cast and rolled copper and aluminum strips according to claim 8, characterized in that: The guide block (53) is fixedly connected with an arc-shaped synchronous rack (71); a synchronous gear (72) meshing with the synchronous rack (71) is installed on the support plate (51); the synchronous gear (72) is connected to a synchronous motor (74) through a transmission gear set; the synchronous gear (72) is meshed with a synchronous lead screw (76) installed on one side of the storage groove (61) through a reversing gear set (75); and the synchronous lead screw (76) is connected to the storage block (62) through a transmission connection.
10. A production method based on the production system for automatically adjusting the thickness error of cast copper and aluminum strips according to claims 1-9, characterized in that: The steps include: S1: The side of the support (1) facing away from the conveying device (5) is docked at the output port of the step of casting and rolling the copper and aluminum into strips, so that the produced strips can be conveyed from between the upper pressure conveying roller (3) and the lower pressure conveying roller (4) to the conveying device; S2: adjusting the distance between the upper pressure conveying roller (3) and the lower pressure conveying roller (4) according to the difference between the actual thickness value measured by the AGC thickness gauge (2) and the preset thickness value through the AGC control system; if the thickness value measured by the AGC thickness gauge (2) is greater than the preset thickness value, the AGC control system causes the lifting mechanism to reduce the distance between the upper pressure conveying roller (3) and the lower pressure conveying roller (4), and at the same time, controls the temperature adjustment system through the AGC control system to increase the temperature of the upper pressure conveying roller (3) and the lower pressure conveying roller (4); if the thickness value measured by the AGC thickness gauge (2) is less than the preset thickness value, the AGC control system causes the lifting mechanism to increase the distance between the upper pressure conveying roller (3) and the lower pressure conveying roller (4), and at the same time, controls the temperature adjustment system through the AGC control system to reduce the temperature of the upper pressure conveying roller (3) and the lower pressure conveying roller (4); S3: The curling guide assembly guides the strip to bend, the guide plate (55) moves synchronously to adjust the relative distance, and the bending curvature of the strip is adjusted accordingly. The storage roller (64) in the winding storage assembly rotates to store the strip, and at the same time the storage roller (64) slides along the storage groove (61) and adjusts the relative position synchronously with the guide plate (55).
Citation Information
Patent Citations
Method and device for continuously producing a thin metal strip
CN101039762A
Variable convexity casting roll, casting system and variable convexity casting technique
CN101391266A
Single-row multilayer winding machine for strip product
CN103693476A
Rolled plate strip thickness detection device and control system
CN112605133A
Anti-overshoot aluminum cold-rolling mill thickness difference adjusting device and method
CN114558896A
