One-time vulcanization forming mold for joint-free rubber track

Abstract

The utility model discloses a one-step vulcanization forming die for a joint-free rubber track, and relates to the technical field of rubber tracks. The one-time vulcanization forming mold for the joint-free rubber track comprises a bottom plate, and a forming mechanism and a vibration mechanism are arranged above the bottom plate; the forming mechanism comprises a vulcanizing part and a demolding part; the vulcanization part comprises a vulcanization mold, and the demolding part comprises two demolding sleeves and an ejection ring; the forming mechanism has the technical effects that through cooperative operation of the demolding sleeve, the ejection ring, the limiting rail, the limiting sleeve and other components, on one hand, after a fixing bolt is screwed out, a motor is controlled to drive a threaded rod to drive the ejection ring to automatically eject out the vulcanized rubber track, efficient and convenient demolding is achieved, and the forming mechanism is suitable for large-scale production; the demolding efficiency is greatly improved, the production period is shortened, and the labor cost is reduced; and on the other hand, the limiting structure accurately guides and limits movement of the demolding sleeve, and stable operation of the forming mechanism is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of rubber track technology, specifically to a one-time vulcanization molding die for seamless rubber tracks. Background Technology

[0002] Rubber tracks are tracks made of rubber and skeleton materials, and are widely used in engineering machinery, agricultural machinery, military equipment and robots. Compared with steel tracks, rubber tracks are significantly lighter, weighing 56% less than steel tracks. This allows tracked vehicles to travel faster and accelerate better, while also reducing fuel consumption and increasing range. Based on the elasticity and deformation capacity of rubber, rubber tracks, when working in conjunction with components such as drive wheels, idler wheels and road wheels, are equivalent to a "soft landing," resulting in significantly reduced noise.

[0003] In the production and manufacturing of seamless rubber tracks, vulcanization molding dies are key equipment.

[0004] Existing seamless rubber track vulcanization molding molds often require manual assistance during the demolding process. The rubber track is removed from the mold by prying or pulling. However, precise control of force is difficult during manual demolding, easily causing scratches and deformation on the rubber track surface, leading to a decrease in product yield and waste of raw materials. Therefore, a seamless rubber track one-step vulcanization molding mold is proposed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a seamless rubber track vulcanization molding die, which solves the problem of difficulty in accurately controlling the force during manual demolding, which easily causes scratches, deformation and other damage to the rubber track surface, resulting in a decrease in product qualification rate and waste of raw materials.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: it includes a base plate, and a forming mechanism and a vibration mechanism are arranged on the top of the base plate;

[0009] The molding mechanism includes a vulcanizing section and a demolding section;

[0010] The vulcanizing section includes a vulcanizing mold, and the demolding section includes two demolding sleeves and an ejector ring;

[0011] The bottom surface of the vulcanizing mold is fixedly connected to the top surface of the base plate. The top surface of the vulcanizing mold is slidably connected to the bottom surfaces of the two demolding sleeves. Two sets of fixing plates are fixedly installed on the outer walls of the two demolding sleeves, and the outer walls of the two sets of fixing plates are bolted to the outer wall of the vulcanizing mold. The top surface of the ejector ring extends through the bottom surface of the base plate and the bottom surface of the vulcanizing mold to the inner side of the vulcanizing mold. A lifting plate is fixedly installed on the bottom surface of the ejector ring. A threaded rod is rotatably installed on the bottom surface of the base plate through a bearing seat. The threaded rod extends through the top surface of the lifting plate to the bottom of the lifting plate.

[0012] Preferably, the vibration mechanism includes a fixed frame, the inner side of which is fixedly connected to the top surface of the bottom plate, a lower pressure plate is provided on the inner side of the fixed frame, a drive motor is fixedly provided on the top surface of the lower pressure plate, the production bottom surface of the drive motor extends through the top surface of the lower pressure plate to the inner side of the lower pressure plate, two striking blocks are fixedly provided on the outer wall of the output end of the drive motor, and two striking plates are slidably provided on the inner side of the vulcanizing mold.

[0013] Preferably, a control motor is fixedly installed on the bottom surface of the base plate, and two pulleys are fixedly sleeved on the outer wall of the output end of the control motor and the outer wall of the threaded rod, respectively. The two pulleys are connected by belt drive. Two limiting blocks are fixedly installed on the bottom surface of the base plate, and the bottom surfaces of the two limiting blocks extend through the top surface of the lifting plate to the bottom of the lifting plate.

[0014] Preferably, two limiting rails are fixedly provided on the bottom surface of the base plate, and two sets of limiting sleeves are slidably sleeved on the outer walls of the two limiting rails. Two sets of limiting frames are fixedly provided on the outer walls of the two sets of limiting sleeves, and the inner sides of the two sets of limiting frames are fixedly connected to the outer walls of the two demolding sleeves.

[0015] Preferably, an electric telescopic rod is fixedly installed on the top surface of the fixed frame, the bottom surface of the electric telescopic rod extends through the top surface of the fixed frame to the inner side of the fixed frame, the bottom surface of the output end of the electric telescopic rod is fixedly connected to the top surface of the lower pressure plate, and a limit rod is fixedly installed on the top surface of the lower pressure plate. The top surface of the limit rod slides through the inner side of the fixed frame and extends above the fixed frame.

[0016] Preferably, a connecting rail is fixedly provided on the inner side of the vulcanizing mold, the outer wall of the connecting rail is slidably connected to the inner side of the two striking plates, two springs are provided between the two striking plates, the outer walls of the two springs are fixedly connected to the side of the two striking plates respectively, and two limiting plates are fixedly provided on the inner side of the vulcanizing mold, the outer walls of the two limiting plates are in contact with the side of the two striking plates respectively.

[0017] (III) Beneficial Effects

[0018] This utility model provides a one-time vulcanization molding die for seamless rubber tracks. It has the following beneficial effects:

[0019] (I) The seamless rubber track vulcanization molding die has a molding mechanism that works in concert with components such as the demolding sleeve, ejector ring, limiting rail, and limiting sleeve. On the one hand, after the fixing bolts are unscrewed, the control motor drives the threaded rod to automatically eject the vulcanized rubber track, achieving efficient and convenient demolding, greatly improving demolding efficiency, shortening the production cycle, and reducing labor costs. On the other hand, the precise guidance of the limiting structure and the movement of the limiting demolding sleeve ensure the stable operation of the molding mechanism, thereby improving the molding accuracy of the rubber track and enhancing the overall working performance and service life of the mold.

[0020] (ii) The seamless rubber track vulcanization molding die has a vibration mechanism that uses an electric telescopic rod to push the lower pressure plate down, and the drive motor drives the striking block to strike the striking plate to generate vibration, so that the rubber raw material is evenly filled in the mold cavity, eliminating air bubbles, and improving the vulcanization quality, production stability and product consistency of the rubber track. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the molding mechanism of this utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the vulcanizing mold in the molding mechanism of this utility model;

[0024] Figure 4 This is a schematic diagram of the internal structure of the ejector ring in the molding mechanism of this utility model;

[0025] Figure 5 This is a schematic diagram of the internal structure of the vibration mechanism of this utility model;

[0026] Figure 6 This is a schematic diagram of the striking plate in the vibration mechanism of this utility model.

[0027] In the diagram: 1. Base plate; 2. Molding mechanism; 21. Vulcanizing mold; 22. Fixing bolt; 23. Fixing plate; 24. Limiting sleeve; 25. Limiting rail; 26. Limiting frame; 27. Demolding sleeve; 28. Lifting plate; 29. ​​Ejection ring; 210. Pulley; 211. Control motor; 212. Threaded rod; 213. Limiting block; 3. Vibration mechanism; 31. Fixing frame; 32. Electric telescopic rod; 33. Impact block; 34. Connecting rail; 35. Impact plate; 36. Lower pressure plate; 37. Limiting rod; 38. Spring; 39. Limiting plate; 310. Drive motor. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-6 The present invention provides a technical solution: including a base plate 1, and a forming mechanism 2 and a vibration mechanism 3 are arranged above the base plate 1;

[0030] Molding mechanism 2 includes a vulcanizing section and a demolding section;

[0031] The vulcanizing section includes a vulcanizing mold 21, and the demolding section includes two demolding sleeves 27 and an ejector ring 29;

[0032] The bottom surface of the vulcanizing mold 21 is fixedly connected to the top surface of the base plate 1. The top surface of the vulcanizing mold 21 is slidably connected to the bottom surfaces of the two demolding sleeves 27. Two sets of fixing plates 23 are fixedly installed on the outer walls of the two demolding sleeves 27, and the outer walls of the two sets of fixing plates 23 are bolted to the outer wall of the vulcanizing mold 21. The top surface of the ejector ring 29 passes through the bottom surface of the base plate 1 and the bottom surface of the vulcanizing mold 21, extending to the inner side of the vulcanizing mold 21. A lifting plate 28 is fixedly installed on the bottom surface of the ejector ring 29. A threaded rod 212 is rotatably installed on the bottom surface of the base plate 1 through a bearing seat. The threaded rod 212 passes through the top surface of the lifting plate 28 and extends to the bottom of the lifting plate 28. A control motor 211 is fixedly installed on the bottom surface of the base plate 1. Two pulleys 210 are fixedly sleeved on the outer wall of the output end of the control motor 211 and the outer wall of the threaded rod 212, respectively. The two pulleys 210 are connected by a belt drive. Next, two limiting blocks 213 are fixedly installed on the bottom surface of the base plate 1. The bottom surfaces of the two limiting blocks 213 extend through the top surface of the lifting plate 28 to the bottom of the lifting plate 28. Two limiting rails 25 are fixedly installed on the bottom surface of the base plate 1. Two sets of limiting sleeves 24 are slidably sleeved on the outer walls of the two limiting rails 25. Two sets of limiting frames 26 are fixedly installed on the outer walls of the two sets of limiting sleeves 24. The inner sides of the two sets of limiting frames 26 are fixedly connected to the outer walls of the two demolding sleeves 27. An electric telescopic rod 32 is fixedly installed on the top surface of the fixed frame 31. The bottom surface of the electric telescopic rod 32 extends through the top surface of the fixed frame 31 to the inner side of the fixed frame 31. The bottom surface of the output end of the electric telescopic rod 32 is fixedly connected to the top surface of the lower pressure plate 36. A limiting rod 37 is fixedly installed on the top surface of the lower pressure plate 36. The top surface of the limiting rod 37 slides through the inner side of the fixed frame 31 to the top of the fixed frame 31.

[0033] The vibration mechanism 3 includes a fixed frame 31, with the top surface of the bottom plate 1 fixedly connected to the inner side of the fixed frame 31. A lower pressure plate 36 is provided inside the fixed frame 31, and a drive motor 310 is fixedly provided on the top surface of the lower pressure plate 36. The production bottom surface of the drive motor 310 extends through the top surface of the lower pressure plate 36 to the inner side of the lower pressure plate 36. Two striking blocks 33 are fixedly provided on the outer wall of the output end of the drive motor 310. Two striking plates 35 are slidably provided on the inner side of the vulcanizing mold 21. A connecting rail 34 is fixedly provided on the inner side of the vulcanizing mold 21. The outer wall of the connecting rail 34 is slidably connected to the inner side of the two striking plates 35. Two springs 38 are provided between the two striking plates 35. The outer walls of the two springs 38 are fixedly connected to the side of the two striking plates 35 respectively. Two limiting plates 39 are fixedly provided on the inner side of the vulcanizing mold 21. The outer walls of the two limiting plates 39 are in contact with the side of the two striking plates 35 respectively.

[0034] In use, the rubber raw material is placed into the vulcanizing mold 21. The vulcanizing mold 21 heats and pressurizes the rubber raw material for vulcanization. During the vulcanization process, the electric telescopic rod 32 extends downward, pushing the lower pressure plate 36 downward. At the same time, the limiting rod 37 slides within the fixed frame 31, serving as a guide and limiting element to ensure the smooth downward movement of the lower pressure plate 36. After the lower pressure plate 36 moves to a certain position, the drive motor 310 starts. The output end of the drive motor 310 drives the striking block 33 to rotate. The striking block 33 continuously strikes the striking plate 35 inside the vulcanizing mold 21. Since the striking plate 35 slides on the connecting rail 34 and a spring 38 is provided between the two striking plates 35, the striking plate 35 vibrates within the vulcanizing mold 21 under the impact force of the striking block 33. The vibration is transmitted to the rubber raw material, causing the rubber raw material to fill the mold cavity more evenly during the vulcanization process, eliminating internal air bubbles, and improving the vulcanization quality of the rubber track.

[0035] After vulcanization, the demolding stage begins. First, the two sets of fixing bolts 22 are unscrewed, which allows the two demolding sleeves 27 to move, thus separating the two demolding sleeves 27 from the rubber track. At this time, the control motor 211 is turned on, driving the threaded rod 212 to rotate in the opposite direction. Under the restriction of the limit block 213, the lifting plate 28 moves upward along the threaded rod 212, thereby pulling the ejection ring 29 upward, thus ejecting the vulcanized rubber track from the vulcanization mold 21, and finally achieving the smooth demolding of the jointless rubber track.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A one-time vulcanization molding die for a seamless rubber track, comprising a base plate (1), characterized in that: A forming mechanism (2) and a vibration mechanism (3) are provided above the base plate (1); The molding mechanism (2) includes a vulcanizing section and a demolding section; The vulcanizing section includes a vulcanizing mold (21), and the demolding section includes two demolding sleeves (27) and an ejector ring (29); The bottom surface of the vulcanizing mold (21) is fixedly connected to the top surface of the base plate (1). The top surface of the vulcanizing mold (21) is slidably connected to the bottom surface of the two demolding sleeves (27). Two sets of fixing plates (23) are fixedly installed on the outer walls of the two demolding sleeves (27). The outer walls of the two sets of fixing plates (23) are bolted to the outer wall of the vulcanizing mold (21). The top surface of the ejector ring (29) passes through the bottom surface of the base plate (1) and the bottom surface of the vulcanizing mold (21) and extends to the inner side of the vulcanizing mold (21). A lifting plate (28) is fixedly installed on the bottom surface of the ejector ring (29). A threaded rod (212) is rotatably installed on the bottom surface of the base plate (1) through a bearing seat. The threaded rod (212) extends through the top surface of the lifting plate (28) and extends to the bottom of the lifting plate (28).

2. The seamless rubber track vulcanization molding die according to claim 1, characterized in that: The vibration mechanism (3) includes a fixed frame (31), the top surface of the bottom plate (1) on the inner side of the fixed frame (31) is fixedly connected, a lower pressure plate (36) is provided on the inner side of the fixed frame (31), a drive motor (310) is fixedly provided on the top surface of the lower pressure plate (36), the production bottom surface of the drive motor (310) extends through the top surface of the lower pressure plate (36) to the inner side of the lower pressure plate (36), two striking blocks (33) are fixedly provided on the outer wall of the output end of the drive motor (310), and two striking plates (35) are slidably provided on the inner side of the vulcanizing mold (21).

3. The seamless rubber track vulcanization molding die according to claim 1, characterized in that: A control motor (211) is fixedly installed on the bottom surface of the base plate (1). Two pulleys (210) are fixedly sleeved on the outer wall of the output end of the control motor (211) and the outer wall of the threaded rod (212). The two pulleys (210) are connected by belt drive. Two limiting blocks (213) are fixedly installed on the bottom surface of the base plate (1). The bottom surfaces of the two limiting blocks (213) extend through the top surface of the lifting plate (28) to the bottom of the lifting plate (28).

4. The seamless rubber track vulcanization molding die according to claim 1, characterized in that: The bottom surface of the base plate (1) is fixedly provided with two limiting rails (25). The outer walls of the two limiting rails (25) are respectively slidably fitted with two sets of limiting sleeves (24). The outer walls of the two sets of limiting sleeves (24) are respectively fixedly provided with two sets of limiting frames (26). The inner sides of the two sets of limiting frames (26) are respectively fixedly connected to the outer walls of the two demolding sleeves (27).

5. The seamless rubber track vulcanization molding die according to claim 2, characterized in that: An electric telescopic rod (32) is fixedly installed on the top surface of the fixed frame (31). The bottom surface of the electric telescopic rod (32) extends through the top surface of the fixed frame (31) to the inside of the fixed frame (31). The bottom surface of the output end of the electric telescopic rod (32) is fixedly connected to the top surface of the lower pressure plate (36). A limit rod (37) is fixedly installed on the top surface of the lower pressure plate (36). The top surface of the limit rod (37) slides through the inner side of the fixed frame (31) and extends above the fixed frame (31).

6. The seamless rubber track vulcanization molding die according to claim 2, characterized in that: A connecting rail (34) is fixedly provided on the inner side of the vulcanizing mold (21). The outer wall of the connecting rail (34) is slidably connected to the inner side of the two striking plates (35). Two springs (38) are provided between the two striking plates (35). The outer walls of the two springs (38) are fixedly connected to the side of the two striking plates (35) respectively. Two limiting plates (39) are fixedly provided on the inner side of the vulcanizing mold (21). The outer walls of the two limiting plates (39) are in contact with the side of the two striking plates (35) respectively.

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