Full-floating profiling residual film picking mechanism
By designing a fully floating contoured residual film picking mechanism, using the inverted triangle structure and the up and down floating of the independent picking wheel, the problems of uneven ground and poor groove picking effect in the prior art are solved, and efficient residual film picking and Avoid breaking of the mulch.
Patent Information
- Application Number
- CN202411489215.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-07
AI Technical Summary
The existing belt nail-tooth residual film picking mechanism cannot perform contouring operations when facing uneven ground and grooves, resulting in poor picking effect and easy pulling of the plastic film and causing breakage.
A fully floating contour residual film picking mechanism is designed, including an inverted triangle structure formed by three picking rollers. The picking rollers B and C are composed of independent picking wheels, and the up and down floating of the rollers is achieved through the swing arm and the profiling mechanism. Make sure the pickup belt is always in a tight state and can effectively pick up residual film in uneven grounds and grooves.
It realizes efficient residual film picking in uneven grounds and grooves, avoids the problem of mulch breakage in traditional methods, and improves the picking effect and overall rigidity of the equipment.
Smart Images

Figure CN119256651A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of agricultural machinery, and in particular relates to a full-floating contour-matching residual film picking-up mechanism for picking up residual film. Background Art
[0002] The residual film recycling machine includes a picking mechanism and a packaging mechanism. The picking mechanism is divided into spring tooth picking, clamping picking, belt spike tooth picking, etc. Belt spike tooth picking is gradually becoming the mainstream method in the market.
[0003] The current belt spike-tooth residual film picking mechanism is formed by three picking rollers in a triangle, on which a belt is wound, and the belt has picking teeth. The residual film is picked up by the rotation of the belt. Before the residual film picking operation, the height of the lower picking roller from the ground is adjusted. During work, it is impossible to copy the shape while working, and it can only work at a fixed height. When the ground is uneven, it affects the picking of residual film. At the same time, when there is a groove in the walking direction of the residual film picking machine, even if the picking mechanism is copied as a whole, it cannot pick up the residual film in the walking direction of the groove, and the picking effect cannot reach the expected result. The residual film in the groove cannot be hooked up by the picking teeth, and can only be picked up by hooking the ground film on both sides of the groove. At this time, the ground film may be pulled and torn off, reducing the residual film picking effect.
[0004] The present application proposes a fully floating profiling residual film picking mechanism with a simple structure, good picking effect and profiling function. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a full-floating profiling residual film picking-up mechanism with simple structure, good picking-up effect and profiling function.
[0006] The picking mechanism includes a frame, on which a picking roller A, a picking roller B and a picking roller C are provided. The three picking rollers are in an inverted triangle shape. A stripping roller is provided on the rear picking roller, and a gap is provided on the stripping roller. The picking roller B and the picking roller C are both composed of a plurality of independent picking roller B picking wheels and picking roller C picking wheels. Picking belts are wound around the three picking rollers, and the picking belts are provided with picking teeth. The picking belts can pass through the gaps between the stripping rollers, and the picking teeth that pass through the stripping rollers can be retracted into the stripping rollers. The picking wheels are arranged at one end of a swing arm, and the other end of the swing arm is hinged on a bracket. A profiling mechanism is provided between the middle part of the swing arm and the limit frame, and the profiling mechanism limits the picking roller B picking wheel to float up and down within a certain range with the swing arm as the axis, and the profiling mechanism limits the picking roller C picking wheel to float up and down within a certain range with the swing arm as the axis.
[0007] This solution solves the problem that the picking roller of the residual film recycling machine on the market is fixed with a through shaft, and all the picking teeth are on a through shaft, picking up on a plane. The film in the groove pressed by the wheels of a tractor or a cotton picker cannot be picked up. This problem exists after the cotton field or the corn field is harvested. This problem can be solved by studying this technical solution.
[0008] To achieve the above object, the present invention provides the following technical solutions: A fully floating contour residual film picking mechanism comprises a frame, on which is provided an inverted triangle picking structure formed by three picking rollers, namely a picking roller A (1), a picking roller B (8) and a picking roller C (16), a film stripping roller (2) is provided on the rear picking roller, a gap is provided on the film stripping roller (2), the picking roller C is arranged at the bottom, and the picking roller A and the picking roller B are arranged at the top. The pick-up roller B (8) and the pick-up roller C (16) are both composed of a plurality of independent pick-up wheels, that is, the pick-up roller B (8) includes a plurality of pick-up roller B pick-up wheels, and the pick-up roller C (16) includes a plurality of pick-up roller C pick-up wheels. The upper single pick-up roller B pick-up wheel and the lower single pick-up roller C pick-up wheel correspond one to one. A pickup belt (20) is wound around the three pickup rollers, that is, the pickup belt (20) is wound around the pickup wheel of the pickup roller B, the pickup wheel of the pickup roller C and the pickup roller A, and a pickup belt is respectively arranged on the pickup wheel of the pickup roller B and the pickup wheel of the pickup roller C that correspond to each other. The picking belt (20) is provided with picking teeth (21), and the picking belt (20) can pass through the gap of the demolding roller (2), and the picking teeth (21) can be retracted into the demolding roller (2) after passing through the demolding roller (2). The picking wheel is arranged at one end of the swing arm, and the other end of the swing arm is hinged on the bracket. A profiling mechanism is provided between the middle part of the swing arm and the limiting frame, and the profiling mechanism limits the picking roller B picking wheel to float up and down within a certain range with the swing arm as the axis, and the profiling mechanism limits the picking roller C picking wheel to float up and down within a certain range with the swing arm as the axis.
[0009] As an improvement, the swing arms are provided with a plurality of them, a single or two adjacent picking wheels are arranged on one swing arm, and each swing arm is provided with an independent profiling mechanism.
[0010] In actual use: When the ground is uneven, the pickup roller C at the bottom can drive the pickup roller B at the front to perform the profiling operation under the action of the profiling mechanism, thereby improving the picking effect of the residual film.
[0011] When the pickup roller C at the bottom moves upward, the pickup roller B at the top is pushed upward by the contouring mechanism, so that the pickup belt is always under tension.
[0012] The details are as follows: when grooves appear on the ground in the walking direction, the picking wheels supporting each picking belt are set on the same set of swing arms, or the picking wheels of several adjacent picking belts share a set of swing arms. Because of the contoured structure, the picking roller C can enter the groove to hook and pick up the ground film, and the residual film in the groove will not be unable to be hooked up by the picking teeth, avoiding the traditional picking mechanism that can only pick up the ground film on both sides of the groove by hooking. By entering the groove to pick up, the phenomenon of pulling and tearing the ground film can be avoided, thereby improving the residual film picking effect.
[0013] When a single set of picking wheels is provided with a swing arm, each picking belt (20) can be individually contoured, and the picking wheels at the groove enter the groove under the action of the contouring mechanism, while the picking wheels at both sides of the groove can continue to pick up outside the groove, thereby improving the overall picking effect of the ground film.
[0014] The swing arm comprises a swing arm A (7) and a swing arm B (19), and the bracket comprises a bracket A (3) and a bracket B (18). That is, the pickup roller B is arranged at one end of the swing arm A (7), and the other end of the swing arm A (7) is hinged on the bracket A (3). The pickup roller C is arranged at one end of a swing arm B (19), and the other end of the swing arm B (19) is hinged on a bracket B (18). The swing arm A (7), the swing arm B (19), the bracket A (3) and the bracket B (18) are all arranged inside the inverted triangle formed by the three picking rollers.
[0015] In actual use, the upper pickup roller B pickup wheel and the lower pickup roller C pickup wheel can float up and down under the action of the swing arm A (7) and the swing arm B (19), thereby realizing contour picking by a single set of pickup belts.
[0016] As an improvement, the contouring mechanism includes a limit rod and a spring, one end of the limit rod is connected to the swing arm, and the other end passes through the limit frame, and a limit block is provided at the end of the limit rod passing through the limit frame. The spring is sleeved on the limit rod and arranged between the swing arm and the limit frame.
[0017] In actual use: through the cooperation of the limit rod and the spring, the swing arm will float up and down following the pick-up roller B and the pick-up roller C, and provide support for the pick-up roller B and the pick-up roller C.
[0018] As a further improvement, the profiling mechanism comprises a profiling mechanism A and a profiling mechanism B. The structure of the profiling mechanism A is as follows: a limit rod A (5) and a spring A (6), wherein the limit rod A (5) passes through a limit frame A (4), a limit block A is provided at one end of the limit rod A (5), and the spring A (6) is arranged between a swing arm A (7) and the limit frame A (4); The structure of the profiling mechanism B is as follows: a limit rod B (17) and a spring B (15), wherein the limit rod B (17) passes through a limit frame B (14), a limit block B is provided at one end of the limit rod B (17), and the spring B (15) is arranged between the swing arm B (19) and the limit frame B (14); In actual use, the up and down floating and contouring of the pick-up wheel can be achieved through the coordinated action of the swing arm A (7), the spring A (6), the swing arm B (19) and the spring B (15).
[0019] As an improvement, a pull rod (9) is provided between the pick-up roller B pick-up wheel and the pick-up roller C pick-up wheel supporting the same pick-up belt, or a pull rod (9) is provided between the upper and lower corresponding swing arms, and the pull rod (9), the swing arm on the pick-up roller B pick-up wheel and the swing arm on the pick-up roller C pick-up wheel form a connecting rod mechanism.
[0020] In actual use: by setting the pull rod, better rigidity can be achieved, that is, when the pick-up roller C and the pick-up roller B float up and down, they are formed into a whole through the pull rod, and the overall rigidity is better.
[0021] The two ends of the pull rod (9) can be respectively hinged on the swing arm A (7) and the swing arm B (19), or can be hinged on the shafts of the pick-up roller B and the pick-up roller C.
[0022] The pull rods (9) are provided in multiple groups, and the pick-up wheels of each pick-up belt or the pick-up wheels of adjacent pick-up belts are individually provided with pull rods (9).
[0023] As an improvement, the pull rod (9) is provided with an adjusting screw rod (13) capable of adjusting the length of the pull rod (9).
[0024] In actual use: by adjusting the length of the pull rod (9), the distance between the pick-up roller B and the pick-up roller C can be adjusted, and the profiling amplitude and profiling tightness can be adjusted.
[0025] As an improvement, a limit plate (12) is further provided, wherein a slot is provided on the limit plate (12), and the pull rod (9) passes through the slot. The limit plate (12) is mainly used to limit the movement trajectory of the pull rod (9), thereby preventing the pull rod (9) from moving irregularly, thereby causing a fault such as the pick-up roller B and the pick-up roller C being unable to reset.
[0026] An adjusting pin hole (10) is provided on the pull rod (9) above the limiting plate (12), and a latch pin is inserted into the adjusting pin hole (10) to limit the downward movement depth of the pull rod (9).
[0027] An adjusting pin hole (10) is provided on the pull rod (9) above the limiting plate (12), and a latch pin is inserted into the adjusting pin hole (10) to limit the downward movement depth of the pull rod (9).
[0028] The picking belt (20) is a chain or a belt.
[0029] The pick-up roller B (8) is arranged directly above the pick-up roller C (16). BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a main structural schematic diagram of the present invention.
[0031] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention I.
[0032] Figure 3 This is a schematic diagram II of the three-dimensional structure of the present invention.
[0033] Figure 4 yes Figure 1 Schematic diagram of the structure looking down at part A in the middle.
[0034] Figure 5 yes Figure 1 Schematic diagram of the right view structure of part B in the middle.
[0035] As shown in the figure: 1 is the picking roller A, 2 is the film stripping roller, 3 is the bracket A, 4 is the limit frame A, 5 is the limit rod A, 6 is the spring A, 7 is the swing arm A, 8 is the picking roller B, 9 is the pull rod, 10 is the adjusting pin hole, 11 is the supporting frame, 12 is the limit plate, 13 is the adjusting screw rod, 14 is the limit frame B, 15 is the spring B, 16 is the picking roller C, 17 is the limit rod B, 18 is the bracket B, 19 is the swing arm B, 20 is the picking belt, and 21 is the picking teeth.
[0036] Figure 1 , the direction of arrow A is the walking direction. DETAILED DESCRIPTION
[0037] The above contents of the present invention are further described in detail below through embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Example 1-5: Reference Figure 1, is a structural schematic diagram of embodiment 1 of the present invention, which discloses a full-floating contour residual film picking mechanism, including a frame, on which an inverted triangle picking structure formed by three picking rollers is arranged, namely, a picking roller A1, a picking roller B8 and a picking roller C16, a film stripping roller 2 is arranged on the rear picking roller, and a gap is arranged on the film stripping roller 2, the picking roller C is arranged at the bottom, and the picking rollers A and B are arranged at the top, The pick-up roller B8 and the pick-up roller C16 are both composed of a plurality of independent pick-up wheels, that is, the pick-up roller B8 includes a plurality of pick-up roller B pick-up wheels, and the pick-up roller C16 includes a plurality of pick-up roller C pick-up wheels. The upper single pick-up roller B pick-up wheel and the lower single pick-up roller C pick-up wheel correspond one to one. The pickup belt 20 is wound around the three pickup rollers, that is, the pickup belt 20 is wound around the pickup wheel of the pickup roller B, the pickup wheel of the pickup roller C and the pickup roller A, and a pickup belt is respectively arranged on the pickup wheel of the pickup roller B and the pickup wheel of the pickup roller C that correspond to each other. The picking belt 20 is provided with a picking tooth 21, and the picking belt 20 can pass through the gap of the film stripping roller 2, and the picking tooth 21 passing through the film stripping roller 2 can be retracted into the film stripping roller 2. The picking wheel is arranged at one end of the swing arm, and the other end of the swing arm is hinged on the bracket. A profiling mechanism is provided between the middle part of the swing arm and the limit frame, and the profiling mechanism limits the picking roller B picking wheel to float up and down within a certain range with the swing arm as the support arm, and the profiling mechanism limits the picking roller C picking wheel to float up and down within a certain range with the swing arm as the support arm.
[0039] As an improvement, the swing arms are provided with a plurality of them, a single or two adjacent picking wheels are arranged on one swing arm, and each swing arm is provided with an independent profiling mechanism.
[0040] In actual use: When the ground is uneven, the pickup roller C at the bottom can drive the pickup roller B at the front to perform the profiling operation under the action of the profiling mechanism, thereby improving the picking effect of the residual film.
[0041] When the pickup roller C at the bottom moves upward, the pickup roller B at the top is pushed upward by the contouring mechanism, so that the pickup belt is always under tension.
[0042] The details are as follows: when grooves appear on the ground in the walking direction, the picking wheels supporting each picking belt are set on the same set of swing arms, or the picking wheels of several adjacent picking belts share a set of swing arms. Because of the contoured structure of the single set of picking wheels and single swing arms, the picking roller C can enter the groove to hook and pick up the ground film, and the residual film in the groove will not be unable to be hooked up by the picking teeth, thereby avoiding the traditional picking mechanism that can only pick up the ground film on both sides of the groove by hooking. By entering the groove to pick up, the phenomenon of pulling and tearing the ground film can be avoided, thereby improving the residual film picking effect.
[0043] Embodiment 2: Compared with Embodiment 1, the difference of this embodiment lies in that each individual picking belt is wrapped around a picking wheel, and a single group of picking wheels is provided with a separate swing arm, so that each picking belt 20 can be individually contoured. The picking wheels at the groove enter the groove under the action of the contouring mechanism, while the picking wheels on both sides of the groove can continue to pick up outside the groove, thereby improving the overall picking effect of the ground film.
[0044] The swing arm includes a swing arm A7 and a swing arm B19, and the bracket includes a bracket A3 and a bracket B18. That is, the pickup roller B is arranged at one end of the swing arm A7, and the other end of the swing arm A7 is hinged on the bracket A3. The pickup roller C is arranged at one end of a swing arm B19, and the other end of the swing arm B19 is hinged on a bracket B18. The swing arm A7, the swing arm B19, the bracket A3 and the bracket B18 are all arranged inside the inverted triangle formed by the three picking rollers.
[0045] In actual use: the upper pickup roller B pickup wheel and the lower pickup roller C pickup wheel can float up and down under the action of the swing arm A7 and the swing arm B19, realizing the contour picking of a single set of pickup belts.
[0046] Embodiment 3: Compared with Embodiment 1, the difference of this embodiment lies in that: the contour-matching mechanism comprises a limit rod and a spring, one end of the limit rod is connected to the swing arm, and the other end passes through the limit frame, and a limit block is provided at the end of the limit rod passing through the limit frame, and the spring is sleeved on the limit rod and arranged between the swing arm and the limit frame.
[0047] In actual use: through the cooperation of the limit rod and the spring, the swing arm will float up and down following the pick-up roller B and the pick-up roller C, and provide support for the pick-up roller B and the pick-up roller C.
[0048] As a further improvement, the profiling mechanism comprises a profiling mechanism A and a profiling mechanism B. The structure of the profiling mechanism A is as follows: a limit rod A5 and a spring A6, wherein the limit rod A5 passes through the limit frame A4, a limit block A is provided at one end of the limit rod A5, and the spring A6 is arranged between the swing arm A7 and the limit frame A4; The structure of the profiling mechanism B is as follows: a limit rod B17 and a spring B15, wherein the limit rod B17 passes through the limit frame B14, a limit block B is provided at one end of the limit rod B17, and the spring B15 is arranged between the swing arm B19 and the limit frame B14; In actual use: through the coordinated action of the swing arm A7, the spring A6, the swing arm B19 and the spring B15, the picking wheel can float up and down to imitate the shape.
[0049] Embodiment 4: Compared with Embodiment 1, the difference of this embodiment lies in that a pull rod 9 is provided between the picking-up wheel of the picking-up roller B and the picking-up wheel of the picking-up roller C supporting the same picking-up belt, or a pull rod 9 is provided between the upper and lower corresponding swing arms, and the pull rod 9, the swing arm on the picking-up wheel of the picking-up roller B and the swing arm on the picking wheel of the picking roller C form a connecting rod mechanism.
[0050] In actual use: by setting the pull rod, better rigidity can be achieved, that is, when the pick-up roller C and the pick-up roller B float up and down, they are formed into a whole through the pull rod, and the overall rigidity is better.
[0051] The two ends of the pull rod 9 can be hinged on the swing arm A7 and the swing arm B19 respectively, and can also be hinged on the shafts of the picking roller B picking wheel and the picking roller C picking wheel.
[0052] The pull rods 9 are provided in multiple groups, and the pick-up wheels of each pick-up belt or the pick-up wheels of adjacent pick-up belts are provided with pull rods 9 individually.
[0053] Embodiment 5: Compared with Embodiment 1, the difference of this embodiment is that: the pull rod 9 is provided with an adjusting screw rod 13 which can adjust the length of the pull rod 9.
[0054] In actual use: by adjusting the length of the pull rod 9, the distance between the pick-up roller B and the pick-up roller C can be adjusted, and the profiling amplitude and profiling tightness can be adjusted.
[0055] As an improvement, a limit plate 12 is further provided, and a slot is provided on the limit plate 12, through which the pull rod 9 passes. The limit plate 12 is mainly used to limit the movement trajectory of the pull rod 9, to prevent the pull rod 9 from irregularly moving, resulting in the pick-up roller B and the pick-up roller C being unable to reset and other faults.
[0056] Embodiment 6: Compared with Embodiment 1, the difference of this embodiment is: An adjusting pin hole 10 is provided on the pull rod 9 above the limiting plate 12 . A pin is inserted into the adjusting pin hole 10 to limit the downward movement depth of the pull rod 9 .
[0057] An adjusting pin hole 10 is provided on the pull rod 9 above the limiting plate 12 . A pin is inserted into the adjusting pin hole 10 to limit the downward movement depth of the pull rod 9 .
[0058] Embodiment 7: Compared with embodiment 1, the difference of this embodiment is that the picking belt 20 is a chain or a belt.
[0059] Embodiment 8: Compared with Embodiment 1, the difference of this embodiment is that the pick-up roller B8 is arranged directly above the pick-up roller C16.
Claims
1. A fully floating profiling residual film picking mechanism, comprising a frame, characterized in that: The frame is provided with an inverted triangle pickup structure formed by three pickup rollers, namely, a pickup roller A (1), a pickup roller B (8) and a pickup roller C (16). A stripping roller (2) is provided on the rear pickup roller, and a gap is provided on the stripping roller (2). The pick-up roller B (8) and the pick-up roller C (16) are each composed of a plurality of independent pick-up wheels, namely, the pick-up roller B pick-up wheel and the pick-up roller C pick-up wheel. A pick-up belt (20) is wound around three pick-up rollers, that is, the pick-up belt (20) is wound around a pick-up wheel of a pick-up roller B, a pick-up wheel of a pick-up roller C and a pick-up roller A. A pick-up tooth (21) is provided on the pick-up belt (20). The pick-up belt (20) can pass through the gap of the film stripping roller (2) and can be retracted into the film stripping roller (2) after passing through the pick-up tooth (21) of the film stripping roller (2). The pick-up wheel is arranged at one end of a swing arm, and the other end of the swing arm is hinged on a bracket. A profiling mechanism is provided between the middle part of the swing arm and the limiting frame, and the profiling mechanism limits the picking roller B picking wheel to float up and down within a certain range with the swing arm as the axis, and the profiling mechanism limits the picking roller C picking wheel to float up and down within a certain range with the swing arm as the axis.
2. The fully floating profiling residual film picking mechanism according to claim 1, characterized in that: The swing arms are provided with a plurality of them, a single or two adjacent picking wheels are arranged on one swing arm, and each swing arm is provided with an independent profiling mechanism.
3. The fully floating profiling residual film picking mechanism according to claim 1 or 2, characterized in that: The contour-matching mechanism comprises a limit rod and a spring, wherein one end of the limit rod is connected to the swing arm, and the other end passes through the limit frame, and a limit block is provided at the end of the limit rod passing through the limit frame, and the spring is sleeved on the limit rod and arranged between the swing arm and the limit frame.
4. The fully floating profiling residual film picking mechanism according to claim 1 or 2, characterized in that: A pull rod (9) is provided between the pick-up roller B pick-up wheel and the pick-up roller C pick-up wheel supporting the same pick-up belt, or a pull rod (9) is provided between the upper and lower corresponding swing arms, and the pull rod (9), the swing arm on the pick-up roller B pick-up wheel and the swing arm on the pick-up roller C pick-up wheel form a connecting rod mechanism.
5. The fully floating profiling residual film picking mechanism according to claim 3, characterized in that: A pull rod (9) is provided between the pick-up roller B pick-up wheel and the pick-up roller C pick-up wheel supporting the same pick-up belt, or a pull rod (9) is provided between the upper and lower corresponding swing arms, and the pull rod (9), the swing arm on the pick-up roller B pick-up wheel and the swing arm on the pick-up roller C pick-up wheel form a connecting rod mechanism.
6. The fully floating profiling residual film picking mechanism according to claim 4 or 5, characterized in that: The pull rod (9) is provided with an adjusting screw rod (13) capable of adjusting the length of the pull rod (9).
7. The fully floating profiling residual film picking mechanism according to any one of claims 4, 5 or 6, characterized in that: A limiting plate (12) is also provided, and a slot hole is provided on the limiting plate (12), and the pull rod (9) passes through the slot hole.
8. The fully floating profiling residual film picking mechanism according to any one of claims 7, characterized in that: An adjusting pin hole (10) is provided on the pull rod (9) above the limiting plate (12), and a latch pin is inserted into the adjusting pin hole (10) to limit the downward movement depth of the pull rod (9).
9. The fully floating profiling residual film picking mechanism as described in any one of claims 1, 2, 5 or 8, characterized in that: The picking belt (20) is a chain or a belt.
10. The fully floating profiling residual film picking mechanism as described in any one of claims 1, 2, 5 or 8, characterized in that: The pick-up roller B (8) is arranged directly above the pick-up roller C (16).