A flat cable core stabilizing device

Abstract

The present invention relates to a flat cable inner core stabilizing device, belonging to the field of cable production technology, including a line stabilizing mechanism and a device base, the line stabilizing mechanism includes two groups of line stabilizing components, the stabilizing components all include stabilizing wheels, an adjustment mechanism, and a dial indicator, and the adjustment mechanism includes a No. 1 differential head, a device frame, a No. 1 positioning rod, a secondary mounting plate, a main mounting plate, a No. 1 spring, a No. 2 positioning rod, a No. 2 differential head, a No. 2 spring, a No. 3 spring, and a No. 4 spring. In the present invention, such a line stabilizing device suitable for the inner core of a flat electric wire can effectively fix the inner core of the flat electric wire to prevent it from being offset, twisted or scattered, thereby improving the stability of the production process of the inner core of the flat cable. Through the cooperation of the stabilizing wheel and the adjustment mechanism, efficient and accurate stabilization of inner cores of different specifications can be achieved, thereby improving the stabilization effect and stabilization quality. The introduction of the dial indicator makes the stabilization effect viewing more intuitive and efficient, and reduces the difficulty of later monitoring.

Description

Technical Field

[0001] The invention relates to the technical field of cable production, and in particular to a flat cable inner core stabilizing device. Background Art

[0002] Cables are one of the most important structures in electrical equipment, and flat cables are a more common type. They are often used for electrical connections between mobile electrical equipment in the fields of power generation, metallurgy and chemical industry.

[0003] In the production process of flat cables, the positioning and stability of the inner core are crucial factors. Due to the special shape of the inner core of flat cables, the inner core is prone to displacement and distortion during the laying process, which not only affects the production quality of the cable, but the product may also cause safety hazards to the installation environment.

[0004] At present, most of the cable stabilization devices on the market are designed for round inner cores, and the stabilization effect on the inner core of flat cables is not ideal. Therefore, developing a flat cable inner core stabilization device that can efficiently, timely and accurately stabilize the inner core of flat cables is of great significance to improving the production quality of flat cables. Summary of the invention

[0005] The present invention provides a flat cable inner core stabilizing device, which can efficiently and accurately fix the flat cable inner core to prevent it from deflecting and twisting during the production process, and timely adjust the line stabilizing mechanism according to feedback data from a detection mechanism to improve the production quality of the cable.

[0006] The solution of the present invention to solve the above technical problems is as follows: a flat cable inner core stabilizing device, including a line stabilizing mechanism and a device base, the line stabilizing mechanism includes two groups of line stabilizing components, the stabilizing components all include stabilizing wheels, adjustment mechanisms, and dial indicators, the adjustment mechanism includes a No. 1 differential head, a device frame, a No. 1 positioning rod, a secondary mounting plate, a main mounting plate, a No. 1 spring, a No. 2 positioning rod, a No. 2 differential head, a No. 2 spring, a No. 3 spring, and a No. 4 spring, the device frame is fixedly installed with a spring protection cover, the No. 1 differential head and the No. 2 differential head are both connected to the device frame, the driving end of the No. 1 differential head is in contact with the No. 1 positioning rod, the No. 1 positioning rod passes through the secondary mounting plate and contacts the main mounting plate, and the main mounting plate is under the elastic force of the No. 1 spring. Lower positioning, the No. 2 positioning rod is connected to the main mounting plate, one end of the No. 2 positioning rod is in contact with the auxiliary mounting plate, the No. 2 spring is placed in the auxiliary mounting plate, and a support plate is fixedly installed on the top of the No. 2 spring, and the driving end of the No. 2 differential head is in contact with the support plate. There are four stabilizing wheels, which are rotatably connected to the two auxiliary mounting plates and the main mounting plate respectively. There are two device frames, and the two device frames are installed horizontally and vertically on the device base. There are two dial indicators corresponding to the device frames, and the dial indicators are fixed on the device frames. The detection end of the dial indicator is in contact with the auxiliary mounting plate. The auxiliary mounting plate and the main mounting plate are both equipped with sliders, and the auxiliary mounting plate and the main mounting plate slide relative to the device frame through the sliders.

[0007] Based on the above technical solution, the present invention can also be improved as follows.

[0008] Furthermore, the stabilizing wheels are arranged in two groups horizontally and vertically, with two wheels in each group. The two groups of stabilizing wheels can respectively perform position limiting stabilization on four sides of the inner core of the flat cable.

[0009] Furthermore, the spring protection cover is provided with a spring groove, and the No. 1 spring, No. 2 spring, No. 3 spring and No. 4 spring are respectively placed in the spring groove, so that the four springs can stably extend and retract the stable pulley.

[0010] Furthermore, the outer wall of the stabilizing wheel is provided with a high temperature resistant rubber sleeve, so that the stabilizing wheel can stably limit the inner core of the flat cable.

[0011] Furthermore, the auxiliary mounting plate and the main mounting plate are provided with spring mounting holes corresponding to the spring protection sleeves, and the spring protection sleeves are placed in the spring mounting holes of the auxiliary mounting plate and the main mounting plate. The spring protection sleeves can ensure the telescopic function of the spring and can play a dust-proof and limiting role.

[0012] Furthermore, an arc-shaped groove is provided at the top of the support plate corresponding to the driving end of the second micrometer head, so that the driving end of the second micrometer head can stably press the support plate.

[0013] Furthermore, a groove is provided at the top end of the No. 1 positioning rod corresponding to the driving end of the No. 1 micrometer head, so that the driving end of the No. 1 micrometer head can stably press the No. 1 positioning rod.

[0014] Furthermore, the auxiliary mounting plate is provided with a through hole corresponding to the No. 1 positioning rod, and the inner wall of the through hole is slidably connected to the No. 1 positioning rod, so that the No. 1 positioning rod can stably slide on the auxiliary mounting plate.

[0015] The beneficial effects of the present invention are as follows: the present invention provides a flat cable inner core stabilizing device, which has the following advantages:

[0016] 1. Such a wire stabilizing device suitable for the inner core of a flat electric wire can effectively fix the inner core of the flat electric wire to prevent it from deflecting, twisting or falling off, thereby improving the stability of the production process of the inner core of the flat cable;

[0017] 2. Through the cooperation of the stabilizing wheel and the adjusting mechanism, efficient and accurate stabilization of inner cores of different specifications can be achieved, which improves the stabilization effect and stabilization quality. The introduction of the dial indicator makes the stabilization effect viewing more intuitive and efficient, reduces the difficulty of later monitoring, and improves work efficiency and product qualification rate.

[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0020] Figure 1 A three-dimensional rendering of a flat cable inner core stabilizing device provided by one embodiment of the present invention;

[0021] Figure 2 A schematic structural diagram of a flat cable inner core stabilizing device provided by one embodiment of the present invention;

[0022] Figure 3 A front view of a flat cable inner core stabilizing device provided by one embodiment of the present invention;

[0023] Figure 4 A top view of a flat cable inner core stabilizing device provided by one embodiment of the present invention.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. No. 1 micrometer head; 2. Device frame; 3. No. 1 positioning rod; 4. Auxiliary mounting plate; 5. Main mounting plate; 6. No. 1 spring; 7. No. 2 positioning rod; 8. No. 2 micrometer head; 9. No. 2 spring; 10. No. 3 spring; 11. No. 4 spring; 12. Dial indicator; 13. Stabilizing wheel; 14. Support plate; 15. Device base; 16. Spring protection cover; 17. Spring mounting hole; 18. Slider. DETAILED DESCRIPTION

[0026] The following is combined with Figure 1-4 The principles and features of the present invention are described, and the examples are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0027] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0029] like Figure 1-4As shown, the present invention provides a flat cable inner core stabilizing device, including a line stabilizing mechanism and a device base 15, the line stabilizing mechanism includes two groups of line stabilizing components, the stabilizing components all include a stabilizing wheel 13, an adjustment mechanism, and a dial indicator 12, the adjustment mechanism includes a No. 1 differential head 1, a device frame 2, a No. 1 positioning rod 3, an auxiliary mounting plate 4, a main mounting plate 5, a No. 1 spring 6, a No. 2 positioning rod 7, a No. 2 differential head 8, a No. 2 spring 9, a No. 3 spring 10, and a No. 4 spring 11, the device frame 2 is fixedly installed with a spring protection cover 16, the No. 1 differential head 1 and the No. 2 differential head 8 are both connected to the device frame 2, the driving end of the No. 1 differential head 1 is in contact with the No. 1 positioning rod 3, the No. 1 positioning rod 3 passes through the auxiliary mounting plate 4 and contacts with the main mounting plate 5, and the main mounting plate 5 is under the elastic force of the No. 1 spring 6 Lower positioning, No. 2 positioning rod 7 is connected to the main mounting plate 5, one end of No. 2 positioning rod 7 contacts with the auxiliary mounting plate 4, No. 2 spring 9 is placed in the auxiliary mounting plate 4, and a support plate 14 is fixedly installed on the top of the No. 2 spring 9. The driving end of the No. 2 differential head 8 contacts with the support plate 14. Four stabilizing wheels 13 are provided, which are respectively rotatably connected with the two auxiliary mounting plates 4 and the main mounting plate 5. Two device frames 2 are provided, and the two device frames 2 are installed horizontally and vertically on the device base 15. Two dial indicators 12 are provided corresponding to the device frames 2. The dial indicator 12 is fixed on the device frame 2, and the detection end of the dial indicator 12 contacts with the auxiliary mounting plate 4. The auxiliary mounting plate 4 and the main mounting plate 5 are both installed with sliders 18, and the auxiliary mounting plate 4 and the main mounting plate 5 slide relative to the device frame 2 through the sliders 18.

[0030] Preferably, two groups of stabilizing wheels 13 are arranged horizontally and vertically, with two wheels in each group. The two groups of stabilizing wheels 13 can respectively perform position limiting and stabilization on four sides of the inner core of the flat cable.

[0031] Preferably, the spring protection cover 16 is provided with a spring groove, and the No. 1 spring 6, the No. 2 spring 9, the No. 3 spring 10, and the No. 4 spring 11 are respectively placed in the spring grooves, so that the four springs can stably extend and retract the stable pulley.

[0032] Preferably, the outer wall of the stabilizing wheel 13 is provided with a high temperature resistant rubber sleeve, so that the stabilizing wheel 13 can stably limit the inner core of the flat cable.

[0033] Preferably, the auxiliary mounting plate 4 and the main mounting plate 5 are provided with spring mounting holes 17 corresponding to the spring protection cover 16, and the spring protection cover 16 is placed in the spring mounting holes 17 of the auxiliary mounting plate 4 and the main mounting plate 5. The spring protection cover 16 can ensure the expansion and contraction function of the spring and can play a role in dust prevention and limiting.

[0034] Preferably, an arc-shaped groove is provided at the top of the support plate 14 corresponding to the driving end of the second differential head 8 , so that the driving end of the second differential head 8 can stably press the support plate 14 .

[0035] Preferably, a groove is provided at the top end of the No. 1 positioning rod 3 corresponding to the driving end of the No. 1 differential head 1 , so that the driving end of the No. 1 differential head 1 can stably press the No. 1 positioning rod 3 .

[0036] Preferably, the auxiliary mounting plate 4 is provided with a through hole corresponding to the No. 1 positioning rod 3 , and the inner wall of the through hole is slidably connected to the No. 1 positioning rod 3 , so that the No. 1 positioning rod 3 can stably slide on the auxiliary mounting plate 4 .

[0037] The specific working principle and use method of the present invention are as follows: the device frame 2 is installed horizontally and vertically at the device base 15, and the No. 1 differential head 1 is started to extend to press the No. 1 positioning rod 3 to drive the main mounting plate 5 to press down. At this time, the spatial position of the main mounting plate 5 can be adjusted (at this time, the auxiliary mounting plate 4 moves with the main mounting plate 5 under the action of the spring 9), and the No. 2 positioning rod 7 (bottom hexagon adjustment) is adjusted, that is, based on the 5 main mounting plates, the auxiliary mounting plate 4 is moved, that is, the distance between the two wheels is adjusted, and the No. 2 differential head 8 is started to compress the No. 2 spring 9 to change the wheel pressure and distance. The spring No. 4 spring 11 and the No. 3 spring 10 are auxiliary pressures. During the adjustment process, the No. 1 differential head 1 is first adjusted to determine the approximate position, and then the No. 1 differential is fine-tuned. The head 1, the No. 2 positioning rod 7 and the No. 2 differential head 8 find the exact position and the required pressure between the wheels. Such an adjustment structure allows the two sets of stabilizing wheels 13 to be adjusted according to the inner core of the flat cable, so that the two sets of stabilizing wheels 13 can stably limit the inner core of the flat cable. Starting the No. 2 differential head 8 to extend can drive the support plate 14 to compress the No. 2 spring 9, which can increase the clamping force of the stabilizing wheel 13. The tighter the compression, the greater the clamping force. The end of the dial indicator 12 is in contact with the auxiliary mounting plate 4, which can be used to monitor the stability of the flat wire production process. The inner core passes through the two sets of stabilizing wheels 13 and is clamped but not limited. Due to the pulling of the tensioner, the inner core can drive the stabilizing wheel 13 to rotate and extrude to achieve limit stability.

[0038] It should be noted that, in this document, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Contents not described in detail in this specification belong to the prior art known to professionals in the field.

[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A flat cable inner core stabilizing device, comprising a line stabilizing mechanism and a device base (15), characterized in that: The line stabilizing mechanism comprises two groups of line stabilizing components, and the stabilizing components all comprise a stabilizing wheel (13), an adjusting mechanism, and a dial indicator (12). The adjusting mechanism comprises a No. 1 differential head (1), a device frame (2), a No. 1 positioning rod (3), a secondary mounting plate (4), a main mounting plate (5), a No. 1 spring (6), a No. 2 positioning rod (7), a No. 2 differential head (8), a No. 2 spring (9), a No. 3 spring (10), and a No. 4 spring (11). The device frame (2) is fixedly mounted with a spring protection cover (16). The No. 1 differential head (1) and the No. 2 differential head (8) are both connected to the device frame (2). The driving end of the No. 1 differential head (1) contacts the No. 1 positioning rod (3). The No. 1 positioning rod (3) passes through the secondary mounting plate (4) and contacts the main mounting plate (5). The main mounting plate (5) is positioned under the elastic force of the No. 1 spring (6). The No. 2 positioning rod (7) is connected to the main mounting plate (5). One end of the positioning rod (7) contacts the auxiliary mounting plate (4), the No. 2 spring (9) is placed in the auxiliary mounting plate (4), a support plate (14) is fixedly installed on the top of the No. 2 spring (9), the driving end of the No. 2 differential head (8) contacts the support plate (14), four stabilizing wheels (13) are provided, which are rotatably connected to the two auxiliary mounting plates (4) and the main mounting plate (5) respectively, two device frames (2) are provided, the two device frames (2) are horizontally and vertically installed on the device base (15), two dial indicators (12) are provided corresponding to the device frames (2), the dial indicators (12) are fixed on the device frames (2), the detection end of the dial indicators (12) contacts the auxiliary mounting plate (4), the auxiliary mounting plate (4) and the main mounting plate (5) are both installed with sliders (18), and the auxiliary mounting plate (4) and the main mounting plate (5) slide relative to the device frame (2) through the sliders (18).

2. A flat cable core stabilizing device according to claim 1, characterized in that: The stabilizing wheels (13) are arranged in two groups horizontally and vertically, with two wheels in each group.

3. A flat cable core stabilizing device according to claim 1, characterized in that: The spring protection sleeve (16) is provided with a spring groove, and the No. 1 spring (6), No. 2 spring (9), No. 3 spring (10), and No. 4 spring (11) are respectively placed in the spring groove.

4. A flat cable core stabilizing device according to claim 1, characterized in that: The outer wall of the stabilizing wheel (13) is provided with a high temperature resistant rubber sleeve.

5. A flat cable core stabilizing device according to claim 1, characterized in that: The auxiliary mounting plate (4) and the main mounting plate (5) are provided with spring mounting holes (17) corresponding to the spring protection sleeve (16), and the spring protection sleeve (16) is placed in the spring mounting holes (17) of the auxiliary mounting plate (4) and the main mounting plate (5).

6. A flat cable core stabilizing device according to claim 1, characterized in that: An arc-shaped groove is provided at the top end of the support plate (14) corresponding to the driving end of the second micrometer head (8).

7. A flat cable core stabilizing device according to claim 1, characterized in that: A groove is provided at the top end of the No. 1 positioning rod (3) corresponding to the driving end of the No. 1 micrometer head (1).

8. A flat cable core stabilizing device according to claim 1, characterized in that: The auxiliary mounting plate (4) is provided with a through hole corresponding to the No. 1 positioning rod (3), and the inner wall of the through hole is slidably connected to the No. 1 positioning rod (3).

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