A twisted heald structure, a loom having the same, a fabric and a weaving method thereof

Abstract

The present invention belongs to the field of textile technology, and particularly relates to a twisted heddle structure and a loom, fabric and a weaving method thereof, wherein the twisted heddle structure comprises an open arm member and a half heddle that can be raised and lowered independently of each other, wherein the open arm member comprises a front base heddle and a rear base heddle, wherein the front base heddle and the rear base heddle are both provided with movable parts, wherein the movable parts are provided with movable holes, wherein the half heddle can be raised and lowered and installed between the front base heddle and the rear base heddle through the movable holes, wherein the half heddle comprises a heddle head and a heddle foot, and wherein the half heddle is also provided with a heddle eye. In the weaving process, the opening and closing of the heddle eye can be controlled by the movement of the front and rear base heddle, wherein the heddle eye can be threaded with more than two twisted warps, and then a shed into which weft yarn can be woven is formed by pulling up and down a plurality of ground heddles, thereby realizing weaving of a variety of tissue patterns with the twisted warps in one twisted group, thereby making the woven fabric have a tissue structure with more forms and enhancing the layering of the fabric.

Description

Technical Field

[0001] The invention belongs to the field of textile technology, and in particular relates to a twisted heald structure, a loom having the same, a fabric and a weaving method thereof. Background Art

[0002] A loom is a device that crosses warp and weft yarns to weave fabrics. When the weft yarn passes through, a part of the warp yarn is lifted, and an opening is formed between the warps, and the weft yarn passes through the opening to weave fabrics.

[0003] The fabric structures woven by different types of looms include leno structure and jacquard structure: leno structure refers to a fabric structure composed of two systems of twisted warps, ground and twisted, and one system of weft yarn, which are twisted together. The holes formed by the twisted warps on the leno fabric are called twisted yarn holes; jacquard structure refers to a pattern or design formed by the warp or weft yarn floating on the surface of the fabric or interweaving in a staggered manner according to regular requirements.

[0004] Although the previous looms can combine the leno weave and the jacquard weave to weave a new fabric, the leno weave in this type of fabric is often in a single form, and the several air holes formed on the leno weave are of the same size, and the yarn weave cannot be changed according to actual needs during the weaving process, resulting in the singleness of the fabric composition. Summary of the invention

[0005] The invention discloses a twisted heald structure and a loom, fabric and a weaving method thereof, which mainly solve the problem that the gauze structure of fabrics woven by conventional looms has a single shape, thus resulting in the singleness of the fabrics.

[0006] To achieve the above object, the present invention provides a twisted heddle structure, which includes an open arm piece and a half heddle that can be lifted and lowered independently of each other, the open arm piece includes a front base heddle and a rear base heddle, the front base heddle and the rear base heddle are both provided with movable parts, the movable parts are provided with movable holes, the half heddle can be lifted and lowered between the front base heddle and the rear base heddle through the movable holes, the half heddle includes a heddle head and a heddle foot, and the half heddle is also provided with a heddle eye.

[0007] Preferably, it comprises a frame, the frame comprises a front frame and a rear frame, the front frame is provided with a warp guiding mechanism, the rear frame is provided with a warp beam, the warp beam is used for winding the first twisted warp and the second twisted warp, the warp guiding mechanism comprises a plurality of independent ground heddles arranged in an array and a plurality of twisted heddles structures.

[0008] Preferably, it further comprises a weft insertion component for driving the weft yarn, one end of the ground heald is connected with a jacquard component for driving the ground heald, and the other end of the ground heald is connected with a resetting component for resetting the ground heald.

[0009] Preferably, the ground heald includes a liftable heald and warp guide holes arranged on the heald, the upper end of the heald is connected to the jacquard component, and the lower end of the heald is connected to the reset component; the upper ends of the front basic heald and the rear basic heald are connected to the jacquard component, and the lower ends of the front basic heald, the rear basic heald and the half heald are connected to the reset component.

[0010] Preferably, the fabric comprises a main body area and a mesh area, and the mesh area is provided with a mesh structure and a jacquard structure.

[0011] Preferably, using the loom with a twisted heald structure, the method comprises the following process:

[0012] Weaving body area: in a state where the first twisted warp and the second twisted warp do not interfere with each other, the first twisted warp is driven by the ground heddle to form a shed for introducing the weft yarn, and at the same time, the second twisted warp is driven by the twisted heddle structure to form a shed for introducing the weft yarn, and the fabric body area is interwoven;

[0013] Weaving mesh area: at least two of the first twisted warps are selected as the first unit warp bundle, so that the second twisted warp and the first unit warp bundle form a shed for introducing the weft yarn, and the second twisted warp in the heddle eye is formed into a second unit warp bundle by moving the twisted heddle structure back and forth, and the second unit warp bundle is coordinated with the weft yarn to be twisted around the first unit warp bundle to form a mesh structure.

[0014] Preferably, the front base heald and the rear base heald of the twisted heald structure are controlled to rise or fall through the jacquard component holes during the weaving process to control the opening and closing of the heald eyes.

[0015] Preferably, the first twisted warp passes through the warp introduction holes on the ground heddle and the heddle eyes on the twisted heddle structure respectively, and the second twisted warp passes through the warp introduction holes of the ground heddle and then passes between the front basic heddle and the rear basic heddle of the twisted heddle structure.

[0016] Preferably, the weaving process of the main body area is specifically to adjust the relative positions of the first twisted warp and the second twisted warp through the ground heddle so that the horizontal heights of the first twisted warp and the second twisted warp are different and do not interfere with each other, and the ground heddle is driven to rise or fall by the jacquard component and the reset component so that the first twisted warp forms a shed for introducing the weft yarn together with the ground heddle.

[0017] Preferably, the weaving process of the mesh area is specifically as follows: the jacquard component and the reset component are used to drive the heddle structure to adjust the relative positions of the first and second warps so that the horizontal heights of the first and second warps are different and do not interfere with each other; the jacquard component and the reset component are used to drive the front base heddle of the heddle structure to rise and the rear base heddle to descend, the heddle eye is closed and the second warp in the heddle eye is gathered into a second unit warp bundle, and at the same time, the first warp slides upward along the edge of the half heddle with the front base heddle and finally slides between the rear base heddle and the half heddle, and the first warp is fixed by the weft yarn and the second warp is crossed to form a mesh structure.

[0018] Preferably, during the weaving process of the main body area, the front base heddle of the twisted heddle structure is controlled to descend and the rear base heddle is controlled to ascend by the jacquard component and the reset component, the heddle eyes are opened and the ground heddle is used to jacquard the second twisted warp to form a jacquard structure.

[0019] The technical solution provided by the present invention has at least the following technical effects:

[0020] During the weaving process, the present invention can control the front and rear base heddle structures of the twisted heddle structure to rise or fall independently through the jacquard component and the reset component, thereby controlling the opening and closing of the heddle eye, and can change the shape of the twisted warp in the heddle eye according to actual weaving needs, so that the woven fabric has more forms of organizational structure and enhances the layering of the fabric.

[0021] The present invention provides a twisted heddle structure with three independent movable parts, so that during the weaving process, the opening and closing of the heddle eye can be controlled by the movement of the front and rear base heddle, more than two twisted warps can be passed through the heddle eye, and then a shed for weaving weft yarns is formed by pulling up and down a plurality of ground heddle wires, thereby realizing the weaving of various tissue patterns of the twisted warps in one twisted group. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1 It is a structural schematic diagram of a loom according to Embodiment 2 of the present invention;

[0024] Figure 2 This is a schematic structural diagram of a twisted heald structure according to Embodiment 1 of the present invention;

[0025] Figure 3 This is a structural schematic diagram of the assembled state of the twisted heald structure of Example 1 of the present invention;

[0026] Figure 4This is a simplified structural diagram of the device of Embodiment 2 of the present invention;

[0027] Figure 5 It is a schematic diagram of the partial structure of the fabric 3 according to the embodiment of the present invention;

[0028] Figure 6 For the present invention Figure 5 A local enlarged schematic diagram of the middle A;

[0029] Figure 7 Schematic diagram of a warp strand in one strand group of a fabric in Example 3 of the present invention being inserted into a weft yarn;

[0030] Figure 8 A partial enlarged schematic diagram of the heddle structure of the loom 2 according to the embodiment of the present invention;

[0031] Fig. 9 Schematic diagram of the closed state of the heddle eye of the twisted heddle structure of Example 4 of the present invention;

[0032] Fig.10 Schematic diagram of the heddle eye of the twisted heddle structure in the open state of embodiment 4 of the present invention;

[0033] Explanation of main reference numerals: 1. front frame; 2. rear frame; 3. warp beam; 4. front base heald; 5. rear base heald; 6. heald eye; 7. movable part; 8. heald foot; 9. heald head; 10. first twisted warp; 11. second twisted warp; 12. first warp stop device; 13. second warp stop device; 14. main body area; 15. through-hole area; 16. weft yarn; 17. half heald; 18. ground heald; 19. twisted heald structure. DETAILED DESCRIPTION

[0034] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0035] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0037] Embodiment 1:

[0038] Please refer to Figure 2 as well as Figure 3 The present embodiment provides a twisted heddle structure 19, the twisted heddle structure 19 includes an open arm piece and a half heddle 17 which can be raised and lowered independently of each other, the open arm piece includes a front basic heddle 4 and a rear basic heddle 5, the front basic heddle 4 and the rear basic heddle 5 are both provided with a movable part 7, the movable part 7 is provided with a movable hole, the half heddle 17 can be raised and lowered between the front basic heddle 4 and the rear basic heddle 5 through the movable hole, the half heddle 17 includes a heddle head 9 and a heddle foot 8, and the half heddle 17 is also provided with a heddle eye 6.

[0039] Embodiment 2:

[0040] Please refer to Figure 1 , Figure 4 , Figure 8, the present embodiment provides a loom with a twisted heald structure 19, including a frame, the frame including a front frame 1 and a rear frame 2, the front frame 1 is provided with a warp guiding mechanism, the rear frame 2 is provided with a warp beam 3, the warp beam 3 is used to wind up a first twisted warp 10 and a second twisted warp 11, the warp guiding mechanism includes a plurality of mutually independent warp guiding components arranged in an array and a plurality of twisted heald structures 19 arranged in an array, and also includes a weft guiding component for driving a weft yarn 16, and a jacquard component for connecting one end of the warp guiding component to drive the warp guiding component, and a reset component for connecting the other end of the warp guiding component and cooperating with the jacquard component to reset the warp guiding component, the warp guiding component is used to drive the first twisted warp 10 to form a shed for introducing the weft yarn 16, and the twisted heald structure 19 is used to drive the second twisted warp 11 to form a shed for introducing the weft yarn 16 or drive at least two first twisted warps 10 and at least one second twisted warp 11 to form a shed for introducing the weft yarn 16. The warp-guiding component includes a lifting heald and a warp-guiding hole provided on the heald, the upper end of the heald is connected to the jacquard component, and the lower end of the heald is connected to the reset component; the upper ends of the front basic heald 4 and the rear basic heald 5 are connected to the jacquard component, the lower ends of the front basic heald 4 and the rear basic heald 5 are connected to the reset component, and the lower end of the half heald 17 is connected to the reset component. The loom also includes a warp-stop component, and the warp-stop component includes a first warp-stop device 12 for detecting the tightness of the first warp 10 and the second warp 11 and sending a stop signal, and a second warp-stop device 13 for detecting the tightness of the second warp 11 and sending a stop signal. The second stopping device is also provided with an adjusting device for adjusting the second warp 11. The loom also includes a control unit, which controls the warp-guiding component and the weft-guiding component respectively. The loom also includes a control unit, which controls the warp-guiding component and the weft-guiding component respectively.

[0041] Embodiment 3:

[0042] Please refer to Figure 5 , Figure 6 as well as Figure 7 This embodiment provides a fabric, which includes a main body area 14 and a mesh area, and the mesh area is provided with a mesh structure.

[0043] Embodiment 4:

[0044] In this embodiment, the number of the first twisted warps 10 is three, and the number of the second twisted warps 11 is three.

[0045] Please refer to Fig. 9 as well as Fig.10 The present embodiment provides a fabric weaving method, which uses a loom having a tangle heddle structure 19 as described above, and the method includes the following process:

[0046] Weaving body area 14: In a state where the first twisted warp 10 and the second twisted warp 11 do not interfere with each other, the first twisted warp 10 is driven by the ground heddle 18 to form a shed for introducing the weft yarn 16, and the second twisted warp 11 is driven by the twisted heddle structure 19 to form a shed for introducing the weft yarn 16, and the fabric body area 14 is interwoven;

[0047] Weaving mesh area: the three first twisted warps 10 are selected as the first unit warp bundle, and the second twisted warp 11 and the first unit warp bundle form a shed for introducing the weft yarn 16, and the relative positions of the first twisted warp 10 and the second twisted warp 11 are adjusted by the jacquard component and the reset component so that the horizontal heights of the first twisted warp 10 and the second twisted warp 11 are different and do not interfere with each other, and the front basic heddle 4 of the twisted heddle structure 19 is driven to rise and the rear basic heddle 5 is driven to descend by the jacquard component and the reset component, and the heddle eye 6 is closed and the three second twisted warps 11 in the heddle eye 6 are gathered into the second unit warp bundle. At the same time, the first twisted warp 10 slides upward along the edge of the half heddle 17 with the front basic heddle 4 and finally slides to between the rear basic heddle 5 and the half heddle 17, so that the second unit warp bundle cooperates with the weft yarn 16 to be twisted around the first unit warp bundle to form a mesh structure.

[0048] The front basic heddle 4 and the rear basic heddle 5 of the heddle structure 19 are controlled to rise or fall through the holes of the jacquard component during the weaving process to control the opening and closing of the heddle eye 6. The first warp 10 passes through the guide holes on the ground heddle 18 and the heddle eye 6 on the heddle structure 19 respectively. The second warp 11 passes through the guide holes of the ground heddle 18 and then passes through between the front basic heddle 4 and the rear basic heddle 5 of the heddle structure 19. The weaving process of the main body area 14 is specifically to adjust the relative positions of the first warp 10 and the second warp 11 through the ground heddle 18 so that the horizontal heights of the first warp 10 and the second warp 11 are different and do not interfere with each other, and the ground heddle 18 is driven to rise or fall by the jacquard component and the reset component so that the first warp 10 forms a shed for introducing the weft yarn 16 together with the ground heddle 18.

[0049] During the weaving process of the main body area 14, the jacquard component and the reset component are used to control the front base heddle 4 of the heddle structure 19 to descend and the rear base heddle 5 to rise to open the heddle eye 6. At this time, the three second twisted warps 11 in the heddle eye 6 are in a dispersed and free moving state, and the ground heddle 18 can be used to jacquard each second twisted warp 11 to form a jacquard structure.

[0050] In this embodiment, the second warp 11 in the heddle eye 6 slides up and down in the heddle eye 6 as the front basic heddle 4 rises and falls, and the first warp 10 outside the heddle eye 6 slides up and down between the front basic heddle 4 and the half heddle 17 as the front basic heddle 4 rises. When the front basic heddle 4 rises to the uppermost position, the first warp 10 will slide along the edge of the half heddle 17 to between the rear basic heddle 5 and the half heddle 17. Fig. 9 shown.

[0051] During the weaving process, the present invention can control the front and rear base heddle 5 of the twisted heddle structure 19 to rise or fall independently through the jacquard component and the reset component, thereby controlling the opening and closing of the heddle eye 6. The shape of the twisted warp in the heddle eye 6 can be changed according to actual weaving needs, so that the woven fabric has more forms of organizational structure and enhances the layering of the fabric.

[0052] The present invention provides a twisted heddle structure 19 with three independent movable parts, so that during the weaving process, the opening and closing of the heddle eye 6 can be controlled by the movement of the front and rear base heddle 5, so that the twisted warps in the heddle eye 6 can be gathered or dispersed, the heddle eye 6 can pass more than two twisted warps, and then a shed for weaving the weft yarn 16 is formed by pulling up and down a plurality of ground heddle 18, thereby realizing the weaving of various tissue patterns of the twisted warps in one twist group.

[0053] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A loom with a twisted heddle structure, comprising a frame, the frame comprising a front frame body (1) and a rear frame body (2), the front frame body (1) being provided with a warp guiding mechanism, the rear frame body (2) being provided with a warp beam (3), the warp beam (3) being used for winding a first twisted warp (10) and a second twisted warp (11), the warp guiding mechanism comprising a plurality of mutually independent ground heddle (18) arranged in an array and a plurality of twisted heddle structures (19), during the weaving process, the opening and closing of the heddle eye (6) can be controlled by the activities of the front base heddle (4) and the rear base heddle (5), so that the twisted warp in the heddle eye (6) is gathered or dispersed, the heddle eye (6) can be threaded with more than two twisted warps, and then a shed into which a weft yarn (16) can be woven is formed by pulling up and down a plurality of ground heddles (18), so that the twisted warp in one twisted group can be woven with a variety of textures; The twisted heddle structure (19) comprises an open arm piece and a half heddle (17) which are independently liftable, the open arm piece comprising a front base heddle (4) and a rear base heddle (5), the half heddle (17) comprising a heddle head (9) and a heddle foot (8), the heddle head being provided with a heddle eye (6), the heddle eye (6) extending downward to the heddle foot, the front base heddle (4) and the rear base heddle (5) being provided with a movable part (7), the movable part (7) being provided with a movable hole, and the half heddle (17) being liftable and installed between the front base heddle (4) and the rear base heddle (5) through the movable hole.

2. A loom with a tangle heddle structure according to claim 1, characterized in that: It also includes a weft insertion component for driving the weft yarn (16); one end of the ground heddle (18) is connected to a jacquard component for driving the ground heddle (18); the other end of the ground heddle (18) is connected to a reset component for resetting the ground heddle (18).

3. A loom with a tangle heddle structure according to claim 2, characterized in that: The ground heald (18) includes a liftable heald and warp guide holes arranged on the heald, the upper end of the heald is connected to the jacquard component, and the lower end of the heald is connected to the reset component; the upper ends of the front basic heald (4) and the rear basic heald (5) are connected to the jacquard component, and the lower ends of the front basic heald (4), the rear basic heald (5) and the half heald (17) are connected to the reset component.

4. A fabric woven using a loom with a tangle heddle structure as claimed in any one of claims 1 to 3, characterized in that: The fabric comprises a body area (14) and a mesh area, wherein the mesh area is provided with a mesh structure and a jacquard structure.

5. A method for weaving a fabric, characterized in that: The method uses a loom with a tangle heddle structure as claimed in claim 1. The process includes: Weaving the main body area (14): in a state where the first twisted warp (10) and the second twisted warp (11) do not interfere with each other, the first twisted warp (10) is driven by the ground heddle (18) to form a shed for introducing the weft yarn (16), and at the same time, the second twisted warp (11) is driven by the twisted heddle structure (19) to form a shed for introducing the weft yarn (16), and the fabric main body area (14) is interwoven; Weaving mesh area: at least two of the first twisted warps (10) are selected to form a first unit warp bundle, so that the second twisted warp (11) and the first unit warp bundle form a shed for introducing the weft yarn (16), and the second twisted warp (11) in the heddle eye (6) is formed into a second unit warp bundle by moving the front base heddle (4) and the rear base heddle (5) of the twisted heddle structure (19), and the second unit warp bundle is twisted around the first unit warp bundle in cooperation with the weft yarn (16) to form a mesh structure.

6. A method for weaving a fabric according to claim 5, characterized in that: The front basic heddle (4) and the rear basic heddle (5) of the twisted heddle structure (19) are controlled to rise or fall through the jacquard component holes during the weaving process to control the opening and closing of the heddle eye (6).

7. The method for weaving a fabric according to claim 5, characterized in that: The first twisted warp (10) passes through the warp guide holes on the ground heddle (18) and the heddle eye (6) on the twisted heddle structure (19) respectively, and the second twisted warp (11) passes through the warp guide holes of the ground heddle (18) and then passes between the front basic heddle (4) and the rear basic heddle (5) of the twisted heddle structure (19).

8. The method for weaving a fabric according to claim 5, characterized in that: The weaving process of the main body area (14) is specifically to adjust the relative positions of the first twisted warp (10) and the second twisted warp (11) through the ground heddle (18) so that the horizontal heights of the first twisted warp (10) and the second twisted warp (11) are different and do not interfere with each other, and to drive the ground heddle (18) to rise or fall through the jacquard component and the reset component so that the first twisted warp (10) forms a shed for introducing the weft yarn (16) together with the ground heddle (18).

9. The method for weaving a fabric according to claim 5, characterized in that: The mesh area weaving process is specifically as follows: the jacquard component and the reset component drive the heddle structure (19) to adjust the relative positions of the first twisted warp (10) and the second twisted warp (11) so that the horizontal heights of the first twisted warp (10) and the second twisted warp (11) are different and do not interfere with each other; the jacquard component and the reset component drive the front base heddle (4) of the heddle structure (19) to rise and the rear base heddle (5) to descend, close the heddle eye (6) and gather the second twisted warp (11) in the heddle eye (6) into a second unit warp bundle; at the same time, the first twisted warp (10) slides upward along the edge of the half heddle (17) with the front base heddle (4) and finally slides to between the rear base heddle (5) and the half heddle (17); the first twisted warp (10) and the second twisted warp (11) are fixed by the weft yarn (16) to cross and form a mesh structure.

10. The method for weaving a fabric according to claim 5, characterized in that: During the weaving process of the main body area (14), the front base heddle (4) of the twisted heddle structure (19) is controlled to descend and the rear base heddle (5) is controlled to ascend by the jacquard component and the reset component, the heddle eye (6) is opened and the ground heddle (18) is used to jacquard the second twisted warp (11) to form a jacquard structure.

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