A method and device for regenerating waste activated carbon powder

By using a regeneration method of composite adhesive and multi-layer protective device, the problems of reduced density and increased viscosity of waste activated carbon powder during drying are solved, efficient drying and bonding are achieved, and resource waste is reduced.

CN119236911BActive Publication Date: 2025-03-18安徽固瑞特新材料科技有限公司
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Patent Information

Application Number
CN202411755681.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-03-18
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

Waste activated carbon powder is prone to decreased density and increased viscosity during drying, resulting in low drying efficiency and waste of resources.

Method used

The regeneration method and device of composite adhesive and multi-layer anti-loss, anti-stack and anti-interference devices are adopted to ensure that the materials and binders are fully mixed and dried through high-speed mixing, granulation and drying.

Benefits of technology

It improves the drying efficiency and bonding effect of waste activated carbon powder, reduces resource waste and environmental pollution, and achieves efficient regeneration of activated carbon powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a method and device for regenerating waste activated carbon powder, and relates to the technical field of activated carbon powder regeneration. The present invention comprises a base, a primary granulation component is arranged on the top of the base, a secondary granulation component is arranged on the right side of the primary granulation component, a drying component is arranged on the right side of the secondary granulation component, a connecting pipe is arranged on the top of the drying component and the top of the granulation component, a screening component is arranged on the right side of the drying component, a conveying component is arranged on the top of the screening component, and a mixing component is arranged on the bottom of the left end of the conveying component. The present invention further enhances the bonding effect between the material and the binder by means of the guiding effect of the guide rod, and at the same time, the limit ring prompts the elastic scraper to always be close to the inner wall of the mixing component, preventing the activated carbon powder from adhering to the inner wall of the mixing component due to its own high humidity, and avoiding the material from being difficult to adhere to the composite binder due to adhesion, thereby avoiding the material remaining inside the mixing component to cause resource loss.
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Description

Technical Field

[0001] The invention relates to the technical field of activated carbon powder regeneration, and in particular to a method and device for regenerating waste activated carbon powder. Background Art

[0002] Activated carbon is widely used in the purification of gaseous and liquid flows due to its huge specific surface area, developed pore structure and strong adsorption capacity. Powdered activated carbon has a fast filtration speed and strong decolorization and deodorization ability. It has been widely used in medicine, food, lithium batteries and printing and dyeing wastewater decolorization. However, after the adsorption saturated activated carbon is replaced by fresh activated carbon, it is often landfilled or incinerated, causing economic waste and environmental pollution.

[0003] Patent application CN217221512U discloses a powdered activated carbon regeneration device, including a heating box, a conveyor belt, a combustion furnace and a gas pipeline. A loading box is provided on the conveyor belt, a ventilation cover is provided on the upper side of the loading box, an air inlet cylinder is provided on one side of the loading box, the air inlet of the air inlet cylinder faces downward, a plurality of groups of air guide pipes are provided at the air outlet of the air inlet cylinder, and air diffusion holes are provided on the lower surface of the air guide pipe. The powdered activated carbon regeneration device is provided with an air inlet cylinder on the loading box, hot air enters the air guide pipe along the air inlet cylinder, and passes into the center of the loading box through the air diffusion holes, so that the hot air is in full contact with the activated carbon powder in the loading box, and the inner layer of powdered activated carbon is fully dried, with high processing efficiency and low energy consumption.

[0004] However, the device still has some shortcomings: the device facilitates the full contact and drying of activated carbon powder with hot air, but in the process of processing waste powdered activated carbon, the material humidity will be relatively high, resulting in a decrease in density of the activated carbon powder after absorbing moisture, resulting in a smaller specific gravity of the dried material. At the same time, the activated carbon powder has a high humidity, which increases its own viscosity and easily adheres to the inner wall of the mixing component, causing resource loss. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a method and device for regenerating waste activated carbon powder, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented by the following technical scheme: A method for regenerating waste activated carbon powder, comprising the following steps:

[0007] S1: preparing a composite binder: premixing a plant-based organic binder, an organic rubber powder and a surfactant, wherein the plant-based organic binder comprises at least one of sodium carboxymethyl cellulose, sodium hydroxymethyl cellulose, guar gum, glucose, fructose, xanthan gum, sesbania gum, modified starch and glutinous rice flour;

[0008] S2: Mixing: Put the waste powdered activated carbon into a high-speed mixer, then add the pre-prepared composite binder in a certain proportion, turn on the high-speed mixer, and then introduce steam. The moisture content after mixing is 20 to 40%, the speed of the high-speed mixer is 100 to 500r / min, and the mixing time is 1 to 60min.

[0009] S3: Granulation and drying: The mixed material is sent to a granulator for primary processing, and then to a second granulator, and then transported to a dryer via a conveyor belt for drying. The pressure of the cylinder hydraulic press of the granulator is 0.5 to 3.0 MPa, the diameter of the discharge port of the granulator mold is 1.5 to 10 mm, the temperature of the dryer is 100 to 200 ° C, the speed of the dryer is 0.5 to 5 r / min, and the moisture content after drying is less than 10%.

[0010] S4: Carbonization process: The dried material is transported to the carbonization furnace at a certain speed for carbonization treatment, cooled and screened and packaged, and the screened powder is transported to a high-speed mixer for reuse. The carbonization temperature of the carbonization furnace is 500 to 700°C, and the speed of the carbonization furnace is 0.1 to 10r / min.

[0011] A regeneration device for waste activated carbon powder, comprising a base, a primary granulation component is arranged on the top of the base, a secondary granulation component is arranged on the right side of the primary granulation component, a drying component is arranged on the right side of the secondary granulation component, a connecting pipe is arranged on the top of the drying component and the top of the granulation component, a screening component is arranged on the right side of the drying component, a conveying component is arranged on the top of the screening component, and a mixing component is arranged on the bottom of the left end of the conveying component;

[0012] An anti-loss device is provided inside the mixing assembly, an anti-accumulation device is provided at the bottom of the anti-loss device, and an anti-interference device is provided above the anti-accumulation device;

[0013] The anti-loss device comprises an electric rotating rod, the top of which is rotatably mounted on the top of the inner wall of the mixing component, the outer wall of the top end of the electric rotating rod is provided with a reciprocating spiral groove, the outer wall of the reciprocating spiral groove of the electric rotating rod penetrates and is movably installed with a transmission ring, the outer wall of the transmission ring is equidistant and fixedly mounted with a plurality of transmission plates, the transmission plate is fixedly mounted with a heating component at one end of the transmission plate close to the inner wall of the mixing component, the outer wall of the heating component is slidably mounted on the inner wall of the mixing component, the outer wall of the middle end of the electric rotating rod is fixedly mounted with a filter plate, the outer wall of the bottom end of the electric rotating rod is fixedly mounted with a plurality of special-shaped plates, the plurality of special-shaped plates are equidistantly distributed on the outer wall of the electric rotating rod, the inside of the special-shaped plate is equidistant and fixedly mounted with a plurality of material guide rods, the special-shaped plate is rotatably mounted with an I-column at one end of the special-shaped plate close to the inner wall of the mixing component, the inner wall of the I-column is equidistant and fixedly mounted with a plurality of elastic scraping strips, the outer wall of the middle end of the I-column is fixedly mounted with a limiting ring, and before the material enters the interior of the mixing component, the electric rotating rod is started, and the electric rotating rod rotates When the electric rotating rod rotates, the reciprocating spiral groove on the outer wall of the electric rotating rod limits the built-in block of the transmission ring, so that when the electric rotating rod rotates, the transmission ring can slide upward and reset along the outer wall of the reciprocating spiral groove, and the transmission ring drives the transmission plate to move synchronously, and the transmission plate drives the heating component to slide upward and reset along the inner wall of the mixing component. At the same time, when the electric rotating rod rotates, it drives the filter plate to rotate, and the filter plate rotates and swings the material falling on the top of itself through the centrifugal force of rotation. At the same time, the electric rotating rod also drives the special-shaped plate to revolve, and the special-shaped plate stirs the material and the composite binder inside the mixing component when it revolves; when the special-shaped plate rotates, it drives the guide rod to rotate, and the guide rod contacts and guides the material through the circular surface, and when the special-shaped plate revolves, it drives the I-shaped column to revolve, and the I-shaped column contacts and rubs with the inner wall of the mixing component during the revolution and generates a rotation force, and when the I-shaped column rotates inside the special-shaped plate, it drives the elastic scraper to rotate and scrape the inner wall of the mixing component, and when the elastic scraper is deformed by the material resistance, the limit ring limits the elastic scraper.

[0014] According to the above technical solution, the outer wall of the filter plate contacts the inner wall of the mixing assembly, a U-shaped groove is provided at the bottom of the special-shaped plate, the outer wall of the I-beam contacts the inner wall of the mixing assembly, and the outer wall of the limiting ring contacts the concave surface of the elastic scraper strip.

[0015] According to the above technical scheme, the anti-accumulation device includes a plurality of friction wheels, a reciprocating screw, a plurality of dividing plates and a contact plate, wherein the plurality of friction wheels are symmetrically and rotatably installed on the inner wall of the U-shaped groove of the special-shaped plate, both ends of the reciprocating screw are fixedly installed at the center of the friction wheel close to the axis of the special-shaped plate, the plurality of dividing plates penetrate through the inside and are movably installed on the outer wall of the reciprocating screw, and the bottom of the contact plate is fixedly installed on the top of the dividing plate, and the special-shaped plate drives the friction wheel to revolve along the bottom of the inner wall of the mixing component when the special-shaped plate revolves, and generates friction force, and the friction wheel rotates along the inner wall of the U-shaped groove of the special-shaped plate by the friction force, and drives the reciprocating screw to rotate when the friction wheel rotates, and when the reciprocating screw rotates, the reciprocating spiral groove on its outer wall limits the built-in block of the dividing plate, so that the dividing plate can slide and reset on the outer wall of the reciprocating screw toward the inner wall of the mixing component, and the dividing plate drives the contact plate to move synchronously, and the restriction of the contact plate on a plurality of dividing plates causes the plurality of dividing plates to move synchronously.

[0016] According to the above technical solution, the outer wall of the friction wheel contacts the bottom of the inner wall of the mixing assembly, the top inner wall of the distribution plate is slidably installed on the outer wall of the special-shaped plate, and the bottom of the distribution plate contacts the bottom of the inner wall of the mixing assembly.

[0017] According to the above technical scheme, the anti-accumulation device also includes a semicircular hollow plate, a square frame, a plurality of drying round blocks and a penetrating rod. The back side of the semicircular hollow plate is slidably mounted on the front side of the outer wall of the special-shaped plate. The semicircular hollow plate is located on the arc surface movement trajectory of the resistance plate. The back side of the square frame is slidably mounted on the front side of the special-shaped plate through a longitudinal spring. The bottom of the square frame is fixedly connected to the top of the semicircular hollow plate. The interior of the plurality of drying round blocks is penetrated and slidably mounted on the outer wall of the guide rod, and a desiccant is built into the drying round block. The bottom of the drying round block contacts the top of the square frame. The outer wall of the penetrating rod is penetrated and fixedly mounted inside the drying round block. When the resistance plate slides horizontally toward the inner wall of the mixing component, it contacts the arc surface of the outer wall of the semicircular hollow plate. The two are guided by the arc surface to prompt the semicircular hollow plate to push the square frame to slide upward along the outer wall of the special-shaped plate. When the resistance plate is reset, the square frame is reset by the spring elastic force and drives the semicircular hollow plate to reset. The square frame pushes the drying round block to slide upward along the outer wall of the guide rod. The restriction of the drying round block by the penetrating rod prompts multiple drying round blocks to slide synchronously.

[0018] According to the above technical scheme, the anti-interference device includes a fixed plate, a hollow shell, a sliding baffle and an L-shaped rod. The back of the fixed plate is fixedly installed on the front of the top outer wall of the special-shaped plate, the top of the hollow shell is fixedly installed on the bottom of the fixed plate, the outer wall of the sliding baffle passes through and is slidably installed inside the hollow shell, and the top of the L-shaped rod is fixedly installed on the outer wall of the sliding baffle near the axis of the special-shaped plate. When the square frame slides upward and resets, it drives the L-shaped rod to move synchronously. The L-shaped rod drives the sliding baffle to slide synchronously along the inner wall of the hollow shell, and the fixed plate limits and stabilizes the hollow shell. At this time, the sliding baffle gradually reduces its own and the hollow shell's blocking area on the guide rod in the special-shaped plate during the process of sliding upward, so that the time and quantity of materials passing through the inside of the special-shaped plate are constantly changing.

[0019] According to the above technical solution, the top of the sliding baffle actively penetrates the interior of the filter plate, and the bottom of the L-shaped rod is fixedly installed on the outer wall of the square frame near the axis of the special-shaped plate.

[0020] According to the above technical solution, the anti-interference device also includes a groove block, a cylinder and an inclined plate. The bottom of the groove block is fixedly installed on the top of the sliding baffle, the outer wall of the cylinder is fixedly installed inside the groove block, the top of the inclined plate is hinged at the outer wall of the cylinder, and the bottom of the inclined plate is slidably installed on the top of the filter plate. The sliding baffle drives the groove block to move synchronously during the reciprocating up and down movement, and the groove block drives the cylinder to move reciprocatingly up and down. When the cylinder moves upward, it drives the inclined plate to move synchronously. At this time, the hinge shaft of the inclined plate starts to rotate, and under the pull of the cylinder, the inclined plate is forced to flip upward with its own hinge shaft as the axis. When the cylinder is reset, the inclined plate is reset synchronously through the torsion spring, and this process repeats.

[0021] The present invention provides a method and device for regenerating waste activated carbon powder. It has the following beneficial effects:

[0022] (1) The present invention, through the setting of the anti-loss device, cooperates with the electric rotating rod, the transmission ring, the transmission plate, the heating component, the filter plate, the special-shaped plate, the guide rod, the I-beam column, the elastic scraper and the limit ring to expand the range of the heating component, thereby accelerating the overall heating speed inside the mixing component, preliminarily drying the material to reduce its viscosity, and preventing the material from having a high humidity and causing a density reduction phenomenon. At the same time, the material is facilitated to disperse and fall, and the rotation disturbance of the special-shaped plate is relied on to accelerate the uniformity of mixing the material and the binder and facilitate subsequent granulation molding; and the bonding effect between the material and the binder is further enhanced by the guiding effect of the guide rod. At the same time, the limit ring prompts the elastic scraper to always be close to the inner wall of the mixing component, preventing the activated carbon powder from adhering to the inner wall of the mixing component due to its own high humidity, and avoiding the material from being difficult to adhere to the composite binder due to adhesion and remaining inside the mixing component to cause resource loss.

[0023] (2) The present invention sets an anti-accumulation device, and cooperates with a special-shaped plate, a friction wheel, a reciprocating screw, a material dividing plate, a resistance plate, a semicircular hollow plate, a square frame, a drying block and a through rod. The material dividing plate is used to make the material accumulated on the bottom of the inner wall of the mixing component revolve and push it horizontally, so that the material is more evenly dispersed and spread at the bottom of the inner wall of the mixing component, preventing the material from being difficult to remove moisture due to accumulation and accumulation, and avoiding poor bonding between the material and the binder, thereby affecting the subsequent granulation effect; at the same time, the reciprocating sliding of the drying block is used to scrape off the residual material on the outer wall of the guide rod and increase the force to disturb the material upward. At the same time, the built-in desiccant of the drying block ensures that it is always in a dry state. At this time, during the reciprocating sliding of the drying block, water vapor can be effectively avoided from remaining on the outer wall of the guide rod, and the adhesion of the guide rod to the material can be further prevented from increasing during the revolution of the guide rod, ensuring that the material and the binder can be fully utilized to reduce material waste.

[0024] (3) The present invention, through the setting of the anti-interference device, cooperates with the square frame, the fixed plate, the hollow shell, the sliding baffle, the L-shaped rod, the groove block, the cylinder and the inclined plate, so as to promote the material to continuously change the circulation speed inside the mixing component, so that the material is dispersed more thoroughly and the fusion effect with the binder is better. At the same time, when the circulation speed is slowed down, the contact time between the material and the drying block is prolonged, so that the drying block itself emits dry gas in the process of reciprocating up and down movement to further expand the coverage of the inside of the material, shorten the time required for the material to evaporate water, and avoid a small amount of residual water from interfering with the subsequent process; at the same time, the material falling to the top of the filter plate is guided by the inclined surface of the inclined plate, so as to reduce the impact force between the material and the filter plate, avoid the fragmentation of some materials containing water under the impact, thereby reducing the integrity of the material and making the regeneration process of the activated carbon more difficult, and at the same time reduce the amount of dust generated when the material falls to avoid loss, and prevent dust from floating around and attaching to increase the difficulty of subsequent maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of the present invention as a whole;

[0026] Figure 2 It is a cross-sectional schematic diagram of the present invention as a whole;

[0027] Figure 3 It is a schematic diagram of the anti-loss device of the present invention;

[0028] Figure 4 This is a schematic diagram of the anti-loss device of the present invention from a bottom perspective;

[0029] Figure 5 It is a schematic diagram of the anti-accumulation device of the present invention;

[0030] Figure 6 It is a schematic diagram of the anti-interference device of the present invention;

[0031] Figure 7 It is a schematic cross-sectional view of the anti-interference device of the present invention.

[0032] In the figure: 1, base; 2, primary granulation component; 21, secondary granulation component; 22, drying component; 23, connecting pipe; 3, screening component; 31, conveying component; 32, mixing component; 4, anti-loss device; 41, electric rotating rod; 42, transmission ring; 43, transmission plate; 44, heating component; 45, filter plate; 46, special-shaped plate; 47, guide rod; 48, I-beam column; 49, elastic scraper; 410, limit ring; 5, anti-stacking device; 51, friction wheel; 52, reciprocating screw rod; 53, material distribution plate; 54, contact plate; 55, semicircular hollow plate; 56, square frame; 57, drying round block; 58, through rod; 6, anti-interference device; 61, fixed plate; 62, hollow shell; 63, sliding baffle; 64, L-shaped rod; 65, groove block; 66, cylinder; 67, inclined plate. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] See also Figure 1-Figure 7 One embodiment of the present invention is: a method for regenerating waste activated carbon powder, comprising the following steps:

[0035] S1: preparing a composite binder: premixing a plant-based organic binder, an organic rubber powder and a surfactant, wherein the plant-based organic binder comprises at least one of sodium carboxymethyl cellulose, sodium hydroxymethyl cellulose, guar gum, glucose, fructose, xanthan gum, sesbania gum, modified starch and glutinous rice flour;

[0036] S2: Mixing: Put the waste powdered activated carbon into a high-speed mixer, then add the pre-prepared composite binder in a certain proportion, turn on the high-speed mixer, and then introduce steam. The moisture content after mixing is 20 to 40%, the speed of the high-speed mixer is 100 to 500r / min, and the mixing time is 1 to 60min.

[0037] S3: Granulation and drying: The mixed material is sent to a primary granulator, then to a second granulator, and then transported to a dryer via a conveyor belt for drying. The pressure of the cylinder hydraulic press of the granulator is 0.5 to 3.0 MPa, the discharge port diameter of the granulator mold is 1.5 to 10 mm, the temperature of the dryer is 100 to 200 ° C, the rotation speed of the dryer is 0.5 to 5 r / min, and the moisture content after drying is less than 10%.

[0038] S4: Carbonization process: The dried material is transported to a carbonization furnace at a certain speed for carbonization treatment, cooled and screened and packaged, and the screened powder is transported to a high-speed mixer for reuse. The carbonization temperature of the carbonization furnace is 500 to 700°C, and the speed of the carbonization furnace is 0.1 to 10r / min.

[0039] A regeneration device for waste activated carbon powder comprises a base 1, a primary granulation component 2 is arranged on the top of the base 1, a secondary granulation component 21 is arranged on the right side of the primary granulation component 2, a drying component 22 is arranged on the right side of the secondary granulation component 21, a connecting pipe 23 is arranged between the top of the drying component 22 and the top of the granulation component, a screening component 3 is arranged on the right side of the drying component 22, a conveying component 31 is arranged on the top of the screening component 3, and a mixing component 32 is arranged at the bottom of the left end of the conveying component 31;

[0040] An anti-loss device 4 is provided inside the mixing assembly 32, an anti-accumulation device 5 is provided at the bottom of the anti-loss device 4, and an anti-interference device 6 is provided above the anti-accumulation device 5;

[0041] The anti-loss device 4 includes an electric rotating rod 41, the top of the electric rotating rod 41 is rotatably installed on the top of the inner wall of the mixing component 32, a reciprocating spiral groove is opened on the outer wall of the top of the electric rotating rod 41, and a transmission ring 42 is movably installed on the outer wall of the reciprocating spiral groove of the electric rotating rod 41, and a plurality of transmission plates 43 are equidistantly and fixedly installed on the outer wall of the transmission ring 42, a heating component 44 is fixedly installed on one end of the transmission plate 43 close to the inner wall of the mixing component 32, and the outer wall of the heating component 44 is slidably installed on the inner wall of the mixing component 32, a filter plate 45 is fixedly installed on the outer wall of the middle end of the electric rotating rod 41, and a plurality of special-shaped plates 46 are fixedly installed on the outer wall of the bottom end of the electric rotating rod 41, and the plurality of special-shaped plates 46 are equidistantly distributed on the outer wall of the electric rotating rod 41, and a plurality of guide rods 47 are equidistantly and fixedly installed inside the special-shaped plate 46, an I-shaped column 48 is rotatably installed inside the end of the special-shaped plate 46 close to the inner wall of the mixing component 32, and the inner wall of the I-shaped column 48, etc. A plurality of elastic scraping strips 49 are fixedly installed at a distance, and a limiting ring 410 is fixedly installed on the outer wall of the middle end of the I-beam column 48. Through the above cooperation, the activity range of the heating component 44 is expanded to accelerate the overall heating speed inside the mixing component 32, and the material is preliminarily dried to reduce its viscosity, so as to prevent the material from having a high humidity and causing a density reduction. At the same time, the material is facilitated to disperse and fall, and the rotation disturbance of the special-shaped plate 46 is relied on to accelerate the uniformity of mixing the material and the binder and facilitate subsequent granulation molding; through the above cooperation, the bonding effect between the material and the binder is further enhanced with the help of the guiding effect of the guide rod 47, and at the same time, the limiting ring 410 prompts the elastic scraping strip 49 to always be close to the inner wall of the mixing component 32, so as to prevent the activated carbon powder from adhering to the inner wall of the mixing component 32 due to its own high humidity, and to avoid the material from being difficult to adhere to the composite binder due to adhesion and thus remaining inside the mixing component 32 to cause resource loss.

[0042] The outer wall of the filter plate 45 contacts the inner wall of the mixing assembly 32 , a U-shaped groove is provided at the bottom of the special-shaped plate 46 , the outer wall of the I-shaped column 48 contacts the inner wall of the mixing assembly 32 , and the outer wall of the limiting ring 410 contacts the concave surface of the elastic scraper strip 49 .

[0043] When in use, the waste activated carbon powder is introduced into the mixing component 32 through the conveying pipe at the left end of the mixing component 32, and then the premixed composite binder and process water are added into the mixing component 32 from the two pipes at the top of the mixing component 32, and the material is mixed and bonded with the composite binder, and then the granulation work is carried out through the primary granulation component 2 and the secondary granulation component 21. After the granulation is completed, the material is conveyed to the drying component 22 through the connecting pipe 23 for drying, carbonization and cooling treatment, and finally the material enters the screening component 3 for screening, and the dust generated when the material is screened is introduced into the mixing component 32 through the conveying component 31 to avoid waste;

[0044] Before the material enters the mixing component 32, the electric rotating rod 41 is started. When the electric rotating rod 41 rotates, the reciprocating spiral groove on its outer wall restricts the built-in block of the transmission ring 42, so that when the electric rotating rod 41 rotates, the transmission ring 42 can slide upward along the outer wall of its reciprocating spiral groove and reset, and the transmission ring 42 drives the transmission plate 43 to move synchronously, and the transmission plate 43 drives the heating component 44 to slide upward and reset along the inner wall of the mixing component 32. At the same time, when the electric rotating rod 41 rotates, it drives the filter plate 45 to rotate. The filter plate 45 rotates and swings the material that falls on the top of itself through the centrifugal force of rotation. At the same time, the electric rotating rod 41 also drives the special-shaped plate 46 to revolve. When the special-shaped plate 46 revolves, it stirs the material and the composite binder inside the mixing component 32. Through the above cooperation, the activity range of the heating component 44 is expanded, thereby accelerating the overall heating speed inside the mixing component 32, preliminarily drying the material to reduce its viscosity, and preventing the material from having a large humidity and a density reduction phenomenon. At the same time, the material is dispersed and falls conveniently and in accordance with The rotation disturbance of the special-shaped plate 46 accelerates the uniformity of mixing the material and the binder and facilitates the subsequent granulation molding; when the special-shaped plate 46 rotates, it drives the guide rod 47 to rotate, and the guide rod 47 contacts and guides the material through the circular surface. When the special-shaped plate 46 revolves, it drives the I-shaped column 48 to revolve. During the revolution, the I-shaped column 48 contacts and rubs with the inner wall of the mixing component 32 and generates a rotation force. When the I-shaped column 48 rotates inside the special-shaped plate 46, it drives the elastic scraper 49 to rotate and scrape the inner wall of the mixing component 32. At the same time, when the elastic scraper When 49 is subjected to the force of deformation caused by the resistance of the material, the limiting ring 410 limits the elastic scraper 49. Through the above cooperation, the bonding effect between the material and the binder is further improved with the help of the guiding effect of the guide rod 47. At the same time, the limiting ring 410 prompts the elastic scraper 49 to always be close to the inner wall of the mixing component 32, preventing the activated carbon powder from adhering to the inner wall of the mixing component 32 due to its own high humidity, and preventing the material from being difficult to adhere to the composite binder due to adhesion and remaining inside the mixing component 32 to cause resource loss.

[0045] See also Figure 1-Figure 7 , based on the above embodiment, another embodiment of the present invention further includes an anti-accumulation device 5;

[0046] The anti-accumulation device 5 includes a plurality of friction wheels 51, a reciprocating screw 52, ​​a plurality of dividing plates 53 and a contact plate 54. The plurality of friction wheels 51 are symmetrically and rotatably mounted on the inner wall of the U-shaped groove of the special-shaped plate 46. Both ends of the reciprocating screw 52 are fixedly mounted on the center of the friction wheel 51 close to the axis of the special-shaped plate 46. The plurality of dividing plates 53 penetrate through the inside and are movably mounted on the outer wall of the reciprocating screw 52. The bottom of the contact plate 54 is fixedly mounted on the top of the dividing plate 53. Through the above coordination, the dividing plate 53 is used to orbit and horizontally push the material accumulated at the bottom of the inner wall of the mixing component 32, so that the material is more evenly dispersed and spread at the bottom of the inner wall of the mixing component 32, thereby preventing the material from being difficult to heat due to aggregation and accumulation, resulting in difficulty in removing moisture, and avoiding poor bonding between the material and the binder, thereby affecting the later granulation effect.

[0047] The outer wall of the friction wheel 51 contacts the bottom of the inner wall of the mixing assembly 32 , the top inner wall of the dividing plate 53 is slidably mounted on the outer wall of the special-shaped plate 46 , and the bottom of the dividing plate 53 contacts the bottom of the inner wall of the mixing assembly 32 .

[0048] The anti-accumulation device 5 also includes a semicircular hollow plate 55, a square frame 56, a plurality of drying round blocks 57 and a through rod 58. The back of the semicircular hollow plate 55 is slidably mounted on the front of the outer wall of the special-shaped plate 46. The semicircular hollow plate 55 is located on the arc motion trajectory of the resistance plate 54. The back of the square frame 56 is slidably mounted on the front of the special-shaped plate 46 through a longitudinal spring. The bottom of the square frame 56 is fixedly connected to the top of the semicircular hollow plate 55. The plurality of drying round blocks 57 penetrate inside and are slidably mounted on the outer wall of the guide rod 47. The drying round blocks 57 have desiccants built in them. The bottom of the drying round blocks 57 is connected to the square frame 58. 56 contacts the top, and the outer wall of the penetrating rod 58 penetrates and is fixedly installed inside the drying round block 57. Through the above cooperation, the drying round block 57 slides back and forth to scrape off the residual material on the outer wall of the guide rod 47 and increase the force of disturbing the material upward. At the same time, the built-in desiccant of the drying round block 57 ensures that it is always in a dry state. At this time, during the reciprocating sliding of the drying round block 57, it is effectively prevented that the outer wall of the guide rod 47 has residual water vapor, and further prevents the guide rod 47 from increasing its adhesion to the material during its revolution, ensuring that the material and the adhesive can be fully utilized to reduce material waste.

[0049] When in use, the special-shaped plate 46 drives the friction wheel 51 to revolve along the bottom of the inner wall of the mixing component 32 when it revolves, generating friction force. The friction wheel 51 rotates along the inner wall of the U-shaped groove of the special-shaped plate 46 by the friction force. When the friction wheel 51 rotates, it drives the reciprocating screw rod 52 to rotate. When the reciprocating screw rod 52 rotates, the reciprocating spiral groove on its outer wall restricts the built-in block of the dividing plate 53, so that the dividing plate 53 can slide and reset on the outer wall of the reciprocating screw rod 52 toward the inner wall of the mixing component 32, and the dividing plate 53 drives the contact plate 54 to move synchronously. The restriction of the contact plate 54 on several dividing plates 53 causes multiple dividing plates 53 to move synchronously. Through the above cooperation, the dividing plate 53 is used to revolve and horizontally push the materials accumulated at the bottom of the inner wall of the mixing component 32, so that the materials are more evenly dispersed and spread at the bottom of the inner wall of the mixing component 32, preventing the materials from being difficult to heat due to aggregation and accumulation, resulting in difficulty in removing moisture, and avoiding poor bonding between the materials and the binder, thereby affecting the later granulation effect; the contact plate When 54 slides horizontally toward the inner wall of the mixing component 32, it contacts the arc surface of the outer wall of the semicircular hollow plate 55. The arc surface guides the semicircular hollow plate 55 to push the square frame 56 to slide upward along the outer wall of the special-shaped plate 46. When the contact plate 54 is reset, the square frame 56 is reset by the spring force and drives the semicircular hollow plate 55 to reset. The square frame 56 pushes the drying block 57 to slide upward along the outer wall of the guide rod 47. The restriction of the drying block 57 by the penetrating rod 58 causes multiple drying blocks 57 to slide synchronously. Through the above cooperation, the reciprocating sliding of the drying block 57 scrapes off the residual material on the outer wall of the guide rod 47 and increases the force of disturbing the material upward. At the same time, the built-in desiccant of the drying block 57 ensures that it is always in a dry state. At this time, in the process of reciprocating sliding of the drying block 57, it is effectively avoided that there is residual water vapor on the outer wall of the guide rod 47, and further prevents the adhesion of the guide rod 47 to the material during the revolution, so as to ensure that the material and the adhesive can be fully utilized and reduce material waste.

[0050] See also Figure 1-Figure 7 , based on the above embodiment, another embodiment of the present invention further includes an anti-interference device 6;

[0051] The anti-interference device 6 includes a fixed plate 61, a hollow shell 62, a sliding baffle 63 and an L-shaped rod 64. The back of the fixed plate 61 is fixedly mounted on the front of the outer wall of the top of the special-shaped plate 46, the top of the hollow shell 62 is fixedly mounted on the bottom of the fixed plate 61, the outer wall of the sliding baffle 63 penetrates and is slidably mounted inside the hollow shell 62, and the top of the L-shaped rod 64 is fixedly mounted on the outer wall of the sliding baffle 63 near the axis of the special-shaped plate 46. Through the above cooperation, the material is prompted to continuously change the circulation speed inside the mixing component 32, so that the material is dispersed more thoroughly and the fusion effect with the binder is better. At the same time, when the circulation speed is slowed down, the contact time between the material and the drying block 57 is extended, so that the drying block 57 is prompted to emit dry gas in the process of reciprocating up and down movement. Further expand the coverage of the inside of the material, shorten the time required for the material to evaporate water, and avoid a small amount of residual water from interfering with the subsequent process.

[0052] The top of the sliding baffle 63 actively penetrates the interior of the filter plate 45 , and the bottom of the L-shaped rod 64 is fixedly installed on the outer wall of the square frame 56 near one side of the axis of the special-shaped plate 46 .

[0053] The anti-interference device 6 also includes a groove block 65, a cylinder 66 and an inclined plate 67. The bottom of the groove block 65 is fixedly installed on the top of the sliding baffle 63, the outer wall of the cylinder 66 is fixedly installed inside the groove block 65, the top of the inclined plate 67 is hinged at the outer wall of the cylinder 66, and the bottom of the inclined plate 67 is slidably installed on the top of the filter plate 45. Through the above cooperation, the material falling to the top of the filter plate 45 is guided by the inclined surface of the inclined plate 67, thereby reducing the impact force between the material and the filter plate 45, avoiding the fragmentation of some materials containing water under the impact, thereby reducing the integrity of the material and making the regeneration process of the activated carbon more difficult, and at the same time reducing the amount of dust generated when the material falls to avoid loss, and preventing dust from floating around and attaching to increase the difficulty of later maintenance.

[0054] When in use, the square frame 56 slides upward and resets, driving the L-shaped rod 64 to move synchronously. The L-shaped rod 64 drives the sliding baffle 63 to slide synchronously along the inner wall of the hollow shell 62, and the fixed plate 61 limits and stabilizes the hollow shell 62. At this time, the sliding baffle 63 gradually reduces the shielding area of ​​the guide rod 47 in the special-shaped plate 46 by itself and the hollow shell 62 during the upward sliding process, that is, the time and amount of the material passing through the special-shaped plate 46 are constantly changing. Through the above cooperation, the material is prompted to continuously change the circulation speed inside the mixing component 32, so that the material is dispersed more thoroughly and the fusion effect with the binder is better. At the same time, when the circulation speed is slowed down, the contact time between the material and the drying round block 57 is extended, so that the drying round block 57 is prompted to emit dry gas in the process of reciprocating up and down movement. Further expand the coverage of the inside of the material, shorten the time required for the material to evaporate water, and avoid A small amount of residual moisture interferes with the subsequent process; the sliding baffle 63 drives the groove block 65 to move synchronously during the reciprocating up and down movement, and the groove block 65 drives the cylinder 66 to move reciprocating up and down. When the cylinder 66 moves upward, it drives the inclined plate 67 to move synchronously. At this time, the hinge axis of the inclined plate 67 begins to rotate, and under the pull of the cylinder 66, the inclined plate 67 is forced to flip upward with its own hinge axis as the axis. When the cylinder 66 is reset, the inclined plate 67 is reset synchronously by the torsion spring, and this is repeated repeatedly. Through the above cooperation, the material falling to the top of the filter plate 45 is guided by the inclined surface of the inclined plate 67, thereby reducing the impact force between the material and the filter plate 45, avoiding the fragmentation of some materials containing water under the impact, thereby reducing the integrity of the material, making the regeneration process of the activated carbon more difficult, and at the same time reducing the amount of dust generated when the material falls to avoid loss, and preventing dust from floating around and attaching to increase the difficulty of later maintenance.

[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A regeneration device for waste activated carbon powder, comprising a base (1), characterized in that: A primary granulation component (2) is arranged on the top of the base (1), a secondary granulation component (21) is arranged on the right side of the primary granulation component (2), a drying component (22) is arranged on the right side of the secondary granulation component (21), a communicating pipe (23) is arranged between the top of the drying component (22) and the top of the granulation component, a screening component (3) is arranged on the right side of the drying component (22), a conveying component (31) is arranged on the top of the screening component (3), and a mixing component (32) is arranged at the bottom of the left end of the conveying component (31); An anti-loss device (4) is provided inside the mixing assembly (32), an anti-accumulation device (5) is provided at the bottom of the anti-loss device (4), and an anti-interference device (6) is provided above the anti-accumulation device (5); The anti-loss device (4) comprises an electric rotating rod (41), the top of the electric rotating rod (41) is rotatably mounted on the top of the inner wall of the mixing component (32), the outer wall of the top of the electric rotating rod (41) is provided with a reciprocating spiral groove, the outer wall of the reciprocating spiral groove of the electric rotating rod (41) is penetrated by and movably mounted with a transmission ring (42), the outer wall of the transmission ring (42) is equidistantly and fixedly mounted with a plurality of transmission plates (43), a heating component (44) is fixedly mounted on one end of the transmission plate (43) close to the inner wall of the mixing component (32), the outer wall of the heating component (44) is slidably mounted on the inner wall of the mixing component (32), A filter plate (45) is fixedly mounted on the outer wall of the middle end of the electric rotating rod (41); a plurality of special-shaped plates (46) are fixedly mounted on the outer wall of the bottom end of the electric rotating rod (41); the special-shaped plates (46) are evenly spaced on the outer wall of the electric rotating rod (41); a plurality of guide rods (47) are evenly spaced and fixedly mounted inside the special-shaped plates (46); an I-shaped column (48) is rotatably mounted inside one end of the special-shaped plate (46) close to the inner wall of the mixing assembly (32); a plurality of elastic scraping strips (49) are evenly spaced and fixedly mounted on the inner wall of the I-shaped column (48); and a limiting ring (410) is fixedly mounted on the outer wall of the middle end of the I-shaped column (48); The anti-accumulation device (5) comprises a plurality of friction wheels (51), a reciprocating screw (52), a plurality of material dividing plates (53) and a contact plate (54); the plurality of friction wheels (51) are symmetrically and rotatably mounted on the inner wall of the U-shaped groove of the special-shaped plate (46); both ends of the reciprocating screw (52) are fixedly mounted on the center of one side of the friction wheel (51) close to the axis of the special-shaped plate (46); the plurality of material dividing plates (53) penetrate the inside and are movably mounted on the outer wall of the reciprocating screw (52); and the bottom of the contact plate (54) is fixedly mounted on the top of the material dividing plate (53); The outer wall of the friction wheel (51) contacts the bottom of the inner wall of the mixing assembly (32); the top inner wall of the distribution plate (53) is slidably mounted on the outer wall of the special-shaped plate (46); and the bottom of the distribution plate (53) contacts the bottom of the inner wall of the mixing assembly (32).

2. The regeneration device for waste activated carbon powder according to claim 1, characterized in that: The outer wall of the filter plate (45) contacts the inner wall of the mixing assembly (32), a U-shaped groove is provided at the bottom of the special-shaped plate (46), the outer wall of the I-shaped column (48) contacts the inner wall of the mixing assembly (32), and the outer wall of the limiting ring (410) contacts the concave surface of the elastic scraper strip (49).

3. The regeneration device for waste activated carbon powder according to claim 2, characterized in that: The anti-accumulation device (5) further comprises a semicircular hollow plate (55), a square frame (56), a plurality of drying round blocks (57) and a through rod (58); the back side of the semicircular hollow plate (55) is slidably mounted on the front side of the outer wall of the special-shaped plate (46); the semicircular hollow plate (55) is located on the arc surface motion track of the abutting plate (54); the back side of the square frame (56) is slidably mounted on the front side of the special-shaped plate (46) via a longitudinal spring; the bottom of the square frame (56) is fixedly connected to the top of the semicircular hollow plate (55); the plurality of drying round blocks (57) penetrate inside and are slidably mounted on the outer wall of the guide rod (47); the drying round blocks (57) contain desiccants; the bottom of the drying round blocks (57) contacts the top of the square frame (56); the through rod (58) penetrates the outer wall of the drying round blocks (57) and is fixedly mounted inside.

4. The regeneration device for waste activated carbon powder according to claim 3, characterized in that: The anti-interference device (6) comprises a fixed plate (61), a hollow shell (62), a sliding baffle (63) and an L-shaped rod (64); the back of the fixed plate (61) is fixedly mounted on the front of the top outer wall of the special-shaped plate (46); the top of the hollow shell (62) is fixedly mounted on the bottom of the fixed plate (61); the outer wall of the sliding baffle (63) penetrates and is slidably mounted inside the hollow shell (62); and the top of the L-shaped rod (64) is fixedly mounted on the outer wall of the sliding baffle (63) near the axis of the special-shaped plate (46).

5. The regeneration device for waste activated carbon powder according to claim 4, characterized in that: The top of the sliding baffle (63) actively penetrates the interior of the filter plate (45), and the bottom of the L-shaped rod (64) is fixedly mounted on the outer wall of the square frame (56) near the axis of the special-shaped plate (46).

6. The regeneration device for waste activated carbon powder according to claim 5, characterized in that: The anti-interference device (6) further comprises a groove block (65), a cylinder (66) and an inclined plate (67); the bottom of the groove block (65) is fixedly mounted on the top of the sliding baffle (63); the outer wall of the cylinder (66) is fixedly mounted inside the groove block (65); the top of the inclined plate (67) is hinged to the outer wall of the cylinder (66); and the bottom of the inclined plate (67) is slidably mounted on the top of the filter plate (45).

7. A method for regenerating waste activated carbon powder, characterized in that: The waste activated carbon powder is regenerated using the regeneration device according to any one of claims 1 to 6, and the regeneration method comprises the following steps: S1: preparing a composite binder: premixing a plant-based organic binder, an organic rubber powder and a surfactant, wherein the plant-based organic binder comprises at least one of sodium carboxymethyl cellulose, sodium hydroxymethyl cellulose, guar gum, glucose, fructose, xanthan gum, sesbania gum, modified starch and glutinous rice flour; S2: Mixing: Put the waste powdered activated carbon into a high-speed mixer, then add the pre-prepared composite binder in a certain proportion, turn on the high-speed mixer, and then introduce steam. The water content after mixing is 20 to 40%, the speed of the high-speed mixer is 100 to 500 r / min, and the mixing time is 1 to 60 min; S3: Granulation and drying: The mixed materials are sent to a granulator for primary processing, and then to a second granulator, and then to a dryer for drying via a conveyor belt. The pressure of the cylinder hydraulic press of the granulator is 0.5 to 3.0 MPa, the diameter of the discharge port of the granulator mold is 1.5 to 10 mm, the temperature of the dryer is 100 to 200 ° C, the speed of the dryer is 0.5 to 5 r / min, and the moisture content after drying is less than 10%; S4: Carbonization process: The dried material is transported to the carbonization furnace at a certain speed for carbonization treatment, cooled and screened and packaged, and the screened powder is transported to a high-speed mixer for reuse. The carbonization temperature of the carbonization furnace is 500 to 700°C, and the speed of the carbonization furnace is 0.1 to 10r / min.

Citation Information

Patent Citations

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