An assembly tooling for the magnetic tile of a motor rotor

Through the combination of base tooling and mobile fixture tooling, the center fixed column, positioning column and support column are used to accurately locate the casing, and the outer side of the magnetic tile is glued and magnetically clamped, which solves the problems of large dimensional errors and unstable performance in the assembly of the motor rotor, and achieves efficient and automated production.

CN119253950BActive Publication Date: 2025-07-08ZHENJIANG FINEMETAL AUTOMOTIVE COMPONENTS CO LTD
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Patent Information

Application Number
CN202411431519.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-07-08
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

In the existing automatic production line of motor rotor assembly, the fixture positioning methods between each process are different, resulting in large errors in assembly size, unstable quality and performance, and affecting the safety performance of the whole vehicle.

Method used

The base tooling and mobile fixture tooling are used to accurately locate the casing through the center fixed column, positioning column and support column, and the outer glue fixing of magnetic tiles and the inner magnetic suction clamping is used. It combines the push balls and sliders to achieve stable support and pushing, simplifying the replacement of the tooling, and is suitable for automated production.

Benefits of technology

It improves the dimensional accuracy and production stability of the motor rotor, reduces the error caused by alternating replacement of multiple tooling units, reduces the cost of the production line, and realizes efficient loading and unloading of automated equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This paper presents an assembly tooling for the magnetic tiles of a motor rotor. The assembly tooling includes a base tooling and a moving fixture tooling. A casing is fixedly arranged above the base tooling. The moving fixture tooling is vertically inserted inside the casing. A number of magnetic tiles are fixedly arranged around the outside of the moving fixture tooling by magnetic attraction. Using an assembly tooling that is fixedly nested with the casing and the magnetic tiles avoids the errors caused by the alternating replacement of multiple toolings. The use of a single set of tooling for the motor rotor from feeding to assembly improves the dimensional accuracy of the motor rotor and the production stability, and reduces the production cost of a production line with multiple toolings and combined equipment.
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Description

Technical Field

[0001] This article belongs to the technical field of the assembly of motor rotor magnetic tiles, and specifically relates to an assembly tooling for motor rotor magnetic tiles. Background Technique

[0002] In today's automotive industry, with the rapid rise of new energy vehicles, the market for new energy vehicles is expanding day by day, and the demand for new energy vehicles is increasing day by day. The quality and stability of the motor, which is a core functional component of new energy vehicles, determine the stability of the power control and the guarantee of safe driving for each new energy vehicle.

[0003] Currently, in the automatic production line for assembling motor rotors, from the feeding of the motor housing, the feeding of the magnetic tiles, the gluing of the magnetic tiles to the assembly of the motor housing and the magnetic tiles, independent tooling fixtures are used for each process. When the motor rotor is transferred between different processes, due to the change of the clamping and fixing tooling, the assembly dimensional error of the motor rotor becomes larger, and the quality and performance are unstable.

[0004] The quality and performance problems of the motor will be transmitted and affect the safety performance of the whole vehicle, resulting in traffic accidents and endangering the lives of vehicle occupants. During the assembly of the motor rotor, the magnetic tiles and the motor housing are clamped by the manipulator fixture. After the magnetic tiles are glued, the motor housing and the magnetic tiles are assembled. Each process has an independent manipulator and clamping tooling, and the positioning methods of each tooling are different, and there are deviations in both repeatability and reproducibility. The existing process cannot meet the high-precision requirements of the motor.

[0005] In the prior art, the patent name: A fixture structure suitable for magnetic tile assembly, patent number: CN205992843U, provides a fixture structure suitable for magnetic tile assembly, which enables the magnetic tiles and the motor housing to be automatically assembled on the production line. The whole assembly process is fast and convenient, ensuring the efficient and precise production of the whole production line, and the quality of the produced products is good. It includes an upper fixture and a lower fixture. The lower fixture includes a base, an upper positioning structure, and a central positioning shaft. The central positioning shaft protrudes above the base. The upper part of the central positioning shaft is an arc transition structure that tapers upward. The upper positioning structure includes several arc-shaped magnetic tile positioning blocks. The magnetic tile positioning blocks are combined to form a circular structure. A magnetic tile positioning spacer is arranged between adjacent magnetic tile positioning blocks. The inner end of the bottom of each magnetic tile positioning block is provided with a guide wheel. The inner end of each guide wheel is closely attached to the outer end face of the arc transition structure of the central positioning shaft. One end of the corresponding first guide spring is closely attached to the outer side of the bottom of each magnetic tile positioning block.

[0006] In the prior art, two complex dedicated housing jigs and magnetic tile jigs are used in cooperation to achieve the mating magnetic tile assembly with upper and lower overlapping pressing. However, such a form results in an overly complex nested structure and extremely high dimensional accuracy requirements for mutual cooperation, making it impossible to simply and efficiently utilize it on an automated robotic arm production line. It requires complex debugging and adaptation, with extremely high installation and maintenance costs. Moreover, it also requires the housing and magnetic tiles to be clamped and installed almost in a nested manner, resulting in extremely high dimensional requirements for the housing and magnetic tiles, a small acceptable tolerance response, and easily causing the automated production line to malfunction and stop. Summary of the Invention

[0007] To solve the above problems, this article proposes an assembly tooling for the magnetic tiles of an electric motor rotor. The assembly tooling includes a base tooling and a moving jig tooling. The upper surface of the base tooling is fixedly arranged upward, and the moving jig tooling is axially connected to the robotic arm. Above the base tooling, a housing is fixedly arranged. Inside the housing, the moving jig tooling is vertically inserted. A number of magnetic tiles are magnetically adsorbed and fixed around the outside of the moving jig tooling, and the outer surface of the magnetic tiles is adhesively connected to the inner surface of the housing. The base tooling includes a central fixed column, positioning columns, support columns, and a base plate. A central fixed column is vertically and perpendicularly arranged at the center of the base plate. Positioning columns are arranged outside the central fixed column. A number of support columns are arranged in an annular array outside the central fixed column. The lower outer sides of the central fixed column, positioning columns, and support columns are vertically inserted outside the bottom plate of the housing. The upper outer sides of the central fixed column and positioning columns are inserted with the moving jig tooling. The moving jig tooling includes a tooling frame, a downward pressing push block, an assembly fixing seat, outer clamping columns, a pushing slider, and a pushing ball. Outer clamping columns are arranged at equal intervals in a ring outside the tooling frame. An assembly fixing seat is arranged outside the upper end of the tooling frame. A downward pressing push block is arranged to move up and down inside the tooling frame. The center of the downward pressing push block is penetrated outside the central fixed column. A return spring is arranged between the bottom surface of the downward pressing push block and the inner bottom surface of the tooling frame. A number of pushing sliders are arranged in an annular slope outside the downward pressing push block. The pushing sliders are all arranged at equal intervals in the middle between the outer clamping columns. A pushing ball is embedded on the outer surface of the pushing slider. A return spring is arranged between the upper outer side of the pushing slider and the upper inner part of the tooling frame. The outer surface of the pushing ball magnetically adsorbs the magnetic tile, and the magnetic tile is clamped between the outer clamping columns. Using the assembly tooling for fixed nesting of the housing and magnetic tiles avoids errors caused by the alternating replacement and use of multiple toolings. From feeding to assembly of the electric motor rotor, a set of tooling is used, which improves the dimensional accuracy of the electric motor rotor and the production stability, and reduces the cost of manufacturing a production line with multiple toolings and combined equipment.

[0008] The shape of the substrate is a horizontal rectangular plate. Seat handles are longitudinally provided at both ends of the upper surface of the substrate. A central fixing column is vertically fixed at the center of the substrate. Positioning columns are obliquely and equidistantly arranged adjacent to the left and right sides of the outside of the central fixing column. The height of the positioning column is less than the sum of the thickness of the casing and the bottom surface thickness of the tooling frame. The fixed substrate is used for reference-type fixed connection, so as to ensure that the casing can be stably fixed above the substrate. At the same time, the central fixing column, the positioning column and the support column can accurately position the casing and ensure firm fixation to prevent displacement. Among them, the central fixing column can also play a role in plugging and fixing the moving jig tooling.

[0009] The support columns are arranged in a two-by-two annular array on the outside of the central fixing column. Each group of support columns is arranged between the outer clamping columns. The center points of the distances between each group of support columns are aligned with the center points of the distances between the outer clamping columns. The upper ends of the support columns are in mutual contact and connection with the bottom side surface of the magnetic tile. The support columns are used to assist in supporting the magnetic tile from the bottom when it is pushed, so as to ensure the stable support of the magnetic tile during the pressing process.

[0010] The shape of the casing is a circular disc-shaped shell. A plug hole protrudes from the center of the bottom surface of the casing. Positioning holes are annularly and equidistantly arranged outside the plug hole. A number of through holes are arranged in an annular array outside the plug hole. The central fixing column is arranged inside the plug hole. The positioning column is arranged inside the positioning hole. The support column is arranged inside the through hole. By inserting the disc-shaped casing with the opening facing up above the substrate, it is possible to achieve convenient direct up-and-down direct assembly, which is convenient for the loading and unloading of automated equipment.

[0011] The shape of the magnetic tile is a strip-shaped arc-shaped tile. An arc surface is provided on one side surface of the magnetic tile. The other side surface of the magnetic tile is a parallel surface. Horizontal surfaces are provided at both ends of the magnetic tile in a parallel manner. The parallel surface of the magnetic tile is magnetically fixed with the pushing ball. The two end surfaces of the magnetic tile are connected to the side surfaces of the outer clamping columns in a clamping manner. The radian of the arc surface is the same as the inner radian of the casing. A general magnetic tile is used. The outer surface of the magnetic tile is fixed in an adhesive form, while the inner parallel surface is convenient for pre-magnetic adsorption clamping and post-pushing fixation.

[0012] The tooling frame is in the shape of a circular shell, and the outer arc surface of the tooling frame is vertically provided with an outer clamping column, and the top surface of the tooling frame is provided with a longitudinally spanning assembly fixing seat, and the center of the top surface of the tooling frame is vertically provided with a vertical sliding hole, and the outer arc surface of the tooling frame is provided with a horizontal sliding groove between the outer clamping columns, and the center of the bottom surface of the tooling frame is provided with a plug-in hole, the outer side of the plug-in hole is provided with a positioning hole, the inner side of the vertical sliding hole is slidably plugged in and provided with a downward push block, and the inner side of the horizontal sliding groove is slidably plugged in and provided with a pushing slider, the inner side of the plug-in hole is provided with a central fixing column, and the inner side of the positioning hole is provided with a positioning column. Through the circular tooling frame, the overall mobile fixture tooling can be conveniently moved down to the interior of the casing, and the magnetic tiles can also be placed equidistantly in a ring, which is convenient for the magnetic suction clamping of the magnetic tiles, and it is also convenient to arrange the pushing slider in a ring.

[0013] The assembly fixing seat is in the shape of a cross-type bridge seat, and rotating shaft seats are horizontally provided in the centers of both sides of the assembly fixing seat, and the upper end of a downward push block is penetrated by the central surface of the assembly fixing seat. The assembly fixing seat and the rotating shaft seat are both axially fixedly connected to the robot arm, and a pneumatic push rod is provided in the center of the robot arm, and the pneumatic push rod of the robot arm is fitted and connected to the top end surface of the downward push block. Through the assembly fixing seat, the entire mobile fixture tooling can be conveniently axially rotatably arranged on the robot arm, and the downward push block protruding above the assembly fixing seat can also be conveniently used for direct linkage control using the robot arm linkage.

[0014] The shape of the downward pressure push block is a circular column, and a guide sliding plate is provided at the lower end of the downward pressure push block, a conical block which is wide at the top and narrow at the bottom is provided in the middle of the downward pressure push block, and a downward pressure guide column is provided at the upper end of the downward pressure push block, the guide sliding plate is arranged inside the bottom surface of the pushing slider, the outer side of the conical block is fitted and connected with the inner end surface of the pushing slider, and the downward pressure guide column vertically penetrates and protrudes from the upper surface of the assembly fixing seat, and a plug hole is provided at the center of the lower end surface of the pressing push block, a spring hole is provided on the outer side of the plug hole, a central fixing column is provided on the inner side of the plug hole, and a return spring is provided on the inner side of the spring hole. When the downward pressure push block is pushed downward, the annular pushing slider is pushed outward, so that the magnetic tile arranged on the outer side of the pushing slider can be tightly fitted with the casing, thereby facilitating the bonding effect of the magnetic tile, and can also be conveniently recovered through the return spring to achieve a self-resetting effect.

[0015] The push slider is in the shape of a rectangular block, and the push slider is embedded and slidably arranged inside the tooling frame. A pushing ball is embedded in the outer end surface of the pushing slider, and an upper and lower sliding groove is arranged at the bottom of the inner end of the pushing slider. A pushing protrusion is protruding on the upper inner end of the pushing slider, and the outer surface of the pushing protrusion is connected to the tooling frame through a return spring, and the inner surface of the pushing protrusion is provided with a pushing slope surface which is wide at the top and narrow at the bottom. The pushing slope surface is closely connected with the downward push block, and a magnet is embedded in the outer surface of the tooling frame outside the two ends of the outer surface of the pushing slider, and a pushing ball is retracted and moved. A pushing spring is arranged on the inner side of the pushing ball, and through the pushing slider arranged in a ring between the outer clamping columns, each magnetic tile can be pushed independently, and the pushing ball can not only achieve magnetic suction clamping, but also have a flexible pushing effect on the rolling type, to prevent the magnetic tile from being damaged during the hard pushing process. Beneficial Effects

[0016] The use of fixed assembly tools that are nested with the casing and magnetic tiles avoids errors caused by the alternating use of multiple tools. The use of a set of tools from loading to assembling the motor rotor improves the dimensional accuracy of the motor rotor and the stability of production, and reduces the cost of production lines with multiple tools and combined equipment.

[0017] A fixed base plate is used for reference type fixed connection to ensure that the casing can be stably fixed on the base plate, and the central fixed column, positioning column and support column 1 can be used to accurately position the casing while ensuring that it is firmly fixed to prevent displacement. The central fixed column can also serve to plug and fix the mobile fixture.

[0018] The support columns are used to assist in supporting the magnetic tiles from the bottom when pushing, thereby ensuring stable support of the magnetic tiles during the pressing process.

[0019] By inserting the disc-type casing with the opening facing upward onto the top of the base plate, it is possible to conveniently assemble directly up and down, thereby facilitating the loading and unloading of automated equipment.

[0020] Universal magnetic tiles are used, and the outer surface of the magnetic tiles is fixed by gluing, while the inner parallel surface is convenient for early magnetic clamping and later push fixation.

[0021] The circular tooling frame makes it easy to move the entire mobile fixture tooling down to the inside of the casing, and can also place the magnetic tiles equidistantly in a circle, which is convenient for magnetic attraction and clamping of the magnetic tiles, and can also facilitate the arrangement of the push slider in a circle.

[0022] By assembling the fixing base, the entire mobile fixture tooling can be conveniently and axially rotatably arranged on the robotic arm, and it is also possible to conveniently use the robotic arm to link and control the downward pressing push block protruding above the assembling fixing base directly.

[0023] When the downward pressing push block moves downward to push, the annularly arranged pressing slider is pushed outwards, so that the magnetic tile arranged on the outside of the pressing slider can be firmly adhered to the machine shell, facilitating the adhesive effect of the magnetic tile, and it is also possible to conveniently recycle through the return spring to achieve the self-resetting effect.

[0024] Through the pressing slider arranged annularly between the outer clamping columns, each magnetic tile can be conveniently pushed independently. The pressing ball can not only achieve magnetic absorption and clamping, but also play a flexible pressing effect for rolling, preventing damage to the magnetic tile during the hard pressing process. Brief Description of the Drawings

[0025] Figure 1 is an assembly schematic diagram of an assembly tooling for motor rotor magnetic tiles;

[0026] Figure 2 is a schematic diagram of the base tooling of an assembly tooling for motor rotor magnetic tiles;

[0027] Figure 3 is an assembly schematic diagram of the machine shell of an assembly tooling for motor rotor magnetic tiles;

[0028] Figure 4 is a schematic diagram of the mobile fixture tooling of an assembly tooling for motor rotor magnetic tiles;

[0029] Figure 5 is a sectional view of the assembly of an assembly tooling for motor rotor magnetic tiles;

[0030] In the figure: 1. Base tooling, 11. Handle of the base, 12. Central fixing column, 13. Positioning column, 14. Support column, 15. Substrate, 2. Machine shell, 3. Magnetic tile, 4. Mobile fixture tooling, 41. Tooling frame, 42. Downward pressing push block, 43. Assembling fixing base, 44. Outer clamping column, 45. Pressing slider, 46. Pressing ball. Detailed Embodiment

[0031] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in combination with embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0032] Base tooling 1, seat handle 11, middle fixed column 12, positioning column 13, support column 14, base plate 15, casing 2, magnetic tile 3, moving fixture tooling 4, tooling frame 41, downward pressing push block 42, assembly fixed seat 43, outer side clamping column 44, pressing slider 45, pressing ball 46.

[0033] As Figure 1 , 2 , 3, 4, 5 shown;

[0034] An assembly tooling for a motor rotor magnetic tile. The assembly tooling includes a base tooling 1 and a moving fixture tooling 4. The upper surface of the base tooling 1 is fixedly arranged upward. The moving fixture tooling 4 is axially connected to the robotic arm. Above the base tooling 1, a housing 2 is fixedly arranged. Inside the housing 2, the moving fixture tooling 4 is vertically inserted. Around the outside of the moving fixture tooling 4, a number of magnetic tiles 3 are magnetically adsorbed and fixed. The outer surface of the magnetic tile 3 is adhesively connected to the inner surface of the housing 2. The base tooling 1 includes a central fixed column 12, positioning columns 13, support columns 14, and a base plate 15. Vertically and perpendicularly at the center of the base plate 15, the central fixed column 12 is arranged. Outside the central fixed column 12, the positioning columns 13 are provided. A number of support columns 14 are arranged in an annular array outside the central fixed column 12. The lower outer sides of the central fixed column 12, positioning columns 13, and support columns 14 are vertically inserted outside the bottom plate of the housing 2. The upper outer sides of the central fixed column 12 and positioning columns 13 are inserted with the moving fixture tooling 4. The moving fixture tooling 4 includes a tooling frame 41, a downward pressing push block 42, an assembly fixing seat 43, outer clamping columns 44, a pushing slider 45, and a pushing ball 46. Outside the tooling frame 41, the outer clamping columns 44 are arranged at equal intervals in a ring. Outside the upper end of the tooling frame 41, the assembly fixing seat 43 is provided. Inside the tooling frame 41, the downward pressing push block 42 is movably arranged up and down. The center of the downward pressing push block 42 is penetrated and arranged outside the central fixed column 12. A return spring is arranged between the bottom surface of the downward pressing push block 42 and the inner bottom surface of the tooling frame 41. Outside the downward pressing push block 42, a number of pushing sliders 45 are arranged in an annular slope. The pushing sliders 45 are all arranged at equal intervals in the middle between the outer clamping columns. An inlaid pushing ball 46 is arranged on the outer surface of the pushing slider 45. A return spring is arranged between the upper outer side of the pushing slider 45 and the upper inner part of the tooling frame 41. The outer surface of the pushing ball 46 magnetically adsorbs the magnetic tile 3. The magnetic tile 3 is clamped between the outer clamping columns 44. The shape of the base plate 15 is a horizontal rectangular plate. At both ends of the upper surface of the base plate 15, seat handles 11 are longitudinally arranged. Vertically and fixedly at the center of the base plate 15, the central fixed column 12 is arranged. Outside the central fixed column 12, the positioning columns 13 are arranged obliquely and at equal intervals adjacent to each other on the left and right. The height of the positioning column 13 is less than the sum of the thickness of the housing 2 and the bottom surface thickness of the tooling frame 41. The support columns 14 are arranged in an annular array in groups of two outside the central fixed column 12. Each group of support columns 14 is arranged between the outer clamping columns 44. The center point of the distance between each group of support columns 14 is aligned with the center point of the distance between the outer clamping columns 44. The upper end of the support column 14 is mutually attached and connected to the bottom side surface of the magnetic tile 3. The shape of the housing 2 is a circular disc-shaped shell. At the center of the bottom surface of the housing 2, a plug hole is protruded. Outside the plug hole, positioning holes are arranged at equal intervals in a ring. Outside the plug hole, a number of through holes are arranged in an annular array.A central fixing post 12 is provided inside the insertion hole, a positioning post 13 is provided inside the positioning hole, a support post 14 is provided inside the through hole. The shape of the magnetic tile 3 is a strip-shaped arc tile. An arc surface is provided on one side surface of the magnetic tile 3, and a parallel surface is provided on the other side surface of the magnetic tile 3. Horizontal surfaces are provided at both ends of the magnetic tile 3 in a parallel manner. The parallel surface of the magnetic tile 3 is magnetically fixed to the push ball 46. The two end surfaces of the magnetic tile 3 are connected to the side surface of the outer clamping post 44 in a clamping manner. The radian of the arc surface is the same as the inner radian of the machine shell 2. The shape of the tooling frame 41 is a circular shell. Outer clamping posts 44 are vertically provided on the outer arc surface of the tooling frame 41. An assembly fixing seat 43 is longitudinally spanned on the top surface of the tooling frame 41. A vertical sliding hole is vertically provided through the center of the top surface of the tooling frame 41. Transverse sliding grooves are provided through between the outer clamping posts 44 on the outer arc surface of the tooling frame 41. A plug hole is provided at the center of the bottom surface of the tooling frame 41. A positioning hole is provided outside the plug hole. A downward pressing push block 42 is slidably inserted inside the vertical sliding hole. A pushing slider 45 is slidably inserted inside the transverse sliding groove. A central fixing post 12 is provided inside the plug hole. A positioning post 13 is provided inside the positioning hole. The shape of the assembly fixing seat is a spanned bridge seat. Rotating shaft seats are horizontally provided at the centers of both sides of the assembly fixing seat. The upper end of the downward pressing push block 42 penetrates through the center surface of the assembly fixing seat. Both the assembly fixing seat and the rotating shaft seat are axially fixed to the robotic arm. A pneumatic push rod is provided at the center of the robotic arm. The pneumatic push rod of the robotic arm is attached to the top end surface of the downward pressing push block 42. The shape of the downward pressing push block 42 is a circular column. A guiding sliding disk is provided at the lower end of the downward pressing push block 42. A tapered block with a wider upper part and a narrower lower part is provided in the middle of the downward pressing push block 42. A downward pressing guide post is provided at the upper end of the downward pressing push block 42. The guiding sliding disk is provided inside the bottom surface of the pushing slider 45. The outer side of the tapered block is attached to the inner end surface of the pushing slider 45. The downward pressing guide post vertically penetrates and protrudes from the upper surface of the assembly fixing seat 43. A plug hole is provided at the center of the lower end surface of the downward pressing push block 42. A spring hole is provided outside the plug hole. A central fixing post 12 is provided inside the plug hole. A return spring is provided inside the spring hole. The shape of the pushing slider 45 is a rectangular block. The pushing slider 45 is slidably embedded inside the tooling frame 41. Push balls 46 are embedded on the outer end surface of the pushing slider 45. An upper and lower sliding groove is provided at the bottom of the inner end of the pushing slider 45. A pushing convex block protrudes from the upper part of the inner end of the pushing slider 45. The outer side surface of the pushing convex block is connected to the tooling frame 41 through a return spring. A pushing slope with a wider upper part and a narrower lower part is provided on the inner side surface of the pushing convex block. The pushing slope is attached to the downward pressing push block 42. A pushing spring is provided inside the push ball 46.,

[0035] Implementation example;

[0036] During preliminary preparation;

[0037] The magnetic tile 3 is clamped and picked up by moving the fixture tooling 4. The magnetic tile 3 is magnetically adsorbed on the tooling to fix its relative position, and the distance dimension between the magnetic tiles 3 is made to meet the requirements of the drawing by the outer clamping posts 44.

[0038] The moving fixture tooling 4 is automatically loaded by the robotic arm. The moving fixture tooling 4 is positioned left and right by the fixing method of the left and right outer clamping posts 44, and then the back magnet adsorption positioning is adopted.

[0039] After the moving fixture tooling 4 clamps and fixes the magnetic tile 3, the arc surface on the outside of the magnetic tile 3 is coated with glue.

[0040] The housing 2 is fixedly clamped above the base tooling 1 and is positioned and fixed by the middle fixing post 12, the positioning post 13 and the support post 14.

[0041] The base tooling 1 is fixed at the fixed position of the automatic line process.

[0042] After the magnetic tile 3 on the moving fixture tooling 4 is coated with glue, the whole is directly vertically inserted and assembled inside the base tooling 1 and the housing 2, and is positioned and fixed by the middle fixing post 12 and the positioning post 13, so as not to generate relative displacement.

[0043] The moving fixture tooling 4 and the base tooling 1 are firmly fixed at the fixed position of the process to ensure the stability of production.

[0044] The relative positions of the moving fixture tooling 4 and the base tooling 1 are firmly fixed and unchanged to ensure stability and ensure the qualification and stability of the motor rotor size.

[0045] The push slider 45 on the back of the magnetic tile 3 in the moving fixture tooling 4 pushes out the magnetic tile 3 against the magnetic adsorption force, and the glue-coated surface is fixed on the inner wall of the housing 2, and the push rod maintains a pre-tightening force.

[0046] After the subsequent moving fixture tooling 4 and the base tooling 1 complete the fixation of the housing 2 and the magnetic tile 3 together, they will pass through the high-frequency heating coil for pre-curing to initially cure the glue between the magnetic tile 3 and the housing 2 without displacement, and then the moving fixture tooling 4 and the base tooling 1 can be removed.

[0047] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. An assembly tooling for a motor rotor magnetic tile, the assembly tooling includes a base tooling and a moving fixture tooling. The upper surface of the base tooling is fixedly arranged upward, and the moving fixture tooling is axially connected to the robotic arm. It is characterized in that, Above the described base tooling, a machine shell is fixedly installed. Inside the machine shell, a moving fixture tooling is vertically inserted. Around the outside of the moving fixture tooling, several magnetic tiles are fixedly installed by magnetic attraction. The outer surface of the magnetic tiles is adhesively connected to the inner surface of the machine shell. The base tooling includes a central fixed column, positioning columns, support columns, and a base plate. In the center of the base plate, a central fixed column is vertically and perpendicularly installed. Positioning columns are arranged on the outside of the central fixed column. A number of support columns are arranged in a circular array on the outside of the central fixed column. The lower outer sides of the central fixed column, positioning columns, and support columns are vertically inserted outside the bottom plate of the machine shell. The upper outer sides of the central fixed column and positioning columns are inserted with a moving fixture tooling. The moving fixture tooling includes a tooling frame, a downward pressing push block, an assembly fixing seat, outer clamping columns, a pressing slider, and a pressing ball. Outer clamping columns are arranged on the outside of the tooling frame at equal intervals in a circular pattern. An assembly fixing seat is arranged on the upper outer side of the tooling frame. A downward pressing push block is vertically movable inside the tooling frame. The center of the downward pressing push block is penetrated outside the central fixed column. A return spring is arranged between the bottom surface of the downward pressing push block and the inner bottom surface of the tooling frame. A number of pressing sliders are arranged on the outer side of the downward pressing push block in a circular slope pattern. The pressing sliders are all arranged at equal intervals in the middle between the outer clamping columns. Pressing balls are embedded on the outer surface of the pressing sliders. Return springs are arranged between the upper outer sides of the pressing sliders and the upper inner part of the tooling frame. The outer surface of the pressing ball is magnetically attracted to a magnetic tile. The magnetic tiles are clamped between the outer clamping columns.

2. The assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The shape of the base plate is a horizontal rectangular plate. Seat handles are longitudinally arranged at both ends of the upper surface of the base plate. A central fixed column is vertically fixed in the center of the base plate. Positioning columns are arranged obliquely and equidistantly adjacent to each other on the left and right outside the central fixed column. The height of the positioning column is less than the sum of the thickness of the machine shell and the bottom surface thickness of the tooling frame.

3. The assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The support columns are arranged in a circular array in groups of two on the outside of the central fixed column. Each group of support columns is arranged between the outer clamping columns. The center point of the distance between each group of support columns is aligned with the center point of the distance between the outer clamping columns. The upper ends of the support columns are mutually attached and connected to the bottom side surface of the magnetic tile.

4. An assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The shape of the machine shell is a circular disc-shaped shell. A plug hole protrudes from the center of the bottom surface of the machine shell. Positioning holes are arranged at equal intervals in a circular pattern outside the plug hole. A number of through holes are arranged in a circular array outside the plug hole. The central fixed column is arranged inside the plug hole. The positioning column is arranged inside the positioning hole. The support column is arranged inside the through hole.

5. An assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The shape of the magnetic tile is a strip-shaped arc-shaped tile. An arc surface is arranged on one side surface of the magnetic tile. The other side surface of the magnetic tile is a parallel surface. Horizontal surfaces are arranged parallel to each other at both ends of the magnetic tile. The parallel surface of the magnetic tile is magnetically fixed to the pressing ball. The two end surfaces of the magnetic tile are clamped and connected to the side surfaces of the outer clamping columns. The radian of the arc surface is the same as the inner radian of the machine shell.

6. An assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The described tooling frame is in the shape of a circular shell. On the outer arc surface of the tooling frame, outer clamping posts are vertically provided. On the top surface of the tooling frame, a longitudinally spanning assembly fixing seat is provided. At the center of the top surface of the tooling frame, a vertically penetrating vertical sliding hole is provided. On the outer arc surface of the tooling frame, transverse sliding grooves are penetratingly provided between the outer clamping posts. At the center of the bottom surface of the tooling frame, a plug hole is provided. Outside the plug hole, a positioning hole is provided. Inside the vertical sliding hole, a downward pressing push block is slidably inserted. Inside the transverse sliding groove, a pressing slider is slidably inserted. Inside the plug hole, a central fixing post is provided. Inside the positioning hole, a positioning post is provided.

7. An assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The described assembly fixing seat is in the shape of a spanning bridge seat. At the centers of both sides of the assembly fixing seat, rotation shaft seats are horizontally provided. The upper end of the downward pressing push block penetrates through the central surface of the assembly fixing seat. Both the assembly fixing seat and the rotation shaft seat are axially fixed to the robotic arm. At the center of the robotic arm, a pneumatic push rod is provided. The pneumatic push rod of the robotic arm is attached to the top end surface of the downward pressing push block.

8. An assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The described downward pressing push block is in the shape of a circular column. At the lower end of the downward pressing push block, a guiding sliding disk is provided. In the middle of the downward pressing push block, a tapered block with a wider upper part and a narrower lower part is provided. At the upper end of the downward pressing push block, a downward pressing guide post is provided. The guiding sliding disk is arranged inside the bottom surface of the pressing slider. The outer side of the tapered block is attached to the inner end surface of the pressing slider. The downward pressing guide post vertically penetrates and protrudes from the upper surface of the assembly fixing seat. At the center of the lower end surface of the downward pressing push block, a plug hole is provided. Outside the plug hole, a spring hole is provided. Inside the plug hole, a central fixing post is provided. Inside the spring hole, a return spring is provided.

9. An assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The described pressing slider is in the shape of a rectangular block. The pressing slider is embedded and slidably arranged inside the tooling frame. On the outer end surface of the pressing slider, pressing balls are embedded. At the bottom of the inner end of the pressing slider, upper and lower sliding grooves are provided. At the upper part of the inner end of the pressing slider, a pushing convex block protrudes. The outer side surface of the pushing convex block is connected to the tooling frame through a return spring. On the inner side surface of the pushing convex block, a pressing slope with a wider upper part and a narrower lower part is provided. The pressing slope is attached to the downward pressing push block. Magnets are embedded on the outer side surface of the tooling frame at both ends of the outer side surface of the pressing slider.

10. The assembly tooling for a motor rotor magnetic tile according to claim 1, characterized in that, The described pressing balls are inwardly retractable moving balls. A pressing spring is provided inside the pressing balls.

Citation Information

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