General assembly equipment for efficient series speed reducers

Abstract

The invention relates to the technical field of speed reducers, in particular to an efficient series speed reducer final assembly device which comprises a supporting mechanism, a steering mechanism and a hoisting mechanism. The steering mechanism comprises a bearing plate, a rotating shaft and a driving part; the driving piece is configured to drive the rotating shaft to rotate by a preset angle; the hoisting mechanism comprises a hoisting plate, a fixed column, a top plate and a hoisting piece; the hoisting piece comprises a hoisting shaft, a guide shaft, a moving motor and a hoisting support; a hydraulic cylinder is further arranged at the lower end of the hoisting support, and the lower end of the hydraulic cylinder is connected with a fastening jaw; and cleaning pieces are further arranged on the side wing plates and the top plate, so that cleaning and blowing operation is completed when the fastening clamping jaws drive the speed reducer parts to move to preset positions. According to the device, a speed reducer shell can be automatically driven to steer, so that efficient installation of precise positions of structures such as internal gears and the like is guaranteed, meanwhile, the purposes of integrally and rapidly grasping, hoisting, transferring and cleaning parts are achieved, and the intelligent assembling degree and efficiency of the speed reducer are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of speed reducer assembly, and in particular to general assembly equipment for high-efficiency series speed reducers. Background Art

[0002] The reducer plays the role of matching the speed and transmitting torque between the prime mover and the working machine or actuator, and is widely used in modern machinery. Reducers can be divided into two categories according to their uses: general reducers and special reducers. The design, manufacturing and use characteristics of the two are different. The gear components in the reducer are precision parts. If they are contaminated during transportation and storage after processing, the performance of the reducer will be affected. On the assembly line of the reducer, the processing and assembly process of the R / S / F / K series reducers in the workshop is mostly done manually, which is time-consuming and labor-intensive, affecting the work efficiency and processing production progress. The assembly workers cannot quickly detect the cleanliness of the gears and clean the operation before the reducer is installed. If there is a problem, the reducer needs to be disassembled to troubleshoot, which greatly wastes time. In addition, the outer shell shape of the R / S / F / K series reducer is slightly different. In the assembly operation of the existing technology, manual multi-point positioning is mostly used, which is complicated to operate and is not convenient for positioning the reducer outer shell with a non-planar external shape. It is difficult to meet the requirements of automatic and rapid installation of reducers of different specifications. At the same time, the reducer housing, internal planetary gears, gear rings and other parts are heavy in weight during installation. Currently, they are mostly transported by crane with manual assistance. This operation method not only requires a large working space, but also poses a great safety hazard during the transfer process. Furthermore, in the current workshop R / S / F / K series reducer processing and assembly process, due to the different installation positions of internal gears and other structures in the reducer housing and the different orientation angles of the housing mounting holes, the parts transferred by crane may not be aligned with the installation position of the housing. Currently, manual assistance is required to push them into place. This method is time-consuming and labor-intensive, cumbersome to operate, and not intelligent enough, which seriously restricts the efficiency of reducer assembly. Summary of the invention

[0003] In order to solve the above-mentioned shortcomings and deficiencies in the assembly process of the prior art reducer, the present invention provides an assembly equipment for an efficient series of reducers with reasonable structural design, which can realize the positioning and tightening of reducer housings of various specifications and models, and conveniently and automatically drive the reducer housing to turn, ensure the precise position and efficient installation of internal gears and other structures, realize the integrated rapid grasping - lifting - transfer - cleaning of gear parts, and improve the intelligent assembly degree and efficiency of reducers.

[0004] The present invention adopts the following technical solutions to achieve the above purpose: A general assembly device for a high-efficiency series reducer, comprising a supporting mechanism, a steering mechanism and a hoisting mechanism; the supporting mechanism comprises a mounting frame and a cross plate; the mounting frame is distributed on the left and right, and the cross plate is fixedly installed on the lower part of the mounting frame in a distributed manner on the left and right; the steering mechanism comprises a bearing plate, a rotating shaft and a driving member; the bearing plate is distributed on the left and right, the rotating shaft passes through the center of the bearing plate, and both the left and right ends are rotatably connected to the mounting frame, and the driving member is configured to drive the rotating shaft to rotate a preset angle to complete the convenient installation of the reducer components on the bearing plate at different angles, and keep the steering angle range of the bearing plate at 0-90 degrees; the hoisting mechanism comprises a hoisting plate, a fixing column, a top plate and a hoisting member; the hoisting plates are two symmetrically distributed on the left and right, and the lower ends are fixedly connected The fixed column is distributed on the front side and is connected and fixed to the side wing plate; the top plate is arranged between the two lifting plates, and the lifting parts include a lifting shaft, a guide shaft, a movable motor and a lifting support; the lifting shaft is arranged on the top plate in a front-to-rear distribution, and the guide shaft is arranged parallel to the lifting shaft and is installed on the top plate; the movable motor is installed on the top plate through a bracket and the output shaft is connected to the lifting shaft; the lifting support is sleeved and installed on the lifting shaft and the guide shaft, and maintains a threaded rotation connection with the lifting shaft and a sliding connection with the guide shaft; a hydraulic cylinder is also provided at the lower end of the lifting support, and a fixing claw is connected to the lower end of the hydraulic cylinder; a cleaning part is also provided on the side wing plate, so that the cleaning and blowing operation is completed when the fixing claw drives the reducer parts to move to the preset position.

[0005] As a preferred technical solution: the mounting frame includes side wing panels, a crossbeam and support legs; the side wing panels are two symmetrically distributed on the left and right, the crossbeams are two distributed front and back, and both are fixedly installed between the two side wing panels; the support legs are multiple evenly distributed and arranged on the side wing panels; the support legs are retractable.

[0006] A further preferred technical solution: the supporting leg comprises a first column, a rotating rod and a second column; the first column is vertically distributed, the rotating rod comprises a rod body and a first protrusion and a second protrusion arranged at the upper and lower ends of the rod body; the first protrusion and the first column, and the second protrusion and the second column are all connected by threaded rotation to complete the clockwise rotation of the rod body so that the supporting leg is raised as a whole; the supporting leg is also provided at the lower end of the fixed column.

[0007] A further preferred technical solution: the driving member includes a driving motor, a driving wheel and a driven wheel; the driving motor is arranged on the side wing plate through a bracket and is connected to the rotating shaft; the driving wheel is sleeved and installed on the output shaft of the driving motor; the driven wheel is arranged on the driven wheel, and the driving wheel and the driven wheel are kept in meshing transmission.

[0008] A further preferred technical solution: a positioning piece is also provided on the carrier plate; the positioning piece is divided into four groups distributed front, back, left and right; the positioning piece includes a base, a cylinder and a fastening plate; the base is fixedly mounted on the carrier plate, one end of the cylinder is fixedly mounted on the base, and the output end is connected to the fastening plate; the fastening plate is any one of arc, square and triangular.

[0009] A further preferred technical solution: the output shaft of the first hydraulic cylinder is also connected to a mounting seat, an electric lifting rod is also provided below the mounting seat, an auxiliary rod is also provided below the mounting seat and located on the outside of the electric lifting rod, and the end of the auxiliary rod is also connected to and installed with a base plate; one end of the electric lifting rod passes through the base plate and is connected to a cover plate, and the cover plate and the base plate are both circular structures.

[0010] A further preferred technical solution: the fixing claw is a J-shaped structure, and one end is hinged to the base plate; a transmission rod is also provided between the fixing claw and the cover plate, and the transmission rod, the fixing claw and the cover plate are all hinged; so that when the cover plate moves down, the multiple fixing claws are gradually opened, and when the cover plate moves up and reset, the multiple fixing claws are gradually contracted.

[0011] A further preferred technical solution: the cleaning component includes a cleaning pipe, a high-pressure nozzle, a hose and an air pump; the cleaning pipe is vertically distributed and fixedly installed on the side wing plate, and the high-pressure nozzle is evenly distributed in multiple numbers and fixedly installed on the cleaning pipe; the air pump is fixedly installed on the top plate through a bracket and is connected to the cleaning pipe through the hose; an infrared detection sensor is installed on the hanging plate; and the infrared detection sensor maintains a signal connection with the air pump and the mobile motor; the high-pressure nozzles are also symmetrically distributed on the top plate, and the high-pressure nozzles there are distributed tilted downward.

[0012] A further preferred technical solution is as follows: a control switch is also provided on the side wing panel, and the control switch maintains signal connection with the electric lifting rod and the hydraulic cylinder respectively; a pedal switch is also provided on the horizontal plate, and the pedal switch maintains signal connection with the driving motor, the moving motor and the cylinder.

[0013] A further preferred technical solution is as follows: a tool box is further provided on the side wing plate, and a plurality of storage plates are provided in the tool box at intervals up and down, so as to divide the inner cavity of the tool box into storage cavities.

[0014] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a reasonable structural design, and the positioning and fastening operation of the reducer housing can be completed by setting the cooperation of the base, the cylinder and the fastening plate. At the same time, the fastening plate is detachable and replaceable, and is designed with a variety of style structures to adapt to the positioning and installation of housings with non-standard structures, thereby improving practicality. At the same time, the driving mode of the cylinder is optimized and designed, and the manual stepping operation mode is adopted. When the reducer housing is transferred to the specified position of the bearing plate, the staff can use the foot-starting method more conveniently and quickly to complete the fast and automatic positioning and fastening of the reducer housing, thereby avoiding the problems of multi-point manual positioning and inconvenience in fixing non-planar structure housings in the prior art; the positioning and fastening operation of reducer housings of various specifications and models is realized, with high efficiency and strong stability; The present invention arranges the cooperation of the driving motor, the driving wheel and the driven wheel on the bearing plate, and the driving motor adopts a servo control motor, which can conveniently and automatically realize the steering of the preset range of the reducer housing. At the same time, the rotation drive of the reducer housing is also driven by foot, which frees the hands of the staff and avoids the trouble of the staff holding tools or moving to one side to control the switch button; further ensures the efficient installation of the gears, gear rings and other structures in the housing at the precise position; solves the problem of the prior art that the components transferred by the crane hoisting may not be aligned with the housing installation position due to the different installation positions of the internal gears and other structures in the reducer housing and the different orientation angles of the housing installation holes, which is time-consuming and labor-intensive; The present invention further arranges the coordination of a lifting shaft, a guide shaft, a mobile motor and a lifting support, and further adopts the coordination mode of an electric lifting rod and a fixing claw. When the cover plate moves down, a plurality of fixing claws are gradually opened, thereby achieving the rapid lifting and transferring operation of structures such as a gear ring and a gear. In the transfer process, a cleaning pipe, a high-pressure nozzle, a hose and an air pump and an infrared detection sensor are arranged. When the infrared detection sensor detects that the parts have arrived at the specified position, the air pump can be started to start multi-directional high-pressure cleaning and blowing of the parts, thereby avoiding the problem that the gears and other parts are contaminated, which will affect the performance of the reducer and the time-consuming and labor-intensive disassembly and assembly. The purpose of rapid grasping-lifting-transferring-cleaning of gears and other parts is further achieved, thereby greatly improving the intelligent assembly level and operating efficiency of the reducer. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the support mechanism of the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of the support leg of the present invention; Figure 4 A three-dimensional diagram of a positioning member of the present invention; Figure 5 It is a structural schematic diagram of the hanging member of the present invention; Figure 6 It is a partial structural cross-sectional view of the hanging member of the present invention; Figure 7 is a distribution diagram of the fastening claws of the present invention; Figure 8 It is a schematic diagram of the structure of the tool box of the present invention.

[0017] In the figure: 1, support mechanism; 11, mounting frame; 111, side wing plate; 112, cross beam; 113, support leg; 114, first column; 115, rotating rod; 116, second column; 117, rod body; 118, first protrusion; 119, second protrusion; 12, cross plate; 13, control switch; 14, pedal switch; 2, steering mechanism; 21, bearing plate; 22, rotating shaft; 23, driving member; 231, driving motor; 232, driving wheel; 233, driven wheel; 24, positioning member; 241, base; 242, cylinder; 243, fastening plate; 3. Lifting mechanism; 31. Lifting plate; 32. Fixed column; 33. Top plate; 34. Lifting parts; 341. Lifting shaft; 342. Guide shaft; 343. Moving motor; 344. Lifting support; 345. Hydraulic cylinder; 346. Fastening claw; 35. Mounting seat; 36. Electric lifting rod; 37. Auxiliary rod; 38. Base plate; 39. Transmission rod; 310. Cover plate; 4. Cleaning parts; 41. Cleaning pipe; 42. High-pressure nozzle; 43. Hose; 44. Air pump; 45. Infrared detection sensor; 5. Tool box; 51. Storage plate; 52. Storage cavity. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] It should be noted that, in the specific implementation of the present invention, the terms such as "first" and "second" and other relational terms that may appear are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms such as "include", "comprise" or any other variants thereof that may appear are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the possible appearance of the sentence "including a ..." and other defined elements does not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0020] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "provided with" that may appear should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0021] Example 1: Figures 1 to 8 As shown: A high-efficiency series reducer assembly equipment includes a support mechanism 1, a steering mechanism 2 and a hoisting mechanism 3. The assembly equipment has a reasonable structural design, an integrated design, low workshop area occupation, high utilization rate, and avoids human contact during the transfer process, thereby improving safety. Figure 2 As shown: the support mechanism 1 includes a mounting frame 11 and a cross plate 12. The mounting frame 11 is distributed on the left and right as a whole, wherein the mounting frame 11 includes side wing plates 111, a cross beam 112 and support legs 113. There are two side wing plates 111 distributed symmetrically on the left and right, and there are two cross beams 112 distributed front and back, and both are fixedly installed between the two side wing plates 111; a frame support structure is formed between the side wing plates and the cross beam. There are multiple support legs 113 evenly distributed, and they are arranged on the side wing plates 111; the support legs 113 are retractable. The purpose of such a setting is to meet the needs of workers of different heights, and to facilitate the auxiliary installation of reducer components and the need to step on switches in a convenient and comfortable manner.

[0022] Reference Figure 3The structure shown: wherein the support leg 113 includes a first column 114, a rotating rod 115 and a second column 116. The first column 114 is vertically distributed, and the rotating rod 115 includes a rod body 117 and a first protrusion 118 and a second protrusion 119 arranged at the upper and lower ends of the rod body 117; the first protrusion 118 and the first column 114, the second protrusion 119 and the second column 116 are all connected by screw thread rotation, so as to complete the clockwise rotation of the rod 115 body so that the support leg 113 is raised as a whole; the lower end of the fixed column 32 is also provided with the support leg 113. The purpose of such arrangement is to adjust the working height of the bearing plate, which serves as a table for assembling the reducer to meet the height requirements of the staff. At the same time, it also serves the purpose of leveling and adjustment, avoiding the uneven ground in the prior art workshop, and further ensuring the horizontal requirements of the overall structure of the mounting frame and the hanging frame. The horizontal plate 12 is fixedly installed on the lower part of the mounting frame 11 in a left-right distributed manner. The purpose of such arrangement is to provide a support carrier for the pedal switch, so that the staff can perform the pedal operation and free their hands.

[0023] like Figure 1 As shown: In this embodiment, the steering mechanism 2 includes a bearing plate 21, a rotating shaft 22 and a driving member 23. The bearing plate 21 is distributed on the left and right sides, and the rotating shaft 22 passes through the center of the bearing plate 21, and both the left and right ends are rotatably connected with the mounting frame 11. In the initial state, the bearing plate is horizontal. The driving member 23 is configured to drive the rotating shaft 22 to rotate a preset angle to complete the convenient installation of the reducer components on the bearing plate at different angles, and keep the steering angle range of the bearing plate 21 at 0-90 degrees. Specifically, as Figure 2 As shown: the driving member 23 includes a driving motor 231, a driving wheel 232 and a driven wheel 233. The driving motor 231 is fixedly mounted on the side wing plate 111 through a bracket and is connected to the rotating shaft 22; the driving motor adopts a servo control motor, which is used to drive the rotating shaft to rotate at a preset angle. The driving wheel 232 is sleeved and mounted on the output shaft of the driving motor 231. The driven wheel 233 is arranged on the driven wheel 233, and the driving wheel 232 and the driven wheel 233 are kept in meshing transmission. The purpose of such a setting is that when the driving motor is started, the driving motor will drive the driving wheel to rotate, and then under the cooperation of the meshing transmission of the driving wheel and the driven wheel, the bearing plate is driven to deflect at a preset angle. It is mainly suitable for situations where the gear ring or gear cannot be accurately placed and installed in the reducer housing and the position of the mounting hole of the reducer housing needs to be adjusted.

[0024] like Figure 2 As shown: wherein, positioning members 24 are also provided on the carrying plate 21. The positioning members 24 are four groups distributed front, back, left, and right; Figure 4As shown: Each set of positioning members 24 includes a base 241, a cylinder 242 and a fastening plate 243. The base 241 is fixedly mounted on the carrier plate 21, one end of the cylinder 242 is fixedly mounted on the base 241, and the output end is connected to the fastening plate 243; the fastening plate 243 is any one of arc, square, and triangle. One end of the cylinder is connected to the fastening plate by a fastening bolt, which can realize the convenient replacement and installation of fastening plates with different shapes and structures. By setting the coordination of the base, the cylinder and the fixing plate, the positioning and fixing operation of the reducer housing can be completed. At the same time, the fixing plate is removable and replaceable, and is designed with a variety of styles and structures to adapt to the positioning and installation of housings with non-standard structures to improve practicality. At the same time, the driving mode of the cylinder is optimized and designed, and the operation mode of manual stepping is adopted. When the reducer housing is moved to the specified position of the load-bearing plate, the staff can use the foot-starting method more conveniently and quickly to complete the fast and automatic positioning and fixing of the reducer housing, avoiding the problems of multi-point manual positioning and inconvenience in fixing non-planar structure housings in the existing technology; it realizes the positioning and fixing operation of reducer housings of various specifications and models, with high efficiency and strong stability.

[0025] like Figure 1 As shown in the present embodiment, the hoisting mechanism 3 includes a hoisting plate 31, a fixing column 32, a top plate 33 and a hoisting member 34. Figure 5 As shown: the two hanging plates 31 are symmetrically distributed on the left and right, and the lower ends are fixedly connected to the fixed columns 32. The fixed columns 32 on the front side are connected and fixed to the side wing plates 111; the fixed columns on the rear side are used for the structure of "support legs", and the lower ends of the fixed columns on the rear side are also provided with a retractable support leg structure. The top plate 33 is arranged between the two hanging plates 31, and the hanging plates, the top plate and the fixed columns form a stable hanging frame. Among them, the hanging parts 34 include a hanging shaft 341, a guide shaft 342, a moving motor 343 and a hanging support 344. The hanging shaft 341 is arranged on the top plate 33 in a front-to-back distribution, that is, the hanging shaft is connected to the side wall of the top plate through a bearing. The guide shaft 342 is arranged parallel to the hanging shaft 341 and installed on the top plate 33; the guide shaft and the side wall of the top plate can be connected by welding. The movable motor 343 is installed on the top plate 33 through a bracket and the output shaft is connected to the hanging shaft 341; in this arrangement, the movable motor drives the hanging shaft to rotate synchronously.

[0026] like Figure 6As shown: wherein, the hoisting support 344 is sleeved and installed on the hoisting shaft 341 and the guide shaft 342, and is threadedly connected to the hoisting shaft 341 and is slidably connected to the guide shaft 342; the purpose of such arrangement is to form a screw nut structure, and the hoisting support can be reciprocated left and right by rotating the rotating shaft. A hydraulic cylinder 345 is also provided at the lower end of the hoisting support 344, and the two can be fixed by any one of welding, flange connection, and bolt connection. A fixing claw 346 is connected to the lower end of the hydraulic cylinder 345. Specifically, the output shaft of the hydraulic cylinder 345 is also connected to the mounting seat 35, and an electric lifting rod 36 is also provided below the mounting seat 35, and the electric lifting rod is used to control the opening and contraction of the fixing claw. An auxiliary rod 37 is also provided below the mounting seat 35 and located on the outside of the electric lifting rod 36, and the end of the auxiliary rod 37 is also connected and installed with a base plate 38; the auxiliary rod and the mounting seat are fixedly connected.

[0027] like Figure 7 As shown: one end of the electric lifting rod 36 passes through the base plate 38 and is connected to the cover plate 310, and the cover plate 310 and the base plate 38 are both circular structures. The fixing claw 346 is a J-shaped structure, and one end is hinged to the base plate 38; a transmission rod 39 is also provided between the fixing claw 346 and the cover plate, and the transmission rod 39 is hinged to the fixing claw 346 and the cover plate; so that when the cover plate moves down, the multiple fixing claws 346 are gradually opened, and when the cover plate moves up and resets, the multiple fixing claws 346 are gradually contracted. In the initial state, multiple fastening claws are in a retracted state, which is convenient for insertion into the gear ring or the housing; and then when opened, fastening is achieved from the inside; the purpose of such a setting is that relatively bulky structures such as the reducer housing and gear ring can be assembled by lifting and transferring them through the fastening claws, and the lifting shaft, guide shaft, mobile motor and lifting support are arranged, and the electric lifting rod and the fastening claws are further used. When the cover plate moves down, multiple fastening claws are gradually opened, so that the fast lifting and transfer operations of structures such as gear rings and gears are achieved. The integrated structural design avoids the time-consuming and labor-intensive problem of using a crane for lifting in the prior art.

[0028] like Figure 6As shown: In this embodiment, a cleaning member 4 is also provided on the side wing plate 111, so that the cleaning and purging operation is completed when the fixing claw 346 drives the reducer parts to move to the preset position. Specifically, the cleaning member 4 includes a cleaning pipe 41, a high-pressure nozzle 42, a hose 43 and an air pump 44. The cleaning pipe 41 is vertically distributed and fixedly installed on the side wing plate 111, and the high-pressure nozzle 42 is evenly distributed and fixedly installed on the cleaning pipe 41; the high-pressure nozzle faces the parts. The air pump 44 is fixedly installed on the top plate 33 through a bracket and is connected to the cleaning pipe 41 through the hose 43. An infrared detection sensor 45 is installed on the hanging plate 31; and the infrared detection sensor 45 maintains a signal connection with the air pump 44 and the moving motor 343. The top plate 33 is also provided with symmetrically distributed high-pressure nozzles 42, where the high-pressure nozzles 42 are tilted downward and connected to the air pump through a hose. When the infrared detection sensor detects that the parts have reached the specified position, the air pump can be started to perform multi-directional high-pressure cleaning and blowing on the parts, avoiding contamination of gears and other parts, which would affect the performance of the reducer and the time-consuming and labor-intensive disassembly and assembly. It further realizes the purpose of integrated and rapid grasping, lifting, transferring and cleaning of gears and other parts, greatly improving the intelligent assembly level and operating efficiency of the reducer.

[0029] Example 2: Figure 2As shown: Based on Example 1, a high-efficiency series reducer assembly equipment is further provided with a control switch 13 on the side wing plate 111, and the control switch contains a one-button forced closing button to realize one-button command control. At the same time, the control switch belongs to a primary switch, and the control switch 13 maintains signal connection with the electric lifting rod 36 and the hydraulic cylinder 345 respectively; in this way, by operating the corresponding buttons of the control switch, the fixing claws are controlled to fix the position of the reducer component housing and the gear ring, and then the hydraulic cylinder contracts to drive the components to move up to a preset height. Next, the mobile motor starts to drive the lifting support to move forward to a preset position, which is the position of the infrared detection sensor. At this time, the air pump starts, the mobile motor stops, and multiple high-pressure nozzles begin to clean and purge the gear ring components in all directions to avoid dirt, which affects the progress of the subsequent reducer assembly and the performance of the reducer finished product. Then the mobile motor continues to start the operation until the component reaches the specified position of the load-bearing plate. A pedal switch 14 is also provided on the horizontal plate 12, and the pedal switch 14 maintains signal connection with the drive motor 231, the mobile motor 343, and the cylinder 242. The purpose of this setting is that the pedal switch is a secondary switch and can only be used after the start command function of the control switch is turned on to avoid errors. The position of the parts can be adjusted by controlling the mobile motor through the pedal switch. At the same time, the pedal switch controls the drive motor to realize the deflection operation of the reducer housing driven by the bearing plate, which is conducive to the directional installation of large-sized gear rings or gears. The pedal switch controls the movement of the cylinder, which is conducive to the rapid positioning and tightening of the reducer housing, which is simple to operate and saves time and effort.

[0030] Example 3: Figure 8 As shown: On the basis of Example 2, a high-efficiency series reducer assembly equipment is provided, and a toolbox 5 is further provided on the side wing plate 111, and a plurality of storage plates 51 are provided in the toolbox 5, which are spaced apart from each other, and the inner cavity of the toolbox 5 is divided into storage cavities 52. Among them, the cross-section of the storage plate is an L-shaped structure, which plays a certain buffering and blocking role to prevent items from spilling. The purpose of such a setting is to facilitate the reasonable and orderly storage of corresponding installation tools, small parts such as auxiliary fixing bolts, and structures such as lubricating oil and engine oil, so as to avoid the assembly site being messy, and truly achieve convenient and efficient transportation and installation of reducer parts, reducing the assembly work of traditional reducer parts from about 2 hours to 30 minutes, with higher assembly efficiency and more intelligent.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An assembly equipment for a high-efficiency series reducer, characterized by: It includes a supporting mechanism, a steering mechanism and a lifting mechanism; the supporting mechanism includes a mounting frame and a cross plate; the mounting frame is distributed on the left and right, and the cross plate is fixedly installed on the lower part of the mounting frame in a distributed manner on the left and right; the steering mechanism includes a bearing plate, a rotating shaft and a driving member; the bearing plate is distributed on the left and right, the rotating shaft passes through the center of the bearing plate, and both the left and right ends are rotatably connected with the mounting frame, and the driving member is configured to drive the rotating shaft to rotate a preset angle to complete the convenient installation of the reducer components on the bearing plate at different angles, and keep the steering angle range of the bearing plate at 0-90 degrees; the lifting mechanism includes a lifting plate, a fixing column, a top plate and a lifting member; the lifting plates are two symmetrically distributed on the left and right, and the lower ends are fixedly connected to the fixing columns, and the front side The fixed columns are connected and fixed to the side wing plates; the top plate is arranged between the two lifting plates, and the lifting parts include a lifting shaft, a guide shaft, a movable motor and a lifting support; the lifting shaft is arranged on the top plate in a front-to-rear distribution, and the guide shaft is arranged parallel to the lifting shaft and installed on the top plate; the movable motor is installed on the top plate through a bracket and the output shaft is connected to the lifting shaft; the lifting support is sleeved and installed on the lifting shaft and the guide shaft, and maintains a threaded rotation connection with the lifting shaft and a sliding connection with the guide shaft; a hydraulic cylinder is also provided at the lower end of the lifting support, and a fixing claw is connected to the lower end of the hydraulic cylinder; a cleaning part is also provided on the side wing plate, so that the cleaning and blowing operation is completed when the fixing claw drives the reducer parts to move to the preset position.

2. The assembly equipment of a high-efficiency series reducer according to claim 1, characterized in that: The mounting frame includes side wing panels, cross beams and supporting legs; the side wing panels are two and are symmetrically distributed on the left and right, the cross beams are two and are distributed front and back, and are both fixedly installed between the two side wing panels; the supporting legs are multiple and evenly distributed and are arranged on the side wing panels; the supporting legs are retractable.

3. The assembly equipment of a high-efficiency series reducer according to claim 2, characterized in that: The supporting leg comprises a first column, a rotating rod and a second column; the first column is vertically distributed, and the rotating rod comprises a rod body and a first protrusion and a second protrusion arranged at the upper and lower ends of the rod body; the first protrusion and the first column, and the second protrusion and the second column are all connected by threaded rotation to complete the clockwise rotation of the rod body so that the supporting leg is raised as a whole; the supporting leg is also provided at the lower end of the fixed column.

4. The assembly equipment of a high-efficiency series reducer according to claim 3, characterized in that: The driving member includes a driving motor, a driving wheel and a driven wheel; the driving motor is arranged on the side wing plate through a bracket and is connected to the rotating shaft; the driving wheel is sleeved and installed on the output shaft of the driving motor; the driven wheel is arranged on the driven wheel, and the driving wheel and the driven wheel are kept in meshing transmission.

5. The assembly equipment of a high-efficiency series reducer according to claim 4, characterized in that: A positioning piece is also provided on the carrier plate; the positioning piece is divided into four groups distributed front, back, left and right; the positioning piece includes a base, a cylinder and a fastening plate; the base is fixedly mounted on the carrier plate, one end of the cylinder is fixedly mounted on the base, and the output end is connected to the fastening plate; the fastening plate is any one of arc, square and triangular.

6. The assembly equipment of a high-efficiency series reducer according to claim 5, characterized in that: The output shaft of the hydraulic cylinder is also connected to a mounting seat, an electric lifting rod is provided below the mounting seat, an auxiliary rod is provided below the mounting seat and located on the outside of the electric lifting rod, and a base plate is connected and installed at the end of the auxiliary rod; one end of the electric lifting rod passes through the base plate and is connected to a cover plate, and the cover plate and the base plate are both circular structures.

7. The assembly equipment of a high-efficiency series reducer according to claim 6, characterized in that: The fixing claw is a J-shaped structure, and one end is hinged to the base plate; a transmission rod is also provided between the fixing claw and the cover plate, and the transmission rod, the fixing claw and the cover plate are all hinged; so that when the cover plate moves down, the multiple fixing claws are gradually opened, and when the cover plate moves up and resets, the multiple fixing claws are gradually contracted.

8. The assembly equipment of a high-efficiency series reducer according to claim 7, characterized in that: The cleaning parts include a cleaning pipe, a high-pressure nozzle, a hose and an air pump; the cleaning pipe is vertically distributed and fixedly installed on the side wing plate, the high-pressure nozzles are evenly distributed in multiples and fixedly installed on the cleaning pipe; the air pump is fixedly installed on the top plate through a bracket and is connected to the cleaning pipe through the hose; an infrared detection sensor is installed on the hanging plate; and the infrared detection sensor maintains signal connection with the air pump and the mobile motor; the high-pressure nozzles are also symmetrically distributed on the top plate, and the high-pressure nozzles there are distributed tilted downward.

9. The high-efficiency series reducer assembly equipment according to claim 8, characterized in that: A control switch is also provided on the side wing plate, and the control switch maintains signal connection with the electric lifting rod and the hydraulic cylinder respectively; a pedal switch is also provided on the horizontal plate, and the pedal switch maintains signal connection with the driving motor, the moving motor and the cylinder.

10. The high-efficiency series reducer assembly equipment according to claim 9, characterized in that: A tool box is also provided on the side wing plate, and a plurality of storage plates are arranged in the tool box at intervals up and down, so as to divide the inner cavity of the tool box into storage cavities.

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