Array type temperature measurement system controlled by PLC (Programmable Logic Controller)

Through the PLC-controlled array temperature measurement system, multiple temperature measurement tanks and probes are used to combine rotating motors and infrared positioners, the problem that temperature measurement equipment can only be detected in a single point in the existing technology is solved, and the surface of the vulcanized mold is achieved is achieved. High-efficiency temperature detection at the point improves the quality and production efficiency of tire vulcanization.

CN119217761APending Publication Date: 2024-12-31SHANDONG LINGLONG TIRE CO LTD
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Patent Information

Application Number
CN202411618353.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

In the existing tire vulcanization production, the temperature measuring equipment can only measure the temperature in a single position, making it difficult to effectively detect the temperature in different positions inside the vulcanized mold, resulting in large resource consumption and slow inspection speed, which reduces production efficiency and quality.

Method used

The array temperature measurement system controlled by PLC is adopted. By setting multiple temperature measurement tanks and temperature probes on the surface of the vulcanized mold, combined with a rotating motor and infrared positioning meter, the sliding and vertical correction of the temperature measurement probe in the temperature measurement tank is realized. The PLC controller performs logical judgments, expands the detection range and improves the accuracy of temperature measurement results.

Benefits of technology

It realizes efficient temperature detection of multiple positions on the surface of the vulcanized mold, reduces detection blind spots, improves the quality and production efficiency of tire vulcanization, and enhances the accuracy of the temperature measurement results.

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Abstract

The invention discloses an array type temperature measurement system controlled by a PLC, and relates to the technical field of array type temperature measurement, the array type temperature measurement system comprises a vulcanization mold, a positioning block for positioning a green tire is arranged in the vulcanization mold, and a flow guide groove for heating and vulcanizing the green tire is formed in the vulcanization mold; the upper end of the vulcanizing mold is provided with a molding mold for providing sealing for the vulcanizing process, the surface of the vulcanizing mold is provided with a plurality of temperature measuring grooves for transmitting temperature, power is provided through a rotating motor, a temperature measuring probe drives fixing frames on the two sides to rotate, the fixing frames drive a transmission frame to rotate, and the transmission frame drives a fixing seat to move; the fixed seat drives the fixed frame to move, the fixed frame drives the temperature measuring probe to slide in the temperature measuring groove, the temperature measuring probe detects the temperature of each position of the temperature measuring groove, the detection range is expanded, the detection dead angle is reduced, and the tire vulcanization quality is improved; and the temperature measurement error of the temperature measurement probe is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of array temperature measurement, in particular to an array temperature measurement system controlled by a PLC. Background Art

[0002] In tire vulcanization production, temperature, pressure and reaction time are crucial factors. The temperature during the vulcanization process directly affects the quality of the vulcanization reaction and is one of the important control conditions in the tire vulcanization process. Appropriate vulcanization temperature can improve the physical properties and durability of the tire, while shortening the vulcanization time and improving production efficiency. Existing temperature measurement of vulcanized tires usually uses pre-buried temperature measurement lines or fixed-point temperature sensors, which can usually only measure the temperature at a single position in the vulcanization module, and then use repeated tests to determine the location of the poor vulcanization reaction. It consumes a lot of resources, has a slow troubleshooting speed, and reduces the work efficiency of tire production.

[0003] For example, the patent document with the announcement number CN118392351B records a temperature measuring device for inner tube molds for tire production. When the mold is working, the outer temperature conducting rod and the inner temperature conducting rod are both located inside the temperature measuring hole. The heat inside the mold can be transferred through the outer temperature conducting rod and the inner temperature conducting rod. When it is necessary to measure the temperature at different positions of the mold, the drive motor is started to drive the screw to rotate to move the lifting plate downward, and the outer temperature conducting rod is pulled out from the inside of the temperature measuring hole. Then the electric telescopic rod is started to drive the inner temperature conducting rod to move downward and be pulled out from the inside of the anti-conducting hole. At this time, the inner temperature conducting rod is located on the side of multiple temperature sensors. Starting multiple temperature sensors can detect the temperature at different positions of the inner temperature conducting rod and obtain the temperature at different positions of the temperature measuring hole. Through the above setting, the temperature at different positions of the mold can be measured, which improves the accuracy of the mold temperature measurement. At the same time, it avoids the influence of the heat transfer inside the mold due to the temperature measurement of the opening, and improves the vulcanization molding effect of the tire. This temperature measuring device for inner tube molds for tire production can only perform temperature measurement inspection on a single position of the inner tube mold. The inspection range is small, and it is difficult to specifically detect the defective position of the inner tube mold, thereby reducing the tire production quality.

[0004] Based on this, a PLC-controlled array temperature measurement system is now provided to eliminate the drawbacks of existing devices. Summary of the invention

[0005] The object of the present invention is to provide a PLC-controlled array temperature measurement system to solve the problems in the background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] The PLC-controlled array temperature measurement system comprises a vulcanization mold, wherein a positioning block for positioning a green tire is arranged inside the vulcanization mold, a guide groove for heating and vulcanizing the green tire is arranged inside the vulcanization mold, a molding mold for providing sealing for the vulcanization process is arranged at the upper end of the vulcanization mold, a plurality of temperature measuring grooves for transmitting temperature are arranged on the surface of the vulcanization mold, a monitoring device for monitoring the temperature of the temperature measuring groove is respectively arranged on both sides of the vulcanization mold, the monitoring device comprises a temperature measuring probe, a plurality of temperature measuring probes are respectively arranged on both sides of the vulcanization mold, the temperature measuring probes are slidably connected to the temperature measuring grooves, the temperature measuring end of the temperature measuring probe is kept vertical to the temperature measuring groove, and a monitoring mechanism for analyzing and controlling the temperature measurement data of the vulcanization mold is arranged at the fixed end of the vulcanization mold.

[0008] On the basis of the above technical solution, the present invention also provides the following optional technical solution:

[0009] In an optional solution: the monitoring mechanism includes a fixed frame, the fixed frame is fixedly connected to the fixed end of the temperature measuring probe, a PLC controller electrically connected to the transmission end of the vulcanization mold is provided inside the fixed frame, a correction component for correcting the temperature measuring angle of the temperature measuring probe is provided on the surface of the fixed frame, and a power element for driving the temperature measuring probe to slide in the temperature measuring tank is provided on the side of the fixed frame.

[0010] In an optional solution: the correction element includes an infrared locator, the infrared locator is provided at the rear end of the temperature measuring probe, and a receiver for detecting the output signal of the infrared locator is provided inside the fixing frame.

[0011] In an optional solution: the power element includes a fixed seat, the fixed seat is fixedly connected to the side of the fixed frame, the side end of the fixed seat is fixedly connected to the transmission frame that drives the fixed seat to move, and the upper end of the molding mold is provided with a driving member that drives the transmission frame to move.

[0012] In an optional solution: the driving member includes a rotating motor, the fixed end of the rotating motor is fixedly connected to the upper end of the molding mold, the two sides of the output end of the rotating motor are respectively fixedly connected to a fixed block, and a disassembly module for quickly assembling the transmission frame is provided between the fixed block and the transmission frame.

[0013] In an optional solution: the disassembly module includes a connector, one end of the connector is fixedly connected to the transmission frame, the other end of the connector is slidably connected to the fixing block, and the surface of the connector is provided with a bolt threadedly connected to the fixing block.

[0014] In an optional solution: a display screen for displaying the temperature measurement results is provided on the side of the fixing base.

[0015] In an optional solution: the distance between the temperature measuring end of each temperature measuring probe and the corresponding temperature measuring bath is kept consistent.

[0016] In an optional solution: the temperature measuring grooves are evenly distributed on the surface of the vulcanization mold, and the distance between each temperature measuring groove and the inner wall of the vulcanization mold is consistent.

[0017] In an optional solution: an alarm is provided at the output end of the receiver.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention provides power through a rotating motor, the temperature measuring probe drives the fixed frames on both sides to rotate, the fixed frames drive the transmission frame to rotate, the transmission frame drives the fixed seat to move, the fixed seat drives the fixed frame to move, the fixed frame drives the temperature measuring probe to slide in the temperature measuring tank, the temperature measuring probe detects the temperature at each position of the temperature measuring tank, expands the detection range, reduces the detection blind spot, and improves the tire vulcanization quality.

[0020] 2. The present invention receives the output signal of the infrared locator through a receiver to determine whether the temperature measuring direction of the temperature measuring probe is perpendicular to the temperature measuring tank, thereby reducing the temperature measuring error of the temperature measuring probe.

[0021] 3. The present invention provides installation conditions for the vulcanization mold through a fixed frame, performs logical judgment on the temperature measurement result of the temperature measuring probe through a PLC controller provided inside the fixed frame, outputs the final temperature measurement result, and improves the accuracy of the temperature measurement result. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention.

[0023] Figure 2 It is a structural schematic diagram of the vulcanization mold of the present invention.

[0024] Figure 3 It is a structural schematic diagram of the molding die of the present invention.

[0025] Figure 4 It is a schematic diagram of the structure of the temperature measuring tank of the present invention.

[0026] Figure 5 It is a structural schematic diagram of a receiver of the present invention.

[0027] Figure 6 It is a schematic structural diagram of the rotating motor of the present invention.

[0028] Notes on figure numbers: 101. Vulcanizing mold, 102. Molding mold, 103. Positioning block, 104. Temperature measuring chamber, 201. Temperature measuring probe, 202. Fixing frame, 203. Receiver, 204. Infrared locator, 205. Fixing seat, 206. Display screen, 207. Transmission frame, 208. Fixing block, 209. Connector, 210. Rotating motor. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0030] In one embodiment, Figure 1-Figure 5 As shown, the array temperature measurement system controlled by PLC includes a vulcanization mold 101, wherein a positioning block 103 for positioning a green tire is provided inside the vulcanization mold 101, a guide groove for heating and vulcanizing the green tire is provided inside the vulcanization mold 101, a molding mold 102 for providing sealing for the vulcanization process is provided at the upper end of the vulcanization mold 101, a plurality of temperature measuring grooves 104 for transmitting temperature are provided on the surface of the vulcanization mold 101, and a monitoring device for monitoring the temperature of the temperature measuring groove 104 is provided on both sides of the vulcanization mold 101, and the monitoring device includes a temperature measuring probe 201, and a plurality of temperature measuring probes 201 are provided on both sides of the vulcanization mold 101. 1. The temperature probe 201 is slidably connected to the temperature measuring tank 104, and the temperature measuring end of the temperature probe 201 is kept vertical to the temperature measuring tank 104. The fixed end of the vulcanization mold 101 is provided with a monitoring mechanism for analyzing and controlling the temperature measuring data of the vulcanization mold 101. The green tire is positioned and placed through the positioning block 103, and the vulcanization conditions are provided for the green tire through the molding mold 102 and the vulcanization mold 101. The green tire is vulcanized and heated through the guide groove provided inside the vulcanization mold 101. During the heating process, the heat is transferred to the inside of the temperature measuring tank 104, and the temperature is measured by the temperature probe 201 slidably connected to the temperature measuring tank 104 to monitor the heat distribution of the vulcanization mold 101;

[0031] In one embodiment, Figure 2 and Figure 5 As shown, the monitoring mechanism includes a fixing frame 202, the fixing frame 202 is fixedly connected to the fixed end of the temperature measuring probe 201, a PLC controller electrically connected to the transmission end of the vulcanization mold 101 is arranged inside the fixing frame 202, a correction component for correcting the temperature measuring angle of the temperature measuring probe 201 is arranged on the surface of the fixing frame 202, and a power element for driving the temperature measuring probe 201 to slide in the temperature measuring tank 104 is arranged on the side of the fixing frame 202. The fixing frame 202 provides installation conditions for the vulcanization mold 101, and the PLC controller arranged inside the fixing frame 202 performs logical judgment on the temperature measurement result of the temperature measuring probe 201, outputs the final temperature measurement result, and improves the accuracy of the temperature measurement result;

[0032] In one embodiment, Figure 5As shown, the correction element includes an infrared locator 204, the infrared locator 204 is provided at the rear end of the temperature measuring probe 201, and a receiver 203 for detecting the output signal of the infrared locator 204 is provided inside the fixing frame 202. The output signal of the infrared locator 204 is received by the receiver 203 to determine whether the temperature measuring direction of the temperature measuring probe 201 is kept vertical to the temperature measuring tank 104, thereby reducing the temperature measuring error of the temperature measuring probe 201;

[0033] In one embodiment, Figure 1 and Figure 6 As shown, the power element includes a fixing seat 205, the fixing seat 205 is fixedly connected to the side of the fixing frame 202, the side end of the fixing seat 205 is fixedly connected to the transmission frame 207 that drives the fixing seat 205 to move, and the upper end of the molding mold 102 is provided with a driving member that drives the transmission frame 207 to move, the fixing seat 205 is driven to move by the transmission frame 207, the fixing seat 205 drives the fixing frame 202 to move, the fixing frame 202 drives the temperature measuring probe 201 to slide in the temperature measuring tank 104, and the temperature measuring probe 201 performs temperature detection on each position of the temperature measuring tank 104, thereby expanding the detection range, reducing the detection blind spot, and improving the tire vulcanization quality;

[0034] In one embodiment, Figure 6 As shown, the driving member includes a rotating motor 210, the fixed end of the rotating motor 210 is fixedly connected to the upper end of the molding mold 102, and the two sides of the output end of the rotating motor 210 are respectively fixedly connected to a fixed block 208, and a disassembly module for quickly assembling the transmission frame 207 is provided between the fixed block 208 and the transmission frame 207. The rotating motor 210 provides power, and the temperature measuring probe 201 drives the fixed blocks 208 on both sides to rotate, and the fixed blocks 208 drive the transmission frame 207 to rotate, so as to provide power for the temperature measuring probe 201 to detect the surface temperature of the temperature measuring tank 104;

[0035] In one embodiment, Figure 6 As shown, the disassembly module includes a connector 209, one end of the connector 209 is fixedly connected to the transmission frame 207, and the other end of the connector 209 is slidably connected to the fixing block 208. The surface of the connector 209 is provided with bolts that are threadedly connected to the fixing block 208. The transmission frame 207 is assembled or disassembled by the bolts provided on the surface of the connector 209, which facilitates the replacement and calibration of the temperature measuring probe 201.

[0036] The above embodiment discloses a PLC-controlled array temperature measurement system, in which the green tire is positioned and placed by the positioning block 103, the molding mold 102 and the vulcanization mold 101 provide vulcanization conditions for the green tire, the green tire is vulcanized and heated by the guide groove provided inside the vulcanization mold 101, and the heat is transferred to the inside of the temperature measuring tank 104 during the heating process. The transmission frame 207 is assembled by the bolts provided on the surface of the connector 209, and the power is provided by the rotating motor 210. The temperature measuring probe 201 drives the fixed blocks 208 on both sides to rotate, and the fixed blocks 208 drive the transmission frame 207 to rotate, and the fixed seat 205 is driven to move by the transmission frame 207. The fixing seat 205 drives the fixing frame 202 to move, and the fixing frame 202 drives the temperature measuring probe 201 to slide in the temperature measuring tank 104. The temperature measuring probe 201 detects the temperature of each position of the temperature measuring tank 104, expands the detection range, and reduces the detection blind spot. The PLC controller provided inside the fixing frame 202 performs logical judgment on the temperature measurement result of the temperature measuring probe 201, outputs the final temperature measurement result, and improves the accuracy of the temperature measurement result. During the detection process, the receiver 203 receives the output signal of the infrared locator 204 to determine whether the temperature measurement direction of the temperature measuring probe 201 is perpendicular to the temperature measuring tank 104, thereby reducing the temperature measurement error of the temperature measuring probe 201.

[0037] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A PLC-controlled array temperature measurement system, comprising a vulcanization mold (101), wherein a positioning block (103) for positioning a green tire is provided inside the vulcanization mold (101), wherein a guide groove for heating and vulcanizing the green tire is provided inside the vulcanization mold (101), wherein a molding mold (102) for providing sealing for the vulcanization process is provided at the upper end of the vulcanization mold (101), wherein a plurality of temperature measuring grooves (104) for transmitting temperature are provided on the surface of the vulcanization mold (101), wherein the system is characterized in that: A monitoring device for monitoring the temperature of a temperature measuring tank (104) is respectively provided on both sides of the vulcanization mold (101), the monitoring device comprising a temperature measuring probe (201), a plurality of temperature measuring probes (201) are respectively provided on both sides of the vulcanization mold (101), the temperature measuring probes (201) are slidably connected to the temperature measuring tank (104), the temperature measuring end of the temperature measuring probe (201) is kept vertical to the temperature measuring tank (104), and a monitoring mechanism for analyzing and controlling the temperature measuring data of the vulcanization mold (101) is provided on the fixed end of the vulcanization mold (101).

2. The PLC-controlled array temperature measurement system device according to claim 1, characterized in that: The monitoring mechanism comprises a fixed frame (202), the fixed frame (202) being fixedly connected to a fixed end of a temperature measuring probe (201), a PLC controller electrically connected to a transmission end of a vulcanization mold (101) being arranged inside the fixed frame (202), a correction component for correcting a temperature measuring angle of the temperature measuring probe (201) being arranged on a surface of the fixed frame (202), and a power element for driving the temperature measuring probe (201) to slide in a temperature measuring tank (104) being arranged on a side surface of the fixed frame (202).

3. The PLC-controlled array temperature measurement system according to claim 2, characterized in that: The correction element comprises an infrared locator (204). The infrared locator (204) is arranged at the rear end of the temperature measuring probe (201). A receiver (203) for detecting an output signal of the infrared locator (204) is arranged inside the fixing frame (202).

4. The PLC-controlled array temperature measurement system according to claim 2, characterized in that: The power element comprises a fixed seat (205), the fixed seat (205) is fixedly connected to the side of the fixed frame (202), the side end of the fixed seat (205) is fixedly connected to a transmission frame (207) that drives the fixed seat (205) to move, and the upper end of the molding die (102) is provided with a driving member that drives the transmission frame (207) to move.

5. The PLC-controlled array temperature measurement system according to claim 4, characterized in that: The driving member comprises a rotating motor (210), a fixed end of the rotating motor (210) is fixedly connected to the upper end of the molding die (102), two sides of the output end of the rotating motor (210) are respectively fixedly connected to a fixing block (208), and a disassembly module for quickly assembling the transmission frame (207) is provided between the fixing block (208) and the transmission frame (207).

6. The PLC-controlled array temperature measurement system according to claim 5, characterized in that: The disassembly module comprises a connector (209), one end of the connector (209) is fixedly connected to the transmission frame (207), the other end of the connector (209) is slidably connected to the fixing block (208), and a bolt threadedly connected to the fixing block (208) is provided on the surface of the connector (209).

7. The PLC-controlled array temperature measurement system according to claim 4, characterized in that: A display screen (206) for displaying the temperature measurement results is provided on the side of the fixing seat (205).

8. The PLC-controlled array temperature measurement system according to claim 1, characterized in that: The distance between the temperature measuring end of each temperature measuring probe (201) and the corresponding temperature measuring tank (104) remains consistent.

9. The PLC-controlled array temperature measurement system according to claim 1, characterized in that: The temperature measuring grooves (104) are evenly distributed on the surface of the vulcanization mold (101), and the distance between each temperature measuring groove (104) and the inner wall of the vulcanization mold (101) is consistent.

10. The PLC-controlled array temperature measurement system according to claim 3, characterized in that: An alarm is provided at the output end of the receiver (203).

Citation Information

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