A backwash filter device for heat exchange unit

By designing a recoil filter device for the heat exchange unit that changes direction of the medium flow, the impurities of the filter element are thoroughly cleaned by using the knocking rod and the sewage discharge mechanism, the problem of incomplete cleaning of the filter element in the prior art is solved, the service life of the filter element is extended and the equipment is maintained efficiently.

CN119236502BActive Publication Date: 2025-08-15JIANGSU AIWEISI FLUID TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411473696.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-15
Estimated Expiration
2044-10-22

AI Technical Summary

Technical Problem

Existing recoil filters are difficult to completely remove impurities from the filter element, affecting the service life of the filter element.

Method used

A recoil filter device for heat exchange unit is designed to change direction through medium flow, use a knock rod to knock the inner side of the filter element, and combine it with a sewage discharge mechanism to discharge impurities without shutting down, including installation rings, fixing rods, rotating shafts, paddles and sewage discharge pipes and other structures.

Benefits of technology

The filter element is thoroughly cleaned, the service life of the filter element is extended, and the normal working efficiency of the equipment is maintained during the backflushing process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119236502B_ABST
    Figure CN119236502B_ABST
Patent Text Reader

Abstract

The present invention discloses a backwash filter device for a heat exchanger unit, which belongs to the technical field of filter devices, and comprises a shell and an outlet pipe and a water inlet pipe connected to the shell, a plurality of filter element mounting ports are provided on the top wall of the shell, a partition is provided in the shell, a plurality of mounting rings are provided on the partition, a filter element is provided between the filter element mounting port and the mounting ring, and a sewage discharge mechanism is also provided on the partition; a first fixing rod is symmetrically provided on the inner wall of the mounting ring, and two of the first fixing rods are located inside the filter element, a second fixing rod is fixed between the two first fixing rods, a rotating shaft is rotatably installed on the second fixing rod, and a plurality of knocking rods are installed on the rotating shaft; the present invention can backwash the filter element without stopping the machine during filtering, and utilizes the flow of the medium in conjunction with the knocking rod to improve the cleaning effect of the filter element, thereby ensuring the service life of the filter element.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of filtering devices, and in particular to a backwash filtering device for a heat exchange unit. Background Art

[0002] The filter is a component of the heat exchanger unit. In order to avoid the internal structure and blockage of the heat exchanger unit due to long-term use, it is necessary to use a filter to filter the water. The backwash filter is widely used in various fields due to its advantages such as stable water quality, simple operation, easy maintenance and long service life.

[0003] The current backflushing filter uses the difference in internal and external pressure to change the flow direction of the medium during backwashing. The medium flows from the outside of the filter element to the inside to play a backflushing role and discharge impurities. However, after long-term use, it was found that it is difficult to completely remove impurities from the inside of the filter element by simply flushing the medium, resulting in incomplete cleaning and shortening the service life of the filter element. Summary of the Invention

[0004] The purpose of the present invention is to provide a backflushing filter device for a heat exchanger unit to solve the following technical problem: it is difficult for existing backflushing filters to completely flush impurities attached to the filter element by water pressure alone.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] A backwash filter device for a heat exchange unit comprises a housing and a water outlet pipe and a water inlet pipe connected to the housing, a plurality of filter element mounting openings being provided on the top wall of the housing, a partition being provided within the housing, a plurality of mounting rings being provided on the partition, a filter element being provided between the filter element mounting openings and the mounting rings, and a sewage discharge mechanism being provided on the partition;

[0007] A first fixing rod is symmetrically arranged on the inner wall of the mounting ring, and two of the first fixing rods are located inside the filter element. A second fixing rod is fixed between the two first fixing rods. A rotating shaft is rotatably mounted on the second fixing rod, and a plurality of knocking rods are mounted on the rotating shaft. A reversible paddle is provided at the bottom end of the rotating shaft.

[0008] As a further solution of the present invention: the knocking rod includes a sleeve, one end of the sleeve is fixed on the rotating shaft, and the other end is movably provided with a push rod, one end of the push rod is fixed with a hemispherical knocking block, and the other end is connected to a spring, one end of the spring is connected to the inner wall of the sleeve.

[0009] As a further solution of the present invention: a plurality of fixed blocks are fixed to the bottom end of the rotating shaft along the circumferential direction, a rotating block is rotatably mounted on the fixed block, and one end of the rotating block is fixedly connected to the blade, and a limiting block is also fixed on the fixed block, and the limiting block is located above the rotating block.

[0010] As a further solution of the present invention: an annular groove is provided on the inner wall of the mounting ring along the circumferential direction; a slider is provided at one end of the first fixing rod close to the annular groove; the slider is slidably connected to the annular groove.

[0011] As a further solution of the present invention: the width of the annular groove is greater than the height of the slider, a positioning pin is fixed to the bottom of the slider, and positioning grooves are evenly opened at the bottom of the annular groove along the circumferential direction, and the positioning grooves match the size of the positioning pins.

[0012] As a further solution of the present invention: the sewage discharge mechanism includes a sewage discharge pipe fixed on the upper surface of the partition, one end of the sewage discharge pipe extends to the outside of the shell, and a sewage discharge valve is installed on the sewage discharge pipe, a return pipe is provided at the bottom of the partition, one end of the return pipe is rotatably sealed and connected to the sewage discharge pipe, and the other end is connected to a guide cover, a drive shaft is rotatably installed at the bottom of the shell, one end of the drive shaft is fixedly connected to the return pipe, and the other end is connected to an external drive source.

[0013] As a further solution of the present invention: the air guide cover is a truncated cone structure with a larger upper portion and a smaller lower portion, and the diameter of the top of the air guide cover is larger than the diameter of the filter element.

[0014] Beneficial effects of the present invention:

[0015] (1) The present invention provides a mounting ring, a first fixing rod, a second fixing rod, a rotating shaft, and a paddle. During backwashing, the medium flow direction changes, and the medium flows from the outside of the filter element to the inside of the filter element, flushing out impurities inside the filter element. At the same time, the flow of the medium drives the paddle and the rotating shaft to rotate, and the knocking rod is used to knock the inside of the filter element to knock out impurities, thereby ensuring the flushing effect.

[0016] (2) The present invention provides an annular groove, a slider, a positioning pin, a positioning groove and other structures. During normal filtration, the medium pushes the first fixing rod and the slider upward for a distance. Under the action of the medium flow, the position of the first fixing rod changes. During backwashing, the positioning pin is inserted into the positioning groove to fix the position of the first fixing rod again. Each time backwashing occurs, the position of the knocking rod changes, thereby improving the cleaning effect of the filter element.

[0017] (3) The present invention sets up a sewage discharge mechanism. When backwashing is required, the drive shaft is used to drive the return pipe to rotate, so that the guide cover is connected to the corresponding filter element, and the sewage valve on the sewage pipe is opened. At this time, a pressure difference is generated between the medium in the filter element and the outside of the sewage pipe, which changes the flow direction of the medium, thereby discharging impurities. At the same time, other filter elements continue to work normally without stopping the machine, thus ensuring work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] Figure 1 It is a structural schematic diagram of the present invention;

[0020] Figure 2 Schematic diagram of the internal structure of the housing of the present invention;

[0021] Figure 3 It is a schematic diagram of the internal structure of the mounting ring and the filter element of the present invention;

[0022] Figure 4 yes Figure 3 Enlarged view of point A in the middle;

[0023] Figure 5 It is a structural schematic diagram of the beating rod of the present invention;

[0024] Figure 6 It is a structural schematic diagram of the fixing block and the blade of the present invention;

[0025] Figure 7 It is a schematic diagram of the three-dimensional structure of the mounting ring of the present invention;

[0026] Figure 8 It is a structural schematic diagram of the positioning pin and positioning groove of the present invention.

[0027] In the figure: 1. Shell; 2. Water outlet pipe; 3. Water inlet pipe; 4. Filter element installation port; 5. Partition; 6. Mounting ring; 601. First fixing rod; 602. Second fixing rod; 603. Rotating shaft; 604. Beating rod; 605. Paddle; 606. Sleeve; 607. Spring; 608. Push rod; 609. Beating block; 610. Fixed block; 611. Rotating block; 612. Limiting block; 613. Slider; 614. Positioning pin; 615. Annular groove; 616. Positioning groove; 7. Filter element; 8. Drain pipe; 9. Return pipe; 10. Air guide cover; 11. Drive shaft. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-4 As shown, the present invention is a backwash filter device for a heat exchanger unit, comprising a shell 1 and a water outlet pipe 2 and a water inlet pipe 3 connected to the shell 1, a plurality of filter element mounting ports 4 are provided on the top wall of the shell 1, a partition 5 is provided inside the shell 1, a plurality of mounting rings 6 are provided on the partition 5, a filter element 7 is provided between the filter element mounting port 4 and the mounting ring 6, and a sewage discharge mechanism is also provided on the partition 5; a first fixing rod 601 is symmetrically provided on the inner wall of the mounting ring 6, and the two first fixing rods 601 are located inside the filter element 7, a second fixing rod 602 is fixed between the two first fixing rods 601, a rotating shaft 603 is rotatably installed on the second fixing rod 602, and a plurality of knocking rods are installed on the rotating shaft 603 604, a reversible paddle 605 is provided at the bottom end of the rotating shaft 603; the equipment is installed, and when working, the medium enters the shell 1 through the water inlet pipe 3, flows into each filter element 7 through the partition 5 for filtration, and the filtered medium is discharged through the outlet pipe 2. When backwashing is required, the sewage discharge mechanism is adjusted first, and the other filter elements 7 work normally. One filter element 7 is backwashed using differential pressure. While flushing, the flow of the medium drives the paddle 605 and the rotating shaft 603 to rotate, so that the knocking rod 604 rotates with the rotating shaft 603, and the knocking rod 604 cooperates with the first fixed rod 601 to knock on the inner side of the filter element 7 to shake off impurities, thereby improving the cleaning effect of the filter element 7.

[0030] See Figure 4 and Figure 5 The knocking rod 604 includes a sleeve 606, one end of the sleeve 606 is fixed on the rotating shaft 603, and the other end is movably provided with a push rod 608, one end of the push rod 608 is fixed with a hemispherical knocking block 609, and the other end is connected to a spring 607, one end of the spring 607 is connected to the inner wall of the sleeve 606; when the rotating shaft 603 rotates, it drives multiple knocking rods 604 to rotate, and when the knocking block 609 of the knocking rod 604 passes the first fixed rod 601, the knocking block 609 and the push rod 608 move toward one side of the sleeve 606, and the spring 607 is squeezed. When the knocking block 609 passes the first fixed rod 601, the spring 607 is released, so that the knocking block 609 knocks the inner wall of the filter element 7, generating vibration, which is conducive to the falling of impurities.

[0031] See Figure 4 and Figure 6, a plurality of fixed blocks 610 are fixed to the bottom end of the rotating shaft 603 along the circumferential direction, and a rotating block 611 is rotatably installed on the fixed block 610, and one end of the rotating block 611 is fixedly connected to the paddle 605, and a limiting block 612 is also fixed on the fixed block 610, and the limiting block 612 is located above the rotating block 611; the paddle 605 can be flipped. When filtering normally, driven by the medium, the paddle 605 rotates upward toward the rotating shaft 603. At this time, the rotating shaft 603 will not rotate, and the paddle 605 will not affect the entry of impurities into the filter element 7. When backwashing is performed, the paddle 605 works normally to drive the rotating shaft 603 to rotate.

[0032] See Figure 7 and Figure 8 , the inner wall of the mounting ring 6 is provided with an annular groove 615 along the circumferential direction, and a slider 613 is provided at one end of the first fixing rod 601 near the annular groove 615, and the slider 613 is slidably connected to the annular groove 615; the width of the annular groove 615 is greater than the height of the slider 613, and a positioning pin 614 is fixed to the bottom of the slider 613, and the bottom of the annular groove 615 is evenly provided with positioning grooves 616 along the circumferential direction, and the positioning grooves 616 match the size of the positioning pin 614; in order to further improve the cleaning effect of the filter element 7, when the filter element 7 is not backwashed, under the action of the medium flow, the medium will push the first fixing rod 601 and the slider 613 upward for a distance, so that the position of the first fixing rod 601 changes, and when backwashing is performed, the positioning pin 614 is inserted into the positioning groove 616, and the position of the first fixing rod 601 is fixed again, so that the position of the knocking rod 604 is changed each time backwashing, thereby improving the cleaning effect of the filter element 7.

[0033] See Figure 2 The bottom of the shell 1 is provided with a drive shaft 11, one end of the drive shaft 11 is fixedly connected to the return pipe 9, and the other end is connected to the external drive source. The deflector 10 is a truncated cone-shaped structure with a larger upper and smaller lower portion, and the diameter of the top of the deflector 10 is larger than the diameter of the filter element 7; when backwashing is required, the drive shaft 11 is used to drive the return pipe 9 to rotate, so that the deflector 10 is connected to the corresponding filter element 7, and the drain valve on the drain pipe 8 is opened. At this time, a pressure difference is generated between the medium in the filter element 7 and the outside of the drain pipe 8, so that the flow direction of the medium is changed, thereby discharging impurities, and other filter elements 7 continue to work normally without stopping, thereby ensuring work efficiency.

[0034] The working principle of the present invention is as follows: the equipment is installed, and when working, the medium enters the housing 1 through the water inlet pipe 3, flows into each filter element 7 through the partition 5 for filtration, and the filtered medium is discharged through the outlet pipe 2. When backwashing is required, the external driving source (not shown) drives the driving shaft 11 to rotate a certain angle, and the driving shaft 11 drives the return pipe 9 to rotate, so that the guide cover 10 is connected with the corresponding filter element 7, and the drain valve on the drain pipe 8 is opened. At this time, a pressure difference is generated between the medium in the filter element 7 and the outside of the drain pipe 8, so that the flow direction of the medium is changed, and the other filter elements 7 continue to work normally. While flushing, the flow of the medium drives the paddle 605 and the rotating shaft 603 to rotate, so that the knocking rod 604 rotates with the rotating shaft 603, and the knocking rod 604 cooperates with the first fixed rod 601 to knock on the inner side of the filter element 7 to shake off impurities, and then the sewage is discharged through the drain pipe 8;

[0035] When the filter element 7 is not backwashed, under the action of the medium flow, the medium will push the first fixing rod 601 and the slider 613 upward for a distance, and the positioning pin 614 will disengage from the positioning groove 616. Under the action of the medium vibration, the position of the first fixing rod 601 will change randomly. When backwashing is performed, the first fixing rod 601 will drop, and the positioning pin 614 will be inserted into the positioning groove 616 to fix the position of the first fixing rod 601 again. At this time, the position of the first fixing rod 601 in the filter element 7 is different from before. When backwashing is performed again, the position where the knocking rod 604 knocks will also change, thereby improving the cleaning effect of the filter element 7.

[0036] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A backwash filter device for a heat exchange unit, comprising a housing (1) and a water outlet pipe (2) and a water inlet pipe (3) connected to the housing (1), characterized in that: A plurality of filter element mounting openings (4) are provided on the top wall of the housing (1), a partition (5) is provided inside the housing (1), a plurality of mounting rings (6) are provided on the partition (5), a filter element (7) is provided between the filter element mounting opening (4) and the mounting ring (6), and a sewage discharge mechanism is also provided on the partition (5); First fixing rods (601) are symmetrically arranged on the inner wall of the mounting ring (6), and two of the first fixing rods (601) are located inside the filter element (7). A second fixing rod (602) is fixed between the two first fixing rods (601). A rotating shaft (603) is rotatably mounted on the second fixing rod (602). A plurality of knocking rods (604) are mounted on the rotating shaft (603). A reversible paddle (605) is provided at the bottom end of the rotating shaft (603). A plurality of fixed blocks (610) are fixed to the bottom end of the rotating shaft (603) along the circumferential direction, a rotating block (611) is rotatably mounted on the fixed block (610), and one end of the rotating block (611) is fixedly connected to the blade (605), and a limiting block (612) is also fixed on the fixed block (610), and the limiting block (612) is located above the rotating block (611).

2. A backflushing filter device for a heat exchange unit according to claim 1, characterized in that: The knocking rod (604) includes a sleeve (606), one end of which is fixed to the rotating shaft (603), and the other end of which is movably provided with a push rod (608), one end of which is fixed with a hemispherical knocking block (609), and the other end of which is connected to a spring (607), one end of which is connected to the inner wall of the sleeve (606).

3. The backflushing filter device for a heat exchange unit according to claim 1, characterized in that: An annular groove (615) is provided on the inner wall of the mounting ring (6) along the circumferential direction, and a slider (613) is provided on one end of the first fixing rod (601) close to the annular groove (615), and the slider (613) is slidably connected to the annular groove (615).

4. A backflushing filter device for a heat exchange unit according to claim 3, characterized in that: The width of the annular groove (615) is greater than the height of the slider (613), a positioning pin (614) is fixed to the bottom of the slider (613), and positioning grooves (616) are evenly arranged at the bottom of the annular groove (615) along the circumferential direction, and the positioning grooves (616) match the size of the positioning pin (614).

5. The backflushing filter device for a heat exchange unit according to claim 1, characterized in that: The sewage discharge mechanism includes a sewage discharge pipe (8) fixed on the upper surface of the partition (5), one end of the sewage discharge pipe (8) extends to the outside of the shell (1), and a sewage discharge valve is installed on the sewage discharge pipe (8), a return pipe (9) is provided at the bottom of the partition (5), one end of the return pipe (9) is rotatably sealed with the sewage discharge pipe (8), and the other end is connected to the guide cover (10), and a drive shaft (11) is rotatably installed at the bottom of the shell (1), one end of the drive shaft (11) is fixedly connected to the return pipe (9), and the other end is connected to an external drive source.

6. A backflushing filter device for a heat exchange unit according to claim 5, characterized in that: The deflector cover (10) is a truncated cone-shaped structure that is larger at the top and smaller at the bottom, and the diameter of the top of the deflector cover (10) is larger than the diameter of the filter element (7).

Citation Information

Patent Citations

  • Automatic backwashing filter

    CN117138433A

  • Shield tunneling machine filter element

    CN217472850U