A double-station casting punching device and its use method
By designing a double-station casting drilling device and adopting limiting, locking, positioning and collection mechanisms, the problems of low casting positioning efficiency and difficulty in cleaning waste in the existing technology are solved, and efficient casting drilling and waste waste management are achieved.
Patent Information
- Application Number
- CN202411757616.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-03
AI Technical Summary
In the prior art, the casting positioning device can only locate a single casting, resulting in low efficiency of drilling and inability to quickly clean up waste chips generated during drilling.
A double-station casting drilling device is designed, adopting a limiting mechanism, a locking mechanism, a positioning mechanism and a collection mechanism, which can position and drill two castings at the same time, and drive the clamping substrate to rotate through a stepper motor to achieve rapid collection and cleaning of waste chips.
The two castings are positioned and drilled simultaneously, which improves the drilling efficiency, and simplifies the operation process and improves work efficiency and convenience by quickly collecting and cleaning waste.
Smart Images

Figure CN119216631B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting processing, and in particular to a double-station casting punching device and a use method thereof. Background Art
[0002] Castings are metal shaped objects obtained by various casting methods. During the production and processing of castings, they need to be punched for subsequent use.
[0003] At present, before drilling holes in the formed casting, the casting needs to be positioned to prevent displacement of the casting during the drilling process to ensure that the position of the punched hole is accurate. However, the positioning device currently used for casting positioning can only position a single casting during actual use, resulting in a long time spent on casting positioning, which in turn makes the drilling process of the casting inefficient; and the waste chips generated after drilling are difficult to clean, so the positioning device needs to additionally clean the waste chips during the process of clamping the casting, which is more troublesome in actual use; therefore, in response to the above problems, the present invention document proposes a double-station casting drilling device and its use method. Summary of the invention
[0004] The present invention provides a double-station casting punching device and a method for using the same, which solves the problem that the prior art can only clamp and position a single casting, resulting in low efficiency during the punching process and the inability to quickly collect waste chips dropped on the positioning device.
[0005] The present invention provides the following technical solutions:
[0006] A double-station casting punching device, comprising a first support plate and a second support plate fixedly installed on both sides of the top of a base, a stepper motor fixedly installed on the top of one side of the first support plate, an output shaft of the stepper motor passes through the first support plate and is fixedly installed with a clamping base plate, a support shaft is passed through and rotatably connected on the second support plate, one end of the support shaft is fixedly connected to one side of the clamping base plate, two punching auxiliary guides are symmetrically installed on the top and bottom of the clamping base plate, and the punching device also includes:
[0007] Two limiting mechanisms, which are respectively installed on the top and bottom of the clamping base plate, and the limiting mechanisms are clamped with castings;
[0008] A locking mechanism, which is installed on one side of the clamping base plate and is used to limit the positions of the two castings;
[0009] A positioning mechanism, which is installed on one side of the second support plate and connected to the support shaft, and is used to position and brake the support shaft;
[0010] The collecting mechanism is installed at the bottom of the base and is used to collect waste chips generated when drilling holes in the casting.
[0011] In one possible design, the limiting mechanism includes two guide rails fixedly mounted on a clamping base plate, a positioning slide is slidably connected to the guide rails, the positioning slide is used to laterally limit the casting, a first locking pressure plate and a second locking pressure plate are respectively mounted on the clamping base plate, the first locking pressure plate and the second locking pressure plate are both used to press and limit the casting, an auxiliary support block is fixedly mounted on the clamping base plate, and the two auxiliary support blocks are both used to support the casting.
[0012] In a possible design, the locking mechanism includes a fixed plate fixedly mounted on one side of the clamping substrate, two rotating shafts are symmetrically penetrated and rotatably connected on the fixed plate, the top and bottom ends of the rotating shafts are fixedly mounted with swing arms, a stop shaft is fixedly mounted on one side of the swing arm, ejector assemblies are installed on one side and the bottom of the top of the clamping substrate, two stop shafts located at the same horizontal height are connected to the same ejector assembly, a clamping rod is fixedly mounted on the side of the two swing arms located on the same side that are close to each other, two hook assemblies are symmetrically mounted on one side of the clamping substrate, and the hook assemblies are movably clamped with the corresponding clamping rods.
[0013] In a possible design, the ejector assembly includes two positioning plates fixedly mounted on a clamping base plate, with positioning pins slidingly connected through the positioning plates, one end of the positioning pins being used to press and limit the casting, and the other ends of the two positioning pins being fixedly connected to the same connecting plate, a transmission plate being fixedly mounted on one side of the connecting plate, two transmission holes being symmetrically provided on the transmission plate, one end of the stop shaft extending into the corresponding transmission hole, and the stop shaft being in transmission cooperation with the inner wall of the transmission hole.
[0014] In a possible design, the hook assembly includes a mounting shaft fixed to one side of the clamping base plate, a locking buckle is rotatably sleeved on the mounting shaft, the locking buckle is clamped with the corresponding clamping rod, and two torsion springs are sleeved on the mounting shaft and are respectively located above and below the locking buckle, and the two ends of the torsion spring are respectively fixedly connected to one end of the mounting shaft and one side of the locking buckle.
[0015] In a possible design, the positioning mechanism includes a positioning ring fixedly mounted on the support shaft, a positioning protrusion is provided on the positioning ring, a support assembly is installed on one side of the second support plate, two U-shaped clamping plates are symmetrically installed on the support assembly, the two U-shaped clamping plates are movably clamped with the positioning protrusion, a transmission assembly is installed on one side of the second support plate, and the transmission assembly is connected to the support assembly.
[0016] In a possible design, the support assembly includes two support rails symmetrically fixedly installed on the top of one side of the second support plate, one end of the two support rails is fixedly installed with a same mounting rod, the sides of the two U-shaped clamping plates away from each other extend into the corresponding support rails and are slidably connected to the support rails, the two support rails are slidably connected with a same movable plate, one side of the movable plate is symmetrically installed with fixed rods respectively located in the two support rails, one end of the fixed rod is fixedly connected to the corresponding U-shaped clamping plate, and the transmission assembly is connected to the bottom of the movable plate.
[0017] In one possible design, the transmission assembly includes a rectangular ring fixedly mounted on the bottom of the movable plate, an electric push rod fixedly mounted on the bottom of the rectangular ring, the output shaft of the electric push rod extends into the rectangular ring and is fixedly mounted with a linkage plate, the linkage plate is slidably sleeved on the rectangular ring, both sides of the linkage plate are rotatably connected with rotating rods, and the bottom ends of the two rotating rods are rotatably connected to one side of the second support plate.
[0018] In a possible design, the collecting mechanism includes legs fixedly mounted on the four corners of the bottom of the base, the four legs are fixedly mounted with a same supporting ring, two limiting rings are symmetrically fixedly mounted in the supporting ring, a limiting slide plate is slidably connected to the limiting ring, a same moving box is fixedly mounted on one side of the two limiting slide plates, sliding bars are fixedly mounted on the tops of both sides of the moving box, supporting rails are slidably connected to the sliding bars, the two supporting rails are fixedly mounted on the bottom of the base, a baffle is fixedly mounted on one side of the two supporting rails, the baffle is used to limit the moving box, a supporting ring is fixedly mounted in the moving box, a collecting box is penetrated through the supporting ring, a placing ring located above the supporting ring is fixedly sleeved on the collecting box, and two handles are symmetrically fixedly mounted on the top of the placing ring;
[0019] A limit frame is fixedly installed on one side of the mobile box, and a plug plate is slidably connected inside the limit frame. A plug ring is fixedly installed on one side of the base. The top of the plug plate passes through the plug ring and extends to the top of the plug ring. The plug plate and the plug ring are clamped together. A push plate is fixedly installed on one side of the plug plate, and a compression spring is fixedly installed on the bottom of the plug plate. The bottom end of the compression spring is fixedly connected to the bottom inner wall of the limit frame.
[0020] The method for using the double-station casting punching device comprises the following steps:
[0021] S1. Casting placement: Place two castings on the upper and lower sides of the clamping base plate respectively, and support them with auxiliary support blocks;
[0022] S2, side limit: adjust the position of the positioning slide to limit the side of the casting, and then use the first locking plate and the second locking plate to limit the casting to prevent the casting from separating from the auxiliary support block;
[0023] S3, swing arm transmission: rotate the shaft to drive the swing arm to rotate, the blocking shaft moves in an arc with the swing arm, and works with the transmission hole to drive the transmission plate to move horizontally, and then move the positioning pin through the connecting plate to achieve the pressing of the casting;
[0024] S4, swing arm brake: during the swing arm rotation process, the clamp rod is driven to move synchronously. When the casting is pressed, the lock is released, and the torsion spring drives the lock to rotate and engage with the clamp rod, thereby braking the swing arm;
[0025] S5, U-shaped card plate moves: start the electric push rod, push the linkage plate to slide longitudinally along the rectangular ring, and then drive the rotating rod to rotate, so that the linkage plate moves upward in an arc, driving the rectangular ring close to the second support plate, thereby driving the moving plate and the U-shaped card plate to move horizontally, and positioning and clamping with the positioning protrusion;
[0026] S6. Punching operation: Install the guide drill sleeve on the punching auxiliary guide to perform drilling operations on the castings. Two castings can be drilled at the same time to improve the drilling efficiency;
[0027] S7, U-shaped pallet separation: start the electric push rod again to retract its output shaft, and separate the U-shaped pallet from the positioning protrusion through the reverse transmission mechanism;
[0028] S8, waste chips collection: start the stepper motor to drive the clamping substrate to rotate 180 degrees, so that the waste chips fall into the collection box;
[0029] S9. Waste cleaning: Push the push plate to move the plug plate downward and disengage it from the plug ring, then pull the mobile box to one side of the base, lift the handle, move the collection box out of the mobile box, and clean the waste.
[0030] It is to be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] In the present invention, by means of the provided limiting mechanism, after the casting to be punched is set on the clamping base plate, the two auxiliary support blocks are used to support the casting, and then the side of the casting is limited by adjusting the position of the positioning slide plate. At the same time, under the limiting action of the first locking pressure plate and the second locking pressure plate, the casting can be prevented from being separated from the two auxiliary support blocks, thereby achieving a good limiting effect. After that, after the guide hole drill sleeve is installed on the punching auxiliary guide, the casting can be punched. In this way, in actual use, two castings installed on the clamping base plate can be punched at the same time, thereby improving the punching efficiency.
[0033] In the present invention, the locking mechanism is provided, and after the casting is limited, the two rotating shafts can be rotated. When the rotating shafts rotate, the corresponding swing arms can be driven to rotate. At this time, under the transmission cooperation of the blocking shaft, the corresponding ejector assembly can be driven to move, so that the ejector assembly can be used to press the casting;
[0034] In the present invention, by means of the positioning mechanism, when the stepping motor is started to drive the clamping substrate to rotate 180°, the positioning ring can be driven to rotate synchronously through the support shaft. After the clamping substrate is adjusted, the transmission component can be started to drive the two U-shaped clamping plates to move, so that the positioning protrusion is clamped with one of the U-shaped clamping plates, thereby braking the positioning ring. At the same time, by braking the positioning ring, the clamping substrate can be positioned through the support shaft.
[0035] In the present invention, by means of the collection mechanism, after the drilling of the casting is completed, the casting can be turned over to the bottom of the clamping base, and the waste chips can fall into the collection box through the base, thereby preventing a large amount of waste chips from adhering to the clamping base, and reducing the frequency of cleaning the waste chips. When the collected waste chips need to be cleaned, the push plate can be pushed downward to move the plug plate downward and disengage from the plug ring, and then the movable box can be pulled to one side of the base, and then the two handles can be lifted upward to move the collection box out of the movable box, so that the collected waste chips can be conveniently cleaned.
[0036] The present invention can achieve pressing and positioning of two castings at one time, so that when drilling holes in the castings, the two castings can be drilled at the same time, thereby improving work efficiency, and after the drilling of the castings is completed, the castings can be turned over so that waste chips can fall into the collection box, which can facilitate the cleaning of the waste chips. Therefore, it has good convenience in actual use. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 A three-dimensional schematic diagram of the first-view structure of a dual-station casting punching device provided in an embodiment of the present invention;
[0038] Figure 2 A three-dimensional schematic diagram of the second-view structure of the double-station casting punching device provided in an embodiment of the present invention;
[0039] Figure 3 A three-dimensional schematic diagram of the structure of the double-station casting punching device provided by an embodiment of the present invention from a third perspective;
[0040] Figure 4 A three-dimensional schematic diagram of the connection structure of the first support plate, the second support plate, the stepping motor, the clamping base plate and the support shaft of the double-station casting punching device provided in an embodiment of the present invention;
[0041] Figure 5 A three-dimensional schematic diagram of a clamping substrate structure of a double-station casting punching device provided in an embodiment of the present invention;
[0042] Figure 6 A three-dimensional schematic diagram of the connection structure of two connecting plates and a fixed plate of a double-station casting punching device provided in an embodiment of the present invention;
[0043] Figure 7 A three-dimensional schematic diagram of the connection structure of the electric push rod, rectangular ring, movable plate, two U-shaped clamping plates and positioning ring of the double-station casting punching device provided in an embodiment of the present invention;
[0044] Figure 8 A three-dimensional schematic diagram of the internal structure of a moving box of a double-station casting punching device provided in an embodiment of the present invention;
[0045] Fig. 9 A three-dimensional schematic diagram of the separation structure of the moving box and the collecting box of the double-station casting punching device provided in an embodiment of the present invention.
[0046] Reference numerals:
[0047] 1. Base; 2. First support plate; 3. Second support plate; 4. Stepper motor; 5. Support shaft; 6. Clamping base plate; 61. Auxiliary support block; 62. Auxiliary guide for punching holes; 7. First locking pressure plate; 8. Second locking pressure plate; 9. Guide rail; 10. Positioning slide plate; 11. Positioning plate; 12. Positioning pin; 13. Connecting plate; 14. Transmission plate; 15. Fixed plate; 16. Rotating shaft; 17. Swing arm; 18. Blocking shaft; 19. Transmission hole; 20. Clamping rod; 21. Mounting shaft; 22. Locking buckle; 23. Torsion spring; 24. Positioning ring; 25. Positioning protrusion; 26. Support rail; 27. U-shaped card plate; 28. Moving plate; 29. Mounting rod; 30. Rectangular ring; 31. Linkage plate; 32. Electric push rod; 33. Rotating rod; 34. Support leg; 35. Support ring; 36. Limiting ring; 37. Limiting slide plate; 38. Moving box; 39. Limiting frame; 40. Insert plate; 41. Insert ring; 42. Compression spring; 43. Support rail; 44. Slide bar; 45. Support ring; 46. Collection box; 47. Putting ring; 48. Handle; 49. Push plate. DETAILED DESCRIPTION
[0048] The embodiments of the present invention are described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0049] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present invention, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0050] Example 1: Reference Figure 1-Figure 9 A double-station casting punching device of this embodiment includes a base 1, on both sides of the top of which a first support plate 2 and a second support plate 3 are fixedly installed. A stepper motor 4 is fixedly installed on the top of one side of the first support plate 2. The output shaft of the stepper motor 4 passes through the first support plate 2 and is fixedly connected to a clamping base plate 6. At the same time, a support shaft 5 is rotatably connected to the second support plate 3, and one end of the support shaft 5 is fixedly connected to one side of the clamping base plate 6, thereby ensuring that the clamping base plate 6 can rotate under the drive of the stepper motor 4.
[0051] like Figure 5 As shown, two punching auxiliary guides 62 are symmetrically installed on the top and bottom of the clamping base plate 6 for guiding the punching tool during the punching process. In order to stably clamp the casting, two limiting mechanisms are also provided on the top and bottom of the clamping base plate 6. Each limiting mechanism includes two guide rails 9 fixed on the clamping base plate 6, and a positioning slide 10 is slidably connected to the guide rail 9. By adjusting the position of the positioning slide 10, the side of the casting can be limited. In addition, the first locking pressure plate 7 and the second locking pressure plate 8 are respectively installed on the clamping base plate 6, both of which are used to press and limit the casting. At the same time, two auxiliary support blocks 61 are also fixedly installed on the clamping base plate 6 for supporting the casting.
[0052] like Figure 6As shown, in order to realize the locking function, the device is also provided with a locking mechanism. The mechanism includes a fixed plate 15 fixed on one side of the clamping substrate 6, and two rotating shafts 16 are symmetrically penetrated and rotatably connected on the fixed plate 15. The top and bottom ends of the rotating shaft 16 are fixedly installed with swing arms 17, and one side of the swing arm 17 is fixedly installed with a stopper shaft 18. The top and bottom of the clamping substrate 6 are installed with ejector assemblies, and each ejector assembly includes two positioning plates 11, and the positioning plate 11 is penetrated and slidably connected with a positioning pin 12. One end of the positioning pin 12 is used to press and limit the casting, and the other end is connected to the stopper shaft 18 through the connecting plate 13 and the transmission plate 14. Two transmission holes 19 are symmetrically provided on the transmission plate 14, and one end of the stopper shaft 18 extends into the corresponding transmission hole 19 to realize transmission matching. When the rotating shaft 16 is rotated, the swing arm 17 and the stopper shaft 18 move accordingly, and the transmission plate 14 and the positioning pin 12 are driven to move through the transmission hole 19, thereby pressing the casting.
[0053] like Figure 6 As shown, in order to maintain the locked state, a hook assembly is also provided. The assembly includes a mounting shaft 21 fixed to one side of the clamping base plate 6, and a lock buckle 22 is rotatably sleeved on the mounting shaft 21, and the lock buckle 22 is clamped with the corresponding clamping rod 20. Two torsion springs 23 are also sleeved on the mounting shaft 21, which are respectively located above and below the lock buckle 22, and the two ends of the torsion spring 23 are respectively fixedly connected to one end of the mounting shaft 21 and one side of the lock buckle 22. After the casting is pressed by the positioning pin 12, the lock buckle 22 is released, and the elastic potential energy of the torsion spring 23 drives the lock buckle 22 to rotate, so that it is clamped with the corresponding clamping rod 20, thereby locking the position of the swing arm 17 and maintaining the stable pressing of the positioning pin 12 on the casting.
[0054] like Figure 7 As shown, in order to position and brake the support shaft 5, a positioning mechanism is installed on one side of the second support plate 3, and the positioning mechanism is connected to the support shaft 5 to keep the support shaft 5 stable during the punching process. At the same time, in order to collect the waste generated during the punching, a collection mechanism is also installed at the bottom of the base 1 to ensure a clean working environment.
[0055] like Figure 7 As shown, the positioning mechanism mainly includes a positioning ring 24, a positioning protrusion 25, a support assembly and a transmission assembly. The positioning ring 24 is fixedly sleeved on the support shaft 5, and a positioning protrusion 25 is arranged on it. The support assembly is installed on one side of the second support plate 3, and includes two symmetrically installed support rails 26, and one end of the support rail 26 is fixedly connected to the mounting rod 29. Two U-shaped clamping plates 27 are respectively slidably connected in the two support rails 26, and are used for movable clamping with the positioning protrusion 25.
[0056] The transmission assembly is connected to the support assembly, and the transmission assembly includes a rectangular ring 30 fixedly mounted on the bottom of the moving plate 28, an electric push rod 32 is installed at the bottom of the rectangular ring 30, the output shaft of the electric push rod 32 is connected to the linkage plate 31, the two sides of the linkage plate 31 are rotatably connected to the rotating rod 33, and the bottom end of the rotating rod 33 is rotatably connected to the second support plate 3. After the stepper motor 4 is started to drive the clamping substrate 6 to rotate 180°, the electric push rod 32 is started to make the linkage plate 31 slide longitudinally, drive the rotating rod 33 to rotate, and then drive the U-shaped clamping plate 27 to move horizontally through the moving plate 28 and the two fixed rods until the positioning protrusion 25 is clamped with one of the U-shaped clamping plates 27, so as to achieve the braking and positioning of the positioning ring 24 and the clamping substrate 6.
[0057] The support assembly provides sliding support for the U-shaped card plate 27 through the support rail 26, and the fixed rod connects the U-shaped card plate 27 with the movable plate 28. When the electric push rod 32 in the transmission assembly works, it pushes the linkage plate 31 to slide in the rectangular ring 30. Through the lever action of the rotating rod 33, the movable plate 28 moves horizontally on the support rail 26, thereby driving the U-shaped card plate 27 to move, thereby realizing the clamping or separation with the positioning protrusion 25.
[0058] The transmission assembly drives the linkage plate 31 to slide up and down in the rectangular ring 30 through the telescopic movement of the electric push rod 32, and the rotating rods 33 rotatably connected on both sides of the linkage plate 31 rotate with the movement of the linkage plate 31, thereby driving the moving plate 28 to move on the support rail 26. This design utilizes the lever principle and realizes remote control of the U-shaped card plate 27 through a simple mechanical structure.
[0059] Example 2: Figure 8 and Fig. 9 As shown, the collecting mechanism includes a support leg 34, a supporting ring 35, a limiting ring 36, a limiting slide 37, a movable box 38, a supporting ring 45, a collecting box 46 and other components. The support leg 34 is fixed to the bottom of the base 1, the supporting ring 35 and the limiting ring 36 are fixed on the support leg 34 to provide support and guidance for the movable box 38. The movable box 38 slides under the base 1 through the slide bar 44 and the support rail 43, and a supporting ring 45 and a collecting box 46 are installed inside.
[0060] The collection box 46 is easy to take out and clean through the placement ring 47 and the handle 48. The plug plate 40 in the limit frame 39 is clamped with the plug ring 41 on one side of the base 1, and the plug plate 40 is kept locked by the compression spring 42. When it is necessary to clean the waste, push the push plate 49 downward to make the plug plate 40 separate from the plug ring 41, then pull the movable box 38 to the side of the base 1, and take out the collection box 46 through the handle 48 for cleaning.
[0061] The present invention provides a method for using a double-station casting punching device, comprising the following steps:
[0062] S1, placing two castings above and below the clamping base plate 6, and using two auxiliary support blocks 61 to support the castings;
[0063] S2. Adjust the position of the positioning slide plate 10 to limit the side of the casting. At the same time, under the limiting action of the first locking plate 7 and the second locking plate 8, the casting can be prevented from being separated from the two auxiliary support blocks 61;
[0064] S3, rotating the two rotating shafts 16, when the rotating shafts 16 rotate, the corresponding swing arms 17 can be driven to rotate, when the blocking shaft 18 moves in an arc shape along with the swing arms 17, under the transmission cooperation with the transmission hole 19, the transmission plate 14 can be driven to move laterally, so that the positioning pins 12 can be driven to move through the connecting plate 13, so that the casting can be pressed and limited by the positioning pins 12;
[0065] S4. When the swing arm 17 is rotated, the clamping rod 20 can be driven to move synchronously. After the casting is pressed by the positioning pin 12, the lock buckle 22 can be released. The two torsion springs 23 in a stressed state can use their elastic potential energy to drive the lock buckle 22 to rotate, so that the lock buckle 22 and the corresponding clamping rod 20 are clamped together, so that the swing arm 17 can be braked;
[0066] S5, start the electric push rod 32 to drive the linkage plate 31 to slide longitudinally along the rectangular ring 30, which can drive the two rotating rods 33 to rotate. When the rotating rod 33 rotates upward, it can drive the linkage plate 31 to move upward in an arc shape, that is, it can drive the rectangular ring 30 to approach the second support plate 3, thereby driving the moving plate 28 to move, and thus driving the two U-shaped card plates 27 to move horizontally. At this time, under the cooperation of the sliding support of the two support rails 26, the U-shaped card plates 27 can be kept to move horizontally, so that the corresponding U-shaped card plates 27 can be positioned and clamped with the positioning protrusions 25;
[0067] S6. After the guide hole drill sleeve is installed on the drilling auxiliary guide 62, the casting can be drilled. In actual use, two castings installed on the clamping substrate 6 can be drilled at the same time, thereby improving the drilling efficiency;
[0068] S7, start the electric push rod 32 to retract its output shaft, so that the U-shaped clamping plate 27 can be separated from the positioning protrusion 25 through reverse transmission of the structure;
[0069] S8, starting the stepper motor 4 to drive the clamping substrate 6 to rotate 180 degrees, and the waste chips above the clamping substrate 6 can fall into the collection box 46;
[0070] S9. When the collected waste needs to be cleaned, the push plate 49 can be pushed downward to move the plug plate 40 downward and disengage from the plug ring 41. Then the movable box 38 can be pulled to one side of the base 1. Then the two handles 48 can be lifted upward to move the collection box 46 out of the movable box 38, so that the collected waste can be cleaned conveniently.
[0071] However, as is well known to those skilled in the art, the working principles and wiring methods of the stepper motor 4 and the electric push rod 32 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.
[0072] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention; the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims
1. A double-station casting punching device, comprising a first support plate (2) and a second support plate (3) fixedly mounted on both sides of the top of a base (1), a stepper motor (4) fixedly mounted on the top of one side of the first support plate (2), an output shaft of the stepper motor (4) passing through the first support plate (2) and fixedly mounted with a clamping base plate (6), a support shaft (5) passing through the second support plate (3) and rotatably connected, one end of the support shaft (5) being fixedly connected to one side of the clamping base plate (6), two punching auxiliary guides (62) being symmetrically mounted on the top and bottom of the clamping base plate (6), characterized in that: The punching device also includes: Two limiting mechanisms, the two limiting mechanisms are respectively mounted on the top and bottom of the clamping base plate (6), and the limiting mechanisms are clamped with castings; A locking mechanism, the locking mechanism being mounted on one side of the clamping base plate (6), and being used to limit the positions of the two castings; A positioning mechanism, the positioning mechanism being mounted on one side of the second support plate (3), the positioning mechanism being connected to the support shaft (5), and the positioning mechanism being used to position and brake the support shaft (5); A collecting mechanism, the collecting mechanism is mounted at the bottom of the base (1), and is used to collect waste chips generated when drilling holes in the casting; The limiting mechanism comprises two guide rails (9) fixedly mounted on the clamping base plate (6), a positioning slide plate (10) being slidably connected to the guide rails (9), the positioning slide plate (10) being used to laterally limit the casting, a first locking pressure plate (7) and a second locking pressure plate (8) being respectively mounted on the clamping base plate (6), the first locking pressure plate (7) and the second locking pressure plate (8) being both used to press and limit the casting, and an auxiliary support block (61) being fixedly mounted on the clamping base plate (6), the two auxiliary support blocks (61) being both used to support the casting; The locking mechanism comprises a fixing plate (15) fixedly mounted on one side of the clamping substrate (6), two rotating shafts (16) symmetrically passing through the fixing plate (15) and rotatably connected, swing arms (17) fixedly mounted on the top and bottom ends of the rotating shaft (16), a stopper shaft (18) fixedly mounted on one side of the swing arm (17), an ejector pin assembly mounted on one side and the bottom of the clamping substrate (6), two stopper shafts (18) located at the same horizontal height are connected to the same ejector pin assembly, a clamping rod (20) is fixedly mounted on the side of the two swing arms (17) located on the same side close to each other, and two hook assemblies are symmetrically mounted on one side of the clamping substrate (6), and the hook assemblies are movably clamped with the corresponding clamping rods (20); The ejector assembly comprises two positioning plates (11) fixedly mounted on a clamping base plate (6), a positioning pin (12) slidably connected through the positioning plate (11), one end of the positioning pin (12) being used to press and limit the casting, the other ends of the two positioning pins (12) being fixedly connected to the same connecting plate (13), one side of the connecting plate (13) being fixedly mounted with a transmission plate (14), the transmission plate (14) being symmetrically provided with two transmission holes (19), one end of a stop shaft (18) extending into a corresponding transmission hole (19), the stop shaft (18) being in transmission cooperation with the inner wall of the transmission hole (19); The hook assembly comprises a mounting shaft (21) fixed to one side of the clamping base plate (6); a lock buckle (22) is rotatably sleeved on the mounting shaft (21); the lock buckle (22) is clamped with a corresponding clamping rod (20); two torsion springs (23) are sleeved on the mounting shaft (21) and are respectively located above and below the lock buckle (22); two ends of the torsion spring (23) are respectively fixedly connected to one end of the mounting shaft (21) and one side of the lock buckle (22); The positioning mechanism comprises a positioning ring (24) fixedly sleeved on the support shaft (5), the positioning ring (24) being provided with a positioning protrusion (25), a support assembly being installed on one side of the second support plate (3), two U-shaped clamping plates (27) being symmetrically installed on the support assembly, the two U-shaped clamping plates (27) being movably clamped with the positioning protrusion (25), a transmission assembly being installed on one side of the second support plate (3), and the transmission assembly being connected to the support assembly; The support assembly comprises two support rails (26) symmetrically fixedly mounted on the top of one side of the second support plate (3); one end of the two support rails (26) is fixedly mounted with a same mounting rod (29); two U-shaped clamping plates (27) extend away from each other on their respective sides into the corresponding support rails (26) and are slidably connected to the support rails (26); the two support rails (26) are slidably connected with a same moving plate (28); one side of the moving plate (28) is symmetrically mounted with fixing rods respectively located in the two support rails (26); one end of the fixing rods is fixedly connected to the corresponding U-shaped clamping plate (27); and the transmission assembly is connected to the bottom of the moving plate (28); The transmission assembly comprises a rectangular ring (30) fixedly mounted on the bottom of the moving plate (28); an electric push rod (32) is fixedly mounted on the bottom of the rectangular ring (30); an output shaft of the electric push rod (32) extends into the rectangular ring (30) and is fixedly mounted with a linkage plate (31); the linkage plate (31) is slidably sleeved on the rectangular ring (30); both sides of the linkage plate (31) are rotatably connected to rotating rods (33); and the bottom ends of the two rotating rods (33) are rotatably connected to one side of the second support plate (3); The collecting mechanism comprises legs (34) respectively fixedly mounted at the four corners of the bottom of the base (1); a same supporting ring (35) is fixedly mounted on the four legs (34); two limiting rings (36) are symmetrically fixedly mounted in the supporting ring (35); a limiting slide plate (37) is slidably connected to the limiting ring (36); a same moving box (38) is fixedly mounted on one side of the two limiting slide plates (37); sliding bars (44) are fixedly mounted on the tops of both sides of the moving box (38); the sliding bars (44) slide upwards and downwards; A support rail (43) is movably connected, and the two support rails (43) are fixedly mounted on the bottom of the base (1). A stop bar is fixedly mounted on one side of the two support rails (43), and the stop bar is used to limit the position of the mobile box (38). A support ring (45) is fixedly mounted in the mobile box (38), and a collection box (46) is penetrated through the support ring (45). A mounting ring (47) located above the support ring (45) is fixedly sleeved on the collection box (46), and two handles (48) are symmetrically fixedly mounted on the top of the mounting ring (47); A limit frame (39) is fixedly installed on one side of the moving box (38), a plug plate (40) is slidably connected inside the limit frame (39), a plug ring (41) is fixedly installed on one side of the base (1), the top of the plug plate (40) passes through the plug ring (41) and extends to the top of the plug ring (41), the plug plate (40) and the plug ring (41) are clamped together, a push plate (49) is fixedly installed on one side of the plug plate (40), a compression spring (42) is fixedly installed on the bottom of the plug plate (40), and the bottom end of the compression spring (42) is fixedly connected to the bottom inner wall of the limit frame (39).
2. The method for using the double-station casting punching device according to claim 1 is characterized in that: The following steps are involved: S1, casting placement: placing two castings above and below the clamping base plate (6), and supporting them with auxiliary support blocks (61); S2, side limiting: adjusting the position of the positioning slide plate (10) to limit the side of the casting, and then using the first locking pressure plate (7) and the second locking pressure plate (8) to limit the casting to prevent the casting from separating from the auxiliary support block (61); S3, swing arm transmission: the rotating shaft (16) is rotated to drive the swing arm (17) to rotate, and the blocking shaft (18) moves in an arc shape with the swing arm, cooperates with the transmission hole (19), drives the transmission plate (14) to move horizontally, and then drives the positioning pin (12) to move through the connecting plate (13), thereby pressing the casting; S4, swing arm braking: when the swing arm (17) is rotated, the clamping rod (20) is driven to move synchronously, and the lock buckle (22) is released after the casting is pressed, and the torsion spring (23) drives the lock buckle (22) to rotate and clamp with the clamping rod (20), thereby braking the swing arm (17); S5, U-shaped card plate movement: start the electric push rod (32), drive the linkage plate (31) to slide longitudinally along the rectangular ring (30), drive the rotating rod (33) to rotate, and then drive the linkage plate (31) to move upward in an arc shape, so that the rectangular ring (30) is close to the second support plate (3), drive the moving plate (28) to move, and then drive the U-shaped card plate (27) to move horizontally, and be positioned and clamped with the positioning protrusion (25); S6, drilling operation: installing the guide drill sleeve on the drilling auxiliary guide (62), drilling holes in the casting, achieving simultaneous drilling of two castings, and improving the drilling efficiency; S7, U-shaped card plate separation: start the electric push rod (32) to retract its output shaft, and through reverse transmission, the U-shaped card plate (27) is separated from the positioning protrusion (25); S8, waste chip collection: start the stepper motor (4) to drive the clamping substrate (6) to rotate 180 degrees, so that the waste chips fall into the collection box (46); S9, waste cleaning: push the push plate (49) to move the insert plate (40) downward to disengage from the insert ring (41), pull the movable box (38) to one side of the base (1), lift the handle (48), move out the collection box (46), and clean the waste.
Citation Information
Patent Citations
Reversible double-station machining mechanical table
CN220197264U