An intelligent chamfering device for rivet production

Abstract

The present invention relates to the field of mechanical processing technology, and specifically to an intelligent chamfering device for rivet production, comprising a base, on which a chamfering mechanism is arranged, and also comprising a transfer plate, which is fixedly arranged on the base, and the end of the transfer plate is connected to an external conveying device for conveying rivets; an adaptive movable disk, which is movably arranged on the base, and is used to drive the rivet to move to complete the chamfering; a moving part, which is arranged in the adaptive movable disk, and is used to drive the rivet to extend a fixed distance on the adaptive movable disk; this intelligent chamfering device for rivet production can achieve the fixation of the rivet through the cooperation of the adaptive movable disk and the limit plate, and through the setting of the moving part, the distance that the top of the rivet extends from the adaptive movable disk is fixed, and then when the stroke of the chamfering cutter head is inconvenient to be fixed, the cutting amount of the cutter head for the outer side of the top of the rivet is fixed, so as to avoid excessive or insufficient cutting due to different rivet lengths, and ensure the cutting quality of the chamfering.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing, and in particular to an intelligent chamfering device for rivet production. Background Art

[0002] With the rapid development of modern industrial manufacturing technology, the requirements for precision processing and manufacturing have been raised to an unprecedented level. Rivets, as key industrial connectors, their quality and performance are directly related to the overall stability and service life of the product. In the production process of rivets, chamfering is a crucial link. It can not only significantly improve the performance of rivets, such as enhancing connection strength and preventing slippage, but also effectively prevent damage to surrounding materials during installation, while improving the overall appearance of the product.

[0003] At present, in order to improve production efficiency and processing accuracy, automatic chamfering machines have been widely used in the chamfering of rivets. This equipment realizes automatic chamfering of rivets by controlling the descending stroke and rotation speed of the cutter head. However, in actual production, due to the influence of various factors such as process control and material properties, there may be certain deviations in the length of rivets in the same batch.

[0004] This length deviation is a challenge for automatic chamfering machines, because when the descending stroke of the cutter head is fixed, if the rivet length is short, the chamfer may not be in place, affecting the performance of the rivet; if the rivet length is long, it may cause excessive chamfering, which not only wastes materials but also may damage the structural strength of the rivet. For this reason, we propose an intelligent chamfering equipment for rivet production. Summary of the invention

[0005] In order to solve the above technical problems, the embodiment of the present application provides an intelligent chamfering device for rivet production, including a base, on which a chamfering mechanism is provided, and further comprising:

[0006] A transfer plate is fixedly arranged on the base, and the end of the transfer plate is connected to an external conveying device for conveying rivets;

[0007] An adaptive movable plate is movably arranged on the base to drive the rivet to move and complete the chamfering;

[0008] A moving part is arranged in the self-adaptive movable disk and is used to drive the rivet to extend a fixed distance on the self-adaptive movable disk;

[0009] A limit plate is fixedly arranged on the base and can limit the rivet so that it does not fall off the adaptive movable plate;

[0010] The positioning assembly is fixedly arranged on the base and located below the chamfering mechanism, and is used for fixing the rivet during chamfering.

[0011] In some embodiments, a driving base is provided on the base, and the adaptive movable disk is provided above the driving base and is transmission-connected thereto, the driving base can drive the adaptive movable disk to rotate, a plurality of workstations for placing rivets are provided on the adaptive movable disk, a plurality of slots are provided on the side walls of the workstations, the movable part is provided in the slots, a placing plate is movably provided at the bottom of the adaptive movable disk, and the placing plate is slidably provided on the adaptive movable disk.

[0012] In some embodiments, the movable part includes a rotating shaft rotatably arranged in a slot, a roller is fixedly arranged on the outside of the rotating shaft, a torsion spring is arranged on the outside of the rotating shaft, both ends of the torsion spring are respectively fixedly connected to the roller and the inner wall of the slot, a gear is fixedly arranged on the outside of the rotating shaft, a rack meshing with the gear is slidably arranged in the slot, and a limiting block is arranged at the bottom of the slot.

[0013] In some embodiments, a screw rod is rotatably arranged in the slot, the top end of the screw rod rotates through the adaptive movable disk and a knob is arranged on the top end, a sleeve is threadedly sleeved on the outer side of the screw rod, the limit block is fixedly arranged on the sleeve, a fixed block is also arranged on the sleeve, and a guide rod is fixedly arranged in the slot and passes through the fixed block.

[0014] In some embodiments, a plurality of sockets are provided at the bottom of the adaptive movable disk, a sliding rod is movably provided in the socket, the placement plate is fixedly provided at the bottom of the sliding rod, a connecting groove is provided on the outside of the socket, the connecting groove connects the plurality of sockets, a side groove is provided at one end of the connecting groove, a connecting valve is fixedly provided in the side groove, a top block 1 capable of conducting the connecting valve is provided in the limit plate, a pipeline is fixedly connected to a position on the limit plate near the top block 1, and the pipeline is connected to the negative pressure pump.

[0015] In some embodiments, the connecting valve includes a connecting block fixedly arranged in a side groove, a through hole is opened on the connecting block, a fixing ring is fixedly arranged in the through hole, a connecting spring is fixedly connected to one end of the fixing ring, a baffle is fixedly arranged on the end of the connecting spring, a movable plug is fixedly arranged on the baffle, the movable plug is movably arranged in the fixing ring, and a cross bar is fixedly connected to the end of the movable plug.

[0016] In some embodiments, a cavity is provided in the limit plate, and a top block 1 is slidably provided in the cavity. The end of the top block 1 close to the connecting block is V-shaped and a support spring 1 is provided at the other end. The two ends of the support spring 1 are respectively fixedly connected to the top block 1 and the limit plate. A through hole is opened in the top block 1, the through hole is connected to the cavity and the cavity is connected to the pipeline.

[0017] In some embodiments, a side plate is further provided on the outer side of the adaptive movable disk, and a second top block is movably provided inside the side plate. The second top block has the same structure as the first top block and a second support spring is provided at the bottom end.

[0018] In some embodiments, the positioning assembly includes a cylinder fixedly disposed on a base, a positioning block is fixedly disposed at an output end of the cylinder, and an end of the positioning block is arc-shaped.

[0019] In some embodiments, a rubber layer is disposed on the outer side of the roller.

[0020] The present invention has at least the following beneficial effects:

[0021] This intelligent chamfering equipment for rivet production can fix the rivet through the cooperation of the adaptive movable disk and the limit plate. Through the setting of the moving parts, the distance that the top of the rivet extends from the adaptive movable disk is fixed. Furthermore, when the stroke of the chamfering cutter head is inconvenient to fix, the cutting amount of the cutter head on the outside of the top of the rivet is fixed, avoiding excessive or insufficient cutting due to different rivet lengths, thereby ensuring the cutting quality of the chamfer. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 For the present invention Figure 1 Schematic diagram of local structure;

[0024] Figure 3 For the present invention Figure 2 Schematic diagram of local structure;

[0025] Figure 4 This is a schematic diagram of the structure of the adaptive movable disk of the present invention;

[0026] Figure 5 For the present invention Figure 4 Schematic diagram of partial cross-section structure;

[0027] Figure 6 It is a schematic diagram of the structure of the moving part of the present invention;

[0028] Figure 7 For the present invention Figure 6 Another structural diagram;

[0029] Figure 8 It is a schematic diagram of the cross-sectional structure of the adaptive movable disk of the present invention;

[0030] Fig. 9 For the present invention Figure 8 The enlarged structural diagram at A in the middle;

[0031] Fig.10 For the present invention Figure 8 Schematic diagram of partial cross-section structure;

[0032] Fig.11 For the present invention Fig.10 Schematic diagram of the structure at A in the middle;

[0033] Fig.12 For the present invention Fig.10 Schematic diagram of the structure at B in the middle;

[0034] Fig.13 It is a schematic diagram of the structure of the jack of the present invention.

[0035] In the figure: 1-base; 2-transfer plate; 3-adaptive movable disk; 4-moving part; 41-rotating shaft; 42-roller; 43-torsion spring; 44-gear; 45-rack; 46-limit block; 47-screw rod; 48-sleeve; 49-fixed block; 410-guide rod; 5-limit plate; 6-positioning assembly; 61-cylinder; 62-positioning block; 7-connecting valve; 71-connecting block; 72-fixing ring; 73-connecting spring; 74-baffle; 75-moving plug; 76-cross bar; 8-station; 9-slot; 10-placing plate; 11-jack; 12-slide rod; 13-connecting groove; 14-side groove; 15-top block one; 16-support spring one; 17-side plate; 18-top block two; 19-support spring two. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Embodiment 1:

[0038] See also Figure 1-13The present invention provides a technical solution: an intelligent chamfering device for rivet production, comprising a base 1, a chamfering mechanism is arranged on the base 1, the chamfering mechanism is a prior art, comprising a cutter head driven to rotate by a motor and a pneumatic cylinder body driving the cutter head to move up and down, and also comprising a transfer plate 2 fixedly arranged on the base 1, the end of the transfer plate 2 is connected to an external conveying device for conveying rivets, in this embodiment, the external conveying device is a vibrating conveyor, which can convey the rivet to the transfer plate 2, an adaptive movable disk 3 is movably arranged on the base 1 to drive the rivet to move and complete the chamfering, a moving part 4 is arranged in the adaptive movable disk 3, and the moving part 4 can drive the rivet to extend a fixed distance on the adaptive movable disk 3, a limiting plate 5 is fixedly arranged on the base 1, the inner contour of the limiting plate 5 is an arc shape and fits with the adaptive movable disk 3, and can limit the rivet so that it will not separate from the adaptive movable disk 3, and a positioning component 6 is also arranged on the base 1, which can fix the rivet during chamfering:

[0039] A driving base is provided on the base 1, and the adaptive movable disk 3 is provided above the driving base and is transmission-connected thereto. The driving base can drive the adaptive movable disk 3 to rotate. A plurality of workstations 8 for placing rivets are provided on the adaptive movable disk 3. The driving base includes a motor, which is transmission-connected to the adaptive movable disk 3 through a coupling. Each start-up can drive the adaptive movable disk 3 to rotate, and each workstation 8 is rotated to the bottom of the chamfering mechanism in turn. A plurality of slots 9 are provided on the side wall of the workstation 8, and the movable part 4 is arranged in the slot 9. A placing plate 10 is movably provided at the bottom of the adaptive movable disk 3, and the placing plate 10 is slidingly provided on the adaptive movable disk 3.

[0040] The moving member 4 includes a rotating shaft 41 rotatably arranged in the slot 9, a roller 42 is fixedly arranged on the outer side of the rotating shaft 41, a torsion spring 43 is arranged on the outer side of the rotating shaft 41, and the two ends of the torsion spring 43 are respectively fixedly connected to the roller 42 and the inner wall of the slot 9, a gear 44 is fixedly arranged on the outer side of the rotating shaft 41, a rack 45 meshing with the gear 44 is slidably arranged in the slot 9, and a limit block 46 is arranged at the bottom of the slot 9;

[0041] When the rivet moves into the work station 8, the rivet is restricted in the work station 8 by the cooperation of the adaptive movable disk 3 and the limit plate 5, and the side of the rivet contacts the outer side of the roller 42. When the rivet moves upward, it can drive the roller 42 to rotate, and the roller 42 drives the rotating shaft 41 to rotate. The rotating shaft 41 drives the gear 44 to engage with the rack 45, thereby moving the rack 45. When the rack 45 moves to the limit block 46, the rack 45 cannot move under the action of the limit block 46. At this time, the roller 42 is positioned, and the rivet cannot continue to move under the action of friction.

[0042] A screw rod 47 is rotatably arranged in the slot 9, the top end of the screw rod 47 rotates through the adaptive movable disk 3 and a knob is arranged on the top end, a sleeve 48 is threadedly sleeved on the outer side of the screw rod 47, a limit block 46 is fixedly arranged on the sleeve 48, a fixing block 49 is also arranged on the sleeve 48, and a guide rod 410 is fixedly arranged in the slot 9 and passes through the fixing block 49;

[0043] Rotating the screw rod 47 can drive the sleeve 48 to move, and the sleeve 48 drives the limit block 46 to move. By adjusting the position of the limit block 46, the stroke of the rack 45 can be adjusted, thereby limiting the rolling of the roller 42, so that the rivet drives the roller 42 to roll for a certain distance and then cannot roll, thereby limiting the moving distance of the rivet.

[0044] A plurality of sockets 11 are provided at the bottom of the adaptive movable disk 3, a slide bar 12 is movably provided in the socket 11, a placement plate 10 is fixedly provided at the bottom of the slide bar 12, a connection groove 13 is provided on the outside of the socket 11, the connection groove 13 connects the plurality of sockets 11, a side groove 14 is provided at one end of the connection groove 13, a connection valve 7 is fixedly provided in the side groove 14, a top block 15 capable of conducting the connection valve 7 is provided in the limit plate 5, a pipeline is fixedly connected to a position near the top block 15 on the limit plate 5, the pipeline is connected to a negative pressure pump, the negative pressure pump is a prior art and is not drawn in the figure.

[0045] The connecting valve 7 includes a connecting block 71 fixedly arranged in the side groove 14, a through hole is opened on the connecting block 71, a fixing ring 72 is fixedly arranged in the through hole, a connecting spring 73 is fixedly connected to one end of the fixing ring 72, a baffle 74 is fixedly arranged at the end of the connecting spring 73, a movable plug 75 is fixedly arranged on the baffle 74, the movable plug 75 is movably arranged in the fixing ring 72, and a cross bar 76 is fixedly connected to the end of the movable plug 75. When the movable plug 75 moves out of the fixing ring 72, the connecting block 71 is turned on, and the movable plug 75 can be turned on. So that the side groove 14 and the connecting groove 13 are connected to the external negative pressure pump, the negative pressure pump will reduce the air pressure in the socket 11, so the slide bar 12 will drive the placement plate 10 to move upward, and then drive the rivet to move upward, and the rivet will drive the roller 42 to rotate when it moves. It is worth noting that the power of the negative pressure pump can be set according to the friction between the roller 42 and the rivet, so that the force driven by the air pressure to move the slide bar 12 cannot overcome the sliding friction between the roller 42 and the rivet, but can drive the roller 42 to rotate when the rivet moves.

[0046] A cavity is provided in the limiting plate 5, and a top block 15 is slidably provided in the cavity. The end of the top block 15 close to the connecting block 71 is V-shaped and a supporting spring 16 is provided at the other end. The two ends of the supporting spring 16 are respectively fixedly connected to the top block 15 and the limiting plate 5. A through hole is provided in the top block 15, and the through hole is connected to the cavity and the cavity is connected to the pipeline. When the top block 15 is connected to the connecting valve 7, under the action of the supporting spring 16, the top block 15 drives the cross bar 76 to move, and the movement of the cross bar 76 drives the moving plug 75 to disengage from the fixing ring 72, thereby connecting the jack 11 to the negative pressure pump.

[0047] A side plate 17 is also provided on the outside of the adaptive movable disk 3, and a top block 18 is movably provided inside the side plate 17. The top block 18 has the same structure as the top block 15 and a supporting spring 19 is provided at the bottom. Similarly, when the connecting valve 7 is rotated to dock with the top block 18, the top block 18 squeezes the cross bar 76 to move it. At this time, the socket 11 is connected to the outside world, so that the normal air pressure in the socket 11 is restored, and the placement plate 10 is reset.

[0048] The positioning assembly 6 includes a cylinder 61 fixedly mounted on the base 1, and a positioning block 62 is fixedly mounted on the output end of the cylinder 61. The end of the positioning block 62 is arc-shaped. When the cylinder 61 is started, it drives the positioning block 62 to move, so that the rivet is fixedly stuck in the work station 8, and then the chamfering operation is performed.

[0049] In summary, when chamfering, the rivet will first be transported to the station 8 docked with the transfer plate 2, and then the adaptive movable disk 3 rotates to drive the station 8 to move. At this time, the connecting valve 7 is docked with the top block 15, thereby reducing the air pressure in the socket 11. The placement plate 10 and the slide bar 12 drive the rivet to move upward under the action of the air pressure. When the rivet moves, it drives the roller 42 to rotate. When the roller 42 cannot rotate, the position of the rivet will not change. Since the rolling stroke of the roller 42 is constant, no matter how long the rivet is, the rolling stroke of the roller 42 is counted from the time when the top of the rivet starts to contact the roller 42. Therefore, the length of the rivet extension is consistent, so that the cutting amount is consistent each time during cutting. After the chamfering is completed, the adaptive movable disk 3 rotates again. At this time, the work station 8 moves to the top block 18. The top block 18 squeezes the cross bar 76 to make the jack 11 conductive with the outside world. At this time, the placement plate 10 is reset, and due to the action of the torsion spring 43, the roller 42 will instantly reset after the restriction is released. The rotation of the roller 42 will immediately throw the rivet out of the work station 8 to realize the unloading of the rivet, and then the adaptive movable disk 3 continues to rotate to the transfer plate 2, and so on. The above operations can be repeated to perform the chamfering operation of the rivet.

[0050] Embodiment 2:

[0051] On the basis of the first embodiment, a rubber layer is provided on the outer side of the roller 42 in the second embodiment. When the rivet is fixed, the buffering deformation of the rubber layer can not only avoid damage to the rivet surface, but also better fix the rivet and increase the friction between the roller 42 and the rivet, thereby driving the rivet to move more stably.

[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent chamfering device for rivet production, comprising a base (1), wherein a chamfering mechanism is arranged on the base (1), and characterized in that: Also included are: A transfer plate (2) is fixedly arranged on the base (1), and an end of the transfer plate (2) is connected to an external conveying device for conveying rivets; An adaptive movable plate (3) is movably arranged on the base (1) to drive the rivet to move and complete the chamfering; A moving part (4) is arranged in the self-adaptive movable disk (3) and is used to drive the rivet to extend a fixed distance on the self-adaptive movable disk (3); A limit plate (5) is fixedly mounted on the base (1) and is capable of limiting the rivet so that it does not fall off the adaptive movable plate (3); A positioning assembly (6) is fixedly mounted on the base (1) and is located below the chamfering mechanism, and is used to fix the rivet during chamfering; The base (1) is provided with a driving base, the adaptive movable disk (3) is arranged above the driving base and is transmission-connected thereto, the driving base can drive the adaptive movable disk (3) to rotate, the adaptive movable disk (3) is provided with a plurality of workstations (8) for placing rivets, the side walls of the workstations (8) are provided with a plurality of slots (9), the movable member (4) is arranged in the slots (9), the bottom of the adaptive movable disk (3) is movably provided with a placement plate (10), the placement plate (10) is slidably arranged on the adaptive movable disk (3); The moving member (4) comprises a rotating shaft (41) rotatably arranged in the slot (9), a roller (42) being fixedly arranged outside the rotating shaft (41), a torsion spring (43) being arranged outside the rotating shaft (41), two ends of the torsion spring (43) being respectively fixedly connected to the roller (42) and the inner wall of the slot (9), a gear (44) being fixedly arranged outside the rotating shaft (41), a rack (45) being slidably arranged in the slot (9) and meshing with the gear (44), and a limit block (46) being arranged at the bottom of the slot (9).

2. The intelligent chamfering equipment for rivet production according to claim 1 is characterized in that: A screw rod (47) is rotatably arranged in the slot (9), the top end of the screw rod (47) rotatably penetrates the adaptive movable disk (3) and a knob is arranged on the top end, a sleeve (48) is threadedly sleeved on the outer side of the screw rod (47), the limit block (46) is fixedly arranged on the sleeve (48), a fixing block (49) is also arranged on the sleeve (48), and a guide rod (410) is fixedly arranged in the slot (9) and penetrates the fixing block (49).

3. The intelligent chamfering equipment for rivet production according to claim 1 is characterized in that: The bottom of the adaptive movable disk (3) is provided with a plurality of sockets (11), a slide bar (12) is movably arranged in the sockets (11), the placement plate (10) is fixedly arranged at the bottom of the slide bar (12), a connection groove (13) is provided on the outside of the sockets (11), the connection groove (13) connects the plurality of sockets (11), a side groove (14) is provided at one end of the connection groove (13), a connection valve (7) is fixedly arranged in the side groove (14), a top block (15) capable of conducting the connection valve (7) is arranged in the limit plate (5), a pipeline is fixedly connected to a position on the limit plate (5) close to the top block (15), and the pipeline is connected to a negative pressure pump.

4. The intelligent chamfering equipment for rivet production according to claim 3 is characterized in that: The connecting valve (7) comprises a connecting block (71) fixedly arranged in a side groove (14); a through hole is formed on the connecting block (71); a fixing ring (72) is fixedly arranged in the through hole; a connecting spring (73) is fixedly connected to one end of the fixing ring (72); a baffle (74) is fixedly arranged at the end of the connecting spring (73); a movable plug (75) is fixedly arranged on the baffle (74); the movable plug (75) is movably arranged in the fixing ring (72); and a cross bar (76) is fixedly connected to the end of the movable plug (75).

5. The intelligent chamfering equipment for rivet production according to claim 3 is characterized in that: The limiting plate (5) is provided with a cavity, in which a top block (15) is slidably arranged, one end of the top block (15) close to the connecting block (71) is V-shaped and the other end is provided with a support spring (16), the two ends of the support spring (16) are respectively fixedly connected to the top block (15) and the limiting plate (5), and a through hole is opened in the top block (15), the through hole is connected to the cavity, and the cavity is connected to the pipeline.

6. The intelligent chamfering equipment for rivet production according to claim 5 is characterized in that: The adaptive movable disk (3) is also provided with a side plate (17) on the outside, and a second top block (18) is movably provided inside the side plate (17). The second top block (18) has the same structure as the first top block (15) and a second support spring (19) is provided at the bottom end.

7. The intelligent chamfering equipment for rivet production according to claim 1 is characterized in that: The positioning assembly (6) comprises a cylinder (61) fixedly arranged on a base (1), a positioning block (62) being fixedly arranged at an output end of the cylinder (61), and an end of the positioning block (62) being arc-shaped.

8. The intelligent chamfering equipment for rivet production according to claim 1 is characterized in that: A rubber layer is provided on the outer side of the roller (42).

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