Rapid welding device for after-sales maintenance of medical equipment
By designing a rapid welding device for after-sales maintenance of medical devices, the problem of not automated welding process and difficult operation in the prior art is solved, and the automation and efficiency of welding is realized, and the labor intensity and welding time are reduced by workers.
Patent Information
- Application Number
- CN202411774452.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-05
AI Technical Summary
In the after-sales maintenance of medical devices, it is difficult for the existing technology to achieve an efficient and automated welding process. Especially in the maintenance of tubular medical devices, workers need to hold a welding gun to move and rotate back and forth, which increases labor intensity and welding time.
A rapid welding device is designed, including a fixing device, a lifting device, a drive device, a transmission device and a clamping device. By driving the motor to rotate the dial and the moving bracket, it simulates manual spot welding; the transmission device drives the clamping device to rotate, so that the tubular medical device rotates automatically during the welding process, reducing the difficulty of operation of workers.
The welding process is automated and efficient, reducing workers' labor intensity and welding time, ensuring the stability of welding quality and rapid maintenance of medical devices.
Smart Images

Figure CN119238010B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to a quick welding device used for after-sales maintenance of medical equipment. Background Art
[0002] Welding plays a key role in the after-sales maintenance of medical devices, especially for the maintenance needs of tubular medical devices. Due to frequent use in complex environments, these devices are easily affected by external forces, resulting in wear and damage, and often require welding repair. Through welding, these problems can be effectively solved to ensure that the repaired devices restore good performance and safety.
[0003] The patent with publication number CN211727821U discloses a welding tool for repairing medical equipment, including a base plate, a fixing seat and a pressure plate. A fixing block is fixedly connected to one side of the upper surface of the base plate, a sliding rod is fixedly connected to the inner side of the fixing block, a base is slidably connected to the surface of the sliding rod, and a sliding groove is provided on the upper surface of the base. The welding tool for repairing medical equipment can press the lower surface of the pressure plate against the medical equipment by adjusting the adjustment handle on the threaded rod. The pressure plate and the fixing seat form a splint to fix the medical equipment. The friction between the fixing seat and the upper surface of the base is increased by setting a rubber pad to avoid relative displacement of the medical equipment caused by shaking during the welding process.
[0004] During the welding repair process, the welding quality requirements are extremely strict to ensure that the repaired medical device can fully restore its original performance and accuracy. To achieve this goal, spot welding technology with higher precision and controllability is usually used. However, when using spot welding, workers are usually required to hold the welding gun and move it back and forth at the position where the medical device needs to be repaired. This method significantly increases the labor intensity of the workers. In addition, during the welding repair process of tubular medical devices, in order to ensure the uniformity and integrity of the welding, the medical device is often required to be rotated so that the worker can weld in the most suitable position. This operation not only increases the difficulty of the worker's operation, but also prolongs the welding time of the medical device.
[0005] In view of this, we propose a rapid welding device for after-sales maintenance of medical devices. Summary of the invention
[0006] The object of the present invention is to provide a rapid welding device for after-sales maintenance of medical devices to solve the problems raised in the above background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A rapid welding device for after-sales maintenance of medical devices, comprising a fixing device, a lifting device arranged inside the fixing device, a driving device arranged above the lifting device for placing a welding gun, a transmission device arranged on the left and right sides of the driving device, and a clamping device arranged below the transmission device and symmetrically arranged up and down;
[0009] The fixing device comprises a fixing box, a fixing frame plate arranged on the top surface of the fixing box, and a pressing part arranged symmetrically on the bottom surface of the horizontal plate on the top of the fixing frame plate;
[0010] The lifting device includes a lifting cylinder, a fixed horizontal plate that moves with the telescopic rod of the lifting cylinder, four lifting rods arranged on the top surface of the fixed horizontal plate, and a lifting plate arranged on the top of the two middle lifting rods;
[0011] The driving device includes a driving motor, a dial that rotates as the output shaft of the driving motor rotates, a moving bracket that moves up and down as the dial rotates, an outrigger disposed at the left and right ends of a crossbar of the moving bracket, a moving toothed plate disposed at the end of the outrigger, and a docking bracket symmetrically disposed with the moving bracket;
[0012] The transmission device comprises a rotating shaft, a shaft gear sleeved on the outer side of the rotating shaft, a toggle part that rotates with the rotation of the shaft gear, a rotating rod arranged on the outer side of the toggle part, a rotating disk and a rod gear sleeved on the outer side wall of the rotating rod, an intermediate gear that rotates with the rotation of the rod gear, and a transmission part arranged between the rotating shaft and the toggle part, wherein a plurality of regularly distributed disk grooves are provided on the outer side wall of the rotating disk;
[0013] The toggle part includes a disc, a disc body convex shaft integrally formed at the center of the disc, two groups of outer convex blocks symmetrically arranged on the outer side wall of the disc, an inner plug-in block slidably connected to the inner side wall of the outer convex block, and a second pressure spring welded and fixed to the outer side wall of the inner plug-in block, the disc body convex shaft is rotatably connected to the inner side wall of the top horizontal plate of the fixed frame plate, the end of the inner plug-in block is arc-shaped and its size is adapted to the size of the disc body groove, and the end of the second pressure spring is welded and fixed to the inner side wall of the outer convex block;
[0014] The transmission part includes two sets of pulleys arranged in parallel and a synchronous belt sleeved between the two sets of pulleys, the pulley at the front end is fixedly connected to the outer wall of the rotating shaft through a bayonet, and the pulley at the rear end is fixedly connected to the outer wall of the convex shaft of the disc body through a bayonet;
[0015] The clamping device includes a mounting block, a rotating ring rotatably connected to the inside of the mounting block, two magnetic sliding strips arranged on the outer wall of the rotating ring, an annular wall gear arranged between the two magnetic sliding strips, and a rubber pad adhered to the inner annular wall of the rotating ring.
[0016] In the technical solution of the present invention, a plurality of box surface through grooves which penetrate vertically are opened on the top surface of the fixed box body, the fixed frame plate is welded and fixed on the top surface of the fixed box body, an opening which penetrates vertically is opened at the center position of the top horizontal plate of the fixed frame plate and a circular groove is opened inside, the fixed frame plate is provided with a plate surface slide groove connected with the circular groove at the center position of the inner wall at the front and rear ends, a lower convex bin body with openings both upward and downward is welded and fixed on the bottom surfaces at the left and right ends of the fixed frame plate, and a support frame is fixedly connected to the bottom corners of the fixed box body by bolts.
[0017] In the technical solution of the present invention, the downward pressure part includes a first pressure spring welded and fixed to the bottom surface of the top horizontal plate of the fixed frame plate, a lower pressure plate welded and fixed below the first pressure spring, and a limiting telescopic rod arranged inside the first pressure spring, and the upper and lower ends of the limiting telescopic rod are respectively clamped and fixed to the bottom surface of the top horizontal plate of the fixed frame plate and the top surface of the lower pressure plate.
[0018] In the technical solution of the present invention, the lifting cylinder is fixedly connected to the bottom surface of the fixed box by bolts, the fixed horizontal plate is clamped and fixed to the end of the telescopic rod of the lifting cylinder and is slidably connected to the inside of the fixed box, the lifting rod and the fixed horizontal plate are integrally formed, and the lifting plate is fixedly connected to the end of the lifting rod by bolts.
[0019] In the technical solution of the present invention, the driving motor is fixedly connected to the outer side of the top horizontal plate of the fixed frame plate by bolts, the dial is coaxially connected to the output shaft of the driving motor, a lever is integrally formed on the outer wall of the dial, the movable bracket is slidably connected to the inside of the board slide groove, and a frame slide groove is provided inside the cross bar of the movable bracket to provide a moving range for the lever.
[0020] In the technical solution of the present invention, the outrigger rod is clamped and fixed to the end of the cross bar of the movable bracket, the movable tooth plate is fixedly connected to the end of the outrigger rod by bolts, the docking bracket is slidably connected to the inside of the plate surface slide groove at the rear end, and the end of the docking bracket is clamped and fixed to the end of the movable bracket.
[0021] In the technical solution of the present invention, both ends of the rotating shaft are rotatably connected to the groove walls of the circular groove respectively, and the shaft gear is fixedly connected to the outer side of the rotating shaft through a bayonet pin and meshes with the movable tooth plate.
[0022] In the technical solution of the present invention, the end of the rotating rod is rotatably connected to the outer groove wall of the circular groove, the rotating disk and the rod body gear are fixedly connected to the outer wall of the rotating rod by a bayonet pin, and the intermediate gear is rotatably connected to the interior of the lower convex warehouse body through a center rod, and the intermediate gear is meshed with the rod body gear.
[0023] In the technical solution of the present invention, the mounting block located above is clamped and fixed to the bottom of the lower convex warehouse body, and the mounting block located below is clamped and fixed to the end of the lifting rod. A block through groove that passes through the upper and lower parts is opened at the center position of the mounting block, and limiting slide grooves with T-shaped cross-sections are opened on both sides of the block through groove inside the mounting block, and a circular hole connected to the limiting slide groove is opened on the top surface of the mounting block.
[0024] In the technical solution of the present invention, the magnetic slide and the annular wall gear are both clamped and fixed on the outer annular wall of the rotating ring, the magnetic slide is slidably connected to the inside of the limiting slide groove, the annular wall gear is meshed with the intermediate gear, and the limiting protrusion is slidably connected to the inside of the opening in the center of the top surface of the magnetic slide, and the bottom end of the limiting protrusion is welded and fixed with a third pressure spring, and the bottom end of the third pressure spring is welded and fixed to the hole wall of the opening on the top surface of the magnetic slide.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. This rapid welding device used for after-sales maintenance of medical equipment, after the driving motor in the driving device is started, it can drive the dial and the lever to rotate, and let the mobile bracket and the docking bracket move up and down inside the plate slide groove, so that the welding gun can simulate the manual spot welding method, thereby realizing the automation of welding.
[0027] 2. The rapid welding device used for after-sales maintenance of medical devices can drive the rotating ring and the rubber pad in the clamping device to rotate during the up and down movement of the movable bracket through the transmission device, so that the tubular medical device fixed inside the two sets of clamping devices can rotate its own position when the welding gun simulates manual spot welding, thereby reducing the difficulty of operation for workers and shortening the welding time of the medical device. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;
[0030] Figure 3 It is a schematic cross-sectional view of the structure of the fixing device in the present invention;
[0031] Figure 4 It is a structural schematic diagram of the lower pressing part in the present invention;
[0032] Figure 5 It is a structural schematic diagram of the lifting device in the present invention;
[0033] Figure 6 It is a schematic diagram of the structural disassembly of the driving device in the present invention;
[0034] Figure 7 It is a structural schematic diagram of the mobile support in the present invention;
[0035] Figure 8 It is a structural schematic diagram of the transmission device in the present invention;
[0036] Fig. 9 It is a schematic cross-sectional view of the structure of the toggle part in the present invention;
[0037] Fig.10 It is a partial structural schematic diagram of the transmission device in the present invention;
[0038] Fig.11 It is a structural schematic diagram of the transmission part in the present invention;
[0039] Fig.12 It is a schematic diagram of the structure of the clamping device in the present invention;
[0040] Fig.13 It is a schematic cross-sectional view of the structure of the clamping device in the present invention;
[0041] Fig.14 For the present invention Fig.13 A magnified schematic diagram of part A;
[0042] Description of reference numerals:
[0043] 100, fixing device; 110, fixed box body; 111, box surface through groove; 120, fixed frame plate; 121, return groove; 122, plate surface slide groove; 130, lower convex warehouse body; 140, support frame; 150, lower pressing part; 151, first pressure spring; 152, lower pressing plate; 153, limit telescopic rod;
[0044] 200, lifting device; 210, lifting cylinder; 220, fixed horizontal plate; 230, lifting rod; 240, lifting plate;
[0045] 300, driving device; 310, driving motor; 320, dial; 321, lever; 330, movable bracket; 331, frame slide; 340, extension rod; 350, movable tooth plate; 360, docking bracket;
[0046] 400, welding gun;
[0047] 500, transmission device; 510, rotating shaft; 520, shaft gear; 530, toggle part; 531, disc; 532, disc convex shaft; 533, outer convex block; 534, inner insert block; 535, second pressure spring; 540, rotating rod; 550, rotating disc; 551, disc groove; 560, rod gear; 570, intermediate gear; 580, transmission part; 581, pulley; 582, synchronous belt;
[0048] 600, clamping device; 610, mounting block; 611, block through groove; 612, limiting slide groove; 620, rotating ring; 630, magnetic slide bar; 640, ring wall gear; 650, rubber pad; 660, limiting protrusion; 670, third pressure spring. DETAILED DESCRIPTION
[0049] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solutions in the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0050] See also Figure 1-Figure 14 As shown, this embodiment provides a technical solution:
[0051] A rapid welding device for after-sales maintenance of medical devices, comprising a fixing device 100, a lifting device 200 arranged inside the fixing device 100, a driving device 300 arranged above the lifting device 200 for placing a welding gun 400, a transmission device 500 arranged on the left and right sides of the driving device 300, and a clamping device 600 arranged below the transmission device 500 and symmetrically arranged up and down;
[0052] In this embodiment, Figure 3-Figure 4 As shown, the fixing device 100 includes a fixing box body 110, a fixing frame plate 120 disposed on the top surface of the fixing box body 110, and a pressing portion 150 disposed symmetrically on the bottom surface of the top horizontal plate of the fixing frame plate 120;
[0053] Specifically, a plurality of box surface through grooves 111 extending vertically are provided on the top surface of the fixed box body 110, and a fixed frame plate 120 is welded and fixed to the top surface of the fixed box body 110. An opening extending vertically is provided at the center of the top horizontal plate of the fixed frame plate 120, and a circular groove 121 is provided inside. The fixed frame plate 120 is provided with a plate surface slide groove 122 connected to the circular groove 121 at the center of the inner side walls at the front and rear ends. A lower convex bin body 130 with openings both above and below is welded and fixed on the bottom surfaces at the left and right ends of the fixed frame plate 120, and a support frame 140 is fixed to the bottom corners of the fixed box body 110 by bolts.
[0054] Furthermore, the pressing part 150 includes a first pressure spring 151 welded and fixed to the bottom surface of the top horizontal plate of the fixed frame plate 120, a lower pressure plate 152 welded and fixed below the first pressure spring 151, and a limiting telescopic rod 153 arranged inside the first pressure spring 151, and the upper and lower ends of the limiting telescopic rod 153 are respectively clamped and fixed to the bottom surface of the top horizontal plate of the fixed frame plate 120 and the top surface of the lower pressure plate 152.
[0055] Furthermore, the fixed box 110 is used to provide a placement area for the lifting device 200, the circular groove 121 opened inside the fixed frame plate 120 and the lower convex warehouse body 130 are used to provide a placement area for the driving device 300 and the transmission device 500, the support frame 140 is used to ensure the stability of the fixed box 110, and the lower pressure plate 152 in the lower pressure part 150 ensures the stability of the tubular medical device when moving upward under the elastic force of the first pressure spring 151, and the limiting telescopic rod 153 is used to limit the telescopic range of the first pressure spring 151.
[0056] In this embodiment, Figure 5 As shown, the lifting device 200 includes a lifting cylinder 210, a fixed horizontal plate 220 that moves with the telescopic rod of the lifting cylinder 210, four lifting rods 230 arranged on the top surface of the fixed horizontal plate 220, and a lifting plate 240 arranged at the top of the two middle lifting rods 230;
[0057] Specifically, the lifting cylinder 210 is fixedly connected to the bottom surface of the fixed box 110 by bolts, the fixed cross plate 220 is clamped and fixed to the end of the telescopic rod of the lifting cylinder 210 and is slidably connected to the inside of the fixed box 110, the lifting rod 230 and the fixed cross plate 220 are integrally formed, and the lifting plate 240 is fixedly connected to the end of the lifting rod 230 by bolts.
[0058] Furthermore, after the lifting cylinder 210 is started, the fixed horizontal plate 220 and the four lifting rods 230 are driven to move upward, thereby driving the lifting plate 240 and the two sets of clamping devices 600 located below to move upward together, causing the clamping device 600 located below to collide with the clamping device 600 located above.
[0059] In this embodiment, Figure 6-Figure 7 As shown, the driving device 300 includes a driving motor 310, a dial 320 that rotates as the output shaft of the driving motor 310 rotates, a moving bracket 330 that moves up and down as the dial 320 rotates, an outrigger 340 disposed at the left and right ends of the crossbar of the moving bracket 330, a moving tooth plate 350 disposed at the end of the outrigger 340, and a docking bracket 360 that is symmetrically disposed with the moving bracket 330;
[0060] Specifically, the driving motor 310 is fixedly connected to the outer side of the top horizontal plate of the fixed frame plate 120 by bolts, the dial 320 is coaxially connected to the output shaft of the driving motor 310, a lever 321 is integrally formed on the outer wall of the dial 320, the movable bracket 330 is slidably connected to the inside of the board slide groove 122, and a frame slide groove 331 is provided inside the horizontal bar of the movable bracket 330 to provide a moving range for the lever 321.
[0061] Furthermore, the outrigger rod 340 is clamped and fixed to the end of the cross bar of the movable bracket 330, the movable tooth plate 350 is fixedly connected to the end of the outrigger rod 340 by bolts, the docking bracket 360 is slidably connected to the inside of the plate slide groove 122 located at the rear end, and the end of the docking bracket 360 is clamped and fixed to the end of the movable bracket 330.
[0062] Furthermore, after the driving motor 310 is started, the dial 320 and the lever 321 are driven to rotate. When the lever 321 rotates in the frame slide groove 331 of the movable bracket 330, the movable bracket 330 and the docking bracket 360 are driven to move up and down, thereby driving the welding gun 400 to move up and down above the position where the tubular medical device needs to be repaired. When the movable bracket 330 moves up and down, the outrigger rods 340 at both ends are driven to move up and down together, thereby driving the movable tooth plate 350 to move up and down.
[0063] In this embodiment, Figure 8-Figure 11 As shown, the transmission device 500 includes a rotating shaft 510, a shaft gear 520 sleeved on the outer side of the rotating shaft 510, a toggle portion 530 that rotates as the shaft gear 520 rotates, a rotating rod 540 disposed on the outer side of the toggle portion 530, a rotating disk 550 and a rod gear 560 sleeved on the outer side wall of the rotating rod 540, an intermediate gear 570 that rotates as the rod gear 560 rotates, and a transmission portion 580 disposed between the rotating shaft 510 and the toggle portion 530, and a plurality of regularly distributed disk grooves 551 are opened on the outer side wall of the rotating disk 550;
[0064] Specifically, the toggle portion 530 includes a disc 531, a disc body cam shaft 532 integrally formed at the center position of the disc 531, two groups of outer protrusions 533 symmetrically arranged on the outer wall of the disc 531, an inner plug-in block 534 slidably connected to the inside of the outer protrusion 533, and a second pressure spring 535 welded and fixed to the outer wall of the inner plug-in block 534. The disc body cam shaft 532 is rotatably connected to the inner wall of the top horizontal plate of the fixed frame plate 120. The end of the inner plug-in block 534 is arc-shaped and its size is adapted to the size of the disc body groove 551. The end of the second pressure spring 535 is welded and fixed to the inner wall of the outer protrusion 533.
[0065] Furthermore, the transmission part 580 includes two sets of pulleys 581 arranged in parallel and a synchronous belt 582 sleeved between the two sets of pulleys 581. The pulley 581 at the front end is fixedly connected to the outer wall of the rotating shaft 510 by a pin, and the pulley 581 at the rear end is fixedly connected to the outer wall of the disc body convex shaft 532 by a pin.
[0066] Furthermore, both ends of the rotating shaft 510 are rotatably connected to the groove walls of the circular groove 121 , and the shaft gear 520 is fixedly connected to the outer side of the rotating shaft 510 through a bayonet pin and meshes with the movable gear plate 350 .
[0067] Furthermore, the end of the rotating rod 540 is rotatably connected to the outer groove wall of the circular groove 121, the rotating disk 550 and the rod body gear 560 are fixedly connected to the outer wall of the rotating rod 540 by a pin, and the intermediate gear 570 is rotatably connected to the interior of the lower convex warehouse body 130 through the center rod, and the intermediate gear 570 is meshed with the rod body gear 560.
[0068] Furthermore, at this time, as the movable tooth plate 350 moves up and down, the shaft gear 520 in the transmission device 500 is driven to reciprocate together with the rotating shaft 510, and the pulley 581 fixed on the outside of the rotating shaft 510 is driven to reciprocate. After the power is transmitted through the synchronous belt 582, the pulley 581 fixed on the outside of the disc body convex shaft 532 in the toggle part 530 is driven to reciprocate, so that the disc body convex shaft 532 reciprocates with it; during the reciprocating rotation of the disc body convex shaft 532, the disc 531 is driven to reciprocate as a whole, and the disc 531 When rotating counterclockwise, the arc surface of the inserted block 534 conflicts with the arc groove surface in the upper disk body groove 551 of the rotating disk 550, and shrinks into the interior of the outer protrusion 533, and under the elastic force of the second pressure spring 535, extends to the interior of another disk body groove 551; then, when the disk 531 rotates clockwise, the inserted block 534 conflicts with the straight groove surface in the upper disk body groove 551 of the rotating disk 550, and drives the rotating disk 550 together with the rotating rod 540 and the rod body gear 560 to rotate clockwise, thereby driving the intermediate gear 570 to rotate.
[0069] In this embodiment, Figure 12-14 As shown, the clamping device 600 includes a mounting block 610, a rotating ring 620 rotatably connected to the inside of the mounting block 610, two magnetic sliders 630 arranged on the outer wall of the rotating ring 620, an annular wall gear 640 arranged between the two magnetic sliders 630, and a rubber pad 650 adhered to the inner annular wall of the rotating ring 620.
[0070] Specifically, the upper mounting block 610 is snap-fitted and fixed to the bottom of the lower convex bin body 130, and the lower mounting block 610 is snap-fitted and fixed to the end of the lifting rod 230. A block through groove 611 that passes through the upper and lower parts is opened at the center position of the mounting block 610, and limiting grooves 612 with T-shaped cross-sections are opened on both sides of the block through groove 611 inside the mounting block 610, and a circular hole connected to the limiting groove 612 is opened on the top surface of the mounting block 610.
[0071] Furthermore, the magnetic slide 630 and the annular wall gear 640 are both clamped and fixed on the outer ring wall of the rotating ring 620, the magnetic slide 630 is slidably connected to the inside of the limiting slide groove 612, the annular wall gear 640 is meshed with the intermediate gear 570, and the limiting protrusion 660 is slidably connected to the inside of the opening at the center of the top surface of the magnetic slide 630, and the bottom end of the limiting protrusion 660 is welded and fixed with a third pressure spring 670, and the bottom end of the third pressure spring 670 is welded and fixed to the hole wall of the opening on the top surface of the magnetic slide 630.
[0072] Furthermore, the block through groove 611 in the mounting block 610 is used to provide a rotation range for the intermediate gear 570 and the annular wall gear 640, and the limiting slide groove 612 is used to provide a rotation range for the magnetic slider 630. After the mounting block 610 located at the bottom collides with the mounting block 610 located at the top, at this time, the magnetic slider 630 in the upper and lower clamping devices 600 connects the two sets of rotating rings 620 into a whole under the action of magnetic force. When the two semicircular rubber pads 650 are in close contact with the tubular medical device and are squeezed, they will generate elastic force due to their own deformation, and this elastic force is immediately converted into a force applied firmly and evenly on the outer wall of the tubular medical device. The toothed design further The stability and gripping force of this force are further enhanced. After the intermediate gear 570 rotates, it conflicts with the annular wall gear 640 located in the upper clamping device 600, and drives the upper and lower rotating rings 620 to rotate as a whole, so that the tubular medical device fixed inside the two rubber pads 650 rotates, thereby cooperating with the welding gun 400 moving up and down to complete the maintenance welding of the tubular medical device. The elastic force provided by the third pressure spring 670 pushes the limiting protrusion 660 to move outward. When the limiting protrusion 660 extends to above the circular hole on the top surface of the mounting block 610, it ensures that in the absence of external force, the position of the magnetic slider 630 in the limiting slide groove 612 can be kept fixed.
[0073] Finally, it should be noted that the lifting cylinder and driving motor involved in the present invention are universal standard parts or parts known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. In the idle space of this device, the lifting cylinder and driving motor are connected to the external power supply through wires. The specific connection method should refer to the working principle of the present invention. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection methods are all well-known technologies in this field.
[0074] When the quick welding device for after-sales maintenance of medical devices of the present invention is used, first, the welding worker places two groups of tubular medical devices to be welded on the top surface of the fixed box 110 respectively, and ensures that the positions of the two groups of tubular medical devices are respectively placed in the middle of the two lifting plates 240 in the lifting device 200;
[0075] Subsequently, the lifting cylinder 210 in the lifting device 200 is started, and the fixed horizontal plate 220 and the four lifting rods 230 are driven to move upward, thereby driving the lifting plate 240 and the two groups of clamping devices 600 located below to move upward together, until the mounting block 610 in the clamping device 600 located below conflicts with the mounting block 610 in the clamping device 600 located above. At this time, the magnetic sliders 630 in the upper and lower groups of clamping devices 600 connect the two groups of rotating rings 620 into a whole under the action of magnetic force;
[0076] During the upward movement of the lifting plate 240, the welding worker fine-tunes the positions of the two groups of tubular medical devices that need to be welded, ensuring that the positions that need welding and repair are placed directly below the welding gun 400;
[0077] Next, the driving motor 310 in the driving device 300 is started to drive the dial 320 and the lever 321 to rotate. When the lever 321 rotates in the frame slide slot 331 of the movable bracket 330, the movable bracket 330 and the docking bracket 360 are driven to move up and down, thereby driving the welding gun 400 to move up and down above the position where the tubular medical device needs to be repaired;
[0078] When the movable bracket 330 moves up and down, the outriggers 340 at both ends are driven to move up and down together, thereby driving the movable toothed plate 350 to move up and down;
[0079] At this time, as the movable toothed plate 350 moves up and down, the shaft gear 520 in the transmission device 500 is driven to move back and forth together with the rotating shaft 510, and the pulley 581 fixed on the outer side of the rotating shaft 510 is driven to reciprocate, and after the power is transmitted through the synchronous belt 582, the pulley 581 fixed on the outer side of the disc body convex shaft 532 in the toggle part 530 is driven to reciprocate, so that the disc body convex shaft 532 reciprocates with it;
[0080] During the reciprocating rotation of the disc body convex shaft 532, the disc 531 is driven to reciprocate as a whole. When the disc 531 rotates counterclockwise, the arc surface of the inner insert block 534 contacts the arc groove surface in the disc body groove 551 on the rotating disc 550, and shrinks into the inside of the outer convex block 533, and extends to the inside of another disc body groove 551 under the elastic force of the second pressure spring 535;
[0081] Next, when the disc 531 rotates clockwise, the insert block 534 contacts the linear groove surface in the groove 551 of the rotating disc 550, driving the rotating disc 550, the rotating rod 540 and the rod gear 560 to rotate clockwise, thereby driving the intermediate gear 570 to rotate;
[0082] After the intermediate gear 570 rotates, it conflicts with the annular wall gear 640 in the upper clamping device 600, and drives the upper and lower rotating rings 620 to rotate as a whole, so that the tubular medical device fixed inside the two rubber pads 650 rotates, thereby cooperating with the welding gun 400 moving up and down to complete the maintenance welding of the tubular medical device;
[0083] Subsequently, after the welding is completed, the telescopic rod in the lifting cylinder 210 is controlled to move downward, and the repaired tubular medical device can be taken out.
[0084] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the specification and its equivalents.
Claims
1. A rapid welding device for after-sales maintenance of medical devices, comprising a fixing device (100), a lifting device (200) arranged inside the fixing device (100), a driving device (300) arranged above the lifting device (200) for placing a welding gun (400), a transmission device (500) arranged on the left and right sides of the driving device (300), and a clamping device (600) arranged below the transmission device (500) and symmetrically arranged above and below; characterized in that: The fixing device (100) comprises a fixing box (110), a fixing frame plate (120) arranged on the top surface of the fixing box (110), and a pressing portion (150) arranged symmetrically on the bottom surface of a top horizontal plate of the fixing frame plate (120); The lifting device (200) comprises a lifting cylinder (210), a fixed horizontal plate (220) that moves along with the telescopic rod of the lifting cylinder (210), four lifting rods (230) arranged on the top surface of the fixed horizontal plate (220), and a lifting plate (240) arranged at the top ends of the two middle lifting rods (230); The driving device (300) comprises a driving motor (310), a dial (320) that rotates as the output shaft of the driving motor (310) rotates, a moving bracket (330) that moves up and down as the dial (320) rotates, an extension rod (340) disposed at the left and right ends of a crossbar of the moving bracket (330), a moving tooth plate (350) disposed at the end of the extension rod (340), and a docking bracket (360) symmetrically disposed on the moving bracket (330); The transmission device (500) comprises a rotating shaft (510), a shaft gear (520) sleeved on the outside of the rotating shaft (510), a toggle portion (530) that rotates as the shaft gear (520) rotates, a rotating rod (540) disposed on the outside of the toggle portion (530), a rotating disk (550) and a rod gear (560) sleeved on the outer wall of the rotating rod (540), an intermediate gear (570) that rotates as the rod gear (560) rotates, and a transmission portion (580) disposed between the rotating shaft (510) and the toggle portion (530), wherein a plurality of regularly distributed disk grooves (551) are provided on the outer wall of the rotating disk (550); The toggle portion (530) comprises a disk (531), a disk body convex shaft (532) integrally formed at the center of the disk (531), two groups of outer protrusions (533) symmetrically arranged on the outer side wall of the disk (531), an inner plug-in block (534) slidably connected to the inside of the outer protrusions (533), and a second pressure spring (535) welded and fixed to the outer side wall of the inner plug-in block (534), the disk body convex shaft (532) is rotatably connected to the inner side wall of the top horizontal plate of the fixed frame plate (120), the end of the inner plug-in block (534) is arc-shaped and its size is compatible with the size of the disk body groove (551), and the end of the second pressure spring (535) is welded and fixed to the inner side wall of the outer protrusion (533); The transmission part (580) comprises two sets of pulleys (581) arranged in parallel and a synchronous belt (582) sleeved between the two sets of pulleys (581), the pulley (581) at the front end is fixedly connected to the outer wall of the rotating shaft (510) by a bayonet, and the pulley (581) at the rear end is fixedly connected to the outer wall of the disc body convex shaft (532) by a bayonet; The clamping device (600) comprises a mounting block (610), a rotating ring (620) rotatably connected to the inside of the mounting block (610), two magnetic sliding strips (630) arranged on the outer wall of the rotating ring (620), an annular wall gear (640) arranged between the two magnetic sliding strips (630), and a rubber pad (650) adhered to the inner annular wall of the rotating ring (620); The top surface of the fixed box body (110) is provided with a plurality of box surface through grooves (111) extending vertically, the fixed frame plate (120) is welded and fixed to the top surface of the fixed box body (110), a vertically extending opening is provided at the center position of the top horizontal plate of the fixed frame plate (120) and a round-shaped groove (121) is provided inside, the fixed frame plate (120) is provided with a plate surface sliding groove (122) connected to the round-shaped groove (121) at the center position of the inner side walls at both the front and rear ends, a lower convex bin body (130) with openings extending vertically is welded and fixed to the bottom surfaces at both the left and right ends of the fixed frame plate (120), and a support frame (140) is fixedly connected to the bottom corner position of the fixed box body (110) by bolts; The driving motor (310) is fixedly connected to the outer side of the top horizontal plate of the fixed frame plate (120) by means of bolts; the dial (320) is coaxially connected to the output shaft of the driving motor (310); a lever (321) is integrally formed on the outer side wall of the dial (320); the moving bracket (330) is slidably connected to the inside of the plate surface slide groove (122); a frame slide groove (331) is provided inside the horizontal bar of the moving bracket (330) for providing a moving range for the lever (321); The outrigger rod (340) is fixedly engaged with the end of the crossbar of the movable bracket (330); the movable tooth plate (350) is fixedly connected to the end of the outrigger rod (340) by bolts; the docking bracket (360) is slidably connected to the inside of the board slide groove (122) at the rear end; and the end of the docking bracket (360) is fixedly engaged with the end of the movable bracket (330); The two ends of the rotating shaft (510) are respectively rotatably connected to the groove wall of the circular groove (121); the shaft gear (520) is fixedly connected to the outer side of the rotating shaft (510) via a bayonet pin and meshes with the movable tooth plate (350); The end of the rotating rod (540) is rotatably connected to the outer groove wall of the circular groove (121); the rotating disk (550) and the rod body gear (560) are both fixedly connected to the outer wall of the rotating rod (540) via a bayonet; the intermediate gear (570) is rotatably connected to the interior of the lower convex bin body (130) via a center rod; and the intermediate gear (570) is meshed with the rod body gear (560); The mounting block (610) located at the top is clamped and fixed to the bottom of the lower convex warehouse body (130), and the mounting block (610) located at the bottom is clamped and fixed to the end of the lifting rod (230). A block through groove (611) that runs through the top and bottom is opened at the center position of the mounting block (610), and limiting sliding grooves (612) with T-shaped cross-sections are opened on both sides of the block through groove (611) inside the mounting block (610), and a circular hole connected to the limiting sliding groove (612) is opened on the top surface of the mounting block (610).
2. The rapid welding device for after-sales maintenance of medical devices according to claim 1 is characterized in that: The pressing portion (150) comprises a first pressure spring (151) welded to the bottom surface of the top horizontal plate of the fixed frame plate (120), a pressing plate (152) welded to the bottom of the first pressure spring (151), and a limiting telescopic rod (153) arranged inside the first pressure spring (151), wherein the upper and lower ends of the limiting telescopic rod (153) are respectively clamped and fixed to the bottom surface of the top horizontal plate of the fixed frame plate (120) and the top surface of the pressing plate (152).
3. The rapid welding device for after-sales maintenance of medical equipment according to claim 2 is characterized in that: The lifting cylinder (210) is fixedly connected to the bottom surface of the fixed box (110) by bolts, the fixed cross plate (220) is clamped and fixed to the end of the telescopic rod of the lifting cylinder (210) and is slidably connected to the inside of the fixed box (110), the lifting rod (230) and the fixed cross plate (220) are integrally formed, and the lifting plate (240) is fixedly connected to the end of the lifting rod (230) by bolts.
4. The rapid welding device for after-sales maintenance of medical devices according to claim 3 is characterized in that: The magnetic slider (630) and the annular wall gear (640) are both clamped and fixed on the outer annular wall of the rotating ring (620); the magnetic slider (630) is slidably connected to the inside of the limiting slide groove (612); the annular wall gear (640) is meshed with the intermediate gear (570); the limiting protrusion (660) is slidably connected to the inside of the opening at the center of the top surface of the annular wall gear (640); the bottom end of the limiting protrusion (660) is welded and fixed with a third pressure spring (670); the bottom end of the third pressure spring (670) is welded and fixed to the hole wall of the opening on the top surface of the annular wall gear (640).
Citation Information
Patent Citations
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